ARTICULATED BOOM LIFT MODEL TA40

PARTS MANUAL
TEREX AERIALS 10600 W. Brown Deer Road Milwaukee, WI 53224 U.S.A. Telephone:(414) 362-9300 Facsimile:(414) 355-0832 Serial Break: 15423 TEREX AERIALS Courtstown Industrial Park Little Island, Co. Cork, Ireland. Telephone: (353) 21-353011 Facsimile: (353) 21-353368 TEREX AERIALS 106 12th Street S. E. Waverly, IA 50677 U.S.A. Telephone:(319) 352-3920 Facsimile:(319) 352-5727 P/No: 65002-0010 Rev.0 04/99

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

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NOTICE TO USERS

Issued 04/99 Rev.0

DISCLAIMER
Terex Aerials strives to include in the Parts Manual, information and illustrations that are accurate, complete, and current. Due to on-going changes and revisions by our many suppliers, it is often impossible to show all variations of a given assembly. Therefore, this information is subject to change without notice.

NOTICE
The Parts Manual, though sometimes helpful in the process of assembly/disassembly, is NOT intended to be assembly/disassembly instructions.

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Model TA40 Issued 04/99 Rev.0

CONTENTS

LIST OF CONTENTS
SECTION 1 1-1 1-2 1-4 1-6 NOTICE TO USERS TABLE OF CONTENTS HOW TO USE THE PARTS MANUAL HOW TO ORDER PARTS

SECTION 2 2-1 2-2 2-5 PIVOT PINS LABEL POSITIONS HYDRAULIC HOSE ASSEMBLY

SECTION 3 3-1 3-3 3-4 3-5 3-6 3-7 3-8 3-9 LOWER CHASSIS STEER CYLINDER LOWER CHASSIS ELECTRICAL ASSEMBLY DRIVE CONTROLLER TRACTION MOTOR BATTERY CHARGER - EU MACHINES BATTERY CHARGER / MACHINE CUT OUT RELAY - US MACHINES WHEEL DRIVE UNIT

SECTION 4 4-1 4-3 4-5 4-6 4-7 4-8 4-10 4-11 4-12 PLINTH ASSEMBLY LOWER CONTROLS LOWER CONTROLS INSIDE BOX LOWER CONTROLS PCB MANIFOLD BLOCK GEAR BOX SLEW MOTOR HYDRAULIC POWER PACK HIGH PRESSURE FILTER

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CONTENTS

Issued 04/99 Rev.0

SECTION 5 5-1 5-2 5-3 5-5 5-6 5-7 5-8 5-10 5-11 5-12 5-13 5-14 5-15 FIRST LIFT STAGE LIFT CYLINDER FIRST BOOM TOP BOOM COMPONENTS LIFT CYLINDER SECOND BOOM MASTER LEVELLING CYLINDER TELESCOPIC CYLINDER CAGE / CRADLE ASSEMBLY SLAVE LEVELLING CYLINDER UPPER CAGE CONTROLS UPPER CONTROLS INSIDE BOX JOYSTICK CONTROLLER USA PLATFORM WIRING ROTARY ACTUATOR

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Model TA40 Issued 04/99 Rev.0

HOW TO USE THE PARTS MANUAL

1 2

5 4

HOW TO USE THE PARTS MANUAL

Model TA40 Issued 04/99 Rev.0

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PARTS MANUAL FORMAT

1. SECTION refers to the major divisions of the Parts Manual. 2. PAGE indicates the page number of the illustration or parts list. 3. The ITEM number shown in the first column of the parts list, corresponds to the callout in the illustration on the same page or facing page. 4. The Terex Aerials PART NUMBER is shown in the second column for items that are serviceable 5. DESCRIPTION of the part or assembly is shown in the third column. 6. QUANTITY indicates the quantity of items used in the assembly or sub-assembly directly above. 7. REMARKS are shown in the fifth or far right column. The Remark column will include page number references for more detailed breakdowns, keyed items included in Kits indicated by symbols * , sizes & special information.

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Model TA40 Issued 04/99 Rev.0

HOW TO ORDER PARTS

1A

1B

1D

1C

HOW TO ORDER PARTS

Model TA40 Issued 04/99 Rev.0

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HOW TO ORDER PARTS

1. Find the Terex Aerials Part Number. A. Using the Table of Contents, find the Section and Page Number. B. Match the required part to the illustration and note the callout number. C. Find the corresponding Reference number in the parts list below the illustration or on the facing page. D. Use the Terex Aerials Part Number listed next to the Ref. number when ordering. E. Always include the complete part number, as shown in the Parts Manual, along with the description of the part and specify the quantity of the part you wish to order. F. Anticipate your spare parts requirements. G. Place orders early in the day. H. Keep a supply of normal maintenance and recommended spare parts in stock. I. Obtain recommended parts stocking requirements from Terex Aerials or your Terex Aerials Distributor. 2. Customer Ordering: Genuine Terex Aerials parts are available worldwide and must be ordered through your local Terex Aerials Distributor. For your nearest Terex Aerials Distributor, contact the Parts Sales Centre at the numbers listed below. 3. Distributor Ordering: Listed below in the respective order of preference, are the methods of ordering parts.

A. B. C. D.

EMAIL FAX: PHONE: MAIL:

nscott@terex.ie +353-21-353368 + 353-21-353011 Terex Aerials, Courtstown Industrial Park, Little Island, Co. Cork Ireland.

NOTE: If your Parts Department is not ON-LINE, contact the PARTS SALES CENTRE for information on using this system. Any errors, comments, or suggestions should be forwarded to the Engineering Manager at the following address: Terex Aerials, Courtstown Industrial Park, Little Island, Co. Cork, Ireland.

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MAIN ASSEMBLY
PIVOT PINS

Issued 04/99 Rev.0

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. LS118 LS119 LS125 LS126 LS129 LS130 GS315 44021-0675 44021-0676 44021-0677 44021-0678 44021-0687 44021-0692

DESCRIPTION PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN

QTY. 1 1 2 3 2 1 2 1 1 4 3 4 4 1

REMARKS

Up to 1st April 1999 After 1st April 1999

13

44021-0688

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Model TA40 Issued 04/99 Rev.0

MAIN ASSEMBLY
LABEL POSITIONS

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MAIN ASSEMBLY
LABEL POSITIONS

Issued 04/99 Rev.0

ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO. F004985 10285007 37003-0035 47011-0154 A582 47011-0153 47011-0426 47011-0456 10288205 10288201 10287400 10287300

DESCRIPTION BILL OF MATERIALS FOR TA40 TA40 DECAL SERIAL NUMBER PLATE KEEP HANDS FREE DECAL HOOK MOTIF DIRECTIONAL ARROWS CE MARK PROTECTIVE EARTH DECAL CROWN LOGO 3.12 CROWN LOGO 14 CHEVRON RIGHT HAND CHEVRON LEFT HAND GENERAL DECAL KIT - COMMON TO ALL

QTY. 2 1 12 4 2 1 1 2 1 1 1

REMARKS

12 13 14 15

10287500 44041-0006 47011-0565 47011-0564 F005289

STRIPE RED 5 WARNING STRIP UPPER CONTROL LOWER CONTROL BILL OF MATERIALS FOR USA ONLY WARNING ATTACH BELT CAUTION NO STEP SAFETY BELT ONLY WARNING MANUALS DANGER HIGH VOLTAGE WARNING WORK LOAD EXTRA DECALS FOR USA MACHINES

1 1 1 1

7 16 17 18 19 20

MK182307 12400-243 10272600 MK181113 MK18122 MK181327

1 3 2 1

21

47011-0563 F005215

EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR IRELAND/UK 10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR GERMANY / AUSTRIA 10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE

19 20 21

47003-0102 47003-0040 47011-0563 F005216

1 1 1

19 20 21

47012-0070 47012-0059 47012-0527

1 1 1

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Model TA40 Issued 04/99 Rev.0

MAIN ASSEMBLY
LABEL POSITIONS

ITEM 19 20 21

PART NO. F005214 47005-0086 47005-0029 47005-0098 F005217

DESCRIPTION BILL OF MATERIALS FOR FRANCE 10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR ITALY 10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR SWEDEN

QTY. 1 1 1

REMARKS

19 20 21

47009-0120 47009-0125 47009-0141

1 1 1

19 20 21

47008-0081 47008-0090 47008-0110

10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR SPAIN

1 1 1

19 20 21

47099-0005 47099-0027 47099-0032

10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR HOLLAND

1 1 1

19 20 21

47006-0026 A1552 47006-0034

10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR DENMARK

1 1 1

19 20 21

47011-0458 47011-0504 47011-0569

10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE BILL OF MATERIALS FOR FINLAND

1 1 1

19 20 21

47011-0459 47011-0511 47011-0568

10 POINT DECAL SWL DECAL EMERGENCY LEFT DOWN VERBAGE

1 1 1

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MAIN ASSEMBLY

Issued 04/99 Rev.0

HYDRAULIC HOSE ASSEMBLY

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Model TA40 Issued 04/99 Rev.0

MAIN ASSEMBLY

HYDRAULIC HOSE ASSEMBLY

ITEM 1/2 3/4 5 6 7/8 9 / 10 11 12 / 13 14 / 15 16 17A 17B 18 19 20 21 22 23 24 / 24A F1 F2 F3 F7 F8 F15 F32 F35 F36 F37 F38 F39 PART No. 41010-0825 41010-0827 41010-0827 41010-0828 41010-0829 41010-0868 41010-0869 41010-0870 41010-0833 41010-0834 41010-0835 41010-0836 41010-0837 41010-0838 41010-0839 41010-0840 41010-0841 41010-0842 41010-0843 31013-0190 31013-0193 31013-0191 31013-0201 31013-0202 31013-0218 31013-0383 31013-0207 31013-0200 31013-0198 31013-0197 31013-0205 31013-0192 DESCRIPTION HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE SIZE 4 O-LOK M X BSP M SIZE 4 O-LOK TEE M FM-SWIVEL RUN SIZE 4 O-LOK M X 3/8 BSP M SIZE 4 O-LOK X MM BSP SIZE 6 O-LOK X MM BSP SIZE 4 O-LOK BSP TEST POINT US TEST POINT SIZE 6 O-LOK M X 3/8 BSP M SIZE 4 O-LOK M X 3/8 BSP M X 1.5 ORIFACE SIZE 4 O-LOK M X M10 X 1M X 50Lg SIZE 6 O-LOK MFM TEE BSP SWIVEL RUN SIZE 4 O-LOK M/F SIZE 4 O-LOK X 3/8 90 ELB
0

QTY.

REMARKS

13 3 13 2 2 1 1 1 2 2 3 2 4 EU only US Only

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BASE ASSEMBLY
LOWER CHASSIS

Issued 04/99 Rev.0

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Model TA40 Issued 04/99 Rev.0

BASE ASSEMBLY
LOWER CHASSIS

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO 13002-0038 42001-0015 44023-0410 GS315 44002-0035 44013-0007 44021-0673 LS126 13010-0002 13010-0003 44022-0417 44022-0416 15239 MS368 13170 44003-0036

DESCRIPTION CHASSIS (MAIN WELDMENT) TRACTION MOTOR WHEEL DRIVE UNIT FRONT STEER PIVOT PIN SCREW M8 X 16 HEX HEAD WASHER M8 LOCK PIN PIN STEER CYLINDER FRONT WHEEL PIVOT BLOCK FRONT WHEEL PIVOT BLOCK WHEEL / TYRE ASSY (DRIVE) WHEEL / TYRE ASSY (STEER) M16 WHEEL NUTS TRACK ROD ROD ENDS SCREW M20 X 45 HEX HEAD STEER CYLINDER SOCKET CAP SCREW M12 X 30 SOCKET CAP SCREW M12 X 40 SOCKET CAP SCREW M10 X 50

QTY 1 2 2 2 2 2 2 2 1 1 2 2 28 1 2 2 1 16 12 4

REMARKS See Page 3-6 See Page 3-9 See Page 2-1

See Page 2-1

(Not Illustrated) (Not Illustrated) (Not Illustrated) See Page 3-3 (Not Illustrated) (Not Illustrated) (Not Illustrated)

14

21002-0074 44004-0124 44004-0123 44004-0125

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BASE ASSEMBLY
STEER CYLINDER - P/N: 21002-0074

Issued 04/99 Rev.0

ITEM 1 2 3

PART NO 21002-0074 41034-0090 44031-0046

DESCRIPTION STEER CYLINDER SEAL KIT BEARING 20 X 25

QTY 1 1 3

REMARKS

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Model TA40 Issued 04/99 Rev.0

BASE ASSEMBLY

LOWER CHASSIS ELECTRICAL ASSEMBLY

ITEM 1 2 3 4 5 6

PART NO 44033-0037 13030-0080 32014-0020 11830 49028-0025 49423-0003 44007-0013 44013-0006

DESCRIPTION REAR COVER CATCH REAR COVER DRIVE CONTROL TRAY ASSEMBLY BATTERY 48V 175 AMP / HRS BATTERY CLAMP TOP BATTERY CLAMP ROD M6 LOCK NUT M6 WASHER BATTERY CHARGER 48V 25 AMP BATTERY CHARGER 110V HAND WHEELS COVER SUPPORT LHS BATTERY SIDE COVER RHS BATTERY SIDE COVER

QTY 2 1 1 8 6 6 6 6 1 4 1 1

REMARKS

See page 3-5

Not Illustrated Not Illustrated EU Machines - See Page 3-7 US Machines - See Page 3-8

7 8 9 10

32007-0027 32007-0028 44033-0036 13030-0088 13030-0087

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BASE ASSEMBLY

Issued 04/99 Rev.0

DRIVE CONTROLLER - P/No: 32020-0037

1 2 5 3 6 7

ITEM 1 2 3 5 6 7 8 9

PART NO 22005-0014 32014-0019 42013-0393 11044 42013-0321 12423 18186 8186 42012-0090

DESCRIPTION CONTACTOR TRAY MOTOR CONTROLLER 36-48V 500A CONTACTOR (PUMP/TRACTION-PUMP OVERRIDE) 48V CONTACTOR (LINE CONTACTOR) 48V 150A TILT SENSOR 8-28V 2A SIREN 24V 0.65W LINE FUSE 300 AMP LINE FUSE 100 AMP CONTACTOR TRY HARNESS

QTY 1 2 1 1 1 1 1 1

REMARKS

Not Illustrated

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Model TA40 Issued 04/99 Rev.0

BASE ASSEMBLY

TRACTION MOTOR - P/N: 42001-0015

ITEM 1

PART NO 42001-0015 42016-0039

DESCRIPTION MOTOR UNIT MOTOR BRUSHES

QTY 2 4

REMARKS Complete Not Illustrated

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BASE ASSEMBLY

Issued 04/99 Rev.0

BATTERY CHARGER - EU MACHINES P/N: 32007-0027

2 1

ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO 32007-0027 FUWE101520 FUWE116632 FUS1TA035 TATE110002 TMCO1005H TMLU1ME255 COSM105CHO POSC1PM542 SCM11AT03D EVCR112C22

DESCRIPTION BATTERY CHARGER GLASS CARTRIDGE FUSE 1A GLASS CARTRIDGE FUSE 16A TRACTION FUSE 35A AMMETER TRANSFORMER AUXILIARY TRANSFORMER AUXILIARY TRANSFORMER CONTACTOR DIODES BRIDGE ELECTRONIC CARDS FAN

QTY 1 1 1 1 1 1 1 1 1 1 1

REMARKS

Under Cover Under Cover Under Cover Under Cover Under Cover Under Cover Under Cover Under Cover

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Model TA40 Issued 04/99 Rev.0

BASE ASSEMBLY

BATTERY CHARGER / MACHINE CUT OUT RELAY US MACHINES - P/N: 32007-0028

2
ITEM 1 2 PART NO 32007-0028 42003-0002 42013-0236 42015-0145 DESCRIPTION BATTERY CHARGER ENCLOSURE RELAY BASE RELAY QTY 1 1 1 1 Inside Box Inside Box REMARKS No serviceable parts

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BASE ASSEMBLY

Issued 04/99 Rev.0

WHEEL DRIVE UNIT - P/N: 4402-0410

ITEM 1

PART NO 44022-0410 44022-0419 44034-0009 44022-0418

DESCRIPTION WHEEL DRIVE UNIT SEAL KIT COMPLETE WHEEL STUD BRAKE KIT

QTY 2 1 8 1

REMARKS Not Illustrated Not Illustrated Not Illustrated

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Model TA40 Issued 04/99 Rev.0

BASE ASSEMBLY
WHEEL DRIVE UNIT

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3-11 Page

BASE ASSEMBLY

Issued 04/99 Rev.0

WHEEL DRIVE UNIT COMPONENTS

ITEM 1 3 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 25 27 29 30 31 32 33 36 37 40 42 43 44 45 46 47 48 50 51 53 55 PART NO 381491000K 3814961000K 38212611800 32010622000 35313924000 35313824000 36108440100 36114540100 36110940100 34513631800 34513531800 34587031800 32751030300 32750930300 32771030300 32788930300 32500841100 32500941100 32501040300 31506140100 42902100000 36111746400 36123540100 36123640100 32749430300 32749530300 32508841100 32508641100 36122646400 36308946300 36707340000 31505740100 38906220800 36363046300 36205646100 44101400006 42702200000 42704400000 41576900000 42223200000 DESCRIPTION SPINDLE SPINDLE HUB RING-GEAR COVER COVER THRUST WASHER THRUST WASHER THRUST WASHER PLANET CARRIER PLANET CARRIER PLANET CARRIER SUN PINION SUN PINION SUN PINION SUN PINION PLANET GEAR PLANET GEAR PLANET GEAR PLANET SHAFT THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER SUN PINION SUN PINION PLANET GEAR PLANET GEAR THRUST WASHER SPACER SPRING PLANET SHAFT PISTON RING SHIM SPRING NEEDLE ROLLER NEEDLE ROLLER FACE SEAL BEARING QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 6 1 1 1 1 1 3 3 6 3 1 3 1 1 1 16 84 138 1 2 REMARKS

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Model TA40 Issued 04/99 Rev.0

BASE ASSEMBLY
WHEEL DRIVE UNIT

ITEM 56 57 58 59 60 61 62 63 64 65 66 68 69 70 71 72 73 74 75 76 77 79 80 82 84 85 87 88 91 93 95 97 98 99 100 101 102 103 106 107

PART NO 42112400000 41204300000 41220100000 41218300000 41218400000 41218600000 41220200000 41248300000 41205000000 41218300800 41218600800 43102100000 43103300000 43104500000 43203700000 43208800000 43301300000 43320000000 43205900000 36502240000 37212130000 46253200000 46207900600 45205200000 45128300000 41726200000 48300100000 48300200000 41208100000 41701800100 43814200000 30315026100 39129930100 39130030100 41123200000 45200700000 41218500000 46210000000 34608036100 39140630100

DESCRIPTION BEARING O-RING O-RING O-RING O-RING O-RING O-RING O-RING O-RING BACK-UP RING BACK-UP RING CIRCLIP CIRCLIP CIRCLIP CIRCLIP CIRCLIP RETAINING RING RETAINING RING CIRCLIP LOCK NUT WASHER SCREW SCREW EXPANSION PLUG PLUG PLUG SINTERED DISC DISC O-RING WASHER SPRING PIN FLANGE COUPLING COUPLING OIL SEAL EXPANSION PLUG O-RING SCREW INPUT FLANGE COUPLING

QTY 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 6 1 2 1 5 4 1 2 2 1 1 1 1 1 1 4 1 1

REMARKS

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BASE ASSEMBLY
WHEEL DRIVE UNIT
ITEM 108 109 110 111 112 115 116 117 118 119 120 121 122 123 126 127 128 129 130 131 132 133 PART NO 36400945100 41123800000 41231600000 45207000000 46210000000 34610724000 39152630100 36126740100 41120300000 41202800000 41218400000 43206900000 42114700000 46110300000 30324324000 39130130100 41208000000 41123200000 45200700000 46110300000 45128200000 41701700100 DESCRIPTION SPACER OIL SEAL O-RING EXPANSION PLUG SCREW INPUT FLANGE COUPLING THRUST WASHER OIL SEAL O-RING O-RING CIRCLIP BEARING SCREW FLANGE COUPLING O-RING OIL SEAL EXPANSION PLUG SCREW PLUG WAHSER QTY 1 1 1 1 4 1 1 1 1 1 1 1 1 4 1 1 1 1 1 4 1 1

Issued 04/99 Rev.0

REMARKS

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TURRET ASSEMBLY
PLINTH ASSEMBLY

Issued 04/99 Rev.0

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Model TA40 Issued 04/99 Rev.0

TURRET ASSEMBLY
PLINTH ASSEMBLY

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO 13011-0101 14029-0007 13030-0086 13030-0079 31001-0009 31001-0011 41030-0056 41030-0036 32020-0036 32020-0043 13030-0065 44024-0019 44004-0122 44003-0026 15128 44021-0606

DESCRIPTION PLINTH (WELDMENT) BALLAST BLOCK LHS FIBREGLASS COVER RHS FIBREGLASS COVER HYDRAULIC POWER PACK HYDRAULIC POWER PACK HI PRESSURE FILTER FILTER ELEMENT LOWER CONTROLS ASSY LOWER CONTROLS ASSY SLEW RING FIBREGLASS COVER SLEW RING M12 X 70 X HEX HEAD M12 X 60 HEX HEAD HARDENED WASHER DOWEL PIN SLEW GEARBOX MANIFOLD BLOCK HANDPUMP SEAL KIT FOR HAND PUMP HANDPUMP HANDLE XENON BEACON LIMIT SWITCH (STANDARD) LIMIT SWITCH (FRENCH LIFT TILT OPTION) BOOM REST PAD TOGGLE CLAMP HAND WHEEL KNOB SLEW MOTOR SLEW PINION

QTY 1 1 1 1 1 1 1 1 1 1 1 1 28 30 39 3 1 1 1 1 1 1 1 1 2 1 2 1 1

REMARKS

Up to Serial No: 15422 See Page 4-11 From Serial No: 15423 See Page 4-12 (Not Illustrated) Up to serial no: 15605 See Page 4-3 From serial no: 15606 See Page 4-4

(Not Illustrated) (Not Illustrated) (Not Illustrated) See Page 4-8 See Page 4-7

11 12 13 14 15 16 17 18 19 20

44023-0368 41028-0033 41017-0027 41034-0047 41037-0007 11460 42002-0231 42002-0234 MS173 44033-0037 44033-0036 10854 44038-0004

(Not Illustrated)

See Page 4-10 (Not Illustrated)

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TURRET ASSEMBLY

Issued 04/99 Rev.0

LOWER CONTROLS UP TO S/No: 15605 - P/No: 320020-0036

ITEM 1 2 3 4 5 6

PART NO 320020-0036 42003-0227 42002-0336 42002-0153 42002-0144 47011-0564

DESCRIPTION ASSEMBLY NO. ENCLOSURE 3 POSITION KEY SWITCH EMERGENCY STOP BUTTON 3 POSITION MOMENTARY SWITCH DECAL

QTY 1 1 1 1 4 1

REMARKS Up to serial no: 15605

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Model TA40 Issued 04/99 Rev.0

TURRET ASSEMBLY

LOWER CONTROLS - FROM S/No: 15606 - P/No: 320020-0043

ITEM 1 2 3-7 8 9

PART NO 42002-0153 42002-0336 42002-0369 42002-0370 47011-0575 42003-0227 42012-0123

DESCRIPTION EMERGENCY STOP BUTTON 3 POSITION KEY SWITCH 3 POSITION MOMENTARY TOGGLE SWITCH TOGGLE SWITCH SEAL DECAL ENCLOSURE LOWER BOX HARNESS

QTY 1 1 5 5 1 1 1

REMARKS

Not Illustrated

Not Illustrated

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TURRET ASSEMBLY
LOWER CONTROLS INSIDE BOX

Issued 04/99 Rev.0

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO 42002-0144 42002-0215 42002-0336 42002-0337 42003-0220 42003-0221 42014-0136 42003-0228 42011-0049 11563 10026 42002-0074 42002-0217 42012-0091

DESCRIPTION SELECTOR SWITCH CONTACT (NO) 10A KEY SWITCH CONTACT BLOCK 10A COVER BOX PCB CABLE GLAND FUSE 2 AMP FUSE 5 AMP FUSE 10 AMP EMERGENCY STOP CONTACT (NC) 10A CHASSIS HARNESS LATCHING PCB

QTY 5 10 1 1 1 1 1 1 2 1 1 1 2 1 1

REMARKS

Not Illustrated

11

42014-0166

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Model TA40 Issued 04/99 Rev.0

TURRET ASSEMBLY
LOWER CONTROLS PCB

ITEM A1-4 A5 RL1 RL2 RL3 RL4 RL5 RL6 RL7-13 RL14-18 RL19-31 RL32-34 RL35 F10 F5 F3 R1-9 1-90

PART NO 42015-0141 42015-0140 42015-0100 42015-0015 42015-0015 42015-0100 42015-0015 42015-0015 42015-0100 42015-0015 42015-0100 42015-0100 42015-0015 42011-0021 42011-0019 42011-0052 42015-0138 42015-0139

DESCRIPTION 48V RELAY 5A 24V RELAY 5A 48V RELAY 10A 24V RELAY 10A 24V RELAY 10A 48V RELAY 10A 24V RELAY 10A 24V RELAY 10A 48V RELAY 10A 24V RELAY 10A 48V RELAY 10A 48V RELAY 5A 24V RELAY 5A 10 AMP FUSE 5 AMP FUSE 3 AMP FUSE TRIMMER 100K CONNECTOR 30 WAY

QTY 5 1 1 1 1 1 1 1 7 5 12 4 1 1 1 1 1 3

REMARKS

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TURRET ASSEMBLY

Issued 04/99 Rev.0

MANIFOLD BLOCK - P/No: 41028-0033

12 3 11 4

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO 41003-0088 42015-0128 41003-0116 42015-0129 41003-0087 41009-0031 41029-0031 41006-0033 41030-0053 41020-0349 41003-0117 41022-0044

DESCRIPTION CETOP 3 VALVE (OPEN CENTRE) COIL TO FIT CETOP 3 VALVE 48 Vdc 2 WAY NO POP C/W OVERRIDE COIL 48 Vdc 2 WAY NC POP. C/W MANUAL OVERRIDE CHECK VALVE MANIFOLD ALUM PRESSURE REDUCING VALVE CARTRIDGE SCREEN FILTER CETOP 3/5 MANUAL OVERRIDE ASSEMBLY CETOP 3 VALVE (CLOSED CENTRE) N.C. PRESSURE SWITCH PRX PRESSURE RELIEF VALVE

QTY 7 16 1 2 1 2 1 1 1 7 1 1 1

REMARKS All main functions To fit item 1 & 11

Brake line As required Steer Main circuit

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4-8 Page

Model TA40 Issued 04/99 Rev.0

TURRET ASSEMBLY
GEARBOX - P/N: 44023-0368

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4
4-9 Page

TURRET ASSEMBLY

Issued 04/99 Rev.0

GEARBOX COMPONENTS - P/N: 44023-0368

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO 95802-1000 95802-1001 95802-1002 95802-1003 95802-1004 95802-1008 95802-1009 95802-1005 93990-1006 93990-1011 95802-1007 95802-1006 BRG005 BRG0027 BRG0024 SEAL69 SEAL70 S0845H S1230H KEY6SQX30 DESCRIPTION GEARBOX COVER PINION SIDE GEARBOX COVER NON-PINION SIDE WORM WHEEL WORM PINION 56 MOD X 18T SMALL PINION THRUST BEARING LARGE PINION THRUST BEARING LARGE PINION BEARING BUSH MOUNT PLATE - IR / 5927 SPACER - R/5934 PINION WASHER SMALL PINION BEARING BUSH WORM NEEDLE THRUST BEARING AXIAL BEARING WASHER WORM NEEDLE ROLLER BEARING SEALING RING - PINION SEALING RING - WORM SHAFT BOLT BOLT KEY QTY 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1 2 10 1 1 REMARKS

4
4-10 Page

Model TA40 Issued 04/99 Rev.0

TURRET ASSEMBLY
SLEW MOTOR

ITEM 1 2

PART NO 10854 41034-0110

DESCRIPTION SLEW MOTOR SEAL KIT

QTY 1 1

REMARKS Not Serviceable

Model TA40

4
4-11 Page

TURRET ASSEMBLY

Issued 04/99 Rev.0

HYDRAULIC POWER PACK - P/N: 31001-0009 Up To Serial No: 15423

ITEM 1 2

PART NO 41021-0194 41021-0191 41021-0192 41021-0122 41006-0031 41021-0184 41012-0134

DESCRIPTION 48 V 3 kW MOTOR UNIT BRUSH SET PUMP UNIT (4.2 CC) SUCTION FILTER RELIEF VALVE OLDHAM COUPLING PUMP SEAL KIT FILLER CAP 14.5 LITRE TANK

QTY 1 1 1 1 1 1 1 1 1

REMARKS Not Illustrated

Not Illustrated Not Illustrated Not Illustrated

3 4

41021-0124 41021-0193

Model TA40

4
4-11a Page

TURRET ASSEMBLY

Issued 04/99 Rev.0

HYDRAULIC POWER PACK - P/N: 31001-0011 From Serial No: 15423

ITEM 1 2 3

PART NO 41021-0189 41021-0160 41021-0204 41021-0205 41006-0054 41034-0152

DESCRIPTION 48 V / 3.7 kW MOTOR UNIT BRUSH SET PUMP UNIT (5.3 CC) SUCTION FILTER RELIEF VALVE PUMP SEAL KIT FILLER CAP 15 LITRE TANK

QTY 1 1 1 1 1 1 1 1

REMARKS Not Illustrated

Not Illustrated Not Illustrated

4 5

41021-0206 41021-0202

4
4-12 Page

Model TA40 Issued 04/99 Rev.0

TURRET ASSEMBLY

HIGH PRESSURE FILTER - P/N: 41030-0025

ITEM

PART NO 41030-0036

DESCRIPTION FILTER ELEMENT

QTY 1

REMARKS Not Illustrated

Model TA40

5
5-1 Page

BOOM ASSEMBLY
FIRST LIFT STAGE

Issued 04/99 Rev.0

ITEM 1 2 3 4 5 6 7 8

PART NO 23015-0145 23015-0144 13006-0007 21002-0123 44021-0677 44021-0678 LS125 LS129 44021-0673 44002-0035

DESCRIPTION LOWER BOOM TIE RAIL ASSEMBLY OFFSET POST LOWER LIFT CYLINDER PIN PLINTH END PIN POST END PIN CYLINDER UPPER PIN CYLINDER LOWER RETAINING PIN M8 X 16 HEX BOLT

QTY 1 2 1 1 4 2 1 1 8 8

REMARKS

See Page 5-2 See Page 2-1 See Page 2-1 See Page 2-1 See Page 2-1

5
5-2 Page

Model TA40 Issued 04/99 Rev.0

BOOM ASSEMBLY

LIFT CYLINDER FIRST BOOM - P/No: 21002-0123

ITEM 1 2 3 4

PART NO 21002-0123 41031-0009 44031-0028 41034-0138

DESCRIPTION 1st LIFT CYLINDER CARTRIDGEOVER CENTRE BUSHING 25 X 25 L SEAL KIT (CYLINDER)

QTY 1 1 3 1

REMARKS

Model TA40

5
5-3 Page

BOOM ASSEMBLY
TOP BOOM COMPONENTS

Issued 04/99 Rev.0

5
5-4 Page

Model TA40 Issued 04/99 Rev.0

BOOM ASSEMBLY
TOP BOOM COMPONENTS

ITEM 1

PART NO 23015-0417 MS530 MS531 44016-0126 44016-0127 44016-0125

DESCRIPTION INNER TELE BOOM WEAR PAD READ TOP / BOTTOM WEAR PAD REAR SIDE WEAR PAD FRONT SIDE WEAR PAD FRONT BOTTOM WEAR PAD FRONT TOP OUTER TELE BOOM OUTER TELE CABLE COVER TELE CABLE TRAY TELE CABLE TRAY COVER FLEXI-TRACK (COMPLETE) TELE CYLINDER 8 METRE CUT-OUT LIMIT SWITCH LEVELLING CYLINDER (MASTER) 2nd LIFT CYLINDER 2nd LIFT CYLINDER ROD END PIN LEVELLING CYLINDER ROD END PIN LEVELLING CYLINDER, CYLINDER END PIN 2nd LIFT CYLINDER, CYLINDER END PIN TELE CYLINDER, CYLINDER END PIN TELE CYLINDER, ROD END PIN PIN RETAINING CIRCLIPS OUTER TELE PIVOT PIN RETENTION PIN M8 X 16 HEX HEAD SCREW

QTY 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 6 6

REMARKS Not Illustrated Not Illustrated Not Illustrated Not Illustrated Not Illustrated

2 3 4 5 6 7 8 9 10 11 12 13 14 15

23015-0149 49002-0121 33020-0096 33020-0097 44029-0182 21002-0127 42002-0299 21002-0086 21002-0124 LS125 LS130 LS126 LS129 LS119 LS118 44019-0035 44021-0678 44021-0673 44002-0035

Not Illustrated See Page 5-7 See Page 5-6 See Page 5-5 See Page 2-1 See Page 2-1 See Page 2-1 See Page 2-1 See Page 2-1 See Page 2-1 Not Illustrated See Page 2-1 Not Illustrated Not Illustrated

Model TA40

5
5-5 Page

BOOM ASSEMBLY

Issued 04/99 Rev.0

LIFT CYLINDER SECOND BOOM - P/No: 21002-0124

ITEM 1 2 3 4

PART NO 21002-0124 41031-0009 44031-0028 41034-0138

DESCRIPTION 2nd LIFT CYLINDER CARTRIDGE OVERCENTRE BUSHING 25 X 25 L SEAL KIT (CYLINDER)

QTY 1 1 3 1

REMARKS

5
5-6 Page

Model TA40 Issued 04/99 Rev.0

BOOM ASSEMBLY

MASTER LEVELLING CYLINDER - P/No: 21002-0086

ITEM 2 3 4 5

PART NO 18246 44031-0046 41034-0090 44029-0022

DESCRIPTION DOUBLE RELIEF VALVE BUSHING 20 X 15L SEAL KIT (CYLINDER) GREASE NIPPLE

QTY 1 4 1 2

REMARKS

Model TA40

5
5-7 Page

BOOM ASSEMBLY

Issued 04/99 Rev.0

TELESCOPIC CYLINDER - P/No: 21002-0127

ITEM 1 2 3 4 5

PART NO 21002-0127 41034-0124 41009-0032 44029-0022 41028-0028 41006-0041

DESCRIPTION TELE CYLINDER SEAL KIT CHECK VALVE GREASE NIPPLE PO CHECK VALVE RELIEF VALVE

QTY 1 1 2 2 1 1

REMARKS

5
5-8 Page

Model TA40 Issued 04/99 Rev.0

PLATFORM ASSEMBLY
CAGE/CRADLE ASSEMBLY

Model TA40

5
5-9 Page

PLATFORM ASSEMBLY
CAGE/CRADLE ASSEMBLY
ITEM 1 2 3 4 5 6 7 8 9 10 PART NO 13016-0085 13017-0073 33015-0059 35015-0062 33015-0060 33015-0063 33020-0099 21041-0001 32020-0035 33014-0071 44029-0064 42002-0311 42002-0335 44019-0099 11 12 13 14 15 16 21002-0089 44021-0675 44021-0688 44021-0676 44021-0687 44021-0692 21002-0136 41034-0090 44021-0673 44002-0035 44003-0045 44008-0003 17 44032-0128 DESCRIPTION CAGE CRADLE JIB BOOM LINK JIB BOOM LINK JIB BOOM LINK, HOSE BRACKETS JIB BOOM LINK, HOSE BRACKETS JIB BOOM END PLATE ROTARY ACTUATOR UPPER CONTROLS UPPER CONTROLS COVER DOCUMENT HOLDER FOOT SWITCH CONTACTS U-BOLT LEVELLING CYLINDER SLAVE SLAVE CYLINDER END PIN CRADLE PIVOT PIN SLAVE ROD END PIN JIB BOOM PIVOT PIN JIB BOOM PIVOT PIN JIB CYLINDER SEAL KIT RETAINING PIN M8 X 16 HEX HEAD SCREW PIVOT PIN RETENTION BOLT NYLOCK NUT M10 GRADE 10.9 PLASTIC BLANK QTY 1 1 3 3 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 4 1 1 10 10 8 8 8

Issued 04/99 Rev.0

REMARKS

Up to 1st April 1999 After 1st April 1999 Up to 1st April 1999 After 1st April 1999 No serviceable parts - See page 5-15 See page 5-11

See page 5-10 See page 2-1 See page 2-1 See page 2-1 Up to 1st April 1999 - See page 2-1 After 1st April 1999 - See page 2-1 Part of Jib Cylinder

After 1st April 1999

5
5-10 Page

Model TA40 Issued 04/99 Rev.0

PLATFORM ASSEMBLY

SLAVE LEVELLING CYLINDER - P/N: 21002-0089

ITEM 1 2 3 4 5

PART NO 21002-0089 41034-0090 41022-0051 44031-0046 44029-0022

DESCRIPTION LEVELLING CYLINDER (SLAVE) SEAL KIT P.O. CHECK VALVE BUSHING 20 X 15L GREASE NIPPLE

QTY 1 1 2 4 2

REMARKS

Model TA40

5
5-11 Page

PLATFORM ASSEMBLY

Issued 04/99 Rev.0

UPPER CAGE CONTROLS - P/N: 32020-0035

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO 32020-0035 42003-0225 47011-0565 42002-0338 10954 32019-0009 42014-0076 11037 42002-0074 42002-0144 42002-0144

DESCRIPTION UPPER CONTROL BOX COMPLETE ENCLOSURE DECAL BOOM FUNCTION SELECTOR LIFT / DRIVE SELECTOR DRIVE JOYSTICK BATTERY CHARGE METER HORN BUTTON EMERGENCY STOP BUTTON CAGE TILT SELECTOR CAGE ROTATION SELECTOR

QTY 1 1 1 1 1 1 1 1 1 1 1

REMARKS

5
5-12 Page

Model TA40 Issued 04/99 Rev.0

PLATFORM ASSEMBLY
UPPER CONTROLS INSIDE BOX

ITEM 1 2 3 4 5 6 7 8 10 11 12 13

PART NO 32019-0009 42002-0338 42003-0222 42003-0223 42003-0228 42014-0076 10954 42002-0217 42010-0036 42010-0053 42002-0144 42002-0144 42002-0074 42002-0217 11037 42002-0215

DESCRIPTION JOYSTICK 5A 4 POS SELECTOR 10A COVER BOX CABLE GLAND BATTERY INDICATOR 48V SWITCH (LIFT / DRIVE) CONTACT (NC) 10A INDICATOR BULB CAGE ROTATE CAGE LEVELLING EMERGENCY STOP CONTACT (N C) 10A HORN PUSH - GREEN CONTACT (N O) 10A

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

REMARKS See page 5-13

Model TA40

5
5-13 Page

PLATFORM ASSEMBLY

Issued 04/99 Rev.0

JOYSTICK CONTROLLER - P/N: 32019-0009

5 2 3 1
10

6 4

8 7

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. 42013-0397 42013-0398 42013-0399 42013-0400 42013-0401 42013-0403 42013-0404 42013-0405 42013-0406 42013-0407

DESCRIPTION HANDLE BOOT ROCKER MICROSWITCH MICROSWITCH LEVER SPRING, COMPRESSION O-RING ANTI-ROTATION PIN GAITOR OPERATING ROD

QTY. 2 1 1 2 2 2 1 1 1 1

REMARKS

5
5-14 Page

Model TA40 Issued 04/99 Rev.0

PLATFORM ASSEMBLY

USA PLATFORM WIRING - P/N: 212162-1

ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO. MK70391 MK70392 MK70262 MK70119 MK2806 MK61720 MK441-4026 MK442-2399 MK212133 42012-0064 MK117-C

DESCRIPTION RECEPTACLE GF1 COVER RECEPTACLE BOX INLET WITH GASKET SRAIN RELIEF SCREW NO.10-24 X 5/8 SEFT TAPPING CIRCUIT BEAKER 20A BOOT OUTLET BOX CABLE TERMINAL

QTY. 1 1 1 1 2 8 1 1 1 1 11

REMARKS

25 METRE

Model TA40

5
5-15 Page

PLATFORM ASSEMBLY
ROTARY ACTUATOR - P/N: 21041-0001

Issued 04/99 Rev.0

ITEM 1 2

PART NO. 21041-0001 41031-0017

DESCRIPTION ROTARY ACTUATOR COUNTER BALANCE CARTRIDGE

QTY. 1 2

REMARKS