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Operator Manual
Document history
Document number: 312401 Rev. A Rev. B June 2007 March 2009 First edition in Teamcenter. Replaces AD-00534. No changes to contents. Major revision. Refer to P&I BKJ01-2007/1530.
This Operator Manual describes how to use the K-Chief 500 Alarm and Monitoring System with Process Control and Power Management controls and display facilities. It is intended for system operators. He/she should be experienced in the operation of alarm and monitoring systems and have basic knowledge of personal computers or should have attended a Kongsberg Maritime training course.
The reader
Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Maritime AS. Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly stated, but does not accept liability for any errors or omissions.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel. The user must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment. Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment.
Comments
To assist us in making improvements to the product and to this manual, we welcome comments and constructive criticism. e-mail: km.documentation@kongsberg.com
Kongsberg Maritime AS
Bekkajordet P.O.Box 1009 N-3194 Horten, Norway
Telephone: +47 33 03 20 00 Telefax: +47 85 02 80 28 www.kongsberg.com
Operator Manual
Table of contents
Admonitions ........................................................................................................... 11 Glossary..................................................................................................................12 Alarm list terms ......................................................................................................14 1 1.1 1.2 2 2.1 2.2 2.3 INTRODUCTION .............................................................. 15 Purpose ...................................................................................................................15 Safety rules .............................................................................................................17 SYSTEM DESCRIPTION.................................................... 18 System overview ....................................................................................................18 K-Chief 500 system diagrams ................................................................................20 Design principles ....................................................................................................22
2.3.1 2.3.2 2.3.3 System components .................................................................................... 22 Decentralized system architecture ................................................................ 23 Centralized operation .................................................................................. 25 Alarms ....................................................................................................... 27 Engine exhaust gas temperature monitoring.................................................. 30 Trend monitoring ........................................................................................ 30 Fuel performance system (optional) ............................................................. 30 Running hours and counters......................................................................... 31 Tank display ............................................................................................... 32 Engine monitoring ...................................................................................... 34 About the Bridge Watch Monitoring System................................................. 40 About bridge watch alarms .......................................................................... 40 Stand-by pumps.......................................................................................... 41 Valve control ............................................................................................. 42 PID controllers .......................................................................................... 43 Compressor control .................................................................................... 43 Purier control ........................................................................................... 43 Boiler control ............................................................................................ 44 Introduction................................................................................................ 45 Generator control functions ........................................................................ 46 Power management functions with shaft generator ....................................... 47
2.4 2.5
Alarm system..........................................................................................................27
2.4.1 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6
2.6
2.7
2.8
3 3.1
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3.3
3.4
3.5
Gateways ................................................................................................................74
3.5.1 3.5.2 3.5.3
4 4.1
4.2
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Process image............................................................................................. 80 List image .................................................................................................. 80 Trend image ............................................................................................... 82 Monitoring image ....................................................................................... 83 System conguration image......................................................................... 84 PDF viewer ............................................................................................... 85 Navigator ................................................................................................... 86 How processes are displayed and controlled ................................................. 87
ShipViewer .............................................................................................................89 GETTING STARTED.......................................................... 90 Operator stations and panels...................................................................................90 Using the Control Room Panel (CRP) ...................................................................91
5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 Understanding the CRP ............................................................................... 91 ALARM group buttons and lamp ................................................................. 91 PANEL group lamps ................................................................................... 92 COMMAND group buttons and lamps ......................................................... 92 INPUT group buttons and lamp(s) ............................................................... 93 Trackball ................................................................................................... 94 Buzzer ....................................................................................................... 94 Temperature sensor ..................................................................................... 94 Understanding the TCP ............................................................................... 95 Alarm Navigator......................................................................................... 95 Graphic Display Navigator .......................................................................... 96 Understanding the ALC............................................................................... 97 ALARM group buttons and lamps ............................................................... 97 PANEL group lamps ................................................................................... 98 COMMAND group buttons and lamps ......................................................... 98 Background light ........................................................................................ 98 Buzzer ....................................................................................................... 98 Temperature sensor ..................................................................................... 99 Understanding the INP .............................................................................. 100 INPUT group buttons and lamp(s) ............................................................. 100 Trackball ................................................................................................. 101 Background light ...................................................................................... 102 Temperature sensor ................................................................................... 102 Range of use ............................................................................................ 103 Understanding the keyboard ...................................................................... 103 Understanding the display ......................................................................... 105
5.3
5.4
5.5
5.6
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Menus...................................................................................................... 106 Explanation of controls and indicators........................................................ 107 How to adjust illumination for LCD type panels ......................................... 109 How to adjust illumination for LED type panels...........................................110 How to test the panel..................................................................................110 Explanation of controls and indicators.........................................................110 How to respond to alarms ...........................................................................112 How to adjust illumination for LCD type panels ..........................................113 How to adjust illumination for LED type panels...........................................113 How to test the panel..................................................................................113
5.7
5.8
6 6.1 6.2
OPERATIONAL PROCEDURES, ALARM AND MONITORING SYSTEM......................................................................... 114 Overview .............................................................................................................. 114 OS operational procedures using the Control Room Panel (CRP)....................... 115
6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11 6.2.12 6.2.13 6.2.14 6.2.15 6.2.16 6.2.17 6.2.18 6.2.19 6.2.20 6.2.21 6.2.22 6.2.23 6.2.24 6.2.25 6.2.26 6.2.27 How to handle alarm events........................................................................115 Navigator name denitions ........................................................................115 How alarms are printed after a black-out .....................................................116 How to acknowledge alarms .......................................................................116 How to display Alarm Summary .................................................................117 How to display alarm history ......................................................................119 How to display alarm group information .................................................... 120 How to display counters and reset counters................................................. 121 How to display offscan alarms ................................................................... 121 How to toggle between group and alarm display ......................................... 122 How to set day, dusk or night viewing conditions ....................................... 122 Screen Saver............................................................................................. 124 How to save screen dump .......................................................................... 125 How to customise the Favourites ............................................................... 126 How to print Miscellaneous Logs............................................................... 127 How to congure the Event Log ................................................................ 132 How to congure your own Selected Points group ...................................... 133 How to change the list of tags in the Selected Points group .......................... 134 How to congure the Autolog.................................................................... 135 How to congure the Noonlog ................................................................... 136 Where to nd the Event Log display .......................................................... 137 How to display system information ............................................................ 137 Access control system ............................................................................... 138 How to display Distributed Processing Unit information ............................. 145 How to change time zone .......................................................................... 145 How to change system time ....................................................................... 146 Info eld .................................................................................................. 147
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6.2.28 6.2.29 6.2.30 6.2.31 6.2.32 6.2.33 6.2.34 6.2.35 6.2.36 6.2.37 6.2.38 6.2.39 6.2.40 6.2.41
How to override limitations to acknowledge alarms .................................... 147 How to override limitations to control pumps and valves ............................. 147 How to silence the Control Room Panel buzzer........................................... 148 How to change tag parameters for a channel ............................................... 148 How to change Deviation parameters ......................................................... 152 How to access the Watch Calling Conguration .......................................... 155 How to set the On Duty engineer ............................................................... 155 How to select the Watch Responsible location ............................................ 156 How to call ofcers................................................................................... 157 How to change the engineer qualications .................................................. 159 How to dene watch calling Off-Duty mode............................................... 159 How to change the owner of the Watch Calling panel .................................. 160 How to make your own short trend display ................................................ 162 How to make your own long trend display ................................................. 176 How to lock and unlock the Touch Control Panel ........................................ 180 How to display Alarm Summary ................................................................ 182 How to display alarm history ..................................................................... 183 How to display alarm group information .................................................... 184 How to display counters and reset counters................................................. 184 How to display offscan alarms ................................................................... 185 How to toggle between group and alarm display ......................................... 186 How to set day, dusk or night viewing conditions ....................................... 186 Screen saver ............................................................................................. 188 How to save screen dump .......................................................................... 189 How to customise the Favourites ............................................................... 190 How to print Miscellaneous Logs............................................................... 190 How to congure the Event Log ................................................................ 195 How to congure your own Selected Points group ...................................... 196 How to change the list of tags in the Selected Points group .......................... 197 How to congure the Autolog.................................................................... 199 How to congure the Noonlog ................................................................... 199 Where to nd the Event Log display .......................................................... 200 How to display system information ............................................................ 200 Access control system ............................................................................... 201 How to display Distributed Processing Unit information ............................. 207 How to change time zone .......................................................................... 208 How to change system time ....................................................................... 209 Info eld .................................................................................................. 210 How to override limitations to acknowledge alarms .................................... 210 How to override limitations to control pumps and valves ............................. 210 How to silence the Control Room Panel buzzer............................................211 How to change tag parameters for a channel ................................................211
6.3
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6.3.29 6.3.30 6.3.31 6.3.32 6.3.33 6.3.34 6.3.35 6.3.36 6.3.37 6.3.38
How to change Deviation parameters ......................................................... 215 How to access the Watch Calling Conguration .......................................... 218 How to set the On Duty engineer ............................................................... 218 How to select the Watch Responsible location ............................................ 218 How to call ofcers................................................................................... 219 How to change the engineer qualications .................................................. 221 How to dene watch calling Off-Duty mode............................................... 221 How to change the owner of the Watch Calling panel .................................. 222 How to make your own short trend display ................................................ 224 How to make your own long trend display ................................................. 238 How to handle alarm events....................................................................... 242 How to display alarm history ..................................................................... 242 How to display alarm summary.................................................................. 243 How to display alarm group information .................................................... 243 How to set the keyboard and screen conguration ....................................... 244 About password access.............................................................................. 245 How to display information about DPUs, tags and tag details ...................... 246 How to change tag parameters .................................................................. 247 How to change alarm limits ....................................................................... 251 How to change alarm delay ....................................................................... 251 How to receive a call................................................................................. 252 How to respond to alarms .......................................................................... 252 How to call the ON DUTY engineer .......................................................... 252 How to transfer watch responsibility .......................................................... 252 How to accept watch responsibility ............................................................ 253 How to display alarm information when in off duty mode (on WBU) ........... 253 How to display alarm information when in off duty mode (on WCU) ........... 253 Main ShipViewer functions ...................................................................... 255 Understanding the ShipViewer display ....................................................... 255 Explanation of ShipViewer displays ........................................................... 257 How to print displayed information............................................................ 260 How to save ShipViewer images ................................................................ 261 How to view saved mimic diagram les ..................................................... 261 ME monitoring overview mimic ................................................................ 263 Bearing Wear............................................................................................ 263 Cylinder Liner Fluctuating monitoring (scufng) .................................... 271
6.4
6.5
6.6
6.7
7 7.1
OPERATIONAL PROCEDURES, BRIDGE WATCH MONITORING SYSTEM .................................................. 276 Overview ..............................................................................................................276
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OPERATIONAL PROCEDURES, PROCESS CONTROL SYSTEM......................................................................... 283 Overview ..............................................................................................................283 About the Process Control System .......................................................................283 OS operational procedures ...................................................................................283
8.3.1 8.3.2 8.3.3 8.3.4 8.3.5 How to operate a pump starter ................................................................... 283 How to operate a fan starter ....................................................................... 295 How to operate a compressor..................................................................... 299 How to operate valves ............................................................................... 309 How to operate a PID controller................................................................. 313 How to open Tag overview ........................................................................ 317 How to operate a pump starter ................................................................... 317 How to operate a fan starter ....................................................................... 327 How to operate a compressor..................................................................... 330 How to operate a valve.............................................................................. 340 How to operate a PID controller................................................................. 344
8.4
OPERATIONAL PROCEDURES, POWER MANAGEMENT SYSTEM......................................................................... 347 Overview ..............................................................................................................347 About the Power Management System ................................................................347 OS operational procedures ...................................................................................348
9.3.1 9.3.2 9.3.3 9.3.4 9.3.5 9.3.6 9.3.7 9.3.8 Overview ................................................................................................ 348 How to open the Power Management System display (by using the CRP)........................................................................................................ 349 How to open the Power Management System display (by using the TCP)........................................................................................................ 349 How to operate a generator set with start/stop control ................................. 349 How to operate a generator set without start/stop control ............................ 357 How to operate a generator set without start/stop and with adjustable load setpoint ................................................................................................... 359 How to operate the main switchboard controller ......................................... 360 How to operate a bus-tie breaker ............................................................... 363
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How to operate the one-touch auto sequence .............................................. 364 User interface ........................................................................................... 366 How to operate the main switchboard controller ......................................... 367 How to operate a generator set with start/stop control ................................. 370 How to operate a generator set without start/stop control ............................ 379 How to operate a generator set without start/stop, but with adjustable load setpoint .................................................................................................... 381 How to operate a bus-tie breaker ............................................................... 382
9.4
REFERENCE GUIDE........................................................ 385 Overview ..............................................................................................................385 Tag types...............................................................................................................386 Alarm and monitoring parameters........................................................................389
10.3.1 10.3.2 10.3.3 10.3.4 10.3.5 10.3.6 10.3.7 10.4.1 10.4.2 10.4.3 10.4.4 10.4.5 Analogue input tag items........................................................................... 389 Counter input tag items ............................................................................. 393 Digital input tag items ............................................................................... 396 Exhaust mean value tag items .................................................................... 397 Exhaust deviation tag items ....................................................................... 400 Common sub-menu items .......................................................................... 401 Alarm sub-menu items .............................................................................. 402 Purpose .................................................................................................... 403 Functions ................................................................................................. 403 Local control ............................................................................................ 403 Operator Station control ............................................................................ 403 Parameters ............................................................................................... 403
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Admonitions
The following admonitions found throughout this manual mark special messages to alert the user of specic information concerning of the personnel, the equipment or the process.
WARNING Text set off in this manner provides a warning notice that failure to follow the directions in this WARNING can result in bodily harm or loss of life and/or extensive damage to equipment. Caution Text set off in this manner provides a warning notice that failure to follow the directions in this CAUTION can result in damage to equipment. Note
Text set off in this manner presents clarifying information or specic instructions pertinent to the immediate instruction.
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Glossary
ACK ALC AMS BIST BWMS CAN CCR CRP DG dPSC DPU ER ECR EMC EMD EMI ESD GND GUI IACS ID IEC IMO INP I/O KM LAN LCD LED MCT MOS NC NO OD OS Acknowledge Alarm & Control Panel Alarm and Monitoring System Built In System Test Bridge Watch Monitoring System Controller Area Network Cargo Control Room Control Room Panel Diesel Generator Dual Process Segment Controller Distributed Processing Unit Engine Room Engine Control Room Electromagnetic Compatibility European union Maritime Directorate Electromagnetic Immunity Electrostatic Discharge Ground (module 0 V reference) Graphic User Interface International Association of Class Societies Inner Diameter International Electrotechnical Commission International Maritime Organisation Input Panel Input/Output Kongsberg Maritime Local Area Network Liquid Crystal Display Light Emitting Diode Multi-cable Transit System Midi Operator Station Normally Closed Normally Open Outer Diameter Operator Station
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PCS PDO PDS PE PEC PLC PMS PS PSO PSS RAi RAi TC RAo RDi RDo RIO SG STP TCP UMS UPS USB UTC UTP VCC WBU WCU
Process Control System Process Data Object Process Data Segment Protective Earth Parallel Earthing Conductor Programmable Logic Controller Power Management System Process Station Power Switch Over Module Process Segment Starcoupler Module Remote Analogue Input Device Remote Analogue Input Device for Thermo Couple Remote Analogue Output Device Remote Digital Input Device Remote Digital Output Device Remote I/O Shaft Generator Shielded Twisted Pair Touch Control Panel Unmanned Machinery Space Uninterruptible Power Supply Universal Serial Bus Universal Time Coordinated Unshielded Twisted Pair Voltage Converter Controller Watch Bridge Unit Watch Cabin Unit
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Introduction
1 INTRODUCTION
1.1 Purpose
The purpose of this Operator Manual is to present the information required to operate the Kongsberg K-Chief 500 Alarm and Monitoring System. The purpose of this Operator Manual is to present the information required to operate the Kongsberg K-Chief 500 Alarm and Monitoring System with Process Control and Power Management. The manual includes the following main chapters: System description This chapter presents a general introduction to the K-Chief 500 Alarm and Monitoring System. Unit descriptions This chapter presents a technical description of the K-Chief 500 system units. User interface This chapter presents all the elements of the user interface. Getting started This chapter explains how to use the basic control functions of the K-Chief 500 system. Operational procedures, Alarm and Monitoring System This chapter contains step-by-step procedures for operation of the Alarm and Monitoring System for all Operator Station types. Operational procedures, Bridge Watch Monitoring System This chapter contains step-by-step procedures for operation of the Bridge Watch Monitoring System. Operational procedures, Process Control System This chapter contains step-by-step procedures for operation of the Process Control System for all Operator Station types. Operational procedures, Power Management System This chapter contains step-by-step procedures for operation of the Power Management System for all Operator Station types. Reference guide This chapter contains parameter-related information accessible from the various operator locations.
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Maintenance This chapter explains how to keep the system in good working order and what to do if the system fails.
Note
The K-Chief 500 is a modular system, consisting of standard main units as Operator Stations, Operator Panels and processing and I/O units. For a specic project conguration, the choice and quantities of items may vary and may depend on ship and class.
Important
Windows NT, Windows 2000, Windows XP and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
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Introduction
Kongsberg Maritimes health and safety system must be adhered to at all times.
WARNING Fire If a re condition arises, emission of toxic fumes can be anticipated from burning insulation, printed circuit boards and similar. WARNING Health hazards Do not inhale dust when cleaning the interior of the system. The dust is a temporary health hazard, depending on individual allergies. Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment. Caution Electrostatic sensitive devices Certain semiconductive devices used in this equipment are liable to damage due to static voltages. Observe all precautions for handling of semiconductive sensitive devices.
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2 SYSTEM DESCRIPTION
2.1 System overview
The K-Chief 500 is an Alarm and Monitoring System with Process Control and Power Management. Modular design allows exibility in conguring the system to individual requirements, covering the whole range from low complexity alarm systems to highly integrated alarm and monitoring systems with advanced process control. Sub-systems can include all or any combination of the following: Alarm and monitoring system Auxiliary control system Power management system Cargo control system Propulsion control Ballast automation system HVAC (air conditioning) Anti-heeling Reefer monitoring Fire system Main Engine monitoring system
Note
This manual only describes the K-Chief 500 used as an Alarm and Monitoring System.
Note
This manual describes the K-Chief 500 Alarm and Monitoring System with Process Control and Power Management. The system is based on Kongsberg Maritimes unied automation concept, where each individual ship conguration is built up using standard modules communicating on CAN and LAN networks. The K-Chief 500 is congurable for all ship types, including oil and gas tankers, bulk carriers, passenger vessels, container and Ro-Ro vessels, reefers and other special purpose vessels. The main purpose of the system is to give ships ofcers all the basic alarms and status information they require in order to maintain safe and efcient operation of the machinery and other relevant equipment.
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System description
K-Chief 500 complies with the requirements of IMO, local maritime authorities, IACS, and eleven classication societies. It is designed to meet the classication societies requirements for periodically unmanned engine room operation. The system conforms to all rules and regulations, and all modules are type approved. The system incorporates the latest advances in hardware and software technology. K-Chief 500 is also developed to strict military quality standards. Refer to Typical small K-Chief 500 system (oil tanker) on page 20 and Typical large K-Chief 500 system (gas tanker) on page 21 for a principal overview of the K-Chief 500 system. The K-Chief 500 system can be a stand-alone system, but it may also be interfaced with other systems. Examples of systems are shown in the list underneath. K-Gauge The K-Gauge is a cargo monitoring and control system which is a highly integrated system incorporating level gauging, temperature and pressure monitoring, valve and pump control. K-log The K-Log Electronic Logbooks are designed to replace the traditional paper logbooks. K-Log supports event based recording of data related to navigation, engine watch, port calls and other operational activities. Auto Chief C20 The Auto Chief C20 is a propulsion control system which can be adapted to various engines. Main Engine monitoring system The ME monitoring system monitoring the conditions of Main Engine; Bearing Wear alarm handling, Cylinder Liner temperature and detections of scufng of piston wall, main bearing temperature, x-head bearing and crank bearing temperature, Torque measurements, Water In Oil Detection. The Main Engine monitoring is under constant development to meet the modern requirements of such a system. FleetMaster The FleetMaster enables continuous access to primary vessel data both on board the vessel and from ashore. Voyage data recorder The main purpose of our Voyage Data Recorder (VDR) the Maritime Black Box MBB is to record and store relevant ships data and allow reconstruction of ship incidents at sea. External VDR Serial interface to external systems for instance a re system or a level gauging system.
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Accommodation
WBU
Printer OS CRP
1 h9 p2 5 A u 1 2 t o 1 h9 p2 5 A u 1 2 t o 1 h9 p2 5 A u 1 2 t o
OS
OS
DPU
MOS
MOS
MOS
dPSC DPU DPU DPU DPU DPU DPU DPU DPU (vs060222f) DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU
dPSC DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU
8 DPU Cabinet
16 DPU Cabinet
Process Area
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System description
Figure 2
Accommodation
WBU
Printer OS CRP
1 h9 p2 5 A u 1 2 t o 1 h9 p2 5 A u 1 2 t o 1 h9 p2 5 A u 1 2 t o
Printer OS OS CRP
1 h9 p2 5 A u 1 2 t o 1 h9 p2 5 A u 1 2 t o 1 h9 p2 5 A u 1 2 t o
OS
OS
OS
DPU
Rotating light and horn Routing of tags between Engine Room and Cargo segments MOS MOS
MOS
MOS
MOS
dPSC
DPU
dPSC DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU
dPSC DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU
dPSC DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU DPU
8 DPU Cabinet
16 DPU Cabinet
(vs060222i)
16 DPU Cabinet
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System description
Dual redundant Local Area Network (LAN) The LAN is used for communication between the Operator Stations and other PC based equipment. Each unit is connected to two completely separate Local Area Networks for maximum redundancy. Dual redundant Controller Area Network (CAN) The CAN is used for communication between the Distributed Processing Units. Each unit is connected to two completely separate CAN-buses for maximum redundancy. Dual Process Segment Controller (dPSC) The dPSC is a dual two channel CAN gateway. In most cases the two channels are working in parallel on redundant CAN lines. The main function of the dPSC is to process messages from the a local CAN-bus segment and send them on the global process bus, where they are available for other dPSCs and System Gateways. Process Segment Starcoupler (PSS) The PSS is used to segment the CAN-bus so that a short circuit or broken line in one segment will not affect the functions in the other segments. System Gateway (SGW) The SGW connects two CAN lines to two Local Area Network lines. The main purpose is to receive messages from the two process buses running CAN, and update the main Operator Station database. Different selections of these units are used to congure each individual system. K-Chief 500 is a fully microprocessor-based system. It is decentralised for safety and ease of installation, but operation is centralised using Operator Stations (OS).
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alarm functions, some control functions, some safety functions or any combination of these. This makes it easy to separate automation system functions. The process-bus used for communication between the Distributed Processing Units in the K-Chief 500 system is the Controller Area Network (CAN) bus. The CAN-bus has a very high reliability. For systems with a high number of Distributed Processing Units or for other design reasons, System Gateways (SGW) may be added to the CAN network. These units provide the necessary segregation of the automation system between for instance the different sections of an alarm and monitoring system. The System Gateways do not lower system performance or limit the possibilities for locating operator stations. The K-Chief 500 is designed to accept both a grounded or a oating earth installation. The latter installation method is required by SOLAS Regulation 45 for some vessels types. Floating earth allows coexistence with other systems and ground leakage detection. The Distributed Processing Units have been designed for immunity against single failures. Each Distributed Processing Unit has an internal three-way galvanic isolation between power, communication and input/output channels. If a unit fails, this will not affect the power source, communication bus or damage the sensors. The Built In System Test (BIST) will detect the error and warn the operator. Failures to the process-bus, cabling or connected sensors will also be detected by the Built In System Test. Exchange of a faulty Distributed Processing Unit can be done without turning the power off the K-Chief 500. The procedure is simply to disconnect and remove the faulty unit, and then mount and reconnect a replacement. The operator then requests the system to replace the module, software is automatically down-loaded and the Distributed Processing Unit starts operating. All Distributed Processing Unit types have been qualied according to the latest revision of the IACS E10 test procedure, satisfying the requirements for placement in the most demanding locations. All Distributed Processing Units can be mounted directly on diesel engines or similar locations without shock absorbers. Only Ingress Protection (IP) may be needed. The Distributed Processing Units are CE marked as required for some European Union agstate vessels. They also meet the requirements to use the Wheel Mark dened by the European Union Maritime Directive (EMD), satisfying all the new Electromagnetic Compatibility (EMC) requirements.
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here. They include functions for automatic down-loading of parameters to the Distributed Processing Units at commissioning time or when a Distributed Processing Unit is replaced. Conguration control of the K-Chief 500 systems is taken care of by an automatic version update at any change of the engineering database or the application software. The system logs all changes made. Version numbers and additional information can at any time be individually inspected for each K-Chief 500, as required by the major classication societies. Our commissioning editor (SeaMate) is used to congure or modify the functionality of the K-Chief 500 and is used to generate as-built documentation. The local area network included as part of K-Chief 500 system can interface with personal computers for remote monitoring and even with other external computer systems.
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System description
All alarms and monitored values are divided into alarm groups. Each alarm group is displayed on the left side of the Operator Station screen when the Navigator image is displayed. The Navigator is an image which is shown when the HOME button on the Control Room Panel is pushed. The Navigator image makes it easy to navigate to the wanted information in the K-Chief 500 system. For more information on the Navigator please see Navigator on page 86 .
Alarm types Alarm detection for analogue signals
The following functions are included: Instrument failure alarms Low-low process alarms with or without action (slow-down) Low process alarms High process alarms High-high process alarms with or without action (slow-down) Return to normal detection with dead-band to avoid alarm uctuations Adjustable lters to remove uctuations in the incoming signals Time delay of alarm triggering and return to normal messages
Alarm detection for on/off (two state) signals
The following functions are included: High process alarms (open or closed) Return to normal detection Time delay of alarm triggering and return to normal messages
Alarm detection for on/off signals with line check
The following functions are included: High process alarms (open or closed) Line broken alarm Line short alarm Return to normal detection Time delay of alarm triggering and return to normal messages
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Inhibit alarm
Some alarms are conditional and will be inhibited when a specied condition is present. This function is accomplished by dening a signal as an inhibit source for a specied alarm or a specied group of alarms. An adjustable time delay is available to extend the inhibit situation for each signal.
Alarm state indication
The four last alarms detected by the system will be indicated in the lower right corner of the colour graphics display. The alarm tag, description and state will be displayed. The following states are used by the system: On/off signal open contact alarm: OPEN On/off signal closed contact alarm: CLOSED On/off signal broken alarm: BROKEN On/off signal short alarm: SHORT Analogue signal instrument failure, signal value outside low range: IFL (Instrument Failure Low) Analogue signal instrument failure, signal value outside high range: IFH (Instrument Failure High) Analogue signal high alarm: HIGH Analogue signal low alarm: LOW Analogue signal high-high alarm: HI-HI Analogue signal low-low alarm: LO-LO On/off or analogue sensor taken out of scanning: OFFSC On/off or analogue signal return from alarm: RETURN On/off or analogue signal return from alarm: INHIBIT
Alarm text colour
Different colours have been used to visually distinguish between the alarm states. The meaning of the different colours is listed below: Normal state: GREEN Alarm state, not acknowledged: RED with asterisk (*) State changed from not acknowledged to normal: RED Alarm state, acknowledged: YELLOW Alarm state, inhibited: BLUE Not updated or invalid values: ORANGE Can be customised for extra critical alarms: MAGENTA
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There are several display pages for presenting alarms and monitored values. The alarm pages comprise: Alarm group display page Alarm summary page, containing a list of all active alarms Alarm history page, containing a consecutive list of time-stamped alarms The monitoring pages include: Group display containing a list of all measuring points within an alarm group Selected points display (and logging facility) Tag details, giving detailed information about each measuring point in the system
2.4.1.1 Alarm acknowledge
It is possible to acknowledge alarms while a mimic window, alarm group or alarm summary is displayed. Alarm acknowledgement for separate or group alarms displayed on the screen is done through a single push. It removes the alarm text in the Alarm window (down to the right on the display), and changes the colour on the alarm text in the list views.
2.4.1.2 Sound off
It is possible to make the alarm sound silent after it has notied an alarm. This is done by a single push on the sound off button. The alarm text in the Alarm window (down to the right on the display) is not changed by pushing the button.
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Running signal for each propulsion engine Shaft power (torque) for each propeller shaft Ship speed Based on these measurements the following performance parameters are calculated: Momentary fuel consumption for each engine in kg/hrs Total momentary fuel consumption in kg/hrs Hull efciency in kg/nm Engine efciency for each engine in g/kWh Shaft power for each shaft in MW Total shaft power in MW Fuel consumption and power output is calculated over the voyage period. Accumulated data includes: Duration of voyage in hours Distance travelled in nautical miles Accumulated fuel consumption for each main engine in tons Total accumulated fuel consumption in tons Accumulated propeller shaft power in for each shaft in MWh Total accumulated propeller shaft power in MWh Accumulated values can be reset by the operator. When doing so, the accumulated values are printed (a post voyage report). All fuel economising measurements and calculations are available as a display window on any of the Operator Stations.
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Figure 3
Counter display
It displays density calculations and different parameters. The following information is provided for each tank: Input number for the tank Name of the actual tank Type of tank content American Petroleum Institute (API) density Density in vacuum at 15C Density in air at 15C Density in air at specied temperature T [C] Temperature T [C] at which the density above is given Change in density (air) for a change in temperature of 1C
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The purpose of this display is to show the result of tank calculation for ballast-, fuel oil and miscellaneous tanks. The following information is provided for each tank: Input number for the tank Name of the tank Type of tank content Actual level corrected for specic gravity, sensor offset, trim and list Actual volume in percent of full tank Actual volume in cubic meter Specic gravity at actual temperature Weight in metric tonnes
Level correction display
This display shows the parameters used for ullage and level correction calculations for each tank. The purpose of this display is to give the user a possibility to see the parameters used for the correction. Information provided in the display: Input number for the tank Name of the actual tank Type of tank content Measured ullage or level before corrections (this value will be displayed at the corresponding DPU if connected) Specic gravity at actual temperature (left blank if ullage measuring) Sensor height above lowest point of tank (left blank if ullage measuring) Longitudinal correction for level sensor location (left blank if trim tables) Transverse correction for level sensor location Actual ullage or level corrected for specic gravity, sensor offset, trim and list
Ship display
It displays the following: Display of own ships main data Total tank content display Draught and trim display Enter/change sea specic gravity Trim/list type selection
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Bearing Monitoring
The Kongsberg Bearing Monitoring Systems consist of the PS-10 Bearing Wear Monitoring, Sentry Wireless Temperature Monitoring and PT100 Main Bearing Temperature
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Sensors. In combination these solutions will give the most optimal monitoring of crosshead, crank and main bearing wear/temperature on 2-stroke engines. In a modern large bore two-stroke diesel engine, the reliability, particularly for critical components are vital. All major engine manufacturers continually work to maintain and improve reliability of existing and future machines in spite of i.e. higher output demands. In this picture bearing monitoring is important. The reason for this is rstly that constant monitoring of operating conditions and performance increases the chance of detecting a developing problem at an early stage. Secondly, experience has showed that some components fail most frequently shortly after an inspection, due to incorrect reassembly, foreign particles being introduced etc. Finally, servicing a part only when necessary reduces the owners maintenance costs. Both the Kongsberg Bearing Wear Monitoring and the Kongsberg Bearing Temperature Solutions have the function of predicting a bearing damage before it becomes critical. The systems will provide the crew with an early warning if any of the crank train bearings (crosshead-, crank- and main bearings) has an unexpected bearing problem during service. By providing advanced warning of impending problems, the consequential damage to crankshafts and connecting rods may be avoided. In addition the following advantages might be obtained by installing Kongsberg Bearing Monitoring Solutions; Extended time between open up intervals of bearings Reduction of insurance costs The above benets will call for individual discussions with the relevant Classication Society / Insurance Company.
Bearing Wear Monitoring
The Bearing Wear Monitoring system predicts bearing wear in large two-stroke diesel engines, before it becomes critical. The system will provide an early warning if any of the three crank-train bearings (crosshead-, crank- and mean bearing) experience unexpected problems during ship operation. The Bearing Wear sensor is based on a high quality magnetic sensing element. The measurements take place every time the crosshead passes Bottom Dead Centre (BDC). Engine speed is measured continuously to compensate for engine loads and rpm. The Kongsberg BWM system complies with MAN specications on all points. This includes Alarm log, short and long term trend and data storage over more than 5 years. These functions are also available for other Kongsberg systems that easily can be connected to the BWM computer.
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Sentry is designed to monitor the temperature of crank pinand crosshead bearings in diesel engines. These bearings can experience rapid temperature changes during damage development. The sensors are designed to give immediate response to the monitoring system. The measurement system is based on radar technology with passive sensors without need of an external power source. A low energy and high frequency radar pulse is transmitted to the Sentry Wireless Sensor via the Sentry Stationary Antenna. When the sensor passes the antenna, the radar pulse is picked up and reected back to the Sentry Signal Processing Unit. The shape and characteristics of the reected pulse determine the temperature of the sensor, i.e. the bearing temperature. The processing unit software calculates the temperature and transmits this to the engine control and monitoring system. The installation of the stationary antenna related to the sensor is exible and non-critical.
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Custom designed main bearing temperature sensors can be tted into any type of 2-stroke diesel engines. The sensors are mounted on the main bearing girder with the tip of the sensor in direct contact with the bearing shell. The sensor measures the combined temperatures of the bearing shell and of the lubrication oil that ows from the bearing.
Cylinder Liner Temperature
The Cylinder Liner Monitoring system measures temperatures in the upper part of the cylinder liner 5-6 mm from the inner surface, thus monitoring the piston running performance in operation. Increased friction between the piston rings and the cylinder liner creates an elevated temperature level, leading to abnormal wear and eventually to piston breakage.
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The added Kongsberg software and system components provide detection of cylinder liner scufng. Scufng occurs at sub-alarm level temperatures and is recognized by uctuation temperature readings. When scufng is detected, an alarm is given for the related cylinder.
Scufng control
When scufng is detected an alarm is given for the related cylinder. An output is then given to the cylinder lubrication system that will increase the amount of cylinder lubrication oil to normalize the condition of the given liner. This function is only available in combination with the MAN Diesel Alpha lubricator.
Water in oil detection
The quality of the lubrication oil is critical. Only a small content of water reduces the oils ability to lubricate the bearings. When the water content is high enough for the water to segregate from
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the oil a rapid corrosive process of the bearings will occur. The life time of a Tin/Aluminium bearing may be reduced to only a few hours. This measuring point has become standard on all new MAN Diesel engines.
MetaPower torque monitoring
The intention of MetaPower system is to enable the ship owner to optimize the operation parameters of the ship, i.e. to maintain or increase the speed with less consumption of fuel. This is carried out by measuring exact power transferred to the propeller(s) during the trimming procedure. MetaPower is based on a patented LASER technology. The principle is as follows:
An IR beam is transmitted from the processing unit (8) through optical bre (3). In the optical forks (6) and (7) placed in a distance of around 1 m from each other, the light will be pulse modulated by the coding wheels (1) and (2). The modulation will depend on the shaft speed and torque. The signal is received in the processing unit, processed and displayed as rpm, torque and power on system level. The processing unit may via serial communication, analogue or digital outputs be connected to the automation system.
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Pump control is located in the Distributed Processing Units. Remote control is available from the Operator Stations in two ways: Through the stand by pump display (mimic diagrams). Through a (mimic) diagram included in the monitoring and control system.
Stand by start at low pressure
When the pressure drops below the set limit the stand by pump automatically starts. The limit may be adjusted if an analogue sensor is used.
Inhibit stand by start
Starting of the stand by pump is blocked after a blackout or at a group start, until the pressure has been built up. The stand by logic can also be inhibited by an external condition, such as main engine stopped, aux engine stopped or a similar condition.
Restart after blackout
Some units have to be automatically restarted after a blackout. These units are included in a start sequence. The delay time dened in the Distributed Processing Units pump logic determines the start sequence. The operator can adjust the sequence timing.
Group start of pumps
Stand by start alarm Auto start fail or trip Non stand by alarm (indicates that a stopped pump is no longer in stand by mode). Sensors: Pressure switches or analogue sensors may be used for the control functions.
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Limits: All limits are downloaded from the Operator Station as part of its database. The limits may be adjusted at the Operator Station or the Midi Operator Station. Conguration: To maintain redundancy in a two or three pump system, the signals from the motor starters and the process are normally routed to different Distributed Processing Units. This conguration allows the system to work even if one of the Distributed Processing Unit fails. The stand by pump logic is also active when the Operator Station is down.
Valve control is located in the Distributed Processing Units. Remote control is available through the displays on the Operator Stations.
Valve Types
Single Acting Valve: This valve type is controlled by one digital output signal. The valve-position (closed or open) is given by the signals by one or two limit switches. Double-Acting Valve: This valve type is controlled by two digital output and two input signals. The valve is opened or closed by pulsing a relay. Double-Acting Valve with Position Control: This valve type is controlled by two digital outputs; two digital inputs and an analogue input signal. The valve position is set within a dened dead band by pulsing a relay.
Additional functions
In addition, the following functions are available as part of the valve control system: Pulsed output. Automatic closing of a set of valves. Automatic opening or closing of valves. Close on an analogue setpoint, using deadband. Low-level Auto CLOSE Valve, remote OPEN/CLOSE function. Close when a low level switch opens. Automatic OPEN/CLOSE of Valve Remote OPEN/CLOSE function. Close when a low level switch opens. Valve Change-Over on Alarm with Reset.
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display by showing the oil path as green lines. Purier no. 1 will always run as purier, whereas purier no. 2 may be selected to run as purier or clarier.
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The Power Management System automatically selects and synchronizes generators to the net as required. A Distributed Processing Unit controls speed, deviation of voltage/frequency and breaker.
Frequency control and loadsharing
When automatic mode is selected, one of the Distributed Processing Units must be dened as Master. The Distributed Processing Unit designated as No.1 Stand-By will automatically be master if no other master selection is made. The bus bar frequency and voltage values from the main switchboard are available in all the Distributed Processing Units. The Master mode Distributed Processing Unit is the reference for frequency and voltage values. It maintains a constant bus frequency by controlling its engines speed. The Master mode Distributed Processing Unit controls the bus frequency while the stand-by Distributed Processing Units controls the load-sharing.
Asymmetric loadsharing
The Distributed Processing Unit has an asymmetric or unbalanced load-sharing function that will force one generator to run at almost maximum load for a pre-dened period, while the second generator is operating at minimal load and fuel consumption. At the expiration of the dened period, the generators swap loads.
Symmetric loadsharing
If two or more generators are running and asymmetric load-sharing has not been requested, the load is shared equally between the generators.
Load-dependent start/stop of the Stand-by Generators
Each stand-by Distributed Processing Unit will automatically start, synchronise and connect its generator according to its assigned order-of-priority and whenever it receives one of the following requests: Switch-on request from the heavy consumer(s) if the generators in operation cannot provide enough power. A start request from another Distributed Processing Unit when its operating generator has developed a fault, which prevents it from maintaining its share of the load. A start request from another Distributed Processing Unit when its operating generator is approaching the point of overload.
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It is possible to override or block the low load auto-stop feature. Whenever blocked, the stand-by generator will keep on running, independent of the load parameters. This feature is especially useful when a heavy consumer (e.g. a ships bow thruster) is required to be started instantaneously at irregular intervals.
Automatic start-and-connect after a power blackout
The power blackout logic is triggered when the Power Management System detects that all breakers are disconnected and that the line voltage is low. (less than 10 % of normal). In a power blackout situation, all of the generators controlled by each stand-by Distributed Processing Unit will start and connect to the bus.
Supervision of Heavy Consumer switch-on
Each Distributed Processing Unit is able to supervise the switch-on control heavy consumers to ensure that a switch-on will not cause a power blackout. If the demand for power exceeds the capacity of the operating generators, the Power Management System will start up and connect a stand-by generator to ensure that sufcient capacity is available before the request for switch-on is granted.
One Distributed Processing Unit controls the Shaft Generator Distributed Processing Unit, whereas other Distributed Processing Units control the bus-tie breaker and the other auxiliary generators. The Shaft Generator Distributed Processing Unit logic is adaptable to various switchboard congurations. The following functions are available: Control of the shaft generator circuit breaker and the bus-tie breaker with automatic synchronisation Control of the connection and disconnection of bow- and stern thrusters Overall control of the Distributed Processing Units that control the auxiliary generator sets
Operational modes and mode control
The Power Management System allows many different modes of operation. Four standard modes are provided. Underneath are examples with 1 Shaft Generator (SG), 2 Diesel Generators (DG), 2 bus-ties and 1 bow thruster.
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Harbour: Both DGs are running. Both bus-ties are closed. This mode allows the bow thruster to be started. If the load is low, and the bow thruster is not running, the stand-by DG will automatically be disconnected and stopped. This is blocked if the thruster is running or the STOP BLOCK switch in the Diesel Generator Distributed Processing Unit is activated. At sea: The SG is running. Both bus-ties are closed. The bow thruster is blocked for starting. Both DGs are stopped and stand-by ready for start. Cargo handling: Bus-tie 2 is open. One or two DGs power consumers on port bus bar. The SG is powering heavy consumers on the stand-by bus bar. The bow thruster is blocked for starting. Manoeuvre: Bus-tie 1 is open. One or two DGs power consumers on port busbar. The shaft generator power the bow thruster only. Transition between these modes is possible in two ways: Mode control: Selection of one of the pre-dened operational modes, leading to a set of actions which the operator has to perform in order to put the Power Generating System into that mode. One-touch mode control: Selection of one of the pre-dened operational modes, leading to a sequence of automatic events to put the Power Generating system into that mode. This one-touch control is to be made from the Operator Station. Always when changing mode from shaft generator powering the net, to auxiliary generators powering the net, or to split net operation, the Shaft Generator Distributed Processing Unit will give a start and connect command to at least two auxiliary generators. Upon reception of this command, the Power Management System will only start one diesel at a time.
Shaft Generator overload
The Shaft Generator Distributed Processing Unit will check for overload of the shaft generator. If overloaded for more than a pre-dened period of time, a request for split net is generated.
Shaft- and Auxiliary Generators in parallel
There is an adjustable time limit for parallel load sharing between shaft- and auxiliary generators. The bus-tie will automatically be disconnected when parallel load sharing exceeds this time limit.
Shaft Generator control functions
The shaft generator is interfaced to the integrated control and alarm/monitoring system via the Shaft Generator Distributed Processing Unit. The Shaft Generator Distributed Processing
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Unit has facilities for remote start and stop. A speed drop function versus load enable the shaft generator to be run in parallel with diesel generators. When the controller is set to remote operation mode, the following functions are available: Manual start from keyboard and mimic diagrams Manual stop from keyboard and mimic diagrams Automatic stop in case of alarms on main engine or the shaft generator itself Monitoring of critical parameters when the shaft generator is running (additional function to controller, with its own safety functions for the shaft generator) When the shaft generator is connected, the master Distributed Processing Unit will do load sharing on the diesel generator in parallel with the shaft generator. The frequency on the bus bar is a result of the ME (Main Engine) speed. Parallel load sharing between shaft generator and diesel generators are limited in time, controlled from the Power Management System. The Shaft Generator Distributed Processing Unit and the Distributed Processing Units perform the functions for the Power Management System completely independent of the Alarm and Monitoring System.
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3 UNIT DESCRIPTIONS
3.1 Overview
This chapter gives a brief description of the main units of the K-Chief 500 Alarm and Monitoring System.
Note
The K-Chief 500 is a modular system, consisting of standard main units as Operator Stations, Operator Panels and processing and I/O units. For a specic project conguration, the choice and quantities of items may vary and may depend on ship and class.
Topics
Operator Station (OS) on page 51 Midi Operator Station (MOS) on page 52 Control Room Panel (CRP) on page 53 Input Panel (INP) on page 54 Alarm & Control Panel (ALC) on page 55 Touch Control Panel (TCP) on page 56 on page Watch Bridge Unit (WBU) on page 59 Watch Cabin Unit (WCU) on page 60 Remote Analogue input (RAi-16) on page 64 Remote Analogue input (RAi-10tc) on page 64 Remote Digital Input (RDi-32, RDi-32a) on page 65 Remote Analogue Output (RAo-8) on page 66 Remote Analogue Output (RAo-8) on page 66 Remote Input/Output (RIO-C1) on page 67 Remote Input/Output (RIO-C2) on page 68 Generator Protection (RIO-C3) on page 69 Generator Monitoring and Control (RIO-C4) on page 70 Digital Governor Unit (DGU) on page 71 Multiple Serial Interface Module (MSI 12) on page 71 Process Segment Starcoupler (PSS) on page 72 Voltage Converter Controller (VCC) on page 73 Dual Process Segment Controller (dPSC) on page 75
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The Operator Station can be supplied with a printer (for on-demand printing), an alarm printer, log printer or colour hard copy unit. When a Distributed Process Unit detects an alarm condition, several things happens. In the Alarm Navigator the alarm group which contains the alarm will start to icker. The alarm is also displayed in the lower right corner of the colour graphics display, a buzzer is turned on and the Alarm Printer automatically prints the alarm. By clicking on the ickering alarmgroup, more detailed alarm information is displayed on the colour graphics display. Detailed sensor information for any Distributed Process Unit, such as alarm or normal status data, can also be shown on the colour graphics display, or printed on demand. Sensor data can be presented as a bar graph (analogue sensors) or a trend curve (analogue and digital sensors). Selected
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sensor data may be printed automatically at xed intervals. The system can display the latest alarms for each alarm group individually or all active alarms. The logging printer and the colour graphics display records all status changes, such as alarm acknowledgements and alarm condition cleared. When all alarm conditions are cleared, the system returns to normal. Alarm limits and delays are adjustable by using the Operator Panel. A counter function keeps track of running hours for engines, pumps and related items. This function can also accumulate ow. Counter values are shown on the colour graphics display or may be printed. The Operator Station is used when transferring machinery watch responsibility between bridge and engine control room, and selecting the engineer for watch-call duty. All available engineers, whether on duty or not, may be called to the engine control room in case of an emergency.
The Midi Operator Station gives the operator the possibility to: Monitor the status of any object, from a single input signal to a controllable object
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Be informed of any process- or system alarm, through visual and audible signals Interface to a printer for alarm logging purposes Control the process through built-in pushbuttons and graphical feedback Recongure the distributed database located in the Distributed Processing Units, through numeric and alphanumeric inputs.
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Figure 6
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Figure 7
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Figure 8
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Figure 9
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The area designated as Watch Responsible The On Duty engineers Watch Cabin Units The Watch Cabin Units in all public areas
Second-time/1st repeat alarm
If the alarm remains unacknowledged after a set period of time, it is repeated and relayed to: The area designated as Watch Responsible The On Duty engineers Watch Cabin Units The Watch Cabin Units in all public areas
Third-time/2nd repeat alarm
If the alarm is still not acknowledged, after a set period of time, it is repeated and relayed to: The area designated as Watch Responsible The Watch Cabin Units for ALL QUALIFIED engineers The Watch Cabin Units in all public areas
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Figure 12
When the bridge has the machinery watch responsibility, one or more engineers must be on call. A general alarm signal will call them to the engine control room if an alarm condition arises. The alarm indication on the Watch Bridge Unit is a buzzer sound and a single or group alarm lamp which is ashing. When an alarm is acknowledged in the engine control room, or the situation is cleared, appropriate indications are given on the Watch Bridge Unit. The K-Chief 500 prevents the bridge from assuming watch responsibility if no engineers are assigned to on call duty. The bridge personnel may call the engineers on-duty in their quarters at any time, for consultation etc. Acknowledgement of such calls is provided. Alarm indication can be provided when the bridge is not having the machinery watch. Indicators show when an alarm has been acknowledged in the engine control room but the buzzer will not sound.
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Figure 13
Figure 14
To set the machinery watch responsibility system to bridge mode one or more engineers must be on call. When an alarm condition arises a general alarm signal is sounded in the duty engineers cabins and in the public areas. The visual alarm indication on the Watch Cabin Unit consists of single or group alarm lamps. When the bridge has the machinery watch responsibility, one or more engineers must be on call. When an alarm situation occur the alarm signal will be given, both in the duty-engineers cabin and in the public areas. The visual alarm indication on the Watch Cabin Units are that a buzzer sounds and a single or group alarm lamp is ashing. The engineer will then normally go to the engine control room to nd the cause of the alarm.
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When the alarm is acknowledged in the engine control room, or the situation is cleared, the alarm condition is cleared from the Watch Cabin Units. If the engineer does not acknowledge within a specied period of time, the alarm signal is repeated in the engineers quarters, and on the bridge, until it is acknowledged. The system can also be used to call an engineer to the bridge or the engine control room without an alarm condition. Alarm indication without sounding the buzzer is congurable when the Watch Calling System is in off-duty mode.
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Self checking Sensor excitation power overload CAN net status, error handling Figure 16 Remote Analogue input (RAi-10tc)
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Figure 18
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CAN net status, error handling Figure 20 Remote Digital Output (RDo-16)
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Table 1
Number of channels
6 2 2 1 4 2 4
Digital output Analogue output Analogue input, AC voltage (1-phase) Analogue input, AC current Analogue/digital input, exible Input from pickup Digital input
Solenoid valve driver or relay, max 3 A resistive load mA Max. 30 Vrms, 50/60 Hz Max. 1 A, 50/60 Hz As RAi-16 24 VDC (counter input) As RDI-32
21 analogue or digital, input and output channels with LED status indicator Alarm and monitoring for all channels Trend Time stamp of alarms and events Self checking Sensor excitation power overload CAN net status, error handling Figure 21 Remote Input/Output (RIO-C1)
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fuse is automatically reset. The unit can control eight digital output channels, 2-pole relays (normal open/normal closed). It is particularly suited for control of pumps and valves. 8 input and 8 output channels with LED status indicator 8 channels relays change over, brake before make 8 channels digital inputs, with possibility for 24 VDC live input or dry contacts Alarm and monitoring for all channels Trend Time stamp of alarms and events Self checking Sensor excitation power overload CAN net status, error handling Figure 22 Remote Input/Output (RIO-C2)
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Calculation of generator load (kW, kVAr) Calculation of phase angle between voltage and current (cosine ) Figure 23 Generator Protection (RIO-C3)
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2 CAN Communication channels 2 CAN Communication channels, global 2 serial lines, RS422/485. Scaled in technical units. Limit check. Alarm and monitoring for all channels. Trend. Time stamp of alarms and events (0.001 seconds). Self checking. CAN net status, error handling. Figure 25 Digital Governor Unit (DGU)
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Figure 26
Self check Remote congurable No trimmers or jumpers No serviceable parts All connections plugable Type approved
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Figure 27
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3.5 Gateways
3.5.1 Gateway types
Two types of gateways are available: System Gateway (SGW) The SGW is used as a redundant gateway between the CAN-bus and the Local Area Network. Dual Processing System Controller (dPSC) The dPSC is used as a redundant gateway between two CAN segments (sections of the CAN-bus). The main purposes of both units are to provide galvanic isolation between different parts of the network and to segregate process bus trafc in large systems. Messages are then converted between the network parts, while maintaining redundancy. Both units provide a service to protect all nodes (Distributed Processing Units, Watch Bridge Unit, Watch Cabin Units and Operator Panels) connected to the CAN-bus. If the communication with one node fails, the gateway will generate a system failure message identifying the node and the failure. The Dual Process System Controller may also be equipped with supervisory control logic for particularly demanding tasks.
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Local Area Network to System Gateway and CAN diagnostic databases. Galvanic isolation is provided between the 24 Vdc power input and the System Gateway interfaces.
The main features of the dPSC are: Dual two channel CAN gateway with separate and galvanic isolated processors Possible to power the two processors from separate power supplies High speed data-link between the two processors
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A node with CANopen master capability on all four CAN channels Redundant routing of messages between local and global CAN segments Dual serial interface, galvanic isolated, RS422/RS485, to communicate with other vendors equipment Various redundant application process control logic When the two processors in the dual Process Segment Controller is controlling the same Distributed Processing Unit, they are working in parallel running the same process algorithm.
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4 USER INTERFACE
4.1 Overview
The standard K-Chief 500 hardware user interface consists of a colour monitor screen, an Operator Panel and an alphanumeric keyboard. The monitor is used to display the operator images of the K-Chief 500 system. One or more Operator Panels are used to interact with these images. The alphanumeric keyboard is used for set-up and conguration purposes.
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Trend curves In addition, customised mimic diagrams will be designed for each project according to the piping diagrams. These display windows show the status of the equipment (open/closed, running/stopped, % lling etc.). They are interactive, thus allowing operation of the equipment.
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Title window: Contains the title of the information currently shown in the main window Status window: The status window is divided into two columns. These contains important status information for user settings. Time window: Shows current date and time. Main window: Contains the image which displays information such as alarmlists, trends, monitoring etc. Function window: Displays information related to user input. Alarm window: Displays the last four alarms independent of the information displayed in the main window.
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Process image List image Trend image Monitoring image System conguration image PDF viewer Navigator image
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Figure 32
Alarm history
Figure 33
Alarm summary
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Remember to click Refresh List to be able to view the latest copied document. The document can now be opened from the document list, located in the upper left corner of the window. A page or a dialogue can be printed from the document by clicking on the Print Page button or Print Dialogue. The print function is located at the left side of the window. A search function is also available in the PDF viewer. The search function is located under the printing function, on the left side of the window. Type the word or the sentence you want to nd and click on the All button. Select the wanted part of the document from the resulting list. An example of the PDF viewer is shown below. Figure 37 PDF viewer image
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4.2.9 Navigator
The Navigator is the image on the Touch Control Panel. The image appears also at the Operator Station when the Home button on the Control Room Panel(CRP)/Input Panel(INP) is pushed. The Navigator gives access to all system displays. The Navigator is divided in 2 function areas, the Graphic Display Navigator and the Alarm Navigator. The different alarmgroups can be selected in the Alarm Navigator. In the upper part of the Graphic Display Navigator you have the main groups, such as List views, Misc, Favorites, etc. Clicking on one of the main groups will give access to the sub-groups. These sub-groups are called Graphic Display Thumbnails. If there are more than twelve main groups in the system, the Page Up and Page Down buttons can be used to toggle between the groups. For easy navigation, press one of the alphanumeric keys (1 to 9) to jump to the corresponding sub-group. Below is an example of how the Navigator may look like. Figure 38 Navigator image
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Figure 40
Normally not more than two levels of images will be used, although this can be arranged if required.
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4.3 ShipViewer
ShipViewer is a software package that runs on a standard personal computer connected to the K-Chief 500 local area network. The computer can be installed anywhere on the ship. It has similar viewing capabilities as those found in the Operator Station, but no control functions. The following systems can be monitored through the ShipViewer, dependent on the system conguration: Engine monitoring and control system Power management system Fire system Tank system The system presents online data, mimic diagrams, logged data and allows convenient printing facilities. It is a useful tool to avoid misunderstanding and lack of information. Main functions include: Presentation of logged ship data and mimic diagrams Presentation of alarms Presentation of alarm history Status on open/closed valves, running/stopped equipment etc.
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5 GETTING STARTED
5.1 Operator stations and panels
This chapter teaches you how to use the control functions and displays of the different K-Chief 500 Operator Stations and panels. It is intended for personnel just having started to use the system. The following subjects are covered: Using the Control Room Panel (CRP) on page 91 Using the Touch Control Panel (TCP) on page 95 Using the Alarm & Control Panel (ALC) on page 97 Using the Input Panel (INP) on page 100 Using the Midi Operator Station on page 103 Using the Watch Bridge Unit on page 107 Using the Watch Cabin Unit on page 110
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ALARM LAMP
The lamp is blinking red when an alarm has been detected. The lamp is steadily lit when the ACK button has been pressed and the alarm is still active.
ACK
When the ACK button is pushed, the alarm will be acknowledge. Two things will happen simultaneously. The alarm buzzer will be silent, and the alarm text will change colour to indicate the acknowledgement. See Alarm text colour on page 28 for more information on alarm colours and effects of acknowledge alarms in different images.
SOUND OFF
When the sound of button is pushed, the alarm sound will be silent.
ALARM VIEW
The alarm view button opens the alarm summary when it is pushed.
The lamp is lit green when the panel is on, and the power is OK.
FAULT
The lamp is lit red when it has lost contact with the computer, or it is turned off.
Push this button to request access/control. The lamp is lit green when the button has been activated
GIVE
Push this button to give access/control. The lamp is lit green when the button has been activated.
STATUS
When the status button is pushed, a window will be opened. The window contains information of for example who has controll/access.
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This button toggles between numeric and alphanumeric mode. Numeric mode is default. Press the button for one second to toggle. A short beep will conrm the change. The lamp is lit green when the panel is in alphanumeric mode (letters), and not lit when it is in numeric mode (numbers). The lamp intensity can be adjusted from the computer.
2 / abc
The result of pushing this button depends on which mode the panel is in, numeric or alphanumeric mode. (The same applies for the following buttons: 3/def, 4/ghi, 5/jkl, 6/mno, 7/pqr, 8/tuv, 9/wxyz.) The number, 2, is entered if the button is pushed when the numeric mode is chosen. When alphanumeric mode is selected, the letter, a, will be entered by pushing one time at the button. Pushing two times, the letter, b, is entered. Three pushes enters the letter, c.
PAGE UP
This button is used to scroll up in list view pictures (for instance in Alarm history).
PAGE DOWN
This button is used to scroll down in list view pictures (for instance in Alarm history).
ESCAPE
The ESC button is used the same way as an ESC button on a standard keyboard. Most common use is to exit/cancel/stop. For example use the escape button to exit from Tagdetails and return to the alarm history list.
BACKSPACE
This button moves the cursor one position backward and deletes this preceding character. (Same function as on a standard keyboard)
ENTER
This button is used the same way as the enter button on a standard keyboard. For example use the enter button to conrm a new entered value instead of clicking on the OK softbutton.
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5.2.6 Trackball
There are a total of seven buttons around the trackball . Three of these buttons are the mouse buttons in front. The other four are located on each side of the trackball .
Trackball
On each side of the trackball are the arrow buttons. They work like the arrow buttons on a standard alphanumeric keyboard.
5.2.7 Buzzer
There are three buzzers. One is controlled directly by power, to alarm when power is lost (sounds for at least 60 sec.), and also by the local controller as the two others. The sound intensity is controlled by the number of buzzers activated, and the intensity setting can be congured. The sounder can be silenced both when power is lost and by the local controller.
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A K-Chief 500 system may have more than 12 main groups. The
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The lamp is blinking red when an alarm has been detected. The lamp is steadily lit when the ACK button has been pressed and the alarm is still active.
ACK
When the ACK button is pushed, the alarm will be acknowledge. Two things will happen simultaneously. The alarm buzzer will be silent, and the alarm text will change colour to indicate the acknowledgement. See Alarm text colour on page 28 for more
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When the sound of button is pushed, the alarm sound will be silent.
ALARM VIEW
The alarm view button opens the alarm summary when it is pushed.
The lamp is lit green when the panel is on, and the power is OK.
FAULT
The lamp is lit red when it has lost contact with the computer, or it is turned off.
Push this button to request access/control. The lamp is lit green when the button has been activated
GIVE
Push this button to give access/control. The lamp is lit green when the button has been activated.
STATUS
When the status button is pushed, a window will be opened. The window contains information of for example who has controll/access.
5.4.6 Buzzer
There are three buzzers. All are controlled by the local controller. One of them is, in addition, controlled directly by power. If power is lost, an alarm sounds for at least 60 seconds. The sound
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intensity is controlled by the number of buzzers activated, and the intensity setting can be congured. The sounder can be silenced both when power is lost and by the local controller.
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This button toggles between numeric and alphanumeric mode. Numeric mode is default. Press the button for one second to toggle. A short beep will conrm the change. The lamp is lit green when the panel is in alphanumeric mode (letters), and not lit when it is in numeric mode (numbers). The lamp intensity can be adjusted from the computer.
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2 / abc
The result of pushing this button depends on which mode the panel is in, numeric or alphanumeric mode. (The same applies for the following buttons: 3/def, 4/ghi, 5/jkl, 6/mno, 7/pqr, 8/tuv, 9/wxyz.) The number, 2, is entered if the button is pushed when the numeric mode is chosen. When alphanumeric mode is selected, the letter, a, will be entered by pushing one time at the button. Pushing two times, the letter, b, is entered. Three pushes enters the letter, c.
PAGE UP
This button is used to scroll up in list view pictures (for instance in Alarm history).
PAGE DOWN
This button is used to scroll down in list view pictures (for instance in Alarm history).
ESCAPE
The ESC button is used the same way as an ESC button on a standard keyboard. Most common use is to exit/cancel/stop. For example use the escape button to exit from Tagdetails and return to the alarm history list.
BACKSPACE
This button moves the cursor one position backward and deletes this preceding character. (Same function as on a standard keyboard)
ENTER
This button is used the same way as the enter button on a standard keyboard. For example use the enter button to conrm a new entered value instead of clicking on the OK softbutton.
5.5.3 Trackball
There are a total of seven buttons around the trackball . Three of these buttons are the mouse buttons in front. The other four are located on each side of the trackball .
Trackball
On each side of the trackball are the arrow buttons. They work like the arrow buttons on a standard alphanumeric keyboard.
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The display examples shown in this manual are not always an exact copy of what you will see on the screen, as the presentation depends on your system conguration and choices of set-up.
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Escape
Removes menus. Goes back to the previous picture in up to ve steps by pushing repeatedly.
Menu
Turns menus on. The menu displayed will vary with the operational context.
Enter
Go to sub-menu or display. Conrms insertion and editing of data. Gives access to set-up displays.
Page up
Moves the displayed information up a page in the selected group. Used to increase in some displays.
Page down
Moves the displayed information down a page in the selected group. Used to decrease in some displays.
Sound off
Moves a square cursor up/down to select text in data displays. Moves a square cursor left/right/up/down and to select objects in mimic pictures.
Alphanumeric keys (09)
Used for insertion of letters and numbers. Push the button repeatedly until the desired letter or number is displayed.
Special characters key
Key to insert the following special characters (. - _). Push the button repeatedly until the desired character is displayed.
Function keys (F1F4)
The function is specied by the text next to the key (left side). Function keys have a one minute time-out to avoid accidental input. Push the Page up or Page down keys to active the functions keys again. Figure 46 Function keys (right) and function (left)
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Figure 48
5.6.4 Menus
The following menus are available: Main Menu 1 Alarm Menu 2 Tag Selection Menu 3 User Access 4 Conguration Menu 5 Keyboard/Screen The amount of options in the Main Menu vary according to how the User Access settings are sat. Alarm Menu 1 Alarm History 2 Alarm Summary 3 Alarm Group Display 4 Offscan Display Tag Selection Menu 1 Control Menu 2 PMS Menu 3 All tags
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User Access Level Active level Commissioning SuperUser User Monitoring Change Password Conguration Menu 1 Self check 2 Palette Display 3 Clock 4 Favourite Mimics Keyboard and Screen Colour Palette Keyboard Click Key Timeout Keyboard Light Screen Brightness Day ON Disabled OFF OFF ON OFF
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Figure 49
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Figure 50
The main difference between the two types is that the LCD type can display individual alarm messages, whilst the LED type has a larger number of alarm groups. The LCD type will display date and time when no-one is ON DUTY. For the LED type all indicators will be dark when no-one is ON DUTY. The repeat alarm function is activated if an alarm is not acknowledged within a set period of time.
Front lighting: Push LAMP TEST and use the arrow buttons.
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Figure 51
Illumination adjustment
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Figure 52
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Figure 53
The main difference between the two types is that the LCD type can display individual alarm messages, whilst the LED type has a larger number of alarm groups. The LCD type will display date and time when no-one is ON DUTY. For the LED type all indicators will be dark when no-one is ON DUTY. The repeat alarm function is activated if an alarm is not acknowledged within a set period of time.
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Front lighting: Push LAMP TEST and use the arrow buttons.
Figure 54
Illumination adjustment
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Note
The last four unacknowledged alarms are always displayed on the lower right side of the colour graphics display, called the Alarm window.
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in gure, Navigator name denitions on page 116. For more information on the Navigator, see Navigator on page 86 and Understanding the TCP on page 95. Figure 55 Navigator name denitions
The Distributed Processing Units (24 Volt DC) and the Operator Stations (230 Volt AC) are supported by separate uninterruptible power supplies. The system will maintain power for 30 minutes after a blackout. Each Distributed Processing Unit timestamps its own alarms immediately when they occur. This time stamping is very accurate. All alarms are sorted and printed out according to the time they were detected.
Loss of power to Operator Stations
The Distributed Processing Units store all the alarm information. If the Operator Stations loose power, the system will continue to operate When power is restored to the Operator Stations, all alarms are sorted and printed out according to the time they were detected.
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It is one way to acknowledge alarms, but the result on the screen of the Operator Station will be different depending on which image is displayed at the time the ACK button is pushed. Push the ACK button.
Result of pushing the ACK button when the alarm history image or the alarm summary image is open:
Two things happens simultaneously: A maximum of three alarms, on the colour graphics display, are acknowledged at the same time. The alarm text turns yellow. And when the alarm condition returns to normal, the text becomes green. At the lower right corner of the colour graphics display, called the Alarm window, the four last alarms are displayed in red colour. The three rst alarm text lines disappears when the ACK button is pushed.
Result of pushing the ACK button when an alarmgroup image is open:
Two things happens simultaneously: All active alarms shown on the colour graphics display are acknowledged. If there are more unacknowledged alarms in the group push the PAGE DOWN button, or use the scrolling function on the right side of the screen. Push the ACK button to acknowledge the additional alarms. The red alarm text disappear. At the lower right corner of the colour graphics display, called the , the four last alarms are displayed in red colour. The three rst alarm text lines disappears when the ACK button is pushed.
Result of pushing the ACK button when another image which is not mentioned above is open:
There are no changes on the main colour graphics display image. At the lower right corner of the colour graphics display, called the , the four last alarms are displayed in red colour. The three rst alarm text lines disappears when the ACK button is pushed.
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Figure 56
Alarm Summary
Please see Alarm text colour on page 28 for an overview of the colours used to distinguish between the alarm states. It is possible to open the alarm summary in two ways:
Method 1:
Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: LIST VIEW. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: ALARM SUMMARY. A summary of all active and acknowledged alarms are displayed on the colour graphics display.
Use the PAGE UP and PAGE DOWN buttons to go backwards and forwards in the list when more than one page exists. The scrolling function on the right side of the alarm summary list can also be used. The list can be sorted by clicking on the different headlines of the list.
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Method 2:
Use the PAGE UP and PAGE DOWN buttons to go backwards and forwards in the list when more than one page exists. The scrolling function on the right side of the alarm summary list can also be used. The list can be sorted by clicking on the different headlines of the list.
Please see Alarm text colour on page 28 for an overview of the colours used to distinguish between the alarm states. Do the following to display alarm history:
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Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: LIST VIEW. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: ALARM HISTORY. A complete chronological list of all alarm events are displayed on the colour graphics display.
Use the PAGE UP and PAGE DOWN buttons to go backwards and forwards in the list when more than one page exists. The scrolling function on the right side of the alarm history list can also be used. The list can be sorted by clicking on the different headlines of the list.
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Offscan tags are displayed. 4 Use the PAGE UP and PAGE DOWN buttons to go backwards and forwards in the list when more than one page exists. The scrolling function on the right side can also be used.
Right click on the grey box, and the Group Display will be changed to Alarm Display.
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Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: LOGS & SERVICE. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: DIMMER A window, like the one underneath, will appear.
The monitor can be adjusted to day palette, dawn palette and night palette. 1 2 Click on the option button beside the wanted palette. The change is visible at once. To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
It is possible to make changes on the light intensity of the CRP, INP, ALC and TCP, without changing the palette adjustment on the monitor. Just set the wanted monitor palette, and then use the following functions to adjust the light intensity on the panels.
Lamp intensity Function
This function is used to adjust the intensity of the light on the Control Room Panel (CRP).
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Click on the drop-down combo box, and chose the wanted intensity by clicking on it. 7 will give the brightest light.
To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
This function is used to adjust the light intensity of the TCP. 1 Use the trackball and click on the drop-down combo box, and chose the wanted intensity by clicking on it. 100 % will give the brightest light. 2 To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
Backlight intensity
This function is used to adjust the intensity of the light on the Input Panel (INP) and the Alarm & Control Panel (ALC). 1 Use the trackball and click on the drop-down combo box, and chose the wanted intensity by clicking on it. 100 % will give the brightest light. 2 To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
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Click on the check box which activates the Screen Saver function. Type in the number of minutes the screen shall be active before the screen saver turns it self on. To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
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Click on the save softbutton if the suggested le name is agreeable. If not, use the alphanumeric mode on the CRP and write in the wanted le name before clicking on the save softbutton. The screen dump is now saved.
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Choose your favourite thumbnails just by clicking once on them. (Choose a maximum of 9 thumbnails.) The rst you click on will be located at the lower right corner of the Navigator when the main group, Favorites, are displayed. Click once more on the MENY softbutton. The same window, like the one in item 2, will appear.
This time, click on the text Copy HISTORY to FAVORITES. The operators favourite thumbnails are now saved in the main group, Favorites.
A Selected Points log can only be printed from the Operator Station tted to do so. The Miscellaneous Logs consists of 11 standard logs and 6 logs which can be chosen. See the list of logs underneath.
List of the Miscellaneous Logs
Alarm Summary Log (standard) Alarm History Log (standard) Offscan tags Log (standard) Inhibited tags Log (standard) Alarm Log (standard) Group Log (standard) Selected points Log (standard) Autolog (standard) Noonlog (standard) Complete Log (standard) Event Log (standard) Counters Log (option) Tank Log (option) Level & Draft Correction Log (option) API Log (option)
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Ullage Log (option) Custom Log (option) Most of the logs in the list above can be printed by following the procedure underneath. Except from the Selected Points log, Auto log and Noon log which needs to be congurated before printing. The printing procedure for the Event Log, Alarm History Log and Group Log has some minor differences in the procedure.
Note
The tags in Autolog and Noonlog must be congured before they can be printed. See How to congure the Autolog on page 135, and How to congure the Noonlog on page 136.
Note
Before printing a Selected Points Log, the Selected Points groups must be congured with the wanted tags. See How to congure your own Selected Points group on page 133.
Note
To congure an Event Log before printing see How to congure the Event Log on page 132.
How to print: Alarm Summary Log , Inhibited tags log, Alarm log, Complete log, Counters log, Tank Log, Level & Draft Correction Log, API Log, Ullage Log and Custom Log
Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: MISC
LOGS
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Use the trackball , point, and click with the left button on the log you want to print. (For example, the Alarm Summary Log) Use the trackball , point, and click with the left button on the PRINT softbutton. The printing of the chosen log will start. The status indication for all the other logs will change to BUSY when a log is printing. It will change back to READY when the printout is complete.
How to print: Alarm History Log, Event Log and Group Log
Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: MISC
LOGS
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Use the trackball , point, and click with the left button on the log you want to print. (For example, the Alarm History Log)
See Alarm History Log on page 130, Event Log on page 131 and Group Log on page 131 for an illustration of which window is opened for the three different logs. Figure 58 Alarm History Log
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Figure 59
Event Log
Figure 60
Group Log
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For the Alarm History Log and the Event Log choose to print the whole log or select a time span. For the Group Log select the wanted group. And click OK. Use the trackball , point, and click with the left button on the PRINT softbutton. The printing of the chosen log will start. The status indication for all the other logs will change to BUSY when a log is printing. It will change back to READY when the printout is complete.
Note
Printing a Selected Points log on demand, will clear the interval set for printing of Selected Points log.
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To choose a group to congure tags in, use the trackball , point and click on one of the option buttons. A similar window to the one underneath will be shown.
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A list of the tags in the chosen group will appear. 6 Select the wanted tags by clicking on the tag, and then click on the softbutton,Add. The tag can also be selected by just double clicking on the tag. The selected tag will then be shown on the left side. 7 When you have selected all the wanted tags, click OK. Do the same procedure again to congure the other Selected Points groups.
6.2.18 How to change the list of tags in the Selected Points group
The list of selected tags can be modied at any time. Just remember there is a maximum of 20 tags per group. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: SEL.
POINTS DISP
Choose the group you want to make changes in by using the trackball , point, and click on one of the option buttons. A similar window to the one underneath will be shown.
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The tags which are in the Selected Points group will be shown on the left side. Click on the tag you want to remove, and click on the softbutton, Remove. To add a tag, see How to congure your own Selected Points group on page 133, from point 5 to 7.
When you have renewed all the wanted tags in the Selected Points group, click OK. If tags in the other Selected Points groups shall be changed, do this same procedure again .
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Fill inn the password. And click on the OK softbutton. Another window will be shown. You can choose between On and Off. By selecting On, this tag will be printed. When Off is selected the tag will not be printed in the Autolog.
4 5
Select On by clicking in the option box beside the text. Click on the OK softbutton to conrm the choice.
4 5
Select On by clicking in the option box beside the text. Click on the OK softbutton to conrm the choice.
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Do not leave the system with a high password access as this allows unauthorized access to vital system functions.
Acknowledge
This function is used to allow alarms to be received and acknowledged on Operator Stations that normally would not receive them. The password expiration time can be set to any number of minutes. To activate and deactivate this function, do the following:
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Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: LOGS & SERVICE. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: SYSTEM
INFO DISPLAY
The System Information Display window will now be opened. 4 To activate the function, use the trackball , point, and click with the left button on the softbutton called: Acknowledge.
Fill in the password and the number of minutes the function is going to be active. And click on the OK softbutton. The Softbutton which said Acknowledge, will now say Acknowledge off. The text ACCESS OVERRIDE ACK is displayed at the upper part of the monitor. When the number of minutes has past, the override function will be turned off.
If you want to turn off the override function before the number of minutes has passed, just click on the Acknowledge off softbutton.
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Note
When the number of minutes is sat to 0 minutes, the password will not automatically expire. To turn of the override function again, just use the trackball , point, and click on the softbutton
Acknowledge off
Mimic
This function allows system control through the mimic pictures. It is used to control (start, stop, open, close, etc.) components you normally do not have access to. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click with the left button on the main group called: LOGS & SERVICE. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: SYSTEM
INFO DISPLAY
The System Information Display window will now be opened. 4 To activate the function, use the trackball , point, and click with the left button on the softbutton called: Mimics.
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Fill in the password and the number of minutes the function is going to be active. And click on the OK softbutton. The Softbutton which said Mimics, will now say Mimics off. The text ACCESS OVERRIDE MIM is displayed at the upper part of the monitor. When the number of minutes has past, the override function will be turned off.
If you want to turn off the override function before the number of minutes has passed, just click on the Mimics off softbutton.
Note
When the number of minutes is sat to 0 minutes, the password will not automatically expire. To turn of the override function again, just use the trackball , point, and click on the softbutton Mimics off.
Commissioning
This function allows changing of alarm limits, alarm delays, event limits, tag description, alarm groups, enabling/disabling of alarms and the system access for each Operator Station. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click with the left button on the main group called: LOGS & SERVICE. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: SYSTEM
INFO DISPLAY
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To activate the function, use the trackball , point, and click with the left button on the softbutton called: Commissioning.
Fill in the password, and click on the OK softbutton to activate the function. The Softbutton which said Commissioning, will now say Commissioning off. The text ACCESS OVERRIDE COM is displayed at the upper part of the monitor. When the 30 minutes has past, the override function will be turned off.
If you want to turn off the override function before the 30 minutes has passed, just click on the Commissioning off softbutton. Or click on the softbutton called Release Access in Tag Details.
Note
Superuser
This function makes it possible to change alarm limits, alarm delays, event limits and enabling/disabling of alarms. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click with the left button on the main group called: LOGS & SERVICE. It can be found in the upper part of the Graphic Display Navigator.
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The System Information Display window will now be opened. 4 To activate the function, use the trackball , point, and click with the left button on the softbutton called: Superuser.
Fill in the password, and click on the OK softbutton to activate the function. The Softbutton which said Superuser, will now say Superuser off. The text ACCESS OVERRIDE SUP is displayed at the upper part of the monitor. When the 30 minutes has past, the override function will be turned off.
If you want to turn off the override function before the 30 minutes has passed, just click on the Superuser off softbutton. Or click on the softbutton called Release Access in Tag Details.
Note
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Password
Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: LOGS & SERVICE. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: SYSTEM
INFO DISPLAY
The System Information Display window will now be opened. 4 To activate the function, use the trackball , point, and click with the left button on the softbutton called: Password.
Fill in the password, and click on the OK softbutton to activate the function. The Softbutton which said Password, will now say Password off. The text ACCESS OVERRIDE KEY is displayed at the upper part of the monitor. When the 30 minutes has past, the override function will be turned off.
If you want to turn off the override function before the 30 minutes has passed, just click on the Password off softbutton. Or click on the softbutton called Release Access in Tag Details.
Note
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3 4
Click on the softbutton called, Set, under the text Timezone. A window appears with a request for a password.
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Fill in the password. And click OK. A dialogue box similar to the one underneath will appear.
6 7
Choose the time zone by using the drop-down combo box. Click OK.
Note
If the system is tted with a master clock, all time changes must be made in the master clock.
Use the change time zone function above when going between different time zones. The K-Chief 500 system time is set to Coordinated Universal Time (UTC formerly known as GMT), and only minor corrections such as if the time is not quite correct should be made here. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click with the left button on the main group called: LOGS & SERVICE. It can be found in the upper part of the Graphic Display Navigator.
INFO DISPLAY.
3 4
Click on the softbutton called: Set System Time. A window appears with a request for a password.
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Fill in the password. And click OK. A dialogue box similar to the one underneath will appear.
Use the drop-down combo boxes and select date and time. Then click on the OK softbutton. The new date and time is transferred to the other Operator Stations in the network if the Operator Station you are working at is set up to transfer this data.
Note
If the system is tted with a master clock, all time changes must be made in the master clock.
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The System Information Display window will now be opened. 4 Click on the softbutton called: Disable CRP buzzer. A window appears with a request for a password. 5 6 Fill in the password. Click on the OK softbutton. The CRP buzzer is now disabled. The text on the softbutton changes to Enable OCP buzzer. In the upper part of the screen, in the status area, the text ACCESS OVERRIDE BUZ will be displayed. To activate the buzzer again, do the following: 1 2 Open the System Information Display if it is not already open. Use the trackball , point, and click with the left button on the Enable OCP buzzer softbutton The CRP buzzer is now active. The text on the softbutton changes to Disable OCP buzzer. In the upper part of the screen, in the status area, the text ACCESS OVERRIDE BUZ will disappear.
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Push the HOME button. This button opens the Navigator image.
The alarmgroups are listed on the left side of the screen. Use the trackball , point and click on the wanted alarmgroup.
Double click on the line with the wanted tag. Tag Details for that tag will be displayed.
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Double click on the parameter you want to change. A window appears with a request for a password. Fill in the password and click on the Ok softbutton. The parameter can now be changed to the wanted value. The display picture is updated, and the new value is transferred to the Distributed Processing Unit and any other Operator Station in the system.
Tag Details image on page 149 gives an illustration of a Tag Details image. Figure 61 Tag Details image
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There are three softbuttons on the bottom of the tag details window. It is Tag Details, Advanced Tag Details and Tag Application. The following information is displayed by clicking on them:
Tag Details
Shows the normal tag details display. All parameters displayed here can be changed by the operator. Clicking on the softbutton, Offscan Enable, stops checking this tag against alarm limits. Clicking on the softbutton, Offscan Disable, starts checking this tag against alarm limits. Clicking on the softbutton, Offscan Value, allows you to insert a simulated value when the tag is off scan. This may be used while waiting to replace a defective sensor.
Advanced Tag Details
Shows a full list of all tag details. All parameters displayed in bold characters can be changed by the user without a password. Use the Parameter Filter on the right side to reduce the number of displayed parameters.
Tag Application
Lists other tags related to this tag. Only used for advanced applications and system commissioning. The following two tables explains what the different parameters for analogue and digital input tags are used for:
Analogue input channel parameters
Parameter name Tag name Tag number Description Function Value Distributed Processing Unit number Channel number Channel type Type Text Number Text Text Number Number Number Number Adjustable No No Yes No No No No No Function Unique code describing a tag Unique number describing a tag Description of a tag Short code describing the function of the tag Measured value scaled to technical value and Filtered Unique number of the node Number of the channel connected Channel type is the specication of how the input signal is handled and scaled Analog/Digital All tags in the system are divided into different groups All tags going to the external alarm system are divided into different groups
No Yes Yes
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Parameter name Autolog Noonlog Eventlog Offscan Offscan value Inhibited by tag Access group Limit Alarm Low Low Limit Alarm Low Limit Alarm High Limit Alarm High High Limit Event Low Low Limit Event Low Limit Event High Limit Event High High Filter Time Dynamic Dead Band Counts Low Counts High Eng. Units Low Eng. Units High Alarm On-Delay1 Alarm Off-Delay1 Alarm On-Delay2 Alarm Off-Delay1 Inhibit On-Delay Inhibit Off-Delay
Type Number Number Number Number Number Text Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number
Adjustable Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Function Included in the autolog list Included in the noonlog list Included in the eventlog list Included in the offscan log list Included in the offscan log list Tag to inhibit this channel Limited access id. to acknowledge this alarm Alarm limit Alarm limit Alarm limit Alarm limit Event limit Event limit Event limit Event limit Time in 100 milliseconds Report value dead band limit A/D minimum value A/D maximum value Instrument minimum value Instrument maximum value High/Low delay in 1 second High/Low delay in 1 second HighHigh/LowLow delay in 1 second HighHigh/LowLow delay in 1 second Inhibit delay in 1 second Inhibit delay in 1 second
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Parameter name Distributed Processing Unit number Channel number Channel type
Adjustable No No No
Function Unique number of the node Number of the channel connected Channel type is the specication of how the input signal is handled and scaled Analog/Digital All tags in the system are divided into different groups All tags going to the external alarm system are divided into different groups Included in the autolog list Included in the noonlog list Included in the eventlog list Included in the offscan log list Tag to inhibit this channel Limited access id. to acknowledge this alarm Enable/disable event Enable/disable event Inhibit delay in 1 second Inhibit delay in 1 second Refer to another Tag or Channel Delay in 1 second Delay in 1 second Delay of signal before handled by alarm system in 1 second Delay of signal before handled by alarm system in 1 second Invert input status
No Yes Yes
Autolog Noonlog Eventlog Offscan Inhibited by tag Access group Enable Event on Open Enable Event on Closed Inhibit On Delay Inhibit Off Delay Al.Inhibit Src TagNo Alarm On Delay Alarm Off Delay On Delay Off Delay Invert input
Number Number Number Number Text Number Yes/No Yes/No Number Number Text Number Number Number Number Yes/No
Yes Yes Yes Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes
This function is used to set limits for alarm blocking, and deviation from the corrected value. For instance used for main engine exhaust gas temperature.
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Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called:
DEVIATION PARAM C
The new image on the screen will look like the gure underneath, A typical Deviation Parameter Conguration display on page 153. Figure 62 A typical Deviation Parameter Conguration display
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When the average temperature is below a preset value, the deviation alarm is blocked.
How to make prole
The average cylinder temperature is used as reference for deviations. For this reason it is necessary to correct the temperature of each cylinder, to get the same temperature in all cylinders as reference. This correction is done when running the engine at full load and can be done in two ways, automatic correction and manual correction.
Automatic correction
Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called:
DEVIATION PARAM C
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Click on the text which says: AUTO. It can be found on the right side of the text, Prole correction. Push the enter button. All values found for Current deviation are moved to Correction, and Current deviation should read 0 for all cylinders.
Manual correction
Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called:
DEVIATION PARAM C
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Click on the text which says: MAN. It can be found on the right side of the text, Prole correction. Use the trackball , point, and click to highlight the value for each cylinder after the text Correction. Type in the value for each cylinder one by one. The value for each cylinder under Current deviation should read 0. For information about Exhaust mean value tag items refer to chapter Exhaust mean value tag items on page 397.
In order to set On duty engineer, the system must be in control watch. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click with the left button on the main group called: WCALL ENGINE or WCALL CARGO. (It depends on the system conguration if there are both main groups or one of them.) The main groups can be found in the upper part of the Graphic Display Navigator. The thumbnails for the chosen main group will be shown under the main groups.
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If for example the 2nd engineer shall be sat on duty, use the trackball , point, and click on the thumbnail which says, 2ND ENG ON DUTY. A indicator beside the ofcers title on the Watch Calling Units are lit. Down in the left corner of the OS screen, the , a text with who is on duty is displayed.
To take the ofcer off duty again, click on the same thumbnail again.
This procedure requires that an engineer is sat to on duty. Refer to chapter How to set the On Duty engineer on page 155. The engine control room is the default Watch Responsible location. Use the following procedure to change Watch Responsible location. This can be done in the following ways:
On the Operator Station:
Push the HOME button. This button opens the Navigator image.
Use the trackball , point, and click with the left button on the main group called: WCALL ENGINE or WCALL CARGO. (It depends on the system conguration if there are both main groups or one of them.) The main groups can be found in the upper part of the Graphic Display Navigator. The thumbnails for the chosen main group will be shown under the main groups.
Click on the softbutton for the wanted watch responsible location (BRIDGE WATCH or ENG WATCH). When the watch responsibility has been accepted, the status will be shown at the function window on the Operator Station.
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Push the button for the wanted watch responsible location (BRIDGE WATCH or ENG WATCH buttons). The indicator for the new location will ash and make a sound until it is accepted at that location. The indicator will be steady lit when the watch responsibility has been accepted. The indicator for the previous location will be switched off (no longer lit).
The softbuttons depends on the system conguration. To illustrate this procedure the CALL DUTY ENG and the CALL ALL ENG buttons are used as an example. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point and click on the main group called: WCALL ENGINE or WCALL CARGO. (It depends on the system conguration if there are both main groups or one of them.) The main groups can be found in the upper part of the Graphic Display Navigator. (To illustrate this procedure the WCALL ENGINE main group is used as an example.) The thumbnails for the chosen main group will be shown under the main groups. The image underneath is an illustration of how it may look like.
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Click on one of the thumbnail which says CALL DUTY ENG or CALL ALL ENG (depending on who you want to call). A indicator beside the called engineer/engineers title on the Watch Calling Units starts to sound and are lit. The called engineer/engineers signs the call by pushing the ACK button.
The buttons depends on the system conguration. To illustrate this procedure the CALL DUTY ENG and the CALL ALL ENG buttons are used as an example. 1 Push the CALL DUTY ENG button or the CALL ALL ENG button on the Watch Bridge Unit (depending on who you want to call). The call indicator will be lit. A indicator beside the called engineer/engineers title on the Watch Calling Units starts to sound and are lit. The called engineer/engineers signs the call by pushing the ACK button. 2 To cancel the call, push the same button again.
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The different qualications equals a number. Use the numeric keys on the CRP to select the wanted qualication. Click on the OK softbutton. The new qualication has now been set. And the text has changed to the selected qualication.
The panels will not sound an alarm but will continue to display the alarm information. Unacknowledged alarms will have an * in front.
What is Off Duty passive
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The panels will not sound an alarm. LCD-type panels will display date and time information only. Pushing the buttons on a LCD-type panel will display the alarms. Unacknowledged alarms will have an * in front. (The LEDs on the LED-type panels will remain dark). 1 2 3 To open the Watch Calling Conguration follow the procedure in chapter on page . Push the PAGE DOWN button on the CRP, and page 2 will appear. Click on the mode text beside the ofcer it concern. (In this example, the Chief engineer is being replaced.) A similar window opens:
The different modes equals a number. 1 is active and 0 is passive. Use the numeric keys on the CRP to select the wanted mode. Click on the OK softbutton. The new mode has now been sat. And the text has changed.
This conguration can only be done at the master Remote Operator Station.
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Each panel has a unique serial number. The panels can be dened to a group so that all alarms to the On duty ofcer are sent to all panels dened for the position, and the public areas. For example, all panels dened as Chief Engineer will be activated when the Chief Engineer is on duty. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click on the main group called: LOGS & SERVICE . The main groups can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: SYSTEM
INFO DISPLAY
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Use the trackball , point, and click on the softbutton called:Watchcalling Conguration. Click on the ofcer whose panel is being assigned to someone else. (In this example, the 3rd engineers panel is being assigned to someone else) A similar window to this is opened:
On the right side of the screen, there is a denition of the groups. It may look like this:
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Use the numeric keys on the CRP to select the wanted ofcer to assign the panel to. Click on the OK softbutton.
The system maintains a log of all changes to all tags for the last 24 hours. To display the data you can use the trend display. The trend display contains a graph selector panel where you can select between up to 8 different graph views. Each graph view can have up to 8 plots. You can select any tag for plot presentation. You will also manipulate the y-axis settings individually to make a more readable picture. The settings may be saved and will automatically be reloaded upon system restart. When the desired tags are selected, you can select an hour in the time-line panel to plot the corresponding data. If you select the current hour, the system will continue to add changes to the graph upon changes in the tags. The system also allows you to save an image for later reference. A preserve hour facility will save all tag data for a selected hour for later reference.
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Figure 63
Do the following: 1 2 Push the HOME button at the control panel. This button opens the Navigator image. Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: SHORT
TREND
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Select a graph by selecting one of the eight radio buttons in the graph selector panel. Right click on one of the empty plot labels and select SELECT TAG in the pop-up menu. The SELECT TAG DIALOGUE will pop up. Select a tag in the SELECT TAG DIALOGUE. If desired, use the lter to reduce the number of tags shown. Press OK to exit the SELECT TAG DIALOGUE.
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Repeat step 5 to 7 to add more tags. Click on an hour in the time-line panel to plot the data.
If more than one tag shall be selected for plotting, there is an alternative way of doing this. In the upper part of the dialogue box is a check box with this text beside it: Automatically select the next plot when a tag is selected. Use the trackball and click in this check box. When this function is activated you can directly select the next tag you want to plot in the same diagram. Step 8 in the procedure above says to repeat step 5 to 8. But with this function activated you just repeat step 6 and click on the OK softbutton to add more tags in the diagram. Change the y-axis for the plots as described in the section How to manipulate the y-axis in the trend display on page 165. Zoom and pan the x-axis as described in the section How to zoom and pan the x-axis in the trend display on page 228. Save your graph settings as described in the section How to preserve trend display settings manually on page 175.
How to select time in the trend display
The time-line panel present the last 24 hours with the current hour at the right end. If an hour is selected, the corresponding les are read from the hard disk. If the user selects current hour, the data is retrieved from the logging server instead, and the trend is continuously updating additional changes to the tags. Every new hour the labels are shifted one position to the left. Figure 64 The time-line at 16 hours with the 07 hour selected
Figure 65 selected
Do the following to select an hour: 1 2 3 Position the cursor by using the trackball slightly to the right of the desired hour. Left-click. Observe that the selected hour is marked and that the corresponding data is plotted in the graph.
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Note
The selected hour can also be changed by using the left and right arrow keys.
How to manipulate the y-axis in the trend display
Each plot has its own y-axis. This makes it possible to manipulate them individually to make a more readable graph picture. You can zoom and pan a single plot or several plots at a time. Do the following to change a plots y-axis: 1 Position the cursor by using the trackball on the plots y-axis. Note that the axis labels font is changed to BOLD. 2 Select the axis by clicking on it. The axis labels background colour is changed to black to indicate that the axis is selected for y-axis manipulation. When one axis or more is selected the y-axis control is displayed in the upper left corner of the plot area. Figure 66 Y-axis zoom and pan control
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Repeat step 1 and 2 to add other axes. To change the selected y-axis use the buttons in the y-axis control as follows: Up: Move the axis up Down: Move the axis down In: Zoom in Out: Zoom out Auto: Set the axis to display the complete plot in 95% of the plot area Set: Manually key in the minimum and maximum values X: Deselects all selected axes and hide the y-axis control The arrow keys around the trackball can also be used to change the selected y-axis: Up: Move the axis up Down: Move the axis down Left: Zoom in Right: Zoom out 5 Repeat step 1 and 2 on already selected plots to deselect an axis. It is also possible to select all the y-axis:
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Click on the MENU softbutton. A context menu is opend. Select Y-Scale, by clicking on the text. Select Select all plots, by clicking on the text. To change the selected y-axis use the buttons in the y-axis control as described in the list above.
The graph includes one x-axis for all plots. Use the functions of the x-axis zoom and pan control to zoom and pan the x-axis. Figure 67 X-axis zoom and pan control
Click the buttons as follows to change the graphs x-axis: Pan the graph to the left Pan the graph to the right Zoom out Zoom in The selected point in time will be illustrated in the time display to the right. In the sample below the graph is set to display the time between 10:35 and 10:40 approximately. Figure 68 Time display
It is possible to switch on and off a function whereby the plots actual position is marked with a small square. When the cursor is positioned over one of the points, a tool-tip box will pop-up displaying the points time stamp and actual value.
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Figure 69
Do the following to enable the display of plot points: 1 2 Position the cursor by using the trackball on the menu softbutton. Right click to open the context menu.
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Select View, by clicking on the text. Select Points, to enable or disable displaying of plot points.
How to display the plots point values in the trend display using the cursor
It is possible to switch on and off a cursor in the graph area. By positioning the cursor in x horizontally, the plots corresponding value is displayed in the plot label. A tool-tip with exact time information is also generated. Do the following to switch the cursor on: 1 Right click in the plot area to open the context menu.
Select Show cursor. The cursor will be displayed and the graph label will indicate the cursors time position.
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Figure 70
Move the cursor to read values for other points: a b c Move the cursor near the vertical cursor. Click and hold the left button while moving the cursor horizontally. Release the left button.
It is possible to switch the display of grid-lines for the x-axis on and off. Figure 71 Display of x-axis grid-lines
Do the following to enable the display of x grid-lines: 1 2 Position the cursor on the menu softbutton, by using the trackball . Right click to open the context menu.
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Select View, by clicking on the text. Select Gridlines X-Axis to enable or disable displaying of grid-lines.
It is possible to switch the display of grid-lines for the y-axis on and off. The grid-line is connected to the plots y-axis and will have the same colour. Only grid-lines for one y-axis may be visible simultaneously. Figure 72 Display of y-axis grid-lines
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Position the cursor on a plot label, by using the trackball . Right click to open the context menu.
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Select Show grid lines to enable or disable displaying of grid-lines for the selected plot. Repeat step 1 to 3 on another plot to enable grid-lines for the selected plot.
A function called Fill-to-base enables the plot to colour the area between a pre-dened value and the plot value, with a colour derived from the plot colour. Figure 73 Fill-to-base function
The picture above shows the difference between a lled plot and a plot not. Do the following to enable the ll function for a plot: 1 2 Position the cursor on a plot label, by using the trackball . Right click to open the context menu.
Select Fill to base to enable or disable the ll function. The base value is set to zero by default, but it may be changed by selecting the menu item Set base.
The plot may be drawn in a digital or interpolated mode. Digital, means that the line is drawn between the points only by use of vertical and horizontal lines. This mode is best suited for digital values.
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In the interpolated mode, the line is drawn as a straight line between the points assuming that the value has changed gradually rather than jumped to the new value. This mode is best suited for analogue type of values. Figure 74 Digital and interpolated mode
Do the following to switch between the two modes: 1 2 Use the trackball and position the cursor on the plot label that belongs to the plot you want to change. Right click to open the context menu.
You can add an annotation to each plot in a graph. An annotation is a mark that can be positioned on the plot to mark a point of special interest.
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Figure 75
Annotation
Do the following to add an annotation: 1 2 Use the trackball and position the cursor on the plot label that belongs to the plot you want. Right click to open the context menu.
Select Annotation to enable or disable the annotation. The Annotation symbol is shown in the plot label.
Drag and drop the Annotation symbol to the desired position on the graph.
Do the following to remove a plot: 1 2 Use the trackball and position the cursor on the plot label that belongs to the plot you want. Right click to open the context menu.
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It is possible to make a snapshot of a graph and save it to an image history repository. The images in the repository can be viewed by using the built-in image viewer. Do the following to save an image of a graph: 1 Select the graph that you want to save a snapshot of. 2 Use the trackball and position the cursor on the Meny softbutton. 3 Left click to open the menu.
It is possible to make a snapshot of a graph and save it to an image history repository. You can view saved snapshots by using the built-in image viewer. Do the following to view an image in the image repository: 1 Use the trackball and position the cursor between on the Meny softbutton. 2 Left click to open the menu.
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Select Image Viewer to display the Image Viewer. Figure 76 Image Viewer
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To display it, select a thumbnail in the list view on the left side. Select a graph view in the graph selector panel to exit the image viewer.
It is possible to preserve an hour for later reference. This function makes a copy of the stored data for the currently selected hour. Up to 10 data sets can be preserved. When 10 data sets are stored and the function is executed once more, the oldest data set is deleted. The data is named using the format YYMMDD_HH where YY denominates year, MM month, DD day and HH hour. Do the following to preserve an hour: 1 Select the hour you want to preserve in the time-line panel. 2 Use the trackball and position the cursor on the graph menu icon. 3 Right click on the Menu softbutton.
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It is possible to display data from preserved hours instead of the available 24 hours log. Do the following to load a preserved hour: 1 2 Use the trackball and position the cursor on the graph menu icon. Click on the Menu softbutton.
Load one of the preserved hours by clicking on it. The data for the hour is loaded and displayed.
The trends display settings are normally saved automatically. This will make sure that your plot settings remain the same after a system restart. If you want to change the settings without saving your changes, it is possible to switch off the automatic saving, and save and load the display settings manually. Do the following to switch off the automatic saving: 1 2 Use the trackball and position the cursor on the graph menu icon. Right click on the Menu softbutton.
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Select Save.
If you want to reload the setting again, press Load. If you want to remove all plots and plot settings in the graph, select Clear all.
The system maintains a log of all changes to all tags for the last 24 hours. In addition, it is possible to congure up to 100 tags for long time trending. The logging interval may be set for each tag individually, ranging from 1 minute (giving 5 days) to 20 minutes (giving 100 days). To display the data, the long trend display is used. The long trend display contains a graph selector panel, where you can select between up to eight different graph views. Each graph view can have up to eight plots. You can select any of the congured tags for plot presentation. You may also manipulate the y-axis settings individually to make a more readable picture. The settings may be saved and will automatically be reloaded upon system restart. The system also allows you to save an image for later reference.
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Figure 77
The operation of the long trend display is nearly identical to operating the short trend display. Refer to the following issues in the short trend display chapter for further reference: How to manipulate the y-axis in the trend display on page 165 How to display the plots point values in the trend display on page 166 How to display the plots point values in the trend display using the cursor on page 167 How to display x-axis grid-lines in the trend display on page 168 How to display y-axis grid-lines in the trend display on page 169 How to display lled plot in the trend display on page 170 How to make a plot to draw interpolated in the trend display on page 170 How to add an annotation to the plot in the trend display on page 171
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How to remove a plot in the trend display on page 172 How to save an image to the image repository on page 173
How to congure a long trend
Do the following to congure a long trend 1 2 Push the Home button. This button opens the Navigator image. Use the trackball , point, and click with the left button on the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: LONG
TREND
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Click on the Menu softbutton, to open the dialogue box below. Select Long trend setup from the menu.
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Find and select a tag in the Available tags panel. Use lters as desired. Click Add to add the tag to Congured tags for long trend. Repeat step 6 and 7 to add more tags. Click in the Sampling interval / duration eld to change the logging interval.
10 To remove an entry from logging, select the tag in the Congured tags for long trend grid, and press Delete. Please note that it will take some time before changes to the conguration is visible in the display. If tags are removed all the logged data for all tags below the removed tags will be cleared. Change the y-axis for the plots as described in the section How to manipulate the y-axis in the trend display on page 165. Zoom and pan the x-axis as described in the section How to zoom and pan the x-axis in the trend display on page 166. Save your graph settings as described in the section How to preserve trend display settings manually on page 175.
How to load logged data in the long trend display
Every hour new data is added to the log les on disk by the log server. To view the updated data you can select MenuLoad.
If more than one hour has passed since you loaded data, an additional Refresh button will appear in the upper right corner of the trend display. It is also possible to get the trend display to automatically load the updated data every 1 hour. Select the Load every hour to activate this function. Please be aware that if this function is activated, it may interrupt your system at an inconvenient point in time and it may take a few seconds to load the data. If more than one hour has passed since you loaded data, an additional Refresh button will appear in the upper right corner of the trend display. Click on this button to reload the data.
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Note
The buttons on the Control Room Panel (CRP) are used to handle alarm events, please see How to handle alarm events on page 115,How to acknowledge alarms on page 116 ,and How alarms are printed after a black-out on page 116, for more information.
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Touch the Meny softbutton on the Touch Control Panel. It is located under the main groups, and on the right side of the thumbnails. A window similar to the on shown here is displayed:
Touch the Lock Touch Control Panel text. A message window like the one underneath will appear on the TCP:
Touch the Meny softbutton on the Touch Control Panel. It is located under the main groups, and on the right side of the thumbnails. A message window like the one underneath will appear on the TCP:
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Touch the Lock Touch Control Panel text. The TCP is now unlocked.
Please see Alarm text colour on page 28 for an overview of the colours used to distinguish between the alarm states. Do the following to display alarm summary:
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Use the ngertip and touch the main group called: LIST VIEW. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: ALARM SUMMARY. A summary of all active and unacknowledged alarms are displayed on the colour graphics display.
Use the PAGE UP and PAGE DOWN buttons (on the CRP) to go backwards and forwards in the list when more than one page exists. The scrolling function on the right side of the alarm summary list can also be used. The list can be sorted by clicking on the different headlines of the list.
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Use the ngertip and touch the main group called: LIST VIEW. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: ALARM HISTORY. Use the PAGE UP and PAGE DOWN buttons to go backwards and forwards in the list when more than one page exists. The scrolling function on the right side of the alarm history list can also be used. The list can be sorted by clicking on the different headlines of the list.
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Use the ngertip and touch the main group called: LIST VIEW. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: COUNTER DISPLAY. The system counters are now displayed. The counter and lap counter value can be changed by using the trackball and the numeric keys.
Use the trackball and navigate to the counter or lap counter you want to change. Click on the digit. A dialogue box like the one underneath is displayed.
Offscan tags are displayed. 3 Use the PAGE UP and PAGE DOWN buttons to go backwards and forwards in the list when more than one page exists. The scrolling function on the right side can also be used.
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Right click on the grey box, and the Group Display will be changed to Alarm Display.
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The monitor can be adjusted to day palette, dawn palette and night palette. The TCP is simultaneously adjusted when this function is used. 1 2 Use the trackball and click on the option button beside the wanted palette. The change is visible at once. To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
It is possible to make changes on the light intensity of the CRP, INP, ALC and TCP, without changing the palette adjustment on the monitor. Just set the wanted monitor palette, and then use the following functions to adjust the light intensity on the panels.
Lamp intensity Function
This function is used to adjust the intensity of the light on the Control Room Panel (CRP). 1 Use the trackball and click on the drop-down combo box, and chose the wanted intensity by clicking on it. 7 will give the brightest light. 2 To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
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Use the trackball and click on the drop-down combo box, and chose the wanted intensity by clicking on it. 100 % will give the brightest light.
To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
Backlight intensity
This function is used to adjust the intensity of the light on the Input Panel (INP) and the Alarm & Control Panel (ALC). 1 Use the trackball and click on the drop-down combo box, and chose the wanted intensity by clicking on it. 100 % will give the brightest light. 2 To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
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Use the trackball and click on the check box which activates the Screen Saver function. Fill in the number of minutes the screen shall be active before the screen saver turns it self on. To close the window, click on the OK softbutton. It can also be closed by clicking on the close softbutton in the upper right corner.
Click on the save softbutton if the suggested le name is agreeable. If not, use the alphanumeric mode on the CRP and write in the wanted le name before clicking on the save softbutton. The screen dump is now saved.
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Touch the text : Clear HISTORY.. Choose your favourite thumbnails just by touching once on them. (Choose a maximum of 9 thumbnails.) The rst you touch will be located at the lower right corner of the Navigator when the main group, Favorites, are displayed. Touch once more on the MENY softbutton. The same window, like the one in item 2, will appear.
This time, touch on the text Copy HISTORY to FAVORITES. The operators favourite thumbnails are now saved in the main group, Favorites.
A Selected Points log can only be printed from the Operator Station tted to do so. The Miscellaneous Logs consists of 11 standard logs and 6 logs which can be chosen. See the list of logs underneath.
List of the Miscellaneous Logs
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Alarm History Log (standard) Offscan tags Log (standard) Inhibited tags Log (standard) Alarm Log (standard) Group Log (standard) Selected points Log (standard) Autolog (standard) Noonlog (standard) Complete Log (standard) Event Log (standard) Counters Log (option) Tank Log (option) Level & Draft Correction Log (option) API Log (option) Ullage Log (option) Custom Log (option) Most of the logs in the list above can be printed by following the procedure underneath. Except from the Selected Points log, Auto log and Noon log which needs to be congurated before printing. The printing procedure for the Event Log, Alarm History Log and Group Log has some minor differences in the procedure.
Note
The tags in Autolog and Noonlog must be congured before they can be printed. See How to congure the Autolog on page 199, and How to congure the Noonlog on page 199.
Note
Before printing a selected Points Log, the Selected Points groups must be congured with the wanted tags. See How to congure your own Selected Points group on page 196.
Note
To congure an Event Log before printing see How to congure the Event Log on page 195.
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How to print: Alarm Summary Log , Inhibited tags log, Alarm log, Complete log, Counters log, Tank Log, Level & Draft Correction Log, API Log, Ullage Log and Custom Log
Use the ngertip and touch the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called:MISC LOGS A window similar to the one underneath appears.
Use the trackball , point, and click with the left button on the log you want to print. (For example, the Alarm Summary Log) Use the trackball , point, and click with the left button on the PRINT softbutton. The printing of the chosen log will start. The status indication for all the other logs will change to BUSY when a log is printing. It will change back to READY when the printout is complete.
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How to print: Alarm History Log, Event Log and Group Log
Use the ngertip and touch the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: MISC
LOGS
Use the trackball , point, and click with the left button on the log you want to print. (For example, the Alarm History Log)
See Alarm History Log on page 195, Event Log on page 195and Group Log on page 195 for an illustration of which window is opened for the three different logs.
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Figure 81
Figure 82
Event Log
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Figure 83
Group Log
For the Alarm History Log and the Event Log choose to print the whole log or select a time span. For the Group Log select the wanted group. And click OK. Use the trackball , point, and click with the left button on the PRINT softbutton. The printing of the chosen log will start. The status indication for all the other logs will change to BUSY when a log is printing. It will change back to READY when the printout is complete.
Note
Printing a Selected Points log on demand, will clear the interval set for printing of Selected Points log.
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Open Tag details. One of the ways this can be done is by using the ngertip and touch the wanted alarmgroup. The alarmgroups are listed on the left side of the Navigator image. Double click on the wanted tag, and Tag details will be opened.
Use the trackball , point, and click on the line which says Eventlog. A window appears with a request for a password.
Fill inn the password. And click on the OK softbutton. Another window will be shown. You can choose between On and Off. By selecting On, this tag will be printed. When Off is selected the tag will not be printed in the Event Log.
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Select On by clicking in the option box beside the text. Click on the OK softbutton to conrm the choice.
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To choose a group to congure tags in, use the trackball , point and click on one of the option buttons. A similar window to the one underneath will be shown.
A list of the tags in the chosen group will appear. 5 Select the wanted tags by clicking on the tag, and then click on the softbutton,Add. The tag can also be selected by just double clicking on the tag. The selected tag will then be shown on the left side. 6 When you have selected all the wanted tags, click OK. Do the same procedure again to congure the other Selected Points groups.
6.3.15 How to change the list of tags in the Selected Points group
The list of selected tags can be modied at any time. Just remember there is a maximum of 20 tags per group. 1 Use the ngertip and touch the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: SEL. POINTS
DISP
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Choose the group you want to make changes in by using the trackball , point, and click on one of the option buttons. A similar window to the one underneath will be shown.
The tags which are in the Selected Points group will be shown on the left side. Click on the tag you want to remove, and click on the softbutton, Remove. To add a tag, see How to congure your own Selected Points group on page 196, from point 5 to 7.
When you have renewed all the wanted tags in the Selected Points group, click OK. If tags in the other Selected Points groups shall be changed, do this same procedure again .
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Select On by clicking in the option box beside the text. Click on the OK softbutton to conrm the choice.
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Fill inn the password. And click on the OK softbutton. Another window will be shown. You can choose between On and Off. By selecting On, this tag will be printed. When Off is selected the tag will not be printed in the Noonlog.
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Select On by clicking in the option box beside the text. Click on the OK softbutton to conrm the choice.
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Do not leave the system with a high password access as this allows unauthorized access to vital system functions.
Acknowledge
This function is used to allow alarms to be received and acknowledged on Operator Stations that normally would not receive them. The password expiration time can be set to any number of minutes. To activate and deactivate this function, do the following:
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Use the ngertip and touch the main group called: SERVICE. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: SYSTEM INFO DISPLAY. The System Information Display window will now be opened.
To activate the function, use the trackball , point, and click with the left button on the softbutton called: Acknowledge.
Fill in the password and the number of minutes the function is going to be active. And click on the OK softbutton. The Softbutton which said Acknowledge, will now say Acknowledge off. The text ACCESS OVERRIDE ACK is displayed at the upper part of the monitor. When the number of minutes has past, the override function will be turned off.
If you want to turn off the override function before the number of minutes has passed, just click on the Acknowledge off softbutton.
Note
When the number of minutes is sat to 0 minutes, the password will not automatically expire. To turn of the override function again, just use the trackball , point, and click on the softbutton
Acknowledge off
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Mimic
This function allows system control through the mimic pictures. It is used to control (start, stop, open, close, etc.) components you normally dont have access to. 1 Use the ngertip and touch the main group called: SERVICE. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: SYSTEM INFO DISPLAY. The System Information Display window will now be opened. 3 To activate the function, use the trackball , point, and click with the left button on the softbutton called: Mimics.
Fill in the password and the number of minutes the function is going to be active. And click on the OK softbutton. The Softbutton which said Mimics, will now say Mimics off. The text ACCESS OVERRIDE MIM is displayed at the upper part of the monitor. When the number of minutes has past, the override function will be turned off.
If you want to turn off the override function before the number of minutes has passed, just click on the Mimics off softbutton.
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Note
When the number of minutes is sat to 0 minutes, the password will not automatically expire. To turn of the override function again, just use the trackball , point, and click on the softbutton Mimics off.
Commissioning
This function allows changing of alarm limits, alarm delays, event limits, tag description, alarm groups, enabling/disabling of alarms and the system access for each Operator Station. 1 Use the ngertip and touch the main group called: SERVICE. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: SYSTEM INFO DISPLAY. The System Information Display window will now be opened. 3 To activate the function, use the trackball , point, and click with the left button on the softbutton called: Commissioning.
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Fill in the password, and click on the OK softbutton to activate the function. The Softbutton which said Commissioning, will now say Commissioning off. The text ACCESS OVERRIDE COM is displayed at the upper part of the monitor. When the 30 minutes has past, the override function will be turned off.
If you want to turn off the override function before the 30 minutes has passed, just click on the Commissioning off softbutton. Or click on the softbutton called Release Access in Tag Details.
Note
Superuser
This function makes it possible to change alarm limits, alarm delays, event limits and enabling/disabling of alarms. 1 Use the ngertip and touch the main group called: SERVICE. It can be found in the upper part of the Graphic Display Navigator.
INFO DISPLAY.
Touch the Graphic Display Thumbnail called: SYSTEM The System Information Display window will now be opened.
To activate the function, use the trackball , point, and click with the left button on the softbutton called: Superuser.
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Fill in the password, and click on the OK softbutton to activate the function. The Softbutton which said Superuser, will now say Superuser off. The text ACCESS OVERRIDE SUP is displayed at the upper part of the monitor. When the 30 minutes has past, the override function will be turned off.
If you want to turn off the override function before the 30 minutes has passed, just click on the Superuser off softbutton. Or click on the softbutton called Release Access in Tag Details.
Note
Password
Use the ngertip and touch the main group called: SERVICE. It can be found in the upper part of the Graphic Display Navigator.
INFO DISPLAY.
Touch the Graphic Display Thumbnail called: SYSTEM The System Information Display window will now be opened.
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To activate the function, use the trackball , point, and click with the left button on the softbutton called: Password.
Fill in the password, and click on the OK softbutton to activate the function. The Softbutton which said Password, will now say Password off. The text ACCESS OVERRIDE KEY is displayed at the upper part of the monitor. When the 30 minutes has past, the override function will be turned off.
If you want to turn off the override function before the 30 minutes has passed, just click on the Password off softbutton. Or click on the softbutton called Release Access in Tag Details.
Note
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Open the SYSTEM INFORMATION DISPLAY. The procedure can be found in How to display system information on page 200. At the upper right side on the System Information Display window, is a box with the text, Unit Display, beside it. Fill in the number of the wanted Distributed Processing Unit in this box. Click on the Unit Display softbutton, or push the enter button. The information on the selected Distributed Processing Unit will now be shown.
Touch the Graphic Display Thumbnail called: SYSTEM The System Information Display window will now be opened.
Click on the softbutton called, Set, under the text Timezone. A window appears with a request for a password.
Fill in the password. And click on the OK softbutton. A dialogue box similar to the one underneath will appear.
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Choose the time zone by using the drop-down combo box. Click OK.
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Note
If the system is tted with a master clock, all time changes must be made in the master clock.
Use the change time zone function above when going between different time zones. The K-Chief 500 system time is set to Coordinated Universal Time (UTC formerly known as GMT), and only minor corrections such as if the time is not quite correct should be made here. 1 Use the ngertip and touch the main group called: SERVICE. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: SYSTEM INFO DISPLAY. The System Information Display window will now be opened. 3 Click on the softbutton called: Set System Time. A window appears with a request for a password. 4 Fill in the password. And click OK. A dialogue box similar to the one underneath will appear.
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Use the drop-down combo boxes and select date and time. Then click on the OK softbutton. The new date and time is transferred to the other Operator Stations in the network if the Operator Station you are working at is set up to transfer this data.
Note
If the system is tted with a master clock, all time changes must be made in the master clock.
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1 2
The alarmgroups are listed on the left side of the TCP. Use the ngertip and touch the wanted alarmgroup. Use the trackball , point and double click on the line with the wanted tag. Tag Details for that tag will be displayed.
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Double click on the parameter you want to change. A window appears with a request for a password. Fill in the password and click on the Ok softbutton. The parameter can now be changed to the wanted value. The display picture is updated, and the new value is transferred to the Distributed Processing Unit and any other Operator Station in the system.
Tag Details image on page 212 gives an illustration of a Tag Details image. Figure 84 Tag Details image
There are three softbuttons on the bottom of the tag details window. It is Tag Details, Advanced Tag Details and Tag Application. The following information is displayed by clicking on them:
Tag Details
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Shows the normal tag details display. All parameters displayed here can be changed by the operator. Clicking on the softbutton, Offscan Enable, stops checking this tag against alarm limits. Clicking on the softbutton, Offscan Disable, starts checking this tag against alarm limits. Clicking on the softbutton, Offscan Value, allows you to insert a simulated value when the tag is off scan. This may be used while waiting to replace a defective sensor.
Advanced Tag Details
Shows a full list of all tag details. All parameters displayed in bold characters can be changed by the user without a password. Use the Parameter Filter on the right side to reduce the number of displayed parameters.
Tag Application
Lists other tags related to this tag. Only used for advanced applications and system commissioning. The following two tables explains what the different parameters for analogue and digital input tags are used for:
Analogue input channel parameters
Parameter name Tag name Tag number Description Function Value Distributed Processing Unit number Channel number Channel type Type Text Number Text Text Number Number Number Number Adjustable No No Yes No No No No No Function Unique code describing a tag Unique number describing a tag Description of a tag Short code describing the function of the tag Measured value scaled to technical value and Filtered Unique number of the node Number of the channel connected Channel type is the specication of how the input signal is handled and scaled Analog/Digital All tags in the system are divided into different groups All tags going to the external alarm system are divided into different groups Included in the autolog list Included in the noonlog list Included in the eventlog list Included in the offscan log list
No Yes Yes
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Parameter name Offscan value Inhibited by tag Access group Limit Alarm Low Low Limit Alarm Low Limit Alarm High Limit Alarm High High Limit Event Low Low Limit Event Low Limit Event High Limit Event High High Filter Time Dynamic Dead Band Counts Low Counts High Eng. Units Low Eng. Units High Alarm On-Delay1 Alarm Off-Delay1 Alarm On-Delay2 Alarm Off-Delay1 Inhibit On-Delay Inhibit Off-Delay
Type Number Text Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number
Adjustable Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Function Included in the offscan log list Tag to inhibit this channel Limited access id. to acknowledge this alarm Alarm limit Alarm limit Alarm limit Alarm limit Event limit Event limit Event limit Event limit Time in 100 milliseconds Report value dead band limit A/D minimum value A/D maximum value Instrument minimum value Instrument maximum value High/Low delay in 1 second High/Low delay in 1 second HighHigh/LowLow delay in 1 second HighHigh/LowLow delay in 1 second Inhibit delay in 1 second Inhibit delay in 1 second
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Function All tags in the system are divided into different groups All tags going to the external alarm system are divided into different groups Included in the autolog list Included in the noonlog list Included in the eventlog list Included in the offscan log list Tag to inhibit this channel Limited access id. to acknowledge this alarm Enable/disable event Enable/disable event Inhibit delay in 1 second Inhibit delay in 1 second Delay in 1 second Delay in 1 second Delay of signal before handled by alarm system in 1 second Delay of signal before handled by alarm system in 1 second Invert input status
Autolog Noonlog Eventlog Offscan Inhibited by tag Access group Enable Event on Open Enable Event on Closed Inhibit On Delay Inhibit Off Delay Alarm On Delay Alarm Off Delay Signal Cond On Delay Signal Cond Off Delay Signal Cond Invert
Number Number Number Number Text Number Yes/No Yes/No Number Number Number Number Number Number Yes/No
Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
This function is used to set limits for alarm blocking, and deviation from the corrected value. For instance used for main engine exhaust gas temperature. 1 Use the ngertip and touch the main group called: CONFIG DISPLAY . It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: DEVIATION
PARAM C
The new image on the screen will look like the gure underneath, A typical Deviation Parameter Conguration display on page 216.
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Figure 85
Use the trackball and click on the limit you want to change. A window is opened.
4 5
When the average temperature is below a preset value, the deviation alarm is blocked.
How to make prole
The average cylinder temperature is used as reference for deviations. For this reason it is necessary to correct the temperature of each cylinder, to get the same temperature in all
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cylinders as reference. This correction is done when running the engine at full load and can be done in two ways, automatic correction and manual correction.
Automatic correction
Use the ngertip and touch the main group called: CONFIG DISPLAY . It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: DEVIATION
PARAM C
2 3 4
Use the trackball and click on the text which says: AUTO. It can be found on the right side of the text, Prole correction. Push the enter button. All values found for Current deviation are moved to Correction, and Current deviation should read 0 for all cylinders.
Manual correction
Use the ngertip and touch the main group called: CONFIG DISPLAY . It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: DEVIATION
PARAM C
2 3 4
Use the trackball and click on the text which says: MAN. It can be found on the right side of the text, Prole correction. Use the trackball , point, and click to highlight the value for each cylinder after the text Correction. Type in the value for each cylinder one by one. The value for each cylinder under Current deviation should read 0. For information about Exhaust mean value tag items refer to chapter Exhaust mean value tag items on page 397.
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In order to set On duty engineer, the system must be in control watch. 1 Touch the TCP on the main group called: WCALL ENGINE or WCALL CARGO. (It depends on the system conguration if there are both main groups or one of them.) The main groups can be found in the upper part of the Graphic Display Navigator. The thumbnails for the chosen main group will be shown under the main groups. 2 If for example the 2nd engineer shall be sat on duty, just touch the thumbnail which says, 2ND ENG ON DUTY. A indicator beside the ofcers title on the Watch Calling Units are lit. Down in the left corner of the OS screen, the , a text with who is on duty is displayed. 3 To take the ofcer off duty again, click on the same thumbnail again.
This procedure requires that an engineer is sat to on duty. Refer to chapter on page .
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The engine control room is the default Watch Responsible location. Use the following procedure to change Watch Responsible location. This can be done in the following ways:
On the Operator Station:
Touch the TCP on the main group called: WCALL ENGINE or WCALL CARGO. (It depends on the system conguration if there are both main groups or one of them.) The main groups can be found in the upper part of the Graphic Display Navigator. The thumbnails for the chosen main group will be shown under the main groups.
Touch the softbutton for the wanted watch responsible location (BRIDGE WATCH or ENG WATCH). When the watch responsibility has been accepted, the status will be shown at the function window on the Operator Station.
Push the button for the wanted watch responsible location (BRIDGE WATCH or ENG WATCH buttons). The indicator for the new location will ash and make a sound until it is accepted at that location. The indicator will be steady lit when the watch responsibility has been accepted. The indicator for the previous location will be switched off (no longer lit).
The softbuttons depends on the system conguration. To illustrate this procedure the CALL DUTY ENG and the CALL ALL ENG buttons are used as an example. 1 Touch the TCP on the main group called: WCALL ENGINE or WCALL CARGO. (It depends on the system conguration if there are both main groups or one of them.) The main groups can be found in the upper part of the Graphic Display Navigator. (To illustrate this procedure the WCALL ENGINE main group is used as an example.)
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The thumbnails for the chosen main group will be shown under the main groups. The image underneath is an illustration of how it may look like.
Touch one of the thumbnail which says CALL DUTY ENG or CALL ALL ENG(depending on who you want to call). A indicator beside the called engineer/engineers title on the Watch Calling Units starts to sound and are lit. The called engineer/engineers signs the call by pushing the ACK button.
The buttons depends on the system conguration. To illustrate this procedure the CALL DUTY ENG and the CALL ALL ENG buttons are used as an example. 1 Push the CALL DUTY ENG button or the CALL ALL ENG button on the Watch Bridge Unit (depending on who you want to call). The call indicator will be lit. A indicator beside the called engineer/engineers title on the Watch Calling Units starts to sound and are lit. The called engineer/engineers signs the call by pushing the ACK button. 2 To cancel the call, push the same button again.
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2 3
4 5
The different qualications equals a number. Use the numeric keys on the CRP to select the wanted qualication. Click on the OK softbutton. The new qualication has now been set. And the text has changed to the selected qualication.
The panels will not sound an alarm but will continue to display the alarm information. Unacknowledged alarms will have an * in front.
What is Off Duty passive
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The panels will not sound an alarm. LCD-type panels will display date and time information only. Pushing the buttons on a LCD-type panel will display the alarms. Unacknowledged alarms will have an * in front. (The LEDs on the LED-type panels will remain dark). 1 To open the Watch Calling Conguration follow the procedure in chapter How to access the Watch Calling Conguration on page 218. Push the PAGE DOWN button on the CRP, and page 2 will appear. Click on the mode text beside the ofcer it concern. (In this example, the Chief engineer is being replaced.) A similar window opens:
2 3
The different modes equals a number. 1 is active and 0 is passive. Use the numeric keys on the CRP to select the wanted mode. Click on the OK softbutton. The new mode has now been sat. And the text has changed.
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Note
This conguration can only be done at the master Remote Operator Station. Each panel has a unique serial number. The panels can be dened to a group so that all alarms to the On duty ofcer are sent to all panels dened for the position, and the public areas. For example, all panels dened as Chief Engineer will be activated when the Chief Engineer is on duty. 1 Use the ngertip and touch the main group called: SERVICE. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: SYSTEM
INFO DISPLAY
2 3 4
Use the trackball , point, and click on the softbutton called:Watchcalling Conguration. Click on the ofcer whose panel is being assigned to someone else. (In this example, the 3rd engineers panel is being assigned to someone else) A similar window to this is opened:
On the right side of the screen, there is a denition of the groups. It may look like this:
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5 6
Use the numeric keys on the CRP to select the wanted ofcer to assign the panel to. Click on the OK softbutton.
The system maintains a log of all changes to all tags for the last 24 hours. To display the data you can use the trend display. The trend display contains a graph selector panel where you can select between up to 8 different graph views. Each graph view can have up to 8 plots. You can select any tag for plot presentation. You will also manipulate the y-axis settings individually to make a more readable picture. The settings will be saved and will automatically be reloaded upon system restart. When the desired tags are selected, you can select an hour in the time-line panel to plot the corresponding data. If you select the current hour, the system will continue to add changes to the graph upon changes in the tags. The system also allows you to save an image for later reference. A preserve hour facility will save all tag data for a selected hour for later reference.
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Figure 86
Do the following: 1 Use the ngertip and touch the main group called: CONFIG DISPLAY. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: SHORT
TREND
2 3 4
Select a graph by selecting one of the eight radio buttons in the graph selector panel. Right click on one of the empty plot labels and select SELECT TAG in the pop-up menu. The SELECT TAG DIALOGUE will pop up. Select a tag in the SELECT TAG DIALOGUE. If desired, use the lter to reduce the number of tags shown. Press OK to exit the SELECT TAG DIALOGUE. Repeat step 5 to 7 to add more tags. . Click on an hour in the time-line panel to plot the data.
5 6 7 8
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If more than one tag shall be selected for plotting, there is an alternative way of doing this. In the upper part of the dialogue box is a check box with this text beside it: Automatically select the next plot when a tag is selected. Use the trackball and click in this check box. When this function is activated you can directly select the next tag you want to plot in the same diagram. Step 8 in the procedure above says to repeat step 5 to 8. But with this function activated you just repeat step 6 and click on the OK softbutton to add more tags in the diagram. Change the y-axis for the plots as described in the section How to manipulate the y-axis in the trend display on page 227. Zoom and pan the x-axis as described in the section on page . Save your graph settings as described in the section How to preserve trend display settings manually on page 237.
How to select time in the trend display
The time-line panel present the last 24 hours with the current hour at the right end. If an hour is selected, the corresponding les are read from the hard disk. If the user selects current hour, the data is retrieved from the logging server instead, and the trend is continuously updating additional changes to the tags. Every new hour the labels are shifted one position to the left. Figure 87 The time-line at 16 hours with the 07 hour selected
Figure 88 selected
Do the following to select an hour: 1 2 3 Position the cursor by using the trackball slightly to the right of the desired hour. Left-click. Observe that the selected hour is marked and that the corresponding data is plotted in the graph.
Note
The selected hour can also be changed by using the left and right arrow keys.
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Each plot has its own y-axis. This makes it possible to manipulate them individually to make a more readable graph picture. You can zoom and pan a single plot or several plots at a time. Do the following to change a plots y-axis: 1 Position the cursor by using the trackball on the plots y-axis. Note that the axis labels font is changed to BOLD. 2 Select the axis by clicking on it. The axis labels background colour is changed to black to indicate that the axis is selected for y-axis manipulation. When one axis or more is selected the y-axis control is displayed in the upper left corner of the plot area. Figure 89 Y-axis zoom and pan control
Repeat step 1 and 2 to add other axes. To change the selected y-axis use the buttons in the y-axis control as follows: Up: Move the axis up Down: Move the axis down In: Zoom in Out: Zoom out Auto: Set the axis to display the complete plot in 95% of the plot area Set: Manually key in the minimum and maximum values X: Deselects all selected axes and hide the y-axis control The arrow keys around the trackball can also be used to change the selected y-axis: Up: Move the axis up Down: Move the axis down Left: Zoom in Right: Zoom out 5 Repeat step 1 and 2 on already selected plots to deselect an axis. It is also possible to select all the y-axis: 1 Click on the MENU softbutton. 2 A context menu is opened. 3 Select Y-Scale, by clicking on the text. 4 Select Select all plots, by clicking on the text.
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To change the selected y-axis use the buttons in the y-axis control as described in the list above.
The graph includes one x-axis for all plots. Use the functions of the x-axis zoom and pan control to zoom and pan the x-axis. Figure 90 X-axis zoom and pan control
Click the buttons as follows to change the graphs x-axis: Pan the graph to the left Pan the graph to the right Zoom out Zoom in The selected point in time will be illustrated in the time display to the right. In the sample below the graph is set to display the time between 10:35 and 10:40 approximately. Figure 91 Time display
It is possible to switch on and off a function whereby the plots actual position is marked with a small square. When the cursor is positioned over one of the points, a tool-tip box will pop-up displaying the points time stamp and actual value.
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Figure 92
Do the following to enable the display of plot points: 1 2 Position the cursor by using the trackball on the menu softbutton. Right click to open the context menu.
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Select View, by clicking on the text. Select Points, to enable or disable displaying of plot points.
How to display the plots point values in the trend display using the cursor
It is possible to switch on and off a cursor in the graph area. By positioning the cursor in x horizontally, the plots corresponding value is displayed in the plot label. A tool-tip with exact time information is also generated. Do the following to switch the cursor on: 1 Right click in the plot area to open the context menu.
Select Show cursor. The cursor will be displayed and the graph label will indicate the cursors time position.
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Figure 93
Move the cursor to read values for other points: a b c Move the cursor near the vertical cursor. Click and hold the left button while moving the cursor horizontally. Release the left button.
It is possible to switch the display of grid-lines for the x-axis on and off. Figure 94 Display of x-axis grid-lines
Do the following to enable the display of x grid-lines: 1 2 Position the cursor on the menu softbutton, by using the trackball . Right click to open the context menu.
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Select View, by clicking on the text. Select Gridlines X-Axis to enable or disable displaying of grid-lines.
It is possible to switch the display of grid-lines for the y-axis on and off. The grid-line is connected to the plots y-axis and will have the same colour. Only grid-lines for one y-axis may be visible simultaneously. Figure 95 Display of y-axis grid-lines
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Position the cursor on a plot label, by using the trackball . Right click to open the context menu.
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Select Show grid lines to enable or disable displaying of grid-lines for the selected plot. Repeat step 1 to 3 on another plot to enable grid-lines for the selected plot.
A function called Fill-to-base enables the plot to colour the area between a pre-dened value and the plot value, with a colour derived from the plot colour. Figure 96 Fill-to-base function
The picture above shows the difference between a lled plot and a plot not. Do the following to enable the ll function for a plot: 1 2 Position the cursor on a plot label, by using the trackball . Right click to open the context menu.
Select Fill to base to enable or disable the ll function. The base value is set to zero by default, but it may be changed by selecting the menu item Set base.
The plot may be drawn in a digital or interpolated mode. Digital, means that the line is drawn between the points only by use of vertical and horizontal lines. This mode is best suited for digital values.
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In the interpolated mode, the line is drawn as a straight line between the points assuming that the value has changed gradually rather than jumped to the new value. This mode is best suited for analogue type of values. Figure 97 Digital and interpolated mode
Do the following to switch between the two modes: 1 2 Use the trackball and position the cursor on the plot label that belongs to the plot you want to change. Right click to open the context menu.
You can add an annotation to each plot in a graph. An annotation is a mark that can be positioned on the plot to mark a point of special interest.
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Figure 98
Annotation
Do the following to add an annotation: 1 2 Use the trackball and position the cursor on the plot label that belongs to the plot you want. Right click to open the context menu.
Select Annotation to enable or disable the annotation. The Annotation symbol is shown in the plot label.
Drag and drop the Annotation symbol to the desired position on the graph.
Do the following to remove a plot: 1 2 Use the trackball and position the cursor on the plot label that belongs to the plot you want. Right click to open the context menu.
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It is possible to make a snapshot of a graph and save it to an image history repository. The images in the repository can be viewed by using the built-in image viewer. Do the following to save an image of a graph: 1 Select the graph that you want to save a snapshot of. 2 Use the trackball and position the cursor on the Meny softbutton. 3 Right click to open the menu.
It is possible to make a snapshot of a graph and save it to an image history repository. You can view saved snapshots by using the built-in image viewer. Do the following to view an image in the image repository: 1 Use the trackball and position the cursor between on the Meny softbutton. 2 Left click to open the menu.
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Select Image Viewer to display the Image Viewer. Figure 99 Image Viewer
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To display it, select a thumbnail in the list view on the left side. Select a graph view in the graph selector panel to exit the image viewer.
It is possible to preserve an hour for later reference. This function makes a copy of the stored data for the currently selected hour. Up to 10 data sets can be preserved. When 10 data sets are stored and the function is executed once more, the oldest data set is deleted. The data is named using the format YYMMDD_HH where YY denominates year, MM month, DD day and HH hour. Do the following to preserve an hour: 1 2 3 Select the hour you want to preserve in the time-line panel. Use the trackball and position the cursor on the graph menu icon. Right click on the Menu softbutton.
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It is possible to display data from preserved hours instead of the available 24 hours log. Do the following to load a preserved hour: 1 2 Use the trackball and position the cursor on the graph menu icon. Right click on the Menu softbutton.
Load one of the preserved hours by clicking on it. The data for the hour is loaded and displayed.
The trends display settings are normally saved automatically. This will make sure that your plot settings remain the same after a system restart. If you want to change the settings without saving your changes, it is possible to switch off the automatic saving, and save and load the display settings manually.
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Do the following to switch off the automatic saving: 1 Use the trackball and position the cursor on the graph menu icon. 2 Right click on the Menu softbutton.
4 You can then operate the Save menu item. If you want to reload the setting again, press Load. If you want to remove all plots and plot settings in the graph, select Clear all.
The system maintains a log of all changes to all tags for the last 24 hours. In addition, it is possible to congure up to 100 tags for long time trending. The logging interval may be set for each tag individually, ranging from 1 minute (giving 5 days) to 20 minutes (giving 100 days). To display the data, the long trend display is used. The long trend display contains a graph selector panel, where you can select between up to eight different graph views. Each graph view can have up to eight plots. You can select any of the congured tags for plot presentation. You may also manipulate the y-axis settings individually to make a more readable picture. The settings may be saved and will automatically be reloaded upon system restart.
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The system also allows you to save an image for later reference. Figure 100 The long trend display
The operation of the long trend display is nearly identical to operating the short trend display. Refer to the following issues in the short trend display chapter for further reference: How to manipulate the y-axis in the trend display on page 227 How to display the plots point values in the trend display on page 228 How to display the plots point values in the trend display using the cursor on page 229 How to display x-axis grid-lines in the trend display on page 230 How to display y-axis grid-lines in the trend display on page 231 How to display lled plot in the trend display on page 232 How to make a plot to draw interpolated in the trend display on page 232
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How to add an annotation to the plot in the trend display on page 233 How to remove a plot in the trend display on page 234 How to save an image to the image repository on page 235
How to congure a long trend
Do the following to congure a long trend 1 Use the ngertip and touch the main group called: CONFIG DISPLAY on the TCP. It can be found in the upper part of the Graphic Display Navigator. Touch the Graphic Display Thumbnail called: LONG
TREND
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Click on the Menu softbutton, to open the dialogue box below. Select Long trend setup from the menu.
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5 6 7 8 9
Find and select a tag in the Available tags panel. Use lters as desired. Click Add to add the tag to Congured tags for long trend. Repeat step 6 and 7 to add more tags. Click in the Sampling interval / duration eld to change the logging interval.
Congured tags for long trend grid, and press Delete.
Please note that it will take some time before changes to the conguration is visible in the display. If tags are removed all the logged data for all tags below the removed tags will be cleared. Change the y-axis for the plots as described in the section How to manipulate the y-axis in the trend display on page 227. Zoom and pan the x-axis as described in the section on page . Save your graph settings as described in the section How to preserve trend display settings manually on page 237.
How to load logged data in the long trend display
Every hour new data is added to the log les on disk by the log server. To view the updated data you can select MenuLoad.
If more than one hour has passed since you loaded data, an additional Refresh button will appear in the upper right corner of the trend display. It is also possible to get the trend display to automatically load the updated data every 1 hour. Select the Load every hour to activate this function. Please be aware that if this function is activated, it may interrupt your system at an inconvenient point in time and it may take a few seconds to load the data. If more than one hour has passed since you loaded data, an additional Refresh button will appear in the upper right corner of the trend display. Click on this button to reload the data.
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Push MENU to display the main menu. From some display pictures it may be required to push MENU twice before the main menu is displayed. Push 1 to display the Alarm Menu. Push 1 to display the Alarm History. Use the Page down and Page up buttons to step through all alarms a page at a time. Push ENTER to display alarm details.
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Push ENTER. Use the right and left side of the navigator key to display all available information for each tag group. Push ENTER to display alarm details.
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Colour palette 4 5 Push ENTER. Use the top and bottom of the navigator key to select Day, Night or Dawn. Push ENTER.
Keyboard click 7 8 Push ENTER. Use the top and bottom of the navigator key to select On or Off. Push ENTER.
Keyboard light 10 Use the Page down and Page up buttons to increase or decrease the value. 11 Push ENTER.
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Screen brightness 12 Use the Page down and Page up buttons to increase or decrease the value. 13 Push ENTER.
Only one user access level can be selected at a time. The access control system is based on the use of passwords. The following access levels are available: Monitoring: Only for viewing information. User: Allows system control through the mimic pictures. Used to control (start, stop, open, close, etc.) components you normally dont have access to, such as for instance operating the power management from the cargo control room. Superuser: Allows changing of alarm limits, alarm delays, event limits and enabling/disabling of alarms. Access automatically expire after 30 minutes. Commissioning: Allows changing of alarm limits, alarm delays, event limits, tag description, alarm groups, enabling/disabling of alarms and the system access for each Operator Station. Access automatically expire after 30 minutes.
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Note
Do not leave the system while Commissioning or Superuser password access is available, as this allows unauthorized access to vital system functions.
Note
If you try to make changes without having inserted the right password the system will automatically request it.
6.4.7 How to display information about DPUs, tags and tag details
Distributed Processing Units are often abbreviated DPUs. 1 Push MENU to display the main menu. From some display pictures it may be required to push MENU twice before the main menu is displayed. Push 6 to display the DPU Overview. Use the Page down and Page up buttons to step through all DPUs one page at a time. Use the top and bottom of the navigator key to step through each DPU one at a time. For information about the tags for a particular DPU, select the DPU and push ENTER. Use the right and left side of the navigator key to display all available information for each tag.
2 3
5 6
Tag details view 7 Push ENTER to display the parameters for a particular tag.
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Figure 102
Tag menu When the tags for a DPU is displayed: 8 Push MENU. The Tag Menu is displayed. This menu allows you to display various information about each tag as follows: 9 Push 1 to display the parameters for this particular tag Tag Details.
10 Push 2 to display a mimic picture for this tag. Use the function keys to operate the tag when available. 11 Push 3 to display the Alarm status for this tag (if any). 12 Push 4 to set the selected tag as the Start Tag. 13 Push 5 to go to the main menu.
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Use the Page down and Page up buttons and/or the top and bottom of the navigator key to select the DPU you want.
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Push ENTER. Use the top and bottom of the navigator key to select the tag you want to change parameters for. Push ENTER to display the parameters for the selected tag. Use the top and bottom of the navigator key to select the parameter you want to change. Colours are used to indicate if the current access level allows a parameter to be changed: Grey parameter text: Can not be changed at current access level setting. White parameter text: Parameter can be changed.
6 7
Note
If you try to make changes without having inserted the right password the system will automatically request it. 8 Push ENTER. A parameter entry window is displayed. 9 Clear the existing value using the CLR button.
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A red text indicates that you have typed an illegal value. If you make an error push ESC to cancel the input.
11 Push ENTER. The new value is inserted. The display picture is updated and the new value is transferred to the Distributed Processing Unit and other Midi Operator Stations and Operator Stations in the system.
Analogue input tag parameters
The following table explains what the different parameters for analogue input tags are used for.
Parameter name Tag name Tag number Description Distributed Processing Unit number Channel number Channel type Type Text Number Text Number Number Number Adjustable No No Yes No No Yes Function Unique code describing a tag Unique number describing a tag Description of a tag Unique number of the node Number of the channel connected Channel type is the specication of how the input signal is handled and scaled All tags in the system are divided into different groups All tags going to the external alarm system are divided into different groups Included in the autolog list Included in the noonlog list Included in the eventlog list Included in the offscan log list Included in the offscan log list Tag to inhibit this channel Limited access id. to acknowledge this alarm Alarm limit
No Yes Yes
Autolog Noonlog Eventlog Offscan Offscan value Inhibited by tag Access group Limit Alarm Low Low
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Parameter name Limit Alarm Low Limit Alarm High Limit Alarm High High Limit Event Low Low Limit Event Low Limit Event High Limit Event High High Filter Time Dynamic Dead Band Counts Low Counts High Eng. Units Low Eng. Units High Alarm Off-Delay1 Alarm Off Delay1 Alarm Off Delay2 Alarm Off Delay2
Type Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number Number
Adjustable Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Function Alarm limit Alarm limit Alarm limit Event limit Event limit Event limit Event limit Time in 100 milliseconds Report value dead band limit A/D minimum value A/D maximum value Instrument minimum value Instrument maximum value High/Low delay in 1 second High/Low delay in 1 second HighHigh/LowLow delay in 1 second HighHigh/LowLow delay in 1 second
The following table explains what the different parameters for digital input tags are used for.
Parameter name Tag name Description Function State Distributed Processing Unit number Channel number Channel type Type Text Text Text Text Number Number Number Adjustable No No No No No No No Function Unique code describing a tag Description of a tag Short code describing the function of the tag Input status after time delay Unique number of the node Number of the channel connected Channel type is the specication of how the input signal is handled and scaled Analog/Digital All tags in the system are divided into different groups All tags going to the external alarm system are divided into different groups
No Yes Yes
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Parameter name Autolog Noonlog Eventlog Offscan Inhibited by tag Access group Enable Event on Open Enable Event on Closed Inhibit On Delay Inhibit Off Delay Al.Inhibit Src TagNo Alarm On Delay Alarm Off Delay On Delay Off Delay Invert input
Type Number Number Number Number Text Number Yes/No Yes/No Number Number Text Number Number Number Number Yes/No
Adjustable Yes Yes Yes Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes
Function Included in the autolog list Included in the noonlog list Included in the eventlog list Included in the offscan log list Tag to inhibit this channel Limited access id. to acknowledge this alarm Enable/disable event Enable/disable event Inhibit delay in 1 second Inhibit delay in 1 second Refer to another Tag or Channel Delay in 1 second Delay in 1 second Delay of signal before handled by alarm system in 1 second Delay of signal before handled by alarm system in 1 second Invert input status
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6.5.6 How to display alarm information when in off duty mode (on WBU)
In Off Duty mode, all Watch Bridge Units can be dened as either active or passive. This is done as part of the conguration in one of the Operator Stations.
Off Duty ACTIVE
The panel will not sound alarms, but all LED indicators and the display will show alarm conditions.
Off Duty PASSIVE
The panel will not sound alarms. LCD-type panels will display date and time information only. Pushing the controls on an LCD panel will display the alarms. The LEDs on the alarm group-type panels will remain dark. Figure 103 Watch Bridge Unit controls
6.5.7 How to display alarm information when in off duty mode (on WCU)
In Off Duty mode, all Watch Cabin Units can be dened as either active or passive. This is done as part of the conguration in one of the Operator Stations.
Off Duty ACTIVE
The panel will not sound alarms, but all LED indicators and the display will show alarm conditions.
Off Duty PASSIVE
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LCD-type panels will display date and time information only. Pushing the controls on an LCD panel will display the alarms. The LEDs on the alarm group-type panels will remain dark.
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All ShipViewer functions are available through the menus bar. The most frequently used functions are also directly available through the toolbar buttons. These are further described in the following. Figure 104 ShipViewer menu and toolbar
Toolbar buttons
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Open image le Display version and build information Previous window Next window (after having used a previous window) Alarm summary display Alarm history display Alarm group display Running hours display DPU display Deviation display
The channel data is colour coded as follows: Green: The channel is in a normal state Yellow: The channel is in an alarm state and acknowledged Red: The channel is in an alarm state and not acknowledged Cyan: The channel is in a high priority alarm state Blue: The channel is inhibited Orange: Not updated or invalid values The background colour can be set to either dark blue or white. Dark blue is better when viewing some coloured texts, while white is better for printing. 1 Select Settings in the menu bar, and then either Select or Clear No background colour.
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The alarm summery display shows currently active alarm entries. Alarms acknowledged and returned to normal state are not displayed. The information is instantly updated as soon as something happens. Alarms are sorted by date and time.
Alarm group display
The alarm group display shows all measuring points in the pre-dened alarm groups. These group where dened during commissioning of the K-Chief 500. When selecting the alarm group display, a dialogue containing all alarm groups appears on the screen. In this dialogue all alarm groups with active alarms are indicated by a red dot. 1 2 Select an alarm group by clicking on its softbutton. To switch between the alarm group view and group view, click on the Alarm Display/Group Display softbutton (down to the left) repeatedly. The alarm and group displays are sorted by tag name.
The alarm history display shows active alarms and alarms returned to normal. 1 Scroll through the pages using the Page Up and Page Down buttons on the keyboard. The information is instantly updated as soon as something happens. Alarms are sorted by date and time.
Counter display
The counter display shows counters and lap counters for such components as pumps, generators, engines etc. included in the counter system of the K-Chief 500.
Distributed Processing Unit display
The Distributed Processing Unit (DPU) display shows all measuring points connected to each DPU. 1 Scroll through all units using the Page Up and Page Down buttons on the keyboard.
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Deviation display
The deviation display shows exhaust deviation data for all engines having deviation calculations in the K-Chief 500. 1 Scroll through all units using the Page Up and Page Down buttons on the keyboard.
The selected points display shows one of up to ve groups containing customer selected tags. Each display can include up to 20 tags.
Note
More than one window may be open simultaneously. These may be cascaded or tiled when required. (See the Windows drop down menu). However, when you want to congure a new display, all other windows must be closed. Display existing tag selection: 1 2 In the Displays drop down menu select: Selected points display. Select one of the ve groups and click OK. The selected points display is shown. Make or alter tag selection: 1 2 3 4 5 In the Displays drop down menu select: Selected points display. Select one of the ve groups and click OK. The selected points display is shown. Click on the Cong button. The Selected Points Conguration dialogue is displayed. Use the Select pull down menu to select system. Select tags and push Add. The selected points display can be selected from any of the different systems available. Select up to twenty tags. 6 Click OK.
The selected trends display shows one of up to ve groups containing customer selected tags. Each display can include up to eight tags.
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Note
More than one window may be open simultaneously. These may be cascaded or tiled when required. (See the Windows drop down menu). However, when you want to congure a new display, all other windows must be closed. Display existing tag selection: 1 In the Displays drop down menu select: Selected trend display. 2 Select one of the ve groups and clickOK. The selected trend display is shown. 3 Click on the Time button to select trend sample time. 4 Click Stop to halt sampling and Start to restart it again. 5 Select Grid to display a grid in the sampling window. Make or alter tag selection: 1 In the Displays drop down menu select: Selected trend display. 2 Select one of the ve groups and click OK. The selected trend display is shown. 3 Click on the Cong button. The Selected Points Conguration dialogue is displayed. 4 Select a system under Select. 5 Select tags and push Add. The selected trend display can be selected from any of the different systems available. Select up to eight tags. 6 Click OK. 7 Click on the Time button to select trend sample time. 8 Click Stop to halt sampling and Start to restart it again. 9 Select Grid to display a grid in the sampling window.
Selected bargraph display
The selected bargraph display shows one of up to ve bargraph display pages containing customer selected tags. Each display can include up to twelve tags.
Note
More than one window may be open simultaneously. These may be cascaded or tiled when required. (See the Windows drop down menu). However, when you want to congure a new display, all other windows must be closed. Display existing tag selection:
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In the Displays drop down menu select: Selected bargraph display. 2 Select one of the ve groups and click OK. The selected bargraph display is shown. Make or alter tag selection: 1 In the Displays drop down menu select: Selected bargraph display. 2 Select one of the ve groups and click OK. The selected bargraph display is shown. 3 Click on the Cong button. The Selected Points Conguration dialogue is displayed. 4 Use the Select pull down menu to select system. 5 Select tags and click Add. The selected points display can be selected from any of the different systems available. Select up to twelve tags. 6 Click OK.
Mimic diagrams
All mimic diagrams found in the Operator Station are available through the ShipViewer. The number and design of these mimic diagrams are ship dependent. 1 Click on the Mimics button on menu bar. 2 Select a mimic diagram from the drop down list. Figure 105 ShipViewer mimics
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This reduces the amount of ink used when printing. 2 Click on the Print icon in the tool bar. ShipViewer settings menu
Figure 106
Figure 107
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A standard le open dialogue is displayed. 2 Select le name and a location and click Open. The le will be displayed using Paint - a Microsoft program for viewing, editing or creating bitmap images. Figure 108 ShipViewer open le dialogue (typical)
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The navigator button Bearing Wear will open the overview mimic. This mimic has links to detailed information mimics of Bearing Wear Monitoring, Bearing Wear Monitoring information and bearing temperature measuring points. To give the user a better overview of installed equipment and a fast overview of the condition; there is a cross-section drawing of the engine showing where the sensor/measuring points are. Status of these points is shown with colours.
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Figure 110
When the operator selects WEAR through the Engine overview mimic, the navigator will open the Bearing Wear monitoring mimic. This mimic contains detailed information regarding the Bearing Wear monitoring system, as follows: BWM sensor deviation shown in text and bar graph BWM cylinder deviation shown in text and bar graph BWM average sensor value alarm showing as a square around bar graph for BWM sensor deviation Bearing Wear sensor temperature shown as text Status RUN: indicating when system is sending out new values and that engine is protected with alarm Bar graph scale: 1.00 [mm]
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Figure 111
This mimic indicates which part of the system that has a failure alarm. If any bearing wear sensor fails, this will be displayed by the mimics. The System overview mimic shows the topology and display, as well where sensors are connected. Figure 112 Bearing Wear system overview mimic
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To avoid unnecessary/false bearing wear alarms, the bearing wear monitoring system is build up with dynamics alarm limits. Dependent upon system conditions, the alarm system will change alarm limits accordingly. on condition.
LL Normal operation and all sensors OK Learning mode 1 or one or more sensors not approved 0.5 0.7
Sensor deviation alarm limits have two value sets, which depends
L 0.3 0.5 H 0.3 0.5 HH 0.5 0.7 mm mm
L 0.3 5.0
H 0.3 5.0
HH mm mm
Normal operation and all sensors OK Learning mode 1 or one or more sensors not approved
Note
Limit = 5.0 disables any alarm. The Learning mode is only activated during rst 500 hours running of the Main Engine. The intention of this mode is that the system after 500 running hours will download nal data to sensors. The average sensor value alarm limit has in normal mode L/H-alarm = 0.5 mm and LL/HH-alarm = 0.7 regardless the condition of wear sensors. If the system is in learning mode, no alarms are generated.
How to use Bearing Wear monitoring parameters
All adjustments regarding bearing wear monitoring system are available on Tag Details for Bearing Wear tag (CYL0x-AVE-S).
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Figure 113
The following table explains what the different parameters for bearing wear tag are used for:
Parameter name Tag name Tag number Tag description Function Value RPM input tag BWM mode Cylinder dev. tag Fore sensor dev tag Aft sensor dev tag Sensors aft input tags Sensors fore input tags Max diff F_A Gain Bearing no Sub type Type Text Number Text Text Number Number Number Number Number Number Number Number Number Number Number Number Adjust. No No No No No No No No No No No No Yes Yes No No Function Unique code describing a tag Unique number describing a tag Description of a tag Short code describing the function of the tag Calculated value Tag reference Tag reference Tag reference Tag reference Tag reference Tag reference to data container Tag reference to data container Max allowed difference between sensors in deviation lter Gain for deviation lter Bearing number / cylinder number Functional sub-type
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Dependant upon the condition of bearing wear system, events will be generated. The following table explains different events for bearing wear tag. Based on these events, alarm dynamic limits will adjust automatically.
Event E1 : Fore sensor deviation abnormal E2 : Aft sensor deviation abnormal E3 : Cylinder sensor deviation abnormal Type Bit Bit Bit Function Use largest alarm limits for fore deviation alarm Use largest alarm limits for aft deviation alarm Block alarms for cylinder deviation
Each sensor has a system failure tag, and failure will be displayed as a value. This value is a code depending of type of fails sensor is reporting. The following table describes the type of system failure for bearing wear sensors:
Value 0 101 102 103 201 202 203 301 302 303 401 402 403 501 502 503 507 508 Tag Details - failure description Normal Chan 1 Sensor Break Chan 1 Sensor P Overload Chan 1 Sensor N Overload Chan 2 Sensor Break Chan 2 Sensor P Overload Chan 2 Sensor N Overload Chan 3 Sensor Break Chan 3 Sensor P Overload Chan 3 Sensor N Overload Chan 4 Sensor Break Chan 4 Sensor P Overload Chan 4 Sensor N Overload Device Sensor Break Device Sensor P Overload Device Sensor N Overload Checksum Error in NVRAM Checksum Error in PROGRAM
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The main purpose of the long term log is documentation to classication societies that no wear has occurred. This log will give a good overview if there exists a slow progressing wear that can be repaired before it becomes critical. The following data is logged per cylinder: TAGS Sensor value FORE Sensor value AFT Average sensor value Sensor deviation FORE Sensor deviation AFT Cylinder value Type of value Maximum value Minimum value Average value Data will be stored on:
c:\ros\pdslog\BWlog\LongTermData
where xx is the number of the cylinder and yyyy the year. A new log le will be started each year. These les can be copied and be opened in an Excel sheet. The following information is available in this le: Heading Sample time The rst line is the heading. Each tag name shows up 3 times. First the average value, then minimum and maximum:
CYL01-AVE-S;CYL01-AVE-S min;CYL01-AVE-S max;......
The values are separated by semicolons, which makes it easy to open the le in Microsoft Excel:
0.034;0.337;-0.285;0.446;... 0.034;0.337;-0.285;0.446;...
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When a bearing wear alarm occurs (sensor deviation, cylinder deviation or sensor average), a preserved short trend alarm log will be stored. Values for all tags related to the bearing wear system will be stored. Data is preserved for 23 hours before the alarm and 1 hour after the alarm. This will be stored on
c:\ros\Pdslog\BWlog\Preserved
and saved in separate folders. The name of the folder is given by the date and time when the alarm occurs. It is possible to trend a preserved alarm folder. All details regarding the use of short trend displays are described in How to make your own short trend display on page 162. To be able to trend preserved data, the correct folder has to be selected, as shown below: Figure 114 Short trend display, selection of preserved folder (24 h log data)
A new display appears, where the requested folder to trend log data is selected, as shown below:
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Figure 115
An alarm is activated if the difference between the smallest sample and the largest sample is more than acceptable.
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This liner temperatures uctuation is compared with the mean uctuation of all liner temperatures of this engine. There can be more than one liner temperature measurement to each cylinder. An alarm is activated if the difference between this uctuating and the mean uctuating is larger than the alarm high-high limit.
Activate priming
The alarm high-high situation (deviation alarm) will activate the priming relay. This can be used for activating priming for the actual cylinder.
Blocking
The alarms are not calculated if blocking is activated by the blocking input reference or the liner temperature is below inhibit low limit. The following conditions will disable alarm monitoring and priming: Cylinder liner temp below low limit Cylinder liner temp above high limit Blocking tag with tag value below blocking limit
Cylinder Liner monitoring mimic
When the operator selects the Cylinder Liner Temperature mimic, the navigator will open the monitoring mimic. This mimic contents the following detailed information regarding Cylinder liner monitoring: Cylinder liner temperature shown in text and bar graph Cylinder liner deviation temperature in text Fluctuate temperature Fluctuate deviation high high alarm (scufng) Mean cylinder liner temperature Mean uctuating temperature
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Figure 116
All adjustments regarding uctuate monitoring tag are available on the Tag Detail parameter display. Figure 117 Tag Detail image of uctuate monitoring tag
The following table explains what the different parameters for uctuate monitoring tag are used for:
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Parameter name Tag name Tag number Tag description Function Value Sample time
Adjust. No No No No No Yes
Function Unique code describing a tag Unique number describing a tag Description of a tag Short code describing the function of the tag Calculated value Time between each sample within a set of samples [0.1 sec] Enter 20 (twenty) to get a 2 second time between the samples Maximum accepted cylinder liner temperature Values above this are rejected [0.1 deg C] Enter 4000 (four thousand) get a 400 (four hundred) deg C limit Lowest cylinder liner temperature where this tag type can be active Insert zero to de-activate this functionality Also note the inhibit tag reference [0.1 deg C] Enter 500 (ve hundred) get a 50 (fty) deg C limit The uctuation must be this much below the alarm limit to reset an activated scufng alarm The dead band can not be larger than half the alarm high limit [0.1 deg C] Enter 20 to get a 2 deg C dead band The uctuation must be this much below the alarm limit to reset an activated deviation alarm The dead band can not be larger than half the alarm high-high limit [0.1 deg C] Number of temperature samples in each calculation Enter 60 to keep 60 samples in the calculation Minimum value in inhibit tags value for being active This parameter is zero if the inhibit tag is binary Enter 400 to get a 40 RPM limit The tag reference to the cylinder liner sensor Note the alarm high description
Max value
Number
Yes
Low limit
Number
Yes
Number
Yes
Number
Yes
Samples
Number
Yes
Number
Yes
Text
No
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Type Text
Adjust. No
Function The reference to the tag holding the mean value of the uctuation in all cylinder liner temperatures of this engine Note the alarm high-high description Insert zero to de-activate this functionality ME running or other binary source The calculations are stopped and any alarm is reset if inhibit is activated Insert zero to de-activate this functionality Also see the calculation low limit parameter (T3) Reference to an output tag / source for starting of priming of dedicated cylinder Activated by alarm high-high Insert a tag reference to activate the primer functionality / relay Disabled by blocking / inhibit
Inhibit tag
Text
No
Primer tag
Text
No
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Figure 118 Normal display picture, 2 minutes and 53 seconds remaining before the alarm sounds
Figure 119
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Select the normal Bridge Watch Monitoring display picture. (See Normal display picture, 2 minutes and 53 seconds remaining before the alarm sounds on page 277.) Push the function key for ON (or OFF). If requested, type in the password and push ENTER. If you needed to type in the password, push the function key for ON (or OFF) again.
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The alarm will always sound in the captains quarters. 1 Select the normal Bridge Watch Monitoring display picture. (See Normal display picture, 2 minutes and 53 seconds remaining before the alarm sounds on page 277.) Push the function key for the backup navigator(s) you want to assign. Use the page down or page up to display all backup navigators. Pushing the function key several times switches between selecting and not selecting the backup navigator.
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In Auto-mode, the system will automatically switch ON when the Autopilot is switched ON. 1 2 Select the normal Bridge Watch Monitoring display picture. Push the function key for AUTO (or MANUAL).
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If requested type in the password and push ENTER. If you needed to type in the password, push the function key for AUTO (or MANUAL) again.
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Use the navigator key to select Last Stage Delay. This is the interval between the alarm sounding in the captain and backup ofcers quarters, and the alarm sounding in the captain and all navigation ofcers quarters and public areas.
10 Push ENTER. 11 Use the CLR key to remove the existing interval. 12 Type in the new interval. Allowable interval is between 0 and 3 minutes. 13 Push ENTER.
2 3
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Use the top and bottom of the Navigator key to select Day, Night or Dawn. Push ENTER.
Keyboard Click 7 8 Push ENTER. Use the top and bottom of the Navigator key to select On or Off. Push ENTER.
Keyboard Light 10 Use the Page down and Page up buttons to increase or decrease the value. 11 Push ENTER. Screen Brightness 12 Use the Page down and Page up buttons to increase or decrease the value. 13 Push ENTER.
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Note
Only one user access level can be selected at a time. The access control system is based on the use of passwords. The following access levels are available: Monitoring: Only for viewing information. User: Allows (system) the operator to push sound off. Superuser: Allows the operator to turn the Bridge Watch Monitoring System ON/OFF. Access automatically expires after 30 minutes Commissioning: Allows changing of alarm limits, alarm delays, event limits, tag description, alarm groups and enabling/disabling of alarms. Access automatically expires after 30 minutes.
Note
Do not leave the system with a high password access as this allows unauthorized access to vital system functions.
Note
If you try to make changes without having inserted the right password the system will automatically request it.
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To control pumps the following functions and features are available: Start and stop sequence for two speeds and two different directions Alarm reporting for start and stop failure Alarm reporting for tripping or started without commanded Auto and manual control Automatic time delayed restart when recovering from blackout Blocking from operation when Local switch is active or during blackout Automatic shut down Optional time stamping of every change of operation, allowing the system to record time of starting, running and stopping
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The following types of pumps can be operated: Single speed: One speed control in one direction Two speed: Two speed in the same direction Two directional: One speed in two directions All speed: Two speed in two directions Single acting: One speed with steady relay control
Pump symbols
Different pump symbols are used to indicate different types of pumps, as shown below. One way, one speed pump
If the pump is a two way pump, the symbol arrow will change direction when it is sat to revers. The symbol for the one way, one speed pump may look the same as the symbol for the two way, one speed pump if it is going forward. The operator can differ the symbols by clicking on the pump symbol to open the dialogue box. In the dialogue box it is written what kind of pump it is. And if it is for instance a two way pump, the dialogue box has radio buttons for revers and forward. Some system congurations have also text under the symbol which state what kind of pump it is The symbol for the two way , one speed pump changes when it is sat to revers. Underneath is a gure illustrating the change in the symbol.
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Pump symbols have colours according to the state they are in. Arrow outline colour Green: Running Grey: Stopped Arrow ll colour For two-speed pumps only: Arrow ll green: Full speed Arrow outline green: Low speed Circle colour Green: Running and remote Grey: Stopped and remote Blue: Blocked Red: Alarm White: Local - not ready Yellow: Stand-by Orange: Invalid
Parameters
Timeout: Time out for start and stop commands. Wait change direction: Wait time when changing speed direction. Pulse on: Pulse duration for start and stop commands. Blackout restart time: The time the equipment is blocked from auto restarting after a blackout. Stopped time: Stand still time when changing speed with stop pulse.
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Parameters for enabling and disabling alarms and events are available. Some alarms must be enabled at all times due to classication society requirements. Start fail and trip alarms are among these. The following conditions will result in alarms, and the starter will be set to manual: Trip Start failure Stop failure Started without commanded
Modes
The starter can be operated in two different modes; auto and manual. Auto: A unit can be automatically started and stopped Manual: Only manual start and stop is possible Restart after blackout applies to both auto and manual modes. The function is activated when the timer is set to a value larger than zero, and the blackout detector is referred to by the tag reference. The shut down and start block functions are active both in auto and manual modes.
Single acting control
A relay is used to start and stop the controlled unit. The relay is closed as long as the unit is meant to be running, and opened when the unit is meant to be stopped. This functionality applies to one way, one speed units only. If the controlled unit does not include a sensor to know if it is running, the starter will generate the feedback signal internally. In this way the event information sent from the starter includes the current running information.
Blackout
Some equipment starters (provided by some manufacturers) have the local/remote switch connected serially with the power failure switch. On a blackout, the starter will lose the remote signal. It is important that the starter detects the blackout before it is set to local, and that the remote signal is back before the starter receives recover from blackout. To solve this set the delay to Off at the running and remote feedback, and the delay to On for the system blackout signal.
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Figure 120
The Pumps & Fans display has a viewing of the most used pumps and fans in the system. It is possible to control the pumps and fans in this display, or they can be controlled from the other displays where they also are located. Where the pumps and fans can be found, and the number of pumps and fans in a system, vary according to the conguration. 1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball , point, and click with the left button on the main group called: Pumps & Fans. It can be found in the upper part of the Graphic Display Navigator. (The name of the main group may vary according to the conguration.) Click on the Graphic Display Thumbnail called: Pumps & Fans. A display similar to the one underneath will be opened.
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Note
The pumps may also be controlled on other displays where they also are located.
How to start a pump
Open the display showing the pump and click on it. A dialogue box similar to the one underneath will be opened.
Click on the START softbutton. The pump symbol changes colour to green.
1 2
Open the display showing the pump and click on it. Click on the STOP softbutton. The pump symbol changes colour to grey.
Note
Some of the dialogue boxes can be expanded. More functions are then displayed. To get access to the functions, click on the expand softbutton:
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Open the display showing the pump and click on it. A dialogue box similar to the one underneath will be opened.
2 3 4
Click on the expand softbutton to make the rest of the options available. Choose the wanted speed by clicking in the check box. Click on the START softbutton
1 2 3
Open the display showing the pump and click on it. Click on the expand softbutton, to get access to more functions Choose the wanted direction by clicking in the check box.
Note
When changing direction the pump will stop, and start in the reverse direction after a delay. The delay is congurable.
How to reset a pump
The pump logic must be reset when the pump has tripped or as the result of a start failure. 1 2 3 Push on the ACK button to acknowledge the alarm. Rectify the problem. Open the display showing the pump.
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Move the cursor to the symbol for the pump you want to reset, and click on it. The pump is selected and the circle around the pump starts ashing. A dialogue box similar to the one underneath will be opened.
5 6
Click on the expand softbutton, to get access to the reset function Click on the RESETsoftbutton. The circle around the pump symbol changes from red to grey.
A stand-by system includes a pump symbol for each stand-by pump. The priority number denes which pump will start rst. The one with the lowest number rst. The running pump do not need to have the lowest number. When two pumps have the same stand-by number, both will start simultaneously. If no pump is running, the pump with the lowest number will start at group start.
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Figure 121
The stand-by system can be set to one of two modes: Auto: For normal stand-by system operation from the Operator Station. Manual: The stand-by pump system is disabled. Pumps can be manually operated.
Note
Some of the dialogue boxes can be expanded. More functions are then displayed. To get access to the functions, click on the expand softbutton:
1 2
Open the display showing the stand-by pumps. Move the cursor over the stand-by pumps controller symbol, and click on it. The stand-by pump controller is selected. The text background starts ashing. A similar dialogue is shown:
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Push AUTO/MANUAL. The controller changes between auto and manual. The text background changes between green (auto) and grey (manual).
To operate a pump system in stand-by mode both the pump controller for each of the pumps and the controller for the stand-by system must be set to auto. Then one of the pumps must be started. Do the following: 1 2 Select the display showing the stand-by pumps. Move the cursor over the stand-by pump controller symbol, and click on it. The stand-by pump controller is selected. The text background starts ashing. 3 Click AUTO. The text background turns green and the text changes to AUTO. 4 Move the cursor over each of the pumps in the pump system, and click on them. The pump is selected. The circle around the pump starts ashing. 5 Click on the AUTO softbutton, for all the pumps. The pump status changes to AUTO. 6 7 When all pumps are set to auto, move the cursor over the pump you want to start, and click on it. Click on the START softbutton. The pump symbol turns green. The pump status changes to Running, auto.
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This procedure shows you how to take a pump system out of stand-by mode, set the pump controller to manual and stop the running pump if required. 1 2 Open the display showing the stand-by pumps. Move the cursor over the stand-by pumps controller symbol, and click on it. The stand-by pump controller is selected. The text background starts ashing. 3 4 Click on the expand softbutton, to get access to the reset function Click on the MANUAL softbutton. The text background turns grey. The controller is set to manual. The dialogue may look similar to the one underneath: 5 If the pump shall stop running, move the cursor over it, and click. The pump is selected. The circle around the pump starts ashing.
Click on the STOP softbutton. The pump symbol turns grey. The pump status changes to Ready to start, remote CTRL, manual.
To take a pump out of the stand-by system, set the pump to manual.
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1 2
Open the display showing the stand-by pumps. Move the cursor over the pump, and click on it. The pump is selected. The circle around the pump starts ashing.
Click on the MANUAL softbutton. If the pump shall stop, click on the manual softbutton.
If you need to stop the pump, click on the STOP softbutton. The pump symbol turns grey. The pump status changes to Ready to start, remote CTRL, manual.
1 2
Open the display showing the stand-by pumps. Move the cursor over the pump, and click on it. The pump is selected. The circle around the pump starts ashing.
Pump failures are detected through a drop in pressure. The pressure indicator turns red, indicating a drop in pressure. The 1st stand-by pump starts. The failing pump goes to MANUAL. It will keep on running or stop, dependent on how the system is congured. 1 2 Push the ACK button to acknowledge the alarm. Rectify the problem.
A stand-by pump system will normally consist of two or three pumps. This procedure shows how to set stand-by priority to a pump system with three pumps.
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Move the cursor over the pump you want to set as master, and click on it. The pump is selected. The circle around the pump starts ashing.
2 3
Click on the expand softbutton, to get access to all the functions. Click on the Master softbutton. The text changes to stand-by (1).
Move the cursor over the pump you want to set as rst stand-by, and click on it. The pump is selected. The circle around the pump starts ashing.
Click on the 1st stand-by softbutton. The text changes to stand-by (2).
Move the cursor over the pump you want to set as next stand-by. The pump is selected. The circle around the pump starts ashing.
Click on the Next stand-by softbutton. The text changes to stand-by (3).
To control fans the following functions and features are available: Start and stop sequence for two speeds and two different directions Alarm reporting for start and stop failure Alarm reporting for tripping or started without commanded Auto & manual control Automatic time delayed restart when recovering from blackout Blocking from operation when local switch or blackout Automatic shut down Optional time stamp on every change of operation, allowing the system to record time of starting, running and stopping
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The following types of starters can be operated: Single speed: One speed control in one direction Two speed: Two speed in one direction Two directional: One speed in two directions All speed: Two speed in two directions Single acting: One speed with steady relay control
Fan symbols
Different fan symbols are used to indicate different types of fans, as shown below. One way, one speed fan
If the fan is a two way fan, the symbol inside the circle (of the symbol) will change direction when it is sat to Exhaust. The symbol for the one way, one speed fan may look the same as the symbol for the two way, one speed fan if it is going forward. The operator can differ the symbols by clicking on the fan symbol to open the dialogue box. In the dialogue box it is written what kind of fan it is. And if it is for instance a two way fan, the dialogue box has radio buttons for Exhaust (revers) and Supply (forward). Some system congurations have also text under the symbol which state what kind of fan it is The symbol for the two way , one speed fan changes when it is sat to Exhaust (revers). Underneath is a gure illustrating the change in the symbol.
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Fan symbols have colours according to the state they are in. Arrow outline colour Green: Running Grey: Stopped Arrow ll colour For two-speed fans only: Shape ll green: Full speed Shape outline green: Low speed Circle colour Green: Running and remote Grey: Stopped and remote Blue: Blocked Red: Alarm White: Local - not ready Yellow: Stand-by Orange: Invalid
How to start a fan
1 2
Open the display showing the fan. Move the cursor over the fan, and click on it. The fan is selected. The circle around the fan starts ashing. A dialogue similar to the one underneath is opened.
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1 2
Open the display showing the fan. Move the cursor over the fan, and click on it. The fan is selected. The circle around the fan starts ashing.
The fan logic must be reset when the fan has tripped, or as the result of a start failure. 1 2 3 4 Push the ACK button to acknowledge the alarm. Rectify the problem, if any. Open the display showing the fan. Move the cursor over the fan you want to reset, and click on it. The fan is selected. The circle around the fan starts ashing. 5 6 Click on the expand softbutton, to get access to all the functions. Click on the RESET softbutton. The circle around the fan symbol changes from red to grey.
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The main purpose of the compressor starter is to control the compressors in a compressed air system. The compressor starter provides automatic start on low pressure and stop on high pressure. The compressed air system may include one or more compressors with analogue or binary pressure sensors. The gure below describes a compressor system with one common analogue pressure signal. Figure 122 sensor A 2-compressor system with common pressure
The compressor starter monitors pressure and running signals. Compressors are started if the pressure is lower than the set limit and stopped if it is higher. The following functions are handled:
Compressor starter functions
To control the compressor the following functions and features are available: Alarm reporting for start and stop failure Alarm reporting for tripping or started without commanded Auto and manual control Automatic time delayed restart when recovering from blackout Blocking from operation when local switch is active or during blackout Automatic shut down Optional time stamping of every change of operation, allowing the system to record time of starting, running and stopping
Compressor control types
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Analogue pressure 2: Two analogue pressures Binary pressure with hysteresis: Pressure switches with built in hysteresis Binary pressure without hysteresis: Separate pressure switches for start and stop
Compressor symbol
To illustrate a compressor the following symbol is used: Figure 123 Compressor symbol
The compressor symbol has colours according to the state it is in. Arrow colour Green: Running Grey: Stopped Circle colour Green: Running and remote Grey: Stopped and remote Blue: Blocked Red: Alarm White: Local - not ready Yellow: Stand-by Orange: Invalid
Leader follower compressor system
A leader follower compressor system includes a symbol for each compressor. (It has also a symbol which shows if it is in auto or manual.) The compressor symbol is displayed above.
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Figure 124
Priorities
For automatic operation the compressor starter must be set to auto mode. The compressor starter assigns different start and stop priorities as follows: Leader 1st follower 2nd follower 3rd follower A compressor can only have one priority at a time. The priority denes in which order the compressors will start and stop. The start setting for the 1st follower must be lower or equal to the leader start setting, and the stop setting for the rst follower must be lower or equal to the leader stop setting. All followers are stopped when the leader stop setting is reached. For systems with analogue pressure sensors, all followers are stopped when reaching the alarm high high limit.
Pressure tags
Command timeout: The time the starter will wait before signalling command timeout. Pressure lter: The length of time the pressure may stay below the start limit before the compressor is started. Wait pressure at start: When a compressor is starting, a new compressor is started if the pressure has not increased to above the start limit when the time has expired. Blackout recover: The time the compressors are blocked from auto restarting after a blackout.
Start/stop conditions
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Systems using both binary and analogue pressure sensors have separate start settings for each priority. Start conditions are: Pressure lower than the start limit. When a compressor is starting, a new compressor is started if the pressure has not increased to above the start limit when a set time has expired. Stop The stop limit can be the same for all compressors, or individual. When analogue pressure sensors are used, each priority has separate stop settings. When binary pressure sensors are used, separate sensors can be used to dene the stop limit for each priority. A common stop sensor can also be used. All priorities are stopped by the stop leader setting. Stop conditions are: Pressure higher than the stop limit Stop leader signal is active High-high pressure Auto Two modes exist, auto and manual. Select auto mode to set the compressor automation functionality in operation. Auto mode operation requires that the starter is not blocked, or in any way disabled from operating. In the following different examples for start and stop conditions are given. Leader control The leader compressor has its own start and stop limits. Figure 125 Leader start stop limit
Start follower on pressure drop Each priority has its own start and stop settings. A compressor set to a priority will start when the pressure lowers below its start setting, and stop when the pressure rises above its stop setting.
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Figure 126
Figure 127
Start follower after a time delay The 1st follower can start on its own pressure setting, or a time delay after a start condition for the leader compressor. The 2nd and 3rd followers will start in similar ways. There is no delayed start on the start conditions for the topping up compressor. Figure 128 Start follower after a time delay - principle diagram
In the illustration below, the third follower will start after a time delay. The timer is started when the 2nd follower meets its start conditions. If the pressure falls below third followers start conditions before the timer has expired, the third follower will start immediately.
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Figure 129
The followers are started on timer. The timer is started when the leader has start conditions. If the rst and the second compressor does not start on their own start settings, the third follower is started 3 times; start delay after the leader had its start condition. Figure 130 Followers start timers
In the illustration bellow, the followers are started after time delays. The delay starts when the leader meets its start conditions. If the rst follower meets its own start condition (before the delay has expired), the second and third followers will reset their timers, and count the time from this event. Figure 131 Interrupted start timer
Built in hysteresis This function operates using two pressure switches: The leader will start and stop based on the high pressure switch The follower will start and stop in correspondence with the state of the low pressure switch
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Figure 132
Built in hysteresis
By adjusting the pressure switches differently, the two compressors will function as a pair where one starts before the other. Two analogue pressures In two reservoir systems the compressors are started when one the pressure sensors indicate below the start limit. The compressors are stopped when both of the pressure sensors increase above the stop limit. Figure 133 Two analogue pressures
Overhaul function Two reservoir system have an overhaul function. That is when one of the reservoirs is disabled from being part of the auto start and stop logic. There are two ways of setting a reservoir to overhaul: Set the pressure sensors belonging to the reservoir to off scan. The sensor is not included when checking the auto start and stop limits for the compressors. Set a button in the mimic or physical switch on the equipment to out of service. Different congurations are available as required by the customer.
How to set a compressor system to auto or manual mode
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Auto: For normal leader follower system operation from the Operator Station. Manual: The leader follower system can only be operated locally from the starter cabinet. 1 2 Open the display showing the leader follower compressor system. Move the cursor over the leader follower compressor controller symbol, and click on it. The compressor controller is selected. The text background starts ashing. 3 Click on the AUTO or the MANUAL softbutton. The controller changes between auto and manual. The text background changes between green (auto) and grey (manual).
How to start a leader follower compressor system
To operate a leader follower compressor system in stand-by mode the compressor controller and each of the compressors must be set to auto. Then one of the compressors must be started.
Note
When the pressure is higher than the stop limit, the compressor will not start. 1 2 Open the display showing the leader follower compressor system. Move the cursor over the auto/manual controller symbol, and click on it. The controller is selected. The text background starts ashing. 3 Click on the AUTO softbutton. The text background turns green and the text changes to auto. 4 Move the cursor over each of the compressors in the leader follower system, and click on it. The compressor is selected. The circle around the compressor starts ashing.
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6 7
Do the procedure from item 4 to 5 for each of the compressors. When all of the compressors are set to auto, move the cursor to the compressor you want to start, and click on it. The compressor is selected. The circle around the compressor starts ashing.
8 9
Click on the AUTO softbutton. Click on the START softbutton to start the compressor.
10 Click on the AUTO softbutton. The button status changes to Running, remote CTRL, auto.
How to stop a leader follower compressor system
To take a leader follower compressor system out of stand-by mode, set the compressor controller to manual and stop the running compressor if required. 1 2 Open the display showing the leader follower compressor system. Move the cursor over the controller symbol, and click on it. The controller is selected. The text background starts ashing. 3 Click on the MANUAL softbutton. The controller is set to manual. 4 To stop the running compressor, move the cursor over it and click. The compressor is selected. The circle around the compressor starts ashing. 5 Click on the STOP softbutton. The compressor symbol turns grey. The compressor status changes to Ready to start, remote CTRL, manual.
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A stand-by compressor system will normally consist of two or three compressors. (In this procedure the system consist of three compressors) 1 2 Select the mimic display showing the leader follower compressor system. Move the cursor over the compressor you want to set as leader, and click on it. The compressor is selected. The circle around the compressor starts ashing. 3 Click on the Master softbutton. The text changes to leader. 4 Move the cursor over the compressor you want to set as the rst follower, and click on it. The compressor is selected. The circle around the compressor starts ashing. 5 Click on the 1st standby softbutton. The text changes to follower. 6 Move the cursor over the compressor you want to set as the second follower, and click on it. The compressor is selected. The circle around the compressor starts ashing. 7 Click on the Next standby softbutton. The text changes to follower (2).
How to reset compressors
The compressor logic must be reset when the compressor has tripped or as the result of a start failure. 1 2 3 Push on the ACK button to acknowledge the alarm. Rectify the problem. Open the display showing the compressor.
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Move the cursor to the symbol for the compressor you want to reset, and click on it. The compressor is selected. The circle around the compressor starts ashing.
Click on the RESET softbutton. The circle around the compressor symbol changes from red to grey.
The following functions and features are available: Monitoring of the controlled valve Pulse or analogue control of valves with analogue feedback Blocking from opening Blocking from closing Blocking from operation (local control) Deviation monitoring Update alarm status Update event status Optional time stamp on every change of operation, allowing the system to record time of positioning
Valve control types
The valve control can operate the following types of congurations: On-off valves Single acting: One relay for control Single acting with one feedback: One relay for control and one binary feedback Single acting with two feedbacks: One relay for control and two binary feedbacks Single acting with no feedback: No feedback, only single acting control Double acting: Two relays for control Double acting with one feedback: Two relays for control and one binary feedback Double acting with two feedbacks: Two relays for control and two binary feedbacks
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Double acting with no feedback: No feedback, only double acting control Analogue positioning valves Analogue out: Step-less positioning Analogue out with analogue feedback: Step-less control with analogue feedback Double acting positioning: Pulsed positioning Double acting with analogue feedback: Pulsed positioning with analogue valve feedback Double acting with one analogue feedback and two binary feedbacks: Pulsed positioning with one analogue valve feedback and two binary end feedbacks. Monitoring Monitoring is used when only binary feedbacks are interfaced to the positioner, and no relay or other control is provided. One feedback: No control, one binary feedbacks Two feedbacks: No control, two binary feedbacks
Valve symbols
Different valve symbols are used to indicate different types of valves. Underneath is two examples: Figure 134 Valve symbol (example 1)
Figure 135
Valve symbols have colours according to the state they are in. Single and double acting valves Green: Open Grey: Closed Yellow: Intermediate (opening or closing) Blue: Blocked Red: Alarm White: Local - not ready Orange: Invalid
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Throttle valves Green: Feedback at set point Grey: Closed/stopped Yellow: Feedback outside dead band Blue: Blocked Red: Alarm White: Local - not ready Orange: Invalid Throttle valves have set points between 0 and 100 %.
Note
As a default, valves will give an alarm on time-out - when not reaching the end position or setpoint.
How to open on-off valves
1 2
Open the display showing the valve. Move the cursor to the symbol for the valve you want to operate, and click on it. The symbol colour is ashing to indicate that it is selected. The tag, tag description and the current status of the valve is displayed in a dialogue.
Click on the OPEN softbutton. The current status and the new command is displayed. The symbol colour changes to green.
Note
Some of the dialogue boxes can be expanded. More functions are then displayed. To get access to the functions, click on the expand softbutton:
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1 2
Open the display showing the valve. Move the cursor to the symbol for the valve you want to operate, and click on it. The symbol colour is ashing to indicate that it is selected. The valve is selected. The tag, tag description and the current state of the valve is displayed in a dialogue.
Click on the CLOSE softbutton. The current status and the new command is displayed. The symbol colour changes to grey.
1 2
Open the display showing the valve. Move the cursor to the symbol for the valve you want to operate, and click on it. The symbol is ashing to indicate that it is selected. The text Enter new setpoint (0.0-100.0 %): is displayed in a dialogue. (0 %; fully closed, 100 %; fully open).
3 4
Type in the new setpoint. Push ENTER. The valve setpoint is changed.
1 2
Open the display showing the valve. Move the cursor to the symbol for the valve you want to operate, and click on it. The equipment is selected. The symbol is ashing to indicate that it is selected.
To open the valve to 100 %, use the trackball and click on the OPEN softbutton. The status changes, rst to opening then to opened.
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Close valve to 0 %
To close the valve to 0 %, use the trackball and click on the CLOSE softbutton. The status changes, rst to closing then to closed.
Throttle mode
To set the setpoint to a value between 0 and 100 %, use the trackball and click in the Throttle mode check box. The menu buttons changes to increase and decrease.
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Move the cursor over the Increase or Decrease softbutton, and click on it. Type in the new setpoint value. Push ENTER. The setpoint changes.
Resetting of valves is required on time-out. 1 2 Open the display showing the valve. Move the cursor to the symbol for the valve you want to operate, and click on it. The symbol is ashing to indicate that it is selected. The valve is selected. The tag, tag description and the current status of the valve is displayed in a dialogue. 3 Click on the RESET softbutton. The symbol colour changes to grey.
The PID controller keeps a process signal at a pre-dened value. The controller is used for temperature controlled valves, pressure controlled valves, frequency controlled pumps etc.
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Figure 136
PID controller
The controller can operate in two modes: Active (on): This is the normal PID controller mode. The controller operates when active. Deactive (off): The PID controller does not control the process. If the controller operates on an actuator, manual valve positioning is possible. Figure 137 PID controller symbol
Green: Active Blue: Blocked or conguration fail Grey: Deactive Red: Alarm Orange: Invalid
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Open the display showing the PID controller. Move the cursor over the symbol for the PID controller you want to operate, and click on it. The PID controller is selected. A ashing yellow square is displayed around the controller.
Figure 138
Move the cursor over the symbol for the PID controller you want to operate and click on it. A dialogue box similar to the one underneath is opened:
Click on the ON softbutton. The Active circle turns green. The controller setpoint is shown in the Setp. eld. Actuator setpoint is shown both as a percentage and a bar graph. A setpoint command is sent to the controller.
Click and enter a new setpoint in the dialogue . The prompt ACT., DEACT. or Enter New PROCESS setpoint is displayed.
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Type in the new value using the numeric keyboard. Push ENTER. The new process setpoint is displayed. The PID controller adjusts the actuator to make the process feedback equal to the new setpoint.
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1 2
Move the cursor over the symbol for the PID controller you want to operate and cick on it. Click on the STOP softbutton. The Active circle turns grey. The controller setpoint is no longer displayed, but is showing N/A in the Setp. eld. Actuator setpoint is shown both as a percentage and a bar graph. A setpoint command is sent to the positioner.
Click and enter a new actuator setpoint. The prompt ACT., DEACT. or Enter New PROCESS setpoint is displayed.
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Type in the new value using the numeric keyboard. Push ENTER. The new actuator setpoint is displayed.
Note
You must manually adjust the actuator to make the process feedback equal to the required value. Figure 139 PID controller symbol (not active)
An access control system limits the possibility to acknowledge alarms and change system parameters to those who have the right password.
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The contents of the list above may vary depending on the system conguration. 4 Use the top and bottom of the navigator key to mark the wanted group. Then push enter to select it. It is also possible to select a group by using the numeric keys.
To control pumps the following functions and features are available: Start and stop sequence for two speeds and two different directions Alarm reporting for start and stop failure Alarm reporting for tripping or started without commanded Auto and manual control Automatic time delayed restart when recovering from blackout
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Blocking from operation when Local switch is active or during blackout Automatic shut down Optional time stamping of every change of operation, allowing the system to record time of starting, running and stopping
Pump starter types
The following types of pumps can be operated: Single speed: One speed control in one direction Two speed: Two speed in the same direction Two directional: One speed in two directions All speed: Two speed in two directions Single acting: One speed with steady relay control
Pump symbols
Different pump symbols are used to indicate different types of pumps, as shown below. One way, one speed pump
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Pump symbols have colours according to the state they are in. Arrow outline colour Green: Running Grey: Stopped Arrow ll colour For two-speed pumps only: Arrow ll green: Full speed Arrow half lled green: Low speed Circle colour Green: Running and remote Grey: Stopped and remote Blue: Blocked Red: Alarm White: Local - not ready Yellow: Stand-by Orange: Invalid
Parameters
Timeout: Time out for start and stop commands. Wait change direction: Wait time when changing speed direction. Pulse on: Pulse duration for start and stop commands. Blackout restart time: The time the equipment is blocked from auto restarting after a blackout. Stopped time: Stand still time when changing speed with stop pulse
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Parameters for enabling and disabling alarms and events are available. Some alarms must be enabled at all times due to classication society requirements. Start fail and trip alarms are among these. The following conditions will result in alarms, and the starter will be set to manual: Trip Start failure Stop failure Started without commanded
Modes
The starter can be operated in two different modes; auto and manual. Auto: A unit can be automatically started and stopped Manual: Only manual start and stop is possible Restart after blackout applies to both auto and manual modes. The function is activated when the timer is set to a value larger than zero, and the blackout detector is referred to by the tag reference. The shut down and start block functions are active both in auto and manual modes.
Single acting control
A relay is used to start and stop the controlled unit. The relay is closed as long as the unit is meant to be running, and opened when the unit is meant to be stopped. This functionality applies to one way, one speed units only. If the controlled unit does not include a sensor to know if it is running, the starter will generate the feedback signal internally. In this way the event information sent from the starter includes the current running information.
Blackout
Some equipment starters (provided by some manufacturers) have the local/remote switch connected serially with the power failure switch. On a blackout, the starter will lose the remote signal. It is important that the starter detects the blackout before it is set to local, and that the remote signal is back before the starter receives recover from blackout. To solve this set the Offdelay, at the running and remote feedback, and the Ondelay, for the system blackout signal.
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Figure 140
Select the pump in the Tag Overview. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for START. The pump symbol turns green. The pump status changes to Running.
Select the pump in the Tag Overview. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for STOP. The pump symbol turns grey. The pump status changes to Ready, remote.
Depending on the system conguration, the text for the function keys may vary 1 Select the pump in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) You may need to use the page down or page up keys to gain access to the function keys you need. Push the function key for the function you want.
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Start Low Forward Start High Forward Start Low Revers Start High Revers Stop
Note
When changing direction the pump will stop, and start in the reverse direction after a delay. The delay is congurable.
How to reset a pump Note
This function is only available for small systems where alarms are enabled to the Midi Operator Station. The pump logic must be reset when the pump has tripped or as the result of a start failure. 1 2 3 4 5 Push the Sound off button to turn the audible alarm off. Select the display showing the pump. Push the ACK button to acknowledge the alarm. Rectify the problem. Push the function key for RESET. The circle around the pump symbol changes from red to grey.
Stand-by pump systems
A stand-by system includes a pump symbol for each stand-by pump. The priority number denes which pump will start rst, and the one with the lowest number is rst. The running pump do not need to have the lowest number. When two pumps have the same stand-by number, both will start simultaneously. If no pump is running, the pump with the lowest number will start at group start.
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Figure 141
The stand-by system have two modes: Auto: For normal stand-by system operation from the Midi Operator Station. Manual: The stand-by pump system is disabled. Pumps can be manually operated.
How to set the mode
Select the stand-by pump in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for Auto or Manual. The mode indicator changes between auto and manual. The ring around the pump symbol and the background colour for the mode indicator changes between yellow (auto) and grey (manual).
To operate a pump system in stand-by mode, both the pump controller for each of the pumps and the controller for the stand-by system, must be set to auto. Then one of the pumps must be started. Do the following:
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Select the stand-by pump in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Use the navigator key to select each of the pumps, one at a time. A white square is displayed around the pump.
Push the function key for AUTO. The pump controller for this pump is set to Auto. The ring around the pump symbol changes to yellow.
Push the ESC button. The display returns to the stand-by pump system display.
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Select each of the remaining pumps and set them to AUTO. (Repeat the procedure from item 2 to 5.) The stand-by pump system is set to AUTO. The text background for the auto/manual mode indicator turns green and the text changes to Auto.
Use the navigator key to select the pump you want to start. A white square is displayed around the selected unit.
To take a pump system out of stand-by mode, set the pump controller to manual and stop the running pump if required.
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Select the stand-by pump in the Tag Overview display (See How to open Tag overview on page 317, for more details on how to open the Tag overview.). Push the function key for MANUAL. The stand-by pump system is set to Manual. The text background for the auto/manual mode indicator grey and the text changes to Manual.
To stop the running pump do the following: 3 Use the navigator key to select the pump you want to stop. A white square is displayed around the selected unit. 4 Push the ENTER button. The pump is displayed. 5 Push the function key for STOP. The pump stops.
How to take a pump out of the stand-by system
To take a pump out of the stand-by system, set the pump to manual. 1 Select the stand-by pump in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) If the stand-by pump system consists of only two pumps, the stand-by functionality can not be maintained. 2 If the pump system consists of only two pumps, push the function key for MANUAL. Otherwise go to step 3. The stand-by pump system controller is set to Manual. 3 Use the navigator key to select the pump. A white square is displayed around the selected unit. 4 Push the ENTER button. The pump is displayed.
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Push the function key for MANUAL. The pump controller for this pump is set to Manual.
Push the ESC button. The display returns to the stand-by pump system. The pump symbol is grey.
Select the stand-by pump in the Tag Overview display (See How to open Tag overview on page 317, for more details on how to open the Tag overview.). Use the navigator key to select the pump. A white square is displayed around the selected unit.
Push the function key for AUTO. The pump controller for this pump is set to Auto. The ring around the pump symbol turns yellow.
Push the ESC button. The display returns to the stand-by system display.
This function is only available for small systems where alarms are enabled on the Midi Operator Station. Pump failures are detected through a drop in pressure. The pressure indicator turns yellow, indicating a drop in pressure. The 1st stand-by pump starts. The failing pump goes to manual. It will keep on running or stop, depending on how the system is congured.
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Push the ACK button to acknowledge the alarm. Rectify the problem.
A stand-by pump system will normally consist of two or three pumps. 1 Select the stand-by pump in the Tag Overview display (See How to open Tag overview on page 317, for more details on how to open the Tag overview). Use the navigator key to select each of the pumps, one at a time, to set their priority. A white square is displayed around the pump. 3 Push ENTER to select it. The pump is displayed. 4 You may need to use the page down or page up keys to gain access to the function keys you need. Push the corresponding function key to set the priority of the pump. The number of priorities depends on the number of pumps, normally 2 or 3. 6 7 Push the ESC button, to return to the stand-by pump system display. Select and set the priority for each pump as described above, until all priorities are set.
To control fans the following functions and features are available: Start and stop sequence for two speeds and two different directions Alarm reporting for start and stop failure Alarm reporting for tripping or started without commanded
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Auto & manual control Automatic time delayed restart when recovering from blackout Blocking from operation when Local switch or blackout Automatic shut down Optional time stamp on every change of operation, allowing the system to record time of starting, running and stopping
Fan starter types
The following types of starters can be operated: Single speed: One speed control in one direction Two speed: Two speed in one direction Two directional: One speed in two directions All speed: Two speed in two directions Single acting: One speed with steady relay control
Fan symbols
Different fan symbols are used to indicate different types of fans. One way, one speed fan
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Fan symbols have colours according to the state they are in. Arrow outline colour Green: Running Grey: Stopped Arrow ll colour For two-speed fans only: Shape ll green: Full speed Shape half lled green: Low speed Circle colour Green: Running and remote Grey: Stopped and remote Blue: Blocked Red: Alarm White: Local - not ready Yellow: Stand-by Orange: Invalid
How to start a fan
Select the fan in the Tag overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for START. The fan symbol turns green. The fan status changes to Running.
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Select the fan in the Tag overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for STOP. The fan symbol turns grey The fan status changes to Ready, remote.
This function is only available for small systems where alarms are enabled on the Midi Operator Station. The fan logic must be reset when the fan has tripped, or as the result of a start failure. 1 2 3 4 5 Push the sound off button to turn of the audible alarm. Open the display showing the fan. Push the ACK button to acknowledge the alarm. Rectify the problem. Push the function key for RESET. The circle around the fan symbol changes from red to grey.
The main purpose of the compressor starter is to control the compressors in a compressed air system. The compressor starter provides automatic start on low pressure and stop on high pressure. The compressed air system may include one or more compressors with analogue or binary pressure sensors. The gure below describes a compressor system with one common analogue pressure signal.
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The compressor starter monitors pressure and running signals. Compressors are started if the pressure is lower than the set limit and stopped if it is higher. The following functions are handled:
Compressor starter functions
To control the compressor the following functions and features are available: Alarm reporting for start and stop failure Alarm reporting for tripping or started without commanded Auto and manual control Automatic time delayed restart when recovering from blackout Blocking from operation when local switch is active or during blackout Automatic shut down Optional time stamping of every change of operation, allowing the system to record time of starting, running and stopping
Compressor control types
Analogue pressure 1: One analogue pressure Analogue pressure 2: Two analogue pressures Binary pressure with hysteresis: Pressure switches with built in hysteresis Binary pressure without hysteresis: Separate pressure switches for start and stop
Compressor symbols
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Figure 143
Compressor symbol
The compressor symbols have colour according to the state they are in. Arrow colour Green: Running Grey: Stopped Circle colour Green: Running and remote Grey: Stopped and remote Blue: Blocked Red: Alarm White: Local - not ready Yellow: Stand-by Orange: Invalid
Leader follower compressor system
A leader follower compressor system includes a symbol for each compressor. Figure 144 Leader follower compressor system
Priorities
For automatic operation the compressor starter must be set to auto mode. The compressor starter assigns different start and stop priorities as follows:
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Leader 1st follower 2nd follower 3rd follower A compressor can only have one priority at a time. The priority denes in which order the compressors will start and stop. The start setting for the 1st follower must be lower or equal to the leader start setting, and the stop setting for the rst follower must be lower or equal to the leader stop setting. All followers are stopped when the leader stop setting is reached. For systems with analogue pressure sensors, all followers are stopped when reaching the alarm high high limit.
Pressure parameters
Command timeout: The time the starter will wait before signalling command timeout. Pressure lter: The length of time the pressure may stay below the start limit before the compressor is started. Wait pressure at start: When a compressor is starting, a new compressor is started if the pressure has not increased to above the start limit when this timer has expired. Blackout recover: The time the compressors are blocked from auto restarting after a blackout.
Start/stop conditions
Start and stop conditions are adjustable by changing parameters. Start Systems using both binary and analogue pressure sensors have separate start settings for each priority. Start conditions are: Pressure lower than the start limit. When a compressor is starting, a new compressor is started if the pressure has not increased to above the start limit when a set time has expired. Stop The stop limit can be the same for all compressors, or individual. When analogue pressure sensors are used, each priority has separate stop settings. When binary pressure sensors are used, separate sensors can be used to dene the stop limit for each priority. A common stop sensor can also be used. All priorities are stopped by the stop leader setting. Stop conditions are: Pressure higher than the stop limit
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Stop leader signal is active High-high pressure Auto Two modes exist, auto and manual. Select auto mode to set the compressor automation functionality in operation. Auto mode operation requires that the starter is not blocked, or in any way disabled from operating. In the following different examples for start and stop conditions are given. Leader control The leader compressor has its own start and stop limits. Figure 145 Leader start stop limit
Start follower on pressure drop Each priority has its own start and stop settings. A compressor set to a priority will start when the pressure lowers below its start setting, and stop when the pressure rises above its stop setting. Figure 146 Start 1st follower on pressure setting
Figure 147
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The 1st follower can start on its own pressure setting, or a time delay after a start condition for the leader compressor. The 2nd and 3rd followers will start in similar ways. There is no delayed start on the start conditions for the topping up compressor. Figure 148 Start follower after a time delay - principle diagram
In the illustration below, the third follower will start after a time delay. The timer is started when the 2nd follower meets its start conditions. If the pressure falls below third followers start conditions before the timer has expired, the third follower will start immediately. Figure 149 Start followers after a time delay
The followers are started on timer. The timer is started when the leader has start conditions. If the rst and the second compressor does not start on their own start settings, the third follower is started 3 times; start delay after the leader had its start condition. Figure 150 Followers start timers
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In the illustration bellow, the followers are started after time delays. The delay starts when the leader meets its start conditions. If the rst follower meets its own start condition (before the delay has expired), the second and third followers will reset their timers, and count the time from this event. Figure 151 Interrupted start timer
Built in hysteresis This function operates using two pressure switches: The leader will start and stop based on the high pressure switch The follower will start and stop in correspondence with the state of the low pressure switch Figure 152 Built in hysteresis
By adjusting the pressure switches differently, the two compressors will function as a pair where one starts before the other. Two analogue pressures In two reservoir systems the compressors are started when one of the pressure sensors indicate below the start limit. The compressors are stopped when both of the pressure sensors increase above the stop limit.
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Figure 153
Overhaul function Two reservoirs system have an overhaul function. That is when one of the reservoirs is disabled from being part of the auto start and stop logic. There are two ways of setting a reservoir to overhaul: Set the pressure sensors belonging to the reservoir to off scan. The sensor is not included when checking the auto start and stop limits for the compressors. Set a button in the mimic or physical switch on the equipment to out of service. Different congurations are available as required by the customer.
How to set a compressor system to auto and manual mode
A leader follower compressor system can be set to one of two modes: Auto: For normal leader follower system operation from the Operator Station. Manual: The leader follower system can only be operated locally from the starter cabinet. 1 Select the leader follower compressor in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for AUTO or MANUAL. The controller text changes between auto and manual. The text background changes between green (auto) and grey (manual).
How to start a leader follower compressor system
To operate a leader follower compressor system in stand-by mode the compressor controller and each of the compressors must be set to auto.
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Note
When the pressure is higher than the stop limit, the compressor will not start. 1 Select the compressor system in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Use the navigator key to select each of the compressors, one at a time. A white square is displayed around the selected unit. 3 Push the ENTER button. The compressor is displayed. 4 Push the function key for AUTO. The compressor controller for this compressor is set to Auto. The ring around the compressor symbol changes to yellow. 5 Push the ESC button. The display returns to the compressor system display. 6 7 8 Select each of the remaining compressors and set them to auto. (Repeat the procedure from item 2 to 5) Return to the compressor system display. Push the function key for AUTO. The stand-by compressor system is set to Auto. The text background for the auto/manual mode indicator turns green and the text changes to Auto.
How to stop a leader follower compressor system
To take a leader follower compressor system out of stand-by mode, set the compressor controller to manual and stop the running compressor if required.
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Select the compressor system in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for MANUAL. The stand-by compressor system is set to Manual. The text background for the auto/manual mode indicator turns grey and the text changes to Manual.
Do the following to stop the running compressor: 3 Use the navigator key to select the compressor. A white square is displayed around the selected unit. 4 Push the ENTER button. The compressor is displayed. 5 Push the function key for STOP. The compressor is stopped.
How to set leader follower priority
A leader follower compressor system will normally consist of two or three compressors. 1 Select the compressor system in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Use the navigator key to select each of the compressors, one at a time, to set their priority A white square is displayed around the selected unit. 3 Push the ENTER button. The compressor is displayed. 4 5 Push the page down key. Push the corresponding function key to set this compressors priority. The number of priorities depend on the number of compressors, normally 2 or 3.
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Push the ESC button to return to the display. Select each of the remaining compressors until all priorities are set for all of them. (Repeat the procedure from item 2 to 6)
This function is only available for small systems where alarms are enabled to the Midi Operator Station. The compressor logic must be reset when the compressor has tripped or as the result of a start failure. 1 2 3 4 5 6 Push the sound off button to turn the audible alarm off. Select the display showing the compressor. Push the ACK button to acknowledge the alarm. Rectify the problem. Move the cursor to the symbol for the compressor you want to reset. Push the function key for RESET. The circle around the compressor symbol changes from red to grey.
The following functions and features are available: Monitoring of the controlled valve Pulse or analogue control of valves with analogue feedback Blocking from opening Blocking from closing Blocking from operation (local control) Deviation monitoring Update alarm status Update event status
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Optional time stamp on every change of operation, allowing the system to record time of positioning
Valve control types
The valve control can operate the following types of congurations: On-off valves Single acting: One relay for control Single acting with one feedback: One relay for control and one binary feedback Single acting with two feedbacks: One relay for control and two binary feedbacks Single acting with no feedback: No feedback, only single acting control Double acting: Two relays for control Double acting with one feedback: Two relays for control and one binary feedback Double acting with two feedbacks: Two relays for control and two binary feedbacks Double acting with no feedback: No feedback, only double acting control Analogue positioning valves Analogue out: Step-less positioning Analogue out with analogue feedback: Step-less control with analogue feedback Double acting positioning: Pulsed positioning Double acting with analogue feedback: Pulsed positioning with analogue valve feedback Double acting with one analogue feedback and two binary feedbacks: Pulsed positioning with one analogue valve feedback and two binary end feedbacks. Monitoring Monitoring is used when only binary feedbacks are interfaced to the positioner, and no relay or other control is provided. One feedback: No control, one binary feedback Two feedbacks: No control, two binary feedbacks
Valve symbols
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Figure 154
Figure 155
The valve symbols have colour according to the state they are in. Single and double acting valves Green: Open Grey: Closed Yellow: Intermediate (opening or closing) Blue: Blocked Red: Alarm White: Local - not ready Orange: Invalid Throttle valves Green: Feedback at set point Grey: Closed/stopped Yellow: Feedback outside dead band Blue: Blocked Red: Alarm White: Local - not ready Orange: Invalid Throttle valves have set points between 0 and 100 %.
Note
As a default, valves will give an alarm on time-out - when not reaching the end position.
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Select the valve in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for OPEN. The valve symbol turns green. The valve status changes to Open.
Select the valve in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for CLOSE. The valve symbol turns grey. The valve status changes to close .
Select the valve in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for OPEN to 100 %.
Do the following to close the valve: 3 Push the function key for CLOSE to 0 %.
Do the following to position the valve to a setpoint: 4 Push the function key for SETPOINT 0-100 %. A setpoint input window is displayed. 5 6 7 Use the CLR key to delete the existing setpoint Type in the new setpoint. Push the ENTER button. The valve setpoint has changed The valve is repositioned to reach the new setpoint.
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Resetting of valves is required on time-out. Do the following to reset: 1 2 3 4 5 Push the ACK button to acknowledge the alarm. Rectify the problem. Select the display showing the valve. Move the cursor to the symbol for the valve you want to reset. Push the function key for RESET. The valve symbol changes from red to grey.
The PID controller keeps a process signal at a pre-dened value. The controller is used for temperature controlled valves, pressure controlled valves, frequency controlled pumps etc. Figure 156 PID controller
The controller can operate in two modes: Active (on): This is the normal PID controller mode. The controller operates when active. Deactive (off): The PID controller does not control the process. If the controller operates on an actuator, manual valve positioning is possible.
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Figure 157
Green: Active Blue: Blocked or conguration fail Grey: Deactive Red: Alarm Orange: Invalid
How to activate the controller
Select the PID controller in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for ON command. The Active circle turns green. The controller setpoint is shown in the Setp. eld. Actuator setpoint is shown both as a percentage and a bar graph. A setpoint command is sent to the controller.
Push the function key for ACTUATOR SETPOINT to enter a new set point. A setpoint input window is displayed.
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5 6
Type in the new setpoint value. Push the ENTER button. The new setpoint is displayed. The PID controller adjusts the actuator to make the process feedback equal to the new setpoint.
Select the PID controller in the Tag Overview display. (See How to open Tag overview on page 317, for more details on how to open the Tag overview.) Push the function key for OFF Command . The Active circle turns grey. The controller setpoint is no longer displayed, but N/A is displayed in the Setp. eld. Actuator setpoint is shown both as a percentage and a bar graph. A setpoint command is sent to the positioner.
Note
You must manually adjust the actuator to make the process feedback equal to the required value. Figure 158 PID controller symbol (not active)
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Any alarm for the generator set can be congured to have change over functionality. When any of these alarms are given, a standby diesel generator starts and connects. The failing generator will then unload and disconnect. After the generator is disconnected the diesel generator may continue running, cool-down and stop, or stop directly. This is dependent on the conguration.
Automatic start and connect when blackout occurs
When a main switchboard blackout occurs, the 1st standby diesel generator will start and connect. If it fails to start or connect, the next standby diesel generator will start and connect. It is possible to congure the system to start more than one standby generator on blackout.
Load dependent start and stop of stand-by generators
When a high load occurs on the connected generator(s), the 1st standby generator will start and connect. When the load decreases enough to let a generator disconnect without overloading the remaining, the 1st to stop generator will disconnect and stop.
Control of heavy consumers start request and start granted
When a heavy consumer start request is received, the Power Management System will check for available power. If enough power is available and a predened number of generators are connected, the Power Management System gives a start granted to the consumer.
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If enough power is not available, the standby generator(s) will automatically start and connect. When enough power is available, a start granted is given to the consumer. When more than one heavy consumer sends a request for start, only one is granted at a time. The Power Management System remembers all start requests and enables them in sequence.
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9.3.2 How to open the Power Management System display (by using the CRP)
1 Push the HOME button. This button opens the Navigator image. 2 Use the trackball, point, and click with the left button on the main group for the: PMS /Power Management System. It can be found in the upper part of the Graphic Display Navigator. Click on the Graphic Display Thumbnail called: POWER MAN SYSTEM or PMS. A window similar to the one shown in Typical Power Management System Display on page 348 will be opened. Depending on the conguration, the text on the thumbnail and the appearance of the Power Management System display may vary.
9.3.3 How to open the Power Management System display (by using the TCP)
1 Use the ngertip and touch the main group for the: PMS/Power Management System. It can be found in the upper part of the Graphic Display Navigator.
MAN SYSTEM or PMS
A window similar to the one shown in Typical Power Management System Display on page 348 will be opened. Depending on the conguration, the text on the thumbnail and the appearance of the Power Management System display may vary.
A generator with its prime mover and circuit breaker is called a generator set. (See Generator set symbol on page 350) The following information is contained in the colours used for the generator set.
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Circuit breaker symbol: Figure 160 Generator set symbol Red dot: Circuit breaker alarm In disconnected position: Grey: Open Yellow: Synchronizing/connecting In connected position: Green: Connected Yellow: Disconnecting Generator symbol: Red dot: Generator alarm Grey: Stopped Green: Running, ready to connect Prime mover symbol: Red dot: Prime mover alarm Grey: Stopped Grey and yellow: Starting Green: Running Green and yellow: Stopping
Generator set information box
(vs060229b)
Each generator set has an information box containing the following information: Figure 161 Generator set information box
Mode: Local/semi-auto/auto Operational state of the generator set Stand-by status information (priority in brackets) Low load auto stop blocked Fuel selection/load control selection
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Open the power management display. (For information about how to open the display, see How to open the Power Management System display (by using the CRP) on page 349 ) Move the cursor to the generator set you want to control, and click on it. A dialogue appears containing softbuttons to operate the generator set. This dialogue may vary according to the system conguration. The illustration below shows a maximum conguration.
Figure 162
Information field Connect the generator Start the generator Set the generator to auto mode Give the generator a higher priority Heavy fuel/diesel oil change over logic Frequency and load control by the K-Chief 500
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Disconnect the generator Stop the generator Turn on/off the load dependent stop function Set the generator to semi-auto mode Give the generator a lower priority Diesel oil only Load setpoint confirmation Frequency and load control by the governor Reset alarm messages
The most common generator set conguration for a control dialogue with start/stop is shown in gure: Common conguration of a control dialogue for generator set with start/stop on page 352.
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Figure 163 Common conguration of a control dialogue for generator set with start/stop
Semi-auto mode
In Semi-auto mode the operator controls the generator set using the function keys (softbuttons). The function keys are used to start or stop, connect or disconnect it according to the load condition.
Note
For Semi-auto mode the following applies: A generator set must be started before it can be connected. A disconnect will unload and disconnect the generator but the diesel will remain running. The generator set will not be part of the stand-by system.
Click on the Start softbutton at the control dialogue box. The prime mover symbol turns yellow and grey. This means it is starting. Then the prime mover symbol turns green. This means that it is running idle. Then the generator symbol turns green. This means that it is running nominal and ready to connect.
This is only possible when the prime mover is running at nominal speed.
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Click on the Connect softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. The circuit breaker symbol indicates that it is connected, and turns green. This means that the generator is connected.
Click on the Disconnect softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates that it is disconnected, and turns grey. This means that the generator is disconnected.
This is only possible when the circuit breaker is disconnected. 1 Click on the Stop softbutton at the control dialogue box. The text, cooling down, is displayed. This means that the generator set is cooling down. After cool-down time out, the prime mover symbol turns green and yellow. This means that the prime mover is stopping. The prime mover symbol turns grey. This means that the prime mover has stopped. 2 To stop the prime mover immediately, without cooling down, click on the Stop softbutton twice.
Auto mode
In auto mode the generator is automatically started and stopped according to the load condition and the priority setting.
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Note
For Auto mode the following applies: A disconnect command will cause the following sequence: Unloading, disconnect, cool-down and stop. A stop command will cause the following sequence: Unloading, disconnect and direct stop. A connect command will cause the following sequence: Starting, synchronizing and connect. A start command will cause a starting sequence only.
How to connect a generator (Auto mode) Note
This is only possible when the prime mover is stopped and ready for start. Or it is running ready to connect. 1 Click on the Connect softbutton at the control dialogue box. The prime mover symbol turns yellow and grey. This means it is starting. Then the prime mover symbol turns green. This means that it is running idle. Then the generator symbol turns green. This means that it is running nominal and ready to connect. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. The circuit breaker symbol indicates that it is connected, and turns green. This means that the generator is connected.
How to disconnect a generator (Auto mode)
Click on the Disconnect softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates that it is disconnected, and turns grey. This means that the generator is disconnected. The text cool-down is displayed. This means that the generator set is cooling down. After cool-down time out, the prime mover symbol turns green and yellow. This means that the prime mover is stopping.
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The prime mover symbol turns grey. This means that the prime mover has stopped. 2 To stop the prime mover immediately, without cooling down, click Stop twice.
When the circuit breaker is connected: 1 Click on the Stop softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates that it is disconnected, and turns grey. This means that the generator is disconnected. The prime mover symbol turns green and yellow. This means that the prime mover is stopping.
The prime mover symbol turns grey. This means that the prime mover has stopped. This is a direct stop without cooling down period. When the circuit breaker is disconnected: 1 Click on the Stop softbutton at the control dialogue box. The text, cooling down, is displayed. This means that the generator set is cooling down. After a cool-down time out, the prime mover symbol turns green and yellow. This means that the prime mover is stopping. The prime mover symbol turns grey. This means that the prime mover has stopped. 2 To stop the prime mover immediately without cooling down, click Stop twice.
Click on the Start softbutton at the control dialogue box. The prime mover symbol turns yellow and grey. This means it is starting. Then the prime mover symbol turns green. This means that it is running idle. Then the generator symbol turns green. This means that it is running nominal and ready to connect.
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To block the load dependent stop function, click on the On softbutton. This means that the generator will not stop when there is a low load on the main switchboard. Stop blocked is indicated in the generator set information box.
To activate the load dependent stop function, click on the Off softbutton This means that the generator will stop when there is a low load on the main switchboard.
The generator set with the highest priority will start rst and stop last. The generator set with the lowest priority will start last and stop rst. 1 Click on the Pri. Higher softbutton at the dialogue box, to give the generator set a higher stand-by priority. The indicated stand-by number is lowered by one. 2 Click on the Pri. Lower softbutton to give the generator set a lower stand-by priority. The indicated stand-by number is increased by one.
How to activate the heavy fuel oil (HFO) change over logic (Auto mode)
Click on the HFO softbutton to activate the heavy fuel oil change-over logic. The heavy fuel oil change-over logic will start and stop the prime mover using diesel oil, but will switch to heavy fuel oil during loaded condition.
How to run the prime mover on diesel oil (DO) (Auto mode)
Click on the DO softbutton to run the prime mover on diesel oil only. The heavy fuel oil change-over logic is not in use.
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How to select frequency and load control (Droop) by the K-Chief 500 (Auto mode)
Click on the Droop softbutton to select frequency and load control by the K-Chief 500. It is based on diesel engine speed governor droop curve (static).
How to select frequency and load control (Isochron) by the governor (Auto mode)
Click on the Isochron (Isochronous) softbutton to select frequency and load control by the diesel engine speed governor.
Click on the Reset softbutton to reset any PMS alarm messages. Before resetting any alarm, rectify the problem, if any.
Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display (by using the CRP) on page 349 ) Move the cursor to the generator set you want to control, and click on it. A dialogue appears containing buttons to operate the generator set. This dialogue will vary according to how the generator set is congured. The illustration below shows how the dialogue may look like.
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Click on the Connect softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. When the shaft generator is synchronizing, the diesel generators connected to the bus bar will regulate the frequency just below the frequency of the shaft generator. The circuit breaker symbol indicates that it is connected, and turns green. This means that the generator is connected.
Click on the Disconnect softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is unloading. When the shaft generator is unloading, the diesel generators connected to the same bus bar will increase their power to take the load off the shaft generator. The circuit breaker symbol indicates that it is disconnected and turns grey. This means that the generator is disconnected.
Click on the Reset softbutton to reset any PMS alarm messages. Before resetting any alarm, rectify the problem, if any.
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9.3.6 How to operate a generator set without start/stop and with adjustable load setpoint
Note
Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display (by using the CRP) on page 349 ) Move the cursor to the generator set you want to control, and click on it. A dialogue appears containing softbuttons to operate the generator set. This dialogue will vary according to how the generator set is congured. The illustration below shows how the dialogue may look like.
Figure 165 Control dialogue for generator set without start/stop and with adjustable load setpoint
Click on the Connect softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. The circuit breaker symbol indicates that it is connected, and turns green. This means that the generator is connected.
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Click on the Disconnect softbutton at the control dialogue box. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates that it is disconnected, and turns grey. This means that the generator is disconnected.
1 2
Move the cursor to the load setpoint text box (Load setp. (%)). And type in the new setpoint value. Click on the OK softbutton. The generator will change the load according to the new setpoint.
Click on the Reset softbutton to reset any PMS alarm messages. Before resetting any alarm, rectify the problem, if any.
The main switchboard is available with different layouts dependent on the system conguration. Underneath is three examples of how it may look like. Figure 166 Main switchboard controller, alternative 1
Available (spare) power Amount of power generated
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Figure 167
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Figure 168
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Operational state
Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display (by using the CRP) on page 349 ) Move the cursor to the main switchboard, and click on it. A dialogue appears containing softbuttons to operate the main switchboard. The illustration below shows the control dialogue, and what each of the softbuttons are used for.
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Figure 169
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Auto mode
Auto mode
Click on the Auto softbutton to set the main switchboard controller in auto mode. The stand-by and blackout recovery functions are in operation. When the load increases above an adjustable limit, the stand-by generator with the highest priority starts. When the load decreases below an adjustable limit, the stand-by generator with the lowest priority number stops. If a blackout situation occur, the stand-by generator with the highest priority starts. If a failure on a connected generator occurs, the generator with the highest priority starts. A change-over takes place.
This mode is used for commissioning purposes. Do not use for normal operation. This will deactivate all logic mentioned under the section above: Auto mode. Selecting Semi-auto will cause a Non Stand-by alarm. 1 Click on the Semi-auto softbutton to set the main switchboard controller in Semi-auto mode. This will deactivate all logic mentioned under Auto above.
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Symmetric (Sym)
Click on the Sym softbutton for symmetric load sharing between the generators. The load is shared equally between the generators.
Asymmetric (Asym)
Click on the Asym softbutton for asymmetric load sharing between two or more connected generators. When more than two generators are connected, the asymmetric load sharing is switched off automatically and will use symmetric load sharing. The asymmetric load sharing will attempt the following: Run one of the generators close to the high load limit of about 80 %. Run the rest of the generators close to the low limit of 20 %. After an adjustable period of time, the task of running on high load, rotates between the generators.
Click on the Reset softbutton to reset the main switchboard controller when in state Operation Blocked, Remote Control.
The control dialogue is project specic and may vary from the illustration below.
How to display the control dialogue
Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display (by using the CRP) on page 349 ) Move the cursor to the bus-tie breaker, and click on it. A dialogue appears containing softbuttons to operate the bus-tie breaker . This dialogue will vary according to how the generator set is congured.
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The illustration below shows an example of how a control dialogue for the bus-tie breaker may look like. Figure 170 Control dialogue for the bus-tie breaker
How to connect
Click on the Connect softbutton. The bus-tie breaker symbol indicates that it is connected, and turns green. This means that the bus-tie breaker is connected.
How to disconnect
Click on the Disconnect softbutton. The bus-tie breaker symbol turns yellow. This means that the bus-tie breaker is unloading. The bus-tie breaker symbol indicates that it is disconnected, and turns grey. This means that the bus-tie breaker is disconnected.
How to reset
Click on the Reset softbutton to reset PMS any alarm messages. Before resetting any alarm, rectify the problem, if any.
On the Power Management System display is a dialogue which indicates the current state of the operation. Underneath is a gure which illustrates how the dialogue may look like.
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Figure 171 One-touch auto sequence symbol, indicating current state of operation
To simplify the Power Management System, one-touch auto sequencing allows you to set the main switchboard to a set of predened congurations by clicking on a softbutton. See How to display the control dialogue on page 365.
How to display the control dialogue Note
The control dialogue is project specic and may vary from the illustration below. 1 Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display (by using the CRP) on page 349 ) Move the cursor to the one-touch auto sequence symbol, and click on it. A dialogue appears containing softbuttons to operate the one-touch auto sequence . This dialogue will vary according to which of the one-touch auto sequences who are congured. The illustration below shows what each of the softbuttons are used for. Figure 172 One-touch auto sequence dialogue box
Predefined modes
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Reset
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Click on the softbutton for the desired mode. The system automatically makes the necessary actions to set the main switchboard to this mode.
Note
Depending on the system conguration the appearance of the Midi Operator Station (MOS) display pictures may vary.
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Push Menu to display the main menu. From some display pictures it may be required to push Menu twice before the main menu is displayed. Push 2 to display the Tag Selection Menu. (Or display the Tag Selection Menu by pushing the navigator key so the cursor moves to the text, Tag Selection Menu, and push ENTER.) Push 2 to display the PMS Menu. (Or display the PMS Menu by pushing the navigator key so the cursor moves to the text, PMS Menu, and push ENTER.) Push 1 to display Tag Overview. (Or display the Tag Overview by pushing the navigator key so the cursor moves to the text, Power Manager, and push ENTER.) Push Enter and the Power Management System display will be shown.
Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display on page 367. Use the navigator key to move the cursor to mark the wanted switchboard. Push Enter to select it. A display showing the switchboard appears.
If the text, Enable commands, appear on the left side of the F4 function key, push the F4 function key to activate the functionality. This is a password protection function
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Type inn the password. The text for the function keys will now appear on the right side of the display. (See gure Generator set with start stop control on page 371.) Figure 174 Typical main switchboard controller display
Use the Page Up and Page Down keys to display all available functions for the function keys. The number of functions will vary according to how the switchboard is congured.
The following functions are available: Symmetric Asymmetric Connect more power (Connect more pwr) Disconnect surplus power (Disconn surplus pwr) Stop block on Stop block off Reset Auto Semi-auto
Note
If there are more than four functions on the left side of the display, use the page up/page down keys to display them.
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Symmetric
Push the function key beside the text, Symmetric, for a symmetric load sharing between the generators. The load is shared equally between the generators.
Asymmetric
Push the function key beside the text, Asymmetric, for an asymmetric load sharing between two or more connected generators. When more than two generators are connected, the asymmetric load sharing is switched off automatically and will use symmetric load sharing. The asymmetric load sharing will attempt the following: Run one of the generators close to the high load limit of about 80 %. Run the rest of the generators close to the low limit of 20 %. After an adjustable period of time, the task of running on high load, rotates between the generators.
Reset
Push the function key beside the text, Reset, to reset the main switchboard controller when it is in state Operation Blocked, Remote Control.
Auto mode
Push the function key beside the text, Auto, to set the main switchboard controller in auto mode. The stand-by and blackout recovery functions are in operation. When the load increases above an adjustable limit, the stand-by generator with the highest priority will start. When the load decreases below an adjustable limit, the stand-by generator with the lowest priority will stop. If a blackout situation occur, the stand-by generator with the highest priority starts. If a failure on a connected generator occurs, the generator with the highest priority starts. A change-over takes place.
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This mode is used for commissioning purposes. Do not use for normal operation. This will deactivate all logic mentioned under the section above: Auto mode. Selecting Semi-auto will cause a Non Stand-by alarm.
A generator with its prime mover and circuit breaker (as seen below) is called a generator set. The following information is contained in the colours used for the generator set. Circuit breaker symbol: Figure 175 Generator set symbol Red dot: Circuit breaker alarm In disconnected position: Grey: Open Yellow: Synchronizing/connecting In connected position: Green: Connected Yellow: Disconnecting Protection symbol: Red dot: Protection alarm Green: OK Generator symbol: Red dot: Generator alarm Grey: Stopped Green: Running, ready to connect Prime mover symbol: Red dot: Prime mover alarm Grey: Stopped Grey and yellow: Starting Green: Running Green and yellow: Stopping
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Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display on page 367.) Use the navigator key to move the cursor to the generator set you want to control. Push Enter to select the generator. The display shows now the selected generator set
If the text, Enable commands, appear on the left side of the F4 function key, push the F4 function key to activate the functionality. This is a password protection function
Type inn the password. The text for the function keys will now appear on the right side of the display. (See gure Generator set with start stop control on page 371.)
Figure 176
Use the Page Up and Page Down keys to display all the available functions for the function keys. The number of functions will vary according to how the generator set is congured.
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Reset Start Stop Auto Semi-auto Stop block on Stop block off Pri. higher Pri. lower Load setpoint HFO on HFO off Droop Isochronous
How to display detailed information
The following detailed information displays are available: Generator frequency Generator voltage Generator current Generator load Generator relative load Power factor 1 Open the generator set control display to select a generator set. (For information on opening the display see: How to open the generator set control display on page 371.)
The detailed information can be found by selecting from the options shown to the left. And can be found on the left side of the generator set display.
Use the navigator key to move the cursor to the option for the wanted information.
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Push Enter to select. A display showing the selected detailed display is opened. Underneath is a gure showing a display of the frequency.
Figure 177
Frequency display
Push Enter once more to display a tag details view for this tag. A display showing the tag details view is shown. The following gure is a tag details view of a frequency tag.
Figure 178
Use the Page Up and Page Down keys to display all the available information.
All marine generators must be protected according to the rules of the classication societies. By following the procedure underneath, the list of monitored functions will be displayed.
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Use the navigator key to move the cursor to the text, Protection. (It can be located at the right side of the generator set symbol. See Generator set without start/stop on page 380) Push Enter to select the Generator Protection display.
A list of monitored functions are displayed. These are: Short Circuit Over Current Reverse Power Diff. Current Voltage OverLoad Frequency VAr import/export Each of these is indicated by a coloured dot. The interpretation of the colours are: Green dot: OK Red dot: Alarm Blue dot: Inhibited Grey dot: Function not active Orange dot: Invalid In addition to the list of monitored functions, the following information is available at the end of the list: Current Measurement Voltage Measurement Frequency Measurement 1 Use the navigator key to move the cursor to the function/information you want. Push Enter to select.
Semi-auto mode
In Semi-auto mode the operator control the generator set using the function keys to start or stop, connect or disconnect it according to the load condition.
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Note
For Semi-auto mode the following applies: A generator set must be started before it can be connected. A disconnect will unload and disconnect the generator. But the diesel will remain running. The generator set will not be part of the stand-by system.
Push the function key for Start. The prime mover symbol turns yellow and grey. This means it is starting. Then the prime mover symbol turns green. This means that it is running idle. Then the generator symbol turns green. This means that it is running nominal and ready to connect.
This is only possible when the prime mover is running at nominal speed. 1 Push the function key for Connect. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. The circuit breaker symbol indicates connected and turns green. This means that the generator is connected.
How to disconnect a generator (Semi-auto mode)
Push the function key for Disconnect. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates disconnected and turns grey. This means that the generator is disconnected.
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Push the function key for Stop. The text cool-down is displayed. This means that the generator set is cooling down. After cool-down time out the prime mover symbol turns green and yellow. This means that the prime mover is stopping. The prime mover symbol turns grey. This means that the prime mover has stopped.
To stop the prime mover immediately, without cooling down, push the function key for Stop twice.
Auto mode
In auto mode the generator is automatically started and stopped according to the load condition and the priority setting.
Note
For Auto mode the following applies: A disconnect command will cause the following sequence: Unloading, disconnect, cool-down and stop. A stop command will cause the following sequence: Unloading, disconnect and direct stop. A connect command will cause the following sequence: Starting, synchronizing and connect. A start command will cause a starting sequence only.
This is only possible when the prime mover is stopped and ready for start. 1 Push the function key for Connect. The prime mover symbol turns yellow and grey. This means it is starting. Then the prime mover symbol turns green. This means that it is running idle. Then the generator symbol turns green. This means that it is running nominal and ready to connect. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. The circuit breaker symbol indicates connected and turns green. This means that the generator is connected.
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Push the function key for Disconnect. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates disconnected and turns grey. This means that the generator is disconnected. The text cool-down is displayed. This means that the generator set is cooling down. After cool-down time out the prime mover symbol turns green and yellow. This means that the prime mover is stopping. The prime mover symbol turns grey. This means that the prime mover has stopped.
To stop the prime mover immediately, without cooling down, push the function key for Stop twice.
When the circuit breaker is connected: 1 Push the function key for Stop. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates disconnected and turns grey. This means that the generator is disconnected. The prime mover symbol turns green and yellow. This means that the prime mover is stopping. This is a direct stop without cooling down period. When the circuit breaker is disconnected: 1 Push the function key for Stop. The text cooling down is displayed. This means that the generator set is cooling down. After cool-down time out the prime mover symbol turns green and yellow. This means that the prime mover is stopping. The prime mover symbol turns grey. This means that the prime mover has stopped. 2 To stop the prime mover immediately, push Stop twice.
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Push the function key for Start. The prime mover symbol turns yellow and grey. This means it is starting. Then the prime mover symbol turns green. This means that it is running idle. Then the generator symbol turns green. This means that it is running nominal and ready to connect.
Push the function key for Stop block on to block the load dependent stop function. This means that the generator will not stop when there is a low load on the main switchboard.
Push the function key for Stop block off to activate the load dependent stop function. This means that the generator will stop when there is a low load on the main switchboard.
The generator set with the highest priority will start rst and stop last. The generator set with the lowest priority will start last and stop rst. 1 Push the function key for Pri. Higher to give the generator set a higher stand-by priority. The indicated stand-by number is lowered by one. 2 Push the function key for Pri. Lower to give the generator set a lower stand-by priority. The indicated stand-by number is increased by one.
How to activate the heavy fuel oil (HFO) change-over logic (Auto mode)
Push the function key for HFO (heavy fuel oil) to activate the heavy fuel oil change-over logic. The heavy fuel oil change-over logic will start and stop the prime mover using diesel oil, but will switch to heavy fuel oil during loaded condition.
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How to run the prime mover only on diesel oil. (Auto mode)
Push the function key for DO to run the prime mover on diesel oil only. The heavy fuel oil change-over logic is not in use.
How to activate frequency and load control by the K-Chief 500 (Auto mode)
Push the function key for Droop to select frequency and load control by the K-Chief 500. It is based on diesel engine speed governor droop curve.
How to activate frequency and load control by the diesel engine speed governor (Auto mode)
Push the function key for Isochron (Isochronous) to select frequency and load control by the diesel engine speed governor.
Push the function key for Reset to reset any alarm messages. Before resetting any alarm, rectify the problem, if any.
Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display on page 367. Use the navigator key to move the cursor to the generator set you want to control.
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Push Enter to select the generator. The display shows now the selected generator set, and text for the function keys appear on the right side. (See gure Generator set without start/stop on page 380.)
Figure 179
Use the Page Up and Page Down keys to display all available functions for the function keys. The number of functions will vary according to how the generator set is congured.
Push the function key for Connect. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. When the shaft generator is synchronizing, the diesel generators connected to the bus bar will regulate the frequency just below the frequency of the shaft generator. The circuit breaker symbol indicates connected and turns green. This means that the generator is connected.
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Disconnect
Push the function key for Disconnect. The circuit breaker symbol turns yellow. This means that the generator is unloading. When the shaft generator is unloading, the diesel generators connected to the same bus bar will increase their power to take the load off the shaft generator. The circuit breaker symbol indicates disconnected and turns grey. This means that the generator is disconnected.
Reset
Push the function key for Reset to reset any alarm messages. Before resetting any alarm, rectify the problem, if any.
9.4.5 How to operate a generator set without start/stop, but with adjustable load setpoint
Note
Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display on page 367. Use the navigator key to move the cursor to the generator set you want to control. Push Enter to select the generator. The display shows now the selected generator set, and text for the function keys appear on the right side.
Use the Page Up and Page Down keys to display all available functions for the function keys. The number of functions will vary according to how the generator set is congured.
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Push the function key for Connect. The circuit breaker symbol turns yellow. This means that the generator is synchronizing. The circuit breaker symbol indicates connected and turns green. This means that the generator is connected.
Disconnect
Push the function key for Disconnect. The circuit breaker symbol turns yellow. This means that the generator is unloading. The circuit breaker symbol indicates disconnected and turns grey. This means that the generator is disconnected.
Load setp.
Push the function key for Load setp. (If the function key is not available, use the page up/page down keys to display it.) A dialogue appears.
2 3
Use the alphanumeric keys to type inn the wanted value. Push enter.
Reset
Push the function key for Reset to reset any alarm messages. Before resetting any alarm, rectify the problem, if any.
The bus-tie breaker display is project specic and may vary from the illustration below.
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Open the Power Management System display. (For information about how to open the display, see How to open the Power Management System display on page 367. Use the navigator key to move the cursor to the bus tie breaker you want to control. Push Enter to select the bus-tie breaker. The display shows now the selected bus-tie breaker, and text for the function keys appear on the right side.
Figure 180
Use the Page Up and Page Down keys to display all available functions for the function keys. Push the function key for the desired mode. The system automatically makes the necessary actions to set the main switchboard to this mode.
Connect
Push the function key for Connect. The bus-tie breaker symbol indicates that it is connected, and turns green. This means that the bus-tie breaker is connected.
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Disconnect
Push the function key for Disconnect. The bus-tie breaker symbol turns yellow. This means that the bus-tie breaker is unloading. The bus-tie breaker symbol indicates that it is disconnected, and turns grey. This means that the bus-tie breaker is disconnected.
Reset
Push the function key for Reset to reset any alarm messages. Before resetting any alarm, rectify the problem, if any.
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Reference Guide
10 REFERENCE GUIDE
10.1 Overview
This document gives an overview of parameters that can be inspected and adjusted from an Operator Station. Where applicable other parameter details are included. The following subjects are covered: Overview of tag types Alarm and monitoring parameters Engineers safety
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The following is a list of available tag types in the K-Chief 500 system.
Note
This is a general list of tags. Your system may therefore not have all the mentioned tags. A tag type denes the software used to read a channel on a Distributed Processing Unit. A channel is where a signal is physically connected to a Distributed Processing Unit. The tag type denes which application to run on the signal. Example: If channel no. 2 in a Remote Analogue Input module (RAi-16) is tag type 20, the input signal is 4-20 mA.
Basic tag types
Tag type number 0 1 2 3 4 6 7 8 9 11 12 13 14 16 17 18 19 20 22 23 24 26 Channel type Undened type Voltage 0.1 Voltage 1 Voltage 5 Voltage 10 Voltage 0 - 1 Voltage 0 - 1 Voltage 0 - 5 Voltage 0 - 10 Milliamps 1 Milliamps 5 Milliamps 10 Milliamps 20 Milliamps 0 - 1 Milliamps 0 - 5 Milliamps 0 - 10 Milliamps 0 - 20 Milliamps 4 - 20 PT 50 PT 100 PT 1000 Potmeter 1 K
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Tag type number 27 29 30 31 32 34 35 36 38 40 41 43 44 45 46 47 49 128 129 130 131 132 133 134 135 136 137 141 142 143 144 150 200 201 255
Channel type Potmeter 5 K On-off without check (RAi-16) On-off single check (RAi-16) On-off double check (RAi-16) RDi-32 digital input Counter event Counter frequency Counter time TC element AC voltage 10 bit AC current 10 bit Generator frequency Bus frequency Phase difference Cosine phi Phase velocity Pick up Exhaust mean Exhaust deviation Rio PLC type DO (digital out) 401 client DOT (digital out) handler AO (analogue out) 401 client AO (analogue out) handler Exhaust deviation limit Alarm relay Local alarm system Rotating light handler ASCII IO handler SSC IO handler DS 401 handler Dead man handler Serial AI Serial DI System tag handler
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Tag type and Distributed Processing Unit type denes the analogue output channel type. If the Distributed Processing Unit type is a Remote Analogue Output module, the following analogue output channel types are available:
Channel type number 0 1 2 3 4 5 Channel type 0 - 10.0 Volt 10.0 Volt 0 - 5.0 Volt 5.0 Volt 0 - 20.0 mA 4 - 20.0 mA
Relays
Binary out is dened as a channel in a Remote Digital Output module. All channels in a Remote Digital Output module are automatically an output channel type.
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Alarms may be enabled or disabled by altering the value of the enable parameters. Select YES for enable, NO for disable.
Gradient parameters
The gradient calculation uses the ltered value as input. In order to make the gradient more robust against noise, it is calculated based on a moving average over the three last samples of the ltered value. When the process value falls below the block limit, the gradient alarm will be blocked. Above this process value, the gradient alarm is activated if the calculated gradient value exceeds the gradient limit. Block limit: A process value below this limit inhibits the gradient alarm. Gradient limit: The gradient alarm is activated if the gradient value (in units/sec) exceeds this limit.
Alarm and event limits
Alarm and event limits are entered in technical units. Each alarm and event limit has its own enable ag. If the enable ag is set, the alarm/event status will be updated. If the enable ag is not set, the corresponding status is cleared. The ltered process value is compared with four alarm and four event limits. The alarm and event status is updated as following (if the enable ag is set): 1 2 3 4 5 6 7 8 LL= on, if Filtered_value < alarm_LL limit L = on, if Filtered_value < alarm_L limit H = on, if Filtered_value > alarm_H limit HH = on, if Filtered_value > alarm_HH limit Ev_1 = on, if Filtered_value > event_1 limit Ev_2 = on, if Filtered_value > event_2 limit Ev_3 = on, if Filtered_value > event_3 limit Ev_4 = on, if Filtered_value > event_4 limit
The LL, L, H and HH alarms are activated as soon as the alarm delay has expired.
Filter time
The lter function is a 2nd order Butterworth lter. The scaled process value is ltered with a user dened lter time constant, which denes the cut-off frequency for the lter. The time constant resolution is 0.1 seconds. A time constant = 0 disables the lter, hence the lowest cut-off frequency is 10 Hz with the time constant set to 0.1 seconds.
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The dynamic dead band is entered in engineering units with the same number of decimals as specied for the process value. The dynamic dead band parameter is only in use if the external tag parameter is set to YES. This parameter is used for dynamic update of the process value for external tag users. When the process value becomes greater/less than the last sent value with more than the dynamic dead-band, a new value is sent.
Scaling parameters
The scaling parameters are given in corresponding pairs of technical values and measured values read from the analogue to digital converter. The technical sensor range is: Eng. Units High Eng. Units Low The instrument range is: Counts High Counts Low Figure 181 Scaling parameters
Measured values
Each channel is sampled from a 16 bit analogue to digital converter every 10 milliseconds. The result of this sampling is a value in the range 0 to 65535 counts. Depending on the type of signal connected, the legal count range may be less. The table below shows the count range for the different signal types available:
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Code 1 2 3 4 6 7 8 9 11 12 13 14 16 17 18 19 20 22 23 24 26 27
Short Text VOLT_PM_01 VOLT_PM_1 VOLT_PM_5 VOLT_PM_10 VOLT_0_01 VOLT_0_1 VOLT_0_5 VOLT_0_10 MA_PM_1 MA_PM_5 MA_PM_10 MA_PM_20 MA_0_1 MA_0_5 MA_0_10 MA_0_20 MA_4_20 PT_50 PT_100 PT_1000 POT_1K POT_5K
Counts High 45874 45874 45874 58981 45874 45874 45874 58981 58981 39321 45874 58981 58981 39321 45874 58981 58981 See 1) See 1) See 1) See 2) See 2)
Counts Low 19660 19660 19660 6553 32767 32767 32767 32767 6553 26214 19660 6553 32767 32767 32767 32767 38010 See 1) See 1) See 1) See 2) See 2)
The RTD elements are automatically calculated based on interpolation with values fetched from a pre-dened table. The scaling parameters are therefore not adjustable. The potentiometer signal types are automatically calculated based on a conversion algorithm. The count scaling parameters are therefore not adjustable.
The Raw Value for a channel is the result of the sampling of the analogue to digital converter. By using the scaling parameters the Scaled Value is calculated, and from this value the raw percent value is calculated ( 100.00). The Scaled Value is used as input to the 2nd order Butterworth lter to produce the Filtered Value.
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When using the counter as an event counter, it is possible to lter the counter input signal with a digital lter in order to avoid contact noise to be counted. The Filter index parameter species the digital lter cut-off frequency according to the table below.
Filter index 0 Cut-off frequency 1 Hz
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Filter index 1 2 3 4 5 6
Time base
When using the counter for frequency or time measurements, the Time base parameter species in which time unit the measurement shall be calculated. The following values are available:
Time base 0 1 2 3 Time unit Milliseconds Seconds Minutes Hours
Note
Time base = 0 is not available when using the counter in frequency mode.
Pulses per Eng. Unit
When using the counter in frequency measurement mode, the scaling algorithm needs to know the number of pulses generated by the counting sensor per engineering unit. This is specied by the Pulses per Eng Unit parameter. Pulses per engineering unit is for instance: 10 pulses per litre (ow rate) 120 pulses per revolution (engine RPM) 100 of pulses per knot (ship speed)
Counter input measured values Raw value
This value is read directly from the counter. In the event counting mode, this value is the same as the scaled value.
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Scaled value
In the event counting mode, the Scaled value is the same as the raw value. In the frequency counting mode, the Scaled value is calculated from the raw value using the Pulses per Eng Units and the Time base parameters. In time mode, only the Time base parameter is used to calculate the Scaled value.
Filtered value
The Scaled value is used as input to the 2nd order Butterworth lter to produce the Filtered value.
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Digital input status is delayed to remove rapid irrelevant transitions. The delay time species how long time the signal must be stable before the new input value is accepted. The delay time is specied in units of 100 milliseconds. The value 20 means a delay of 2 seconds.
Invert
The input value can be used directly or inverted before use. Specify YES to invert the input signal.
Input values
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Exhaust mean value parameters Mean temperature high high/Enable alarm high high
If the mean temperature high high enable is set to YES, the mean temperature high high alarm is activated if the calculated mean temperature increases above the mean temperature high high limit.
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The mean temperature high alarm is activated if the calculated mean temperature increases above the mean temperature high limit.
Dynamic deviation alarm limit
If the mean temperature falls below the mean temperature block limit, all deviation alarms are inhibited. The Deviation temperature low limit denes the maximum allowed deviation from the mean temperature for each cylinder, when the mean temperature is equal to the mean temperature block limit. The Deviation temperature high limit denes the maximum allowed deviation from the mean temperature for each cylinder, when the mean temperature is equal to the mean temperature high alarm limit. The actual deviation alarm limit is a dynamical calculated alarm limit that each cylinder uses for deviation alarm detection. The gure below gives a graphical illustration of the different parameters.
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Figure 182
Cylinder 1 16 temperature
The Cylinder (116) temperature parameters are tag number references for each cylinders temperature measurement. Only the cylinder references that are in use, are used for calculating the mean temperature.
Mean temperature
The Mean temperature is calculated as an average of all the cylinders specied in the cylinder temperature reference parameters. Cylinder temperatures that are in instrument fail are not used in the calculation.
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There has to be one exhaust deviation tag item for each cylinder. This tag item checks the normalised cylinder temperature against the deviation alarm limit calculated by the exhaust mean temperature tag item, and activates the exhaust deviation alarm if the normalised temperature is outside the legal deviation range.
Exhaust deviation parameters Correction temperature
Each cylinders Correction temperature is calculated only on request from the operator. This is normally done when the engine is running in steady state at 100 % load. The reason for using a correction temperature is that all cylinders have their own normal operating temperatures, which mostly are not equal to the engine mean temperature. By adding the correction temperature to the real cylinder temperature, the cylinder temperature is normalised, so that the deviation alarm limits are valid for all cylinders. The correction temperature is calculated in the following way:
Correction_temperature = Meantemp - RealCylindertemp
The Cylinder temperature reference parameter is a tag number reference to the each cylinders temperature.
Normalised temperature
This normalised cylinder temperature is again used for checking against the deviation limits to generate the deviation alarm.
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The channel type is a code specifying how the input signal is handled and scaled. There are 255 different codes available.
Decimal point
Technical process values are represented as a xed-point value. The number 234.23 is internally represented with a value of 23423 and a decimal point of 2. Note that control applications mostly have decimal point 1.
Tag name
The External tag parameter = YES means that this tag is used by another module. Most control applications are external. The tags value will be automatically transmitted for external use. The Tag name parameter is the global tag name.
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There are separate parameters for alarm delay On and Off, as well as delay of inhibit On and Off. When the condition for alarm or inhibit is changed, a timer is started. The new condition must be stable for the time specied by the delay parameter before the new alarm condition is accepted, and an event is issued. Delays are specied in seconds.
Inhibit parameters Tag number
Species the tag number to check status for. The specied tag numbers external parameter must be set to activate the Process Data Object (PDO) transmission on changes.
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10.4.2 Functions
Start, stop and reset from push-buttons Control from the Operator Station Warning light activated by relay Alarm horn activated by relay Range check of timers according to IMO rules When active, the system will activate a rotating light after expired time delay. The engineer must now reset the system. If the system is not reset within a new time period, the system will activate an alarm. Reset can be pressed at any time. The system will typically be activated from the Operator Station by selected alarms when running an unattended engine room.
10.4.5 Parameters
Parameter name Tag1: Start Tag2: Stop Tag3: Reset Type Number Number Number Adjustable Yes Yes Yes Function Start/on digital input Tag reference Stop/off digital input Tag reference Reset digital input Tag reference Initial value N/A N/A N/A Parameter reference Tag 1 Tag 2 Tag 3
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Type Number
Adjustable Yes
Function Remote Operator Station Tag for telling the Dead man system that someone is set on Watch Remote Operator Station Tag for telling the Dead man system that a new alarm is activated Time from reset or start until warning is activated Time from warning is activated until alarm Enable check timers according to IMO rules for machinery dead man system
Number
Yes
N/A
Tag 5
P1 P2 B1
Tags 4 and 5 are used when the dead man handler is part of the Watch Calling System at the Operator Station. The tag then pointed to by tag 4 is active when the Watch Calling System is set to bridge watch. When an alarm occurs in bridge watch, the tag pointed to by tag 5 will be activated, and this will activate the dead man handler in the same way as if tag 1 was activated. The decimal point is 0.
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11 MAINTENANCE
11.1 Introduction
The on-board maintenance of the K-Chief 500 system involves both preventive and corrective maintenance. Due to the lack of moving parts, the maintenance actions performed by the operator is very limited. Only the preventive and corrective actions performed by the operator is described in this manual. This consists of the following: Cleaning monitors, panels, cabinets, air lters etc. Running on-line tests Replacing fuses
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Each week, do the following for each Operator Station and Operator Panel: 1 Clean the front of the panel and graphics display unit using a clean cloth and a solution of warm, mild soapy water not too wet.
Note
Cleaning with abrasive material or strong chemical cleaning solutions is not recommended as these may damage the unit.
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Push LAMP TEST. All alarm groups and the system failure indicators should be lit and the buzzer turned on for about ve seconds. If the test fails, refer to the troubleshooting section in the relevant maintenance manual. If the unit is tted with an air lter, clean it. If any additional preventive maintenance procedures are to be carried out, refer to the description in the relevant manufacturers manual.
Each week, do the following for each Midi Operator Station: 1 Clean the surface of the Midi Operator Station and display screen using a clean damp cloth. For heavier cleaning, use a clean, damp cloth which has been dipped in a solution of a mild dish detergent and water. Wring out rmly before wiping the unit.
Note
Each week, do the following for each Watch Bridge and Watch Cabin Unit: 1 Clean the front of the unit using a clean cloth and a solution of warm, mild soapy water - not too wet. 2 Push LAMP TEST. 3 All indicators should be lit and the buzzer turned on. The display (if any) should display conguration data. If the test fails, refer to the troubleshooting section in the relevant maintenance manual. If one or more LEDs fail to illuminate or the buzzer is silent, replace the unit, as described in the relevant maintenance manual.
Distributed Processing Units
This maintenance routine applies to units equipped with lamp and/or function test buttons. Hence, the Distributed Processing Units do not require weekly maintenance.
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2 3
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The K-Chief 500 is a modular system, and for a specic project conguration the DPU models used will vary. The DPUs referred to in this section will therefore not always reect the operators system.
CAN 1 plug X8 40 39 38 37 36 35 34 CAN controller bus off CAN controller error status set CAN controller overrun Rx queue overrun HP Tx queue overrun LP Tx queue overrun Transmit fault
CAN 1 plug X9
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Error code 30 29 28 27 26 25 24
Error description CAN controller bus off CAN controller error status set CAN controller overrun Rx queue overrun HP Tx queue overrun LP Tx queue overrun Transmit fault
Use the following table to decode the 7segment display on the module if a trip is activated:
1. digit = code for function 0 1 2 3 Not used Short circuit Overcurrent Reverse power 0 1 2 3 2. digit = code for phase No phase dened L1 or L1L2 L2 or L1L3 L3 or L2L3 0 1 2 3 3. digit = code for level No level dened Level 1 or Low or (VAR) import Level 2 or Low Low Level 3 or High or (VAR) export
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1. digit = code for function 4 5 6 7 8 9 Differential current Voltage Overload Frequency VAR Not used 4 5 6 7 8 9
2. digit = code for phase Not used Not used Not used Not used Not used Not used 4 5 6 7 8 9
3. digit = code for level Level 4 or High High Not used Not used Not used Not used Not used
Power indicator
1 2
Power mode Power OK
Locate the DPU for which the communication error is given. Check the power LED indicator and, if applicable, perform corrective actions according to the table below.
Corrective actions None.
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Corrective actions Correct the power polarity and check again. If the Power indicator is still red, replace the DPU. Check power supply and wiring. If the power supply and wiring is OK, replace the DPU.
Dark
Analogue and digital inputs are protected by internal circuit breakers. Short-circuiting due to faulty sensors and/or damaged wires are indicated by the DPU. Note that these indicators are only available for the DPUs listed in this section. Indication of fuse failure can either be for multiple channels simultaneously (typically displayed by a LED mounted in the vicinity of the power LED) or for separate channels (displayed by the LED also giving channel status). See the tables below for details. 1 2 Locate the DPU for which the communication error is given. Check the fuse failure indicator(s) and, if applicable, perform corrective actions according to the tables below.
Multiple channels Applicable for RDi-32 (digital channels 1 to 32), RIO-CI (digital channels 16-19) Channel mode All channels are OK 24 V to all digital channels is broken Fuse blown LED Dark Red Corrective actions None. Isolate the fault by rst pulling out one by one terminal block. After nding the relevant terminal block, unscrew wires for each sensor until the faulty sensor has been identied. Replace the sensor. If sensors with wiring are OK, replace the DPU.
Separate channels Applicable for RAi-16 (analogue channels 1 to 16), RIO-CI (analogue channels 12-15) Channel mode Inactive channel 24 V fuse is broken Fuse blown LED Dark Red Corrective actions None. Disconnect 1020 sec. If the sensor with wiring is OK, replace the DPU.
Separate channels Applicable for RIO-C2 (digital channels 9 to 16), RIO-C4 (digital channels 9 to 12) Channel mode Inactive channel Fuse blown LED Dark Corrective actions None.
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Separate channels Applicable for RIO-C2 (digital channels 9 to 16), RIO-C4 (digital channels 9 to 12) Channel mode Active channel 24 V is broken Fuse blown LED Green Red Corrective actions None. Unscrew the sensor connected to the reported channel. Replace the sensor. If the sensor with wiring is OK, replace the DPU.
Status indicators
1 2
Operational mode Normal operation Run LED Green
Locate the DPU for which the communication error is given. Check each status LED indicator and, if applicable, perform corrective actions according to the table below.
Watch Dog LED Dark Info. LED Flashing yellow End Init. LED Green Corrective actions The unit seems to be working OK. Check the cabling. Restart the unit by turning power off and then on again. If the Operator Station is still reporting an error replace the DPU. This indicates that the Distributed Processing Unit has boot software installed, but no basic software. Use the Rio load program to install the appropriate software. Return the item to Kongsberg Maritime. Restart the unit by turning power off and then on again. If the Watch Dog indicator is still lit replace the DPU.
No application loaded
Dark
Red
Dark
Green
Dark Dark
Red Red
Dark Dark
Dark Green
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Index
A
About password access MOS, 245 Access control, 78 Access control system CRP, 138 TCP, 201 Alarm & Control Panel (ALC) description, 55 Alarm and event limits, 390 Alarm and inhibit delays, 402 Alarm and monitoring display, 77 Alarm and Monitoring System Access control system, 138, 201 Hhow to dene the engineer qualications, 221 Hhw to display system information, 137 how alarms are printed after a black-out, 116117, 182 how to access the Watch Calling Conguration, 155, 218 how to acknowledge alarms, 116 how to call ofcers, 157, 219 how to change Deviation parameters, 152, 215 how to change list of tags in Selected Points group, 134, 197 how to change system time, 146, 209 how to change tag parameters for a channel, 148, 211 how to change time zone, 145, 208 how to congure Event Log, 132 how to congure the Autolog, 135, 199 how to congure the Event Log, 195 how to congure the Noonlog, 136, 199 how to customise the Favourites, 190 how to customize favourites, 126 how to dene the engineer qualications, 159
how to dene Watch Calling panel groups for on duty engineers, 160, 222 how to display alarm group information, 120, 184 how to display alarm history, 119, 183 how to display counters and reset counters, 121, 184 how to display offscan alarms, 121, 185 how to display system information, 145, 159, 200, 207, 221 how to handle alarm events, 115 how to lock and unlock the TCP, 180 how to make list of selected tags, 133, 196 how to override limitations to acknowledge alarms, 147, 210 how to override limitations to control pumps and valves, 147, 210 how to print Miscellaneous Logs, 127, 190 how to save screen dump, 125, 189 how to select the Watch Responsible location, 156, 218 how to set day, dusk or night viewing conditions, 122, 186 how to set the On Duty engineer, 155, 218 how to silence the Control Room Panel buzzer, 211 how to silence the CRP buzzer, 148 how to toggle between group and alarm display, 122, 186 Info eld, 147, 210 Long trend display using CRP, 176 Long trend display using TCP, 238 Navigator image, 115
Operational procedures, MOS, 242 operational procedures, ShipViewer, 255 operational procedures, Watch calling system, 252 overview, 114 screen saver, 188 screen Saver, 124 Short trend display using CRP, 162 Short trend display using TCP, 224 system functions, 30 using the CRP, 115 using the TCP, 180 where to nd Event Log display, 137 where to nd the Event Log display, 200 Alarm detection, 27 Alarm sub-menu items, 402 Alarms, 27 display pages, 29 groups, 27 indication, 28 inhibit, 28 types, 27 ALC background light, 98 buttons and lamps, 97 buzzer, 98 panel layout, 97 temperature sensor, 99 Analogue input tag items, 389 Analogue output tags, 388
B
Bar graphs, 77 Basic tag types, 386 Bearing Monitoring, 34 Bearing Wear ME monitoring, 263 Bearing Wear Monitoring, 35 Bearing Wear monitoring mimic ME monitoring, 264 BIST, 410 Boiler control, 44 Bridge watch alarms, 40 Bridge Watch Monitoring System How to adjust system timers, 279 How to call for backup, 279 How to change access level, 281
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How to change between day and night viewing, 280 How to select backup navigator on duty, 278 How to set the keyboard and screen conguration, 280 How to turn system Auto-mode on/off, 278 How to turn the system on/off, 277 Normal use, 276 Operational procedures, 276 overview, 276 system functions, 40 Building blocks, 22 Built In Self-Test (BIST), 410
C
Centralized operation, 25 Common sub-menu items, 401 Common sub-menu parameters, 401 Compressor control, 43 Control Room Panel (CRP) description, 53 Corrective maintenance, 409 Counter input measured values, 394 Counter input parameters, 393 Counter input tag items, 393 Counters, 31 CRP buttons and lamps, 91 buzzer, 94 display layout, 105 panel layout, 91 temperature sensor, 94 trackball, 94 Cylinder Liner ME monitoring, 271 Cylinder Liner monitoring mimic ME monitoring, 272 Cylinder Liner Temperature, 37
Distributed Processing Units main characteristics, 63 DPU Digital Governor Unit (DGU), 71 Process Segment Starcoupler (PSS), 72 Remote Analogue Input (RAi-10tc), 64 Remote Analogue Output (RAo-8), 66 Remote Digital Input (RDi-32, RDi-32a), 65 Remote Digital Output (RDo-16), 66 Dual Process Segment Controller (dPSC) description, 75 Dynamic alarm limits ME monitoring, 266 Dynamic dead band, 391
Generator Monitoring and Control (RIO-C4) description, 70 Generator Protection (RIO-C3) description, 69 Getting started, 90 Using the ALC, 97 using the CRP, 91 Using the INP, 100 using the MOS, 103 Using the TCP, 95 Gradient parameters, 390
H
Hard copy, 78 How alarms are printed after a black-out CRP, 116117 TCP, 182 How to accept watch responsibility Watch calling system, 253 How to access the Watch Calling Conguration CRP, 155 TCP, 218 How to acknowledge alarms CRP, 116 How to adjust system timers BWMS, 279 How to call for backup BWMS, 279 How to call ofcers CRP, 157 TCP, 219 How to call the ON DUTY engineer Watch calling system, 252 How to change access level BWMS, 281 How to change alarm delay MOS, 251 How to change alarm limits MOS, 251 How to change between day and night viewing BWMS, 280 How to change Deviation parameters CRP, 152 TCP, 215 How to change list of tags in Selected Points group CRP, 134
E
Earthing, 24 Enable alarms and events, 390 Engine exhaust gas temperature monitoring, 30 Engine monitoring, 34 Engine overview mimic ME monitoring, 263 Engineers safety functions, 403 local control, 403 OS control, 403 parameters, 403 Exhaust deviation parameters, 400 Exhaust deviation tag items, 400 Exhaust mean value parameters, 397 Exhaust mean value tag items, 397 Explanation of displays ShipViewer, 257
D
Decentralized system architecture, 23 Descriptions units, 50 Design principles, 22 Diagnostics, 78 Digital input parameters, 396 Digital input tag items, 396 Display layout, 79
F
Filter time, 390 Fuel performance system, 30
G
Gateways, 74 Generator control, 46
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TCP, 197 How to change system time CRP, 146 TCP, 209 How to change tag parameters MOS, 247 How to change tag parameters for a channel CRP, 148 TCP, 211 How to change time zone CRP, 145 TCP, 208 How to congure Event Log CRP, 132 How to congure the Autolog CRP, 135 TCP, 199 How to congure the Event Log TCP, 195 How to congure the Noonlog CRP, 136 TCP, 199 How to customise the Favourites TCP, 190 How to customize favourites CRP, 126 How to dene the engineer qualications CRP, 159 TCP, 221 How to dene Watch Calling panel groups for on duty engineers CRP, 160 TCP, 222 How to display alarm group information CRP, 120 MOS, 243 TCP, 184 How to display alarm history CRP, 119 MOS, 242 TCP, 183 How to display alarm information when in off duty mode Watch calling system, 253
How to display alarm summary MOS, 243 How to display counters and reset counters CRP, 121 TCP, 184 How to display information about DPUs MOS, 246 How to display mimic pictures MOS, 317 How to display offscan alarms CRP, 121 TCP, 185 How to display system information CRP, 137, 145, 159 TCP, 200, 207, 221 How to handle alarm events CRP, 115 MOS, 242 How to lock and unlock the TCP, 180 How to make list of selected tags CRP, 133 TCP, 196 How to open or close valves OS, 309 How to operate a compressor MOS, 330 OS, 299 How to operate a fan starter MOS, 327 OS, 295 How to operate a PID controller MOS, 344 OS, 313 How to operate a pump starter MOS, 317 OS, 283 How to operate valves MOS, 340 How to override limitations to acknowledge alarms CRP, 147 TCP, 210 How to override limitations to control pumps and valves
CRP, 147 TCP, 210 How to print displayed information ShipViewer, 260 How to print Miscellaneous Logs CRP, 127 TCP, 190 How to receive a call Watch calling system, 252 How to respond to alarms Watch calling system, 252 How to save screen dump CRP, 125 TCP, 189 How to save ShipViewer images, 261 How to select backup navigator on duty BWMS, 278 How to select the Watch Responsible location CRP, 156 TCP, 218 How to set day, dusk or night viewing conditions CRP, 122 TCP, 186 How to set the keyboard and screen conguration BWMS, 280 How to set the On Duty engineer CRP, 155 TCP, 218 How to silence the Control Room Panel buzzer TCP, 211 How to silence the CRP buzzer CRP, 148 How to toggle between group and alarm display CRP, 122 TCP, 186 How to transfer watch responsibility Watch calling system, 252 How to turn system Auto-mode on/off BWMS, 278 How to turn the system on/off BWMS, 277 How to use Bearing Wear monitoring parameters ME monitoring, 266
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How to use uctuate monitoring parameters ME monitoring, 273 How to view saved mimic diagram les ShipViewer, 261
I
Image types, 79 Indicators Fuse failure, 413 Power, 412 Status, 414 Info eld CRP, 147 TCP, 210 Inhibit parameters, 402 INP background light, 102 buttons and lamps, 100 panel layout, 100 temperature sensor, 102 trackball, 101 Input Panel (INP) description, 54 Introduction, 15
K
Keyboard and screen conguration MOS, 244
L
List image, 80 Logging, 78 Long trend display using CRP, 176 Long trend display using TCP, 238 Long Trend Logging ME monitoring, 269
M
Main Bearing temperature, 37 Main functions ShipViewer, 255 Maintenance, 405 BIST, 410 corrective, 409 preventive, 406 Preventive 6monthly, 407 Maintenance Plan, 406
schedule, 406 yearly, 408 weekly, 406 ME monitoring Bearing Wear, 263 Bearing Wear monitoring mimic, 264 Cylinder Liner, 271 Cylinder Liner monitoring mimic , 272 Dynamic alarm limits, 266 Engine overview mimic, 263 how to use Bearing Wear monitoring parameters, 266 how to use uctuate monitoring parameters , 273 Long Trend Logging, 269 operational procedures, ME monitoring, 263 overview mimic, 263 Sensor System Failure, 268 Short Trend Alarm Logging, 270 System overview mimic, 265 Measured values, 391 MetaPower torque monitoring, 39 Midi Operator Station description, 52 Monitoring image, 83 MOS about password access, 245 how to change alarm delay, 251 how to change alarm limits, 251 how to change tag parameters, 247 how to display alarm group information, 243 how to display alarm history, 242 how to display alarm summary, 243 how to display information about DPUs, 246 how to handle alarm events, 242 keyboard and screen conguration, 244 keyboard layout, 103 menus, 106 Multiple Serial Interface (MSI 12)
description, 71
N
Navigator, 86 Navigator image CRP, 115 Normal use of the BWMS, 276
O
Operational procedures AMS, MOS, 242 AMS, ShipViewer, 255 AMS, Watch calling system, 252 BWMS, 276 PCS, MOS, 316 PCS, OS, 283 PMS, MOS, 366 PMS, OS, 348 Operator functions, 77 Operator maintenance, 405 Operator Panels descriptions, 51 getting started, 90 Operator Station description, 51 Operator Stations descriptions, 51 getting started, 90 Overview mimic ME monitoring, 263
P
PDF viewer, 85 PID controllers, 43 Power Management System operate bus-tie breaker, 382 operate generator set with start/stop control, 370 operate generator set without start/stop control, 379 operate generator set without start/stop control, with adjustable set-point, 381 operate main switchboard controller , 367 operational procedures, MOS, 366 Operational procedures, OS, 348 overview, 347
418
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Index
system functions, 45 user inter face, 366 Preventive maintenance, 406 Process Control System How to display mimic pictures, 317 How to open or close valves, 309 How to operate a compressor, 299, 330 How to operate a fan starter, 295, 327 How to operate a PID controller, 313, 344 How to operate a pump starter, 283, 317 How to operate valves, 340 Operational procedures, MOS, 316 Operational procedures, OS, 283 overview, 283 system functions, 41 Process image, 80 Process mimics, 77 Purier control, 43 Purpose, this manual, 15
R
Reference guide, 385 alarm and monitoring parameters, 389 engineers safety, 403 tag types, 386 Relays, 388 Remote Analogue Input (RAi-16) description, 64 Remote Input/Output (RIO-C1) description, 67 Remote Input/Output (RIO-C2) description, 68 RIO, 69 RIO-C3 7segment display troubleshooting, 411 Rules safety, 17 Running hours, 31
S
Safety general rules, 17 Scaling parameters, 391 Screen saver TCP, 188
Screen Saver CRP, 124 Scufng, 38 Self-checking, 78 Sensor System Failure ME monitoring, 268 Sentry, 36 Shaft generator, 47 Ship Viewer, 89 ShipViewer Explanation of displays, 257 how to print displayed information, 260 how to save ShipViewer images, 261 how to view saved mimic diagram les, 261 main functions , 255 understanding the ShipViewer display, 255 Short Trend Alarm Logging ME monitoring, 270 Short trend display using CRP, 162 Short trend display using TCP, 224 Stand-by pumps, 41 Status displays, 77 System architecture, 23 System components, 22 System conguration image, 84 System description architecture, 23 building blocks, 22 design principles, 22 DPUs, 63 gateways, 74 operation, 25 system overview, 18 Watch Calling, 58 System diagrams, 20 System Gateway (SGW), 74 System images display and control, 87 display layout, 79 image layout, 79 list image, 80 monitoring image, 83 Navigator, 86 PDF viewer, 85 process image, 80 Ship Viewer, 89 system conguration image, 84 trend image, 82
T
Tank display, 32 TCP Alarm Navigator, 95 Graphic Display Navigator, 96 panel layout, 95 Touch Control Panel (TCP) description, 56 Trend image, 82 Trend monitoring, 30 Troubleshooting DPU communication errors, 412 DPU error codes, 410 RIO-C3, 411
U
Understanding the ShipViewer display, 255 Unit descriptions, 50 User interface, 77 Using the Alarm & Control Panel (ALC), 97 Using the Control Room Panel (CRP), 91 Using the Input Panel (INP), 100 Using the Midi Operator Station (MOS), 103 Using the Touch Control Panel (TCP), 95
V
Valve control, 42 Voltage Converter Controller (VCC) description, 73
W
Watch Bridge Unit using the WBU, 107 Watch Bridge Unit (WBU) description, 59 Watch Cabin Unit using the WCU, 110 Watch Cabin Unit (WCU) description, 60 Watch calling system
312401/B
419
how to accept watch responsibility, 253 how to call the ON DUTY engineer, 252 how to display alarm information when in off duty mode, 253 how to receive a call, 252 how to respond to alarms, 252 how to transfer watch responsibility, 252 Watch Calling system, 58 Water in oil detection, 38 WBU adjust illumination, 109 panel layout, LCD, 108 panel layout, LED, 109 test panel, 110 WCU adjust illumination, 113 panel layout, LCD, 111 panel layout, LED, 112 respond to alarms, 112 test panel, 113 Weekly maintenance, 406 Where to nd Event Log display CRP, 137 Where to nd the Event Log display TCP, 200 Wireless temperature monitoring, 36
420
312401/B
Index
312401/B
421
2008
Kongsberg Maritime
Kongsberg Maritime AS
Bekkajordet P.O.Box 1009 N-3194 Horten, Norway
Telephone: +47 33 03 20 00 Telefax: +47 85 02 80 28 www.kongsberg.com