Professional Documents
Culture Documents
Fiedacan, MEP - ME
: : : : :
Key in value in blue color only TUBE SIDE: HOT SIDE Kg/s C SHELL SIDE: COLD SIDE [Fluid medium] WATER
[Fluid medium] WATER [Mass flowrate] 150 [Inlet temperature] 20 [Density] 998.2 [Specific heat] 4181.6 [Thermal conductivity] 0.6 [Dynamic Viscosity] 0
[Mass flowrate] 50 [Inlet temperature] 32 [Density] kg/m3 996.4 [Specific heat] J/Kg-K 4178.7 [Thermal conductivity] 0.61 W/m-K N.s/m2 , kg/m-s [Dynamic Viscosity] 0
FLOW CONDITION [Type of flow] [Design Fouling Factor] ESSENTIAL VARIABLES [Tube materials] [Velocity of fluid inside Tubes] [Tube Outside Diameter] [Tube Inside Diameter] TUBE ORIENTATION & GEOMETRY [Number of Passes] [Tube Pitch] [Tube layout] [Tube Count Layout]
3 0.03 Square Layout 45 deg. m mm WATER 2 19 16 m/s mm mm W/m-K Counter flow 0 m2- K/W
Enter value of U if the computed value is within the range Step #3: Check the % surface design of heat exchanger due to fouling effects 61% Computed value of = If the value is too high , Set value for desired surface design then enter
2263.20
30%
Step #4: Evaluate computed length of tube of heat exchanger, Note that standard length is in 20 ft and it is recommended to use it out of the its length 1.89 m Computed Length = Enter, the effective length of tubes should not < computed length 4.00 Step #5: Evaluate the re-calculated shell diameter on the new length of HX, Inside diameter should referred to available shell to be used ( can be pipe or rolled plate) 0.68 m Computed Shell ID = Enter new shell ID,must be available size 0.80 Step #6: Enter the absolute viscosity at wall temperature, Evaluate at reference temperature T = 24.83 oC Reference Temp. Enter absolute viscosity,kg/m - s at reference Temp. 0
FINISH
Check the result in the next sheet, Carefully evaluate and proceed next iteration if needed. The areas for iteration will be size, tube layout, flow conditions, geometry length of tubes ,baffle spacing and tube materials. DEVELOPED IN EXCEL BY: REY FIEDACAN - MECHANICAL ENGINEER ,11.07.2010
ENGINEERING CALCULATION
THERMAL CALCULATION OF HEAT EXCHANGER TYPE: SHELL & TUBES
DEVELOPED USING EXCEL BY REY FIEDACAN,MECHANICAL ENGINEER, 11.07.2010 -fiedrey@yahoo.com
: :
Sketch :
I.HEAT & MASS BALANCE 1.0 Temperature of outlet fluid - Cold fluid ( Predicted from energy and mass balance) msCps(Ts1-Ts2) = ### K mtCpct 2.0 Log mean temperature difference across the heat exchanger (LMTD) Ts2 = tmax - tmin tmax ln tmin P = 0.19 R = 3 F = 0.9400 where: LMTD= ### for parallel flow LMTD= ### for counterflow
LMTD =
= 7.1 K
3.0 LMTD Calculation ( Corrected ) where : Tm = F(LMTD) = ### K for Counter flowheat transfer between shell & tubes 4.0 HEAT DUTY OF HEAT EXCHANGER on the temperature difference between hot fluids inlet based and outlet condition. Q =(mscps)(Ts1 -Ts2) =
###
KW
5.0 NUMBER OF TUBES based on the mass flowrate of cold fluid inside the tubes and recommended velocity on the specified number of passes. Nt = 4mtNp/tvtdi2 = II. TUBE SIDE CALCULATION: 1.0 TUBE SIDE HEAT TRANSFER ht = Nutkt di where: Nut Kt di = Nusselt number of fluid inside the tubes = Thermal conductivity of fluid inside the tubes = Inside diameter of tubes ### tubes 374 per pass
2.0 NUSSELT NUMBER ( CORRELATION FROM Petukhov - Kirililov for Turbulent flows ) which predicts results in the range of 104< Ret < 5 x106 and 0.5 < Prt < 200 Nut = (f/2)RetPrt 1.07+12.7(f/2)1/2(Prt2/3 -1)
HEAT
ENGINEERING CALCULATION
THERMAL CALCULATION OF HEAT EXCHANGER TYPE: SHELL & TUBES
DEVELOPED USING EXCEL BY REY FIEDACAN,MECHANICAL ENGINEER, 11.07.2010 -fiedrey@yahoo.com
Prandtl number
Prt
6.8 =
###
-2 = (1.58lnRet - 3.28) =
= =
ht =
III.SHELL SIDE CALCULATION 1.0 SHELL SIDE HEAT TRANSFER BY KERN CORRELATION which predicts results in the range of 2x103< Res = GsDe/< 1 x106
0.55 1/3 ht = 0.36ks Res Prs De
= = = = =
Nusselt number of fluid outsidethe tubes Thermal conductivity of fluid outside the tubes Equivalent diameter of shell Reynold number flow outside the tubes Prandtl number of flow outside the tunes
###
2.1 2.2
Res = (ms/As)(De/s) = De
= f(Square,Triangular layout)
do PT
= ### m2 s
PT do
De of triangular pitch in tube layout Flow De = 4(PT2(3)1/2/4-do2/8) = ### m2 do/2 0 s Use: Square Pitch ; De =0.024234 = f(Clearance, Baffle spacing) = ### m2 0 s = f(Clearance, Baffle spacing) = 2.4 Total flow area of tubes As diNt = ### m2 4 0 s = f(Clearance, Baffle spacing) = 2.5 Estimated Shell Diameter Ds
2 2 t 1/2 = = 0.637(CL/CTP)(do PR N ) 0 s = f(Clearance, Baffle spacing)
2.3
Bundle Crossflow
As
DsCB PT
0.996
2.6 2.7
PR
= PT/do
1.337
= f(Clearance, Baffle spacing) for 90o and 45o CL = 1 for 30o and 60o CL = 0.87 one tube pass CTP = 0.93
ENGINEERING CALCULATION
THERMAL CALCULATION OF HEAT EXCHANGER TYPE: SHELL & TUBES
DEVELOPED USING EXCEL BY REY FIEDACAN,MECHANICAL ENGINEER, 11.07.2010 -fiedrey@yahoo.com
two tube pass CTP = three tube pass CTP = Use: CL = 1.0 CTP = 0.930
0.55 1/3 ht = 0.36ks Res Prs De
0.9 0.85
###
W/m2-K
IV. OVERALL HEAT TRANSFER COEFFICIENT 1.0 Outer surface area - Clean heat transfer coefficient do do 1 do ln(di ) 1 Uc = kt ho + di hi + 2 -1 = ### W/m2-K
1.1
Q = 97.11 UcTm Use: Uc = 2263.2 2.0 Outer surface area - Fouled heat transfer coefficient do -1 do 1 do ln(di ) 1 Uf = + Rft = kt ho + di hi + 2
###
W/m2-K
2.1
Surface area of heat exchanger for clean condition ( with fouling Effect ) Af = Q UfTm Af Ac = 156.25 m2
2.2
2.3
Surface design area of heat exchanger at### more allowance for fouling effect certain A' = 126.24 m2 Effective length of tube for area in heat transfer A' L = N d = 1.89 m t o Use: L = ### m
2.4
2.5
Ds'
= f(Clearance, Baffle spacing) = 0.637(CL/CTP)1/2(A'PR2do/L)1/2 = 0.68 m corrected shell diameter at the given length however, the actual diameter shall be the nearest available size either seamless pipe or fabricated as rolled plate Use: Ds' = ### m
V. PRESSURE DROP This is used to determined the pumping power required to handle the fluid in tubes and shell 1.0 TUBE SIDE PRESSURE DROP
ENGINEERING CALCULATION
THERMAL CALCULATION OF HEAT EXCHANGER TYPE: SHELL & TUBES
DEVELOPED USING EXCEL BY REY FIEDACAN,MECHANICAL ENGINEER, 11.07.2010 -fiedrey@yahoo.com
1.1 1.2
ft
-2 = (1.5ln(Ret) - 3.28) =
###
Pt =
ftLNp c2 + 4Np c di 2
= 58.68 Kpa , head required to pump the fluid into the tubes = 8.5 psi
2.0 SHELL PRESSURE DROPThe shell-side fluid experiences a pressure drop as it passes through the exchange over the tubes, and around the baffles. f G2 (N +1)D's Ps = s s b 2sDes 2.1 Shell side friction factor fs = exp(0.576 -0.19ln(Res)) = 0.300
2.2
As
2.3
Wall temperature
Tw
2 2 = ### K , average temperature between cold and hot fluid across the tube length therefore: the absolute viscosity and wall temperature of oC 24.8 = 0 kg/m - s
2.4
Correction Factor
s =
s w L B Ms As
0.14
= 0.989
2.5
Number of Baffles
Nb =
-1
2.6
Number of Baffles
Gs =
### kg/m2-s
therefore:
Ps = = =
fsG2s(Nb+1)D's 2sDes 6.4 0.9 Kpa , head required to pump the fluid into the shell psi
ENGINEERING CALCULATION
THERMAL CALCULATION OF HEAT EXCHANGER TYPE: SHELL & TUBES
DEVELOPED USING EXCEL BY REY FIEDACAN,MECHANICAL ENGINEER, 11.07.2010 -fiedrey@yahoo.com
ENGINEERING CALCULATION
THERMAL CALCULATION OF HEAT EXCHANGER TYPE: SHELL & TUBES
DEVELOPED USING EXCEL BY REY FIEDACAN,MECHANICAL ENGINEER, 11.07.2010 -fiedrey@yahoo.com