T

Engines and Short Blocks

Model

Part Number

HP

RPM

Sump

New
Arrangement
Number

Ref. S/N

Performance
Specifications

Application
Information

REMANUFACTURED ENGINES SPECIFICATIONS 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15
3116 ATAAC

0R3325

170

2600

Rear

4P2834

2BK13500

2T4037

SEHS9778

Truck

0R3326

185

2600

Rear

4P2819

2BK13500

2T4038

SEHS9778

0R3327

215

2600

Rear

4P2829

2BK13500

2T4039

SEHS9778

0R3533

250

2600

Rear

6I2166

2BK13500

2T4040

SEHS9778

0R3380

185

2600

Rear

4P2833

2BK13500

2T4156

SEHS9778

3116 ATAAC

0R9286

170

2600

Rear

106-7872

9GK63914

0K0701

NA

Truck

0R9287

185

2600

Rear

106-7875

9GK63914

0K0702

NA

0R9288

185

2600

Rear

106-7877

9GK63914

0K0703

NA

0R9289

200

2600

Rear

106-7879

9GK63914

0K0704

NA

0R9290

215

2600

Rear

104-7407

9GK63914

0K0705

NA

0R9295

250

2600

Rear

106-7881

9GK63914

0K0706

NA

0R9297

275

2450

Rear

106-1554

9GK63914

0K0707

NA

3126 ATAAC
HEUI Truck

0R8888

300

2200

Front

126-8641

1WM18136

2T9927

3126B ATAAC
HEUI Truck

0R9961

300

2200

Front

154-1061

7AS76800

0K2258

3-Valve Cylinder
Head

0R1048

230

2200

Front

154-1067

7AS76800

0K3043

3-Valve Cylinder
Head

0R1047

190

3,6

2300

Front

154-1064

7AS66992

0K3041

3-Valve Cylinder
Head

0R4855

300

2200

Front

177-1182

8YL22528

0K4027

3-Valve Cylinder
Head

0R4859

210

2200

Front

177-1178

8YL02056

0K4028

3-Valve Cylinder
Head

0R4879

190

2300

Front

177-1232

8YL20535

0K4029

3-Valve Cylinder
Head

0R9120

350

1800

Front

142-1995

9CK32702

0K0559

REHS0400

3176B ATAAC

2-Valve Cylinder
Head

REHS1034
1

Adaptable to other HP settings and exhaust brakes. See Special Instructions.

Adaptable to 250HP and 275HP ratings.

High performance.

Adaptable to 250, 275 and 330 HP ratings.

Adaptable to 210 high torque rating.

Adaptable to 175 and 210 @ 2400 RPM rating.

Standard transmission applications.

Automatic transmission applications.

The 170, 200, 215, 250, and 275 HP engines will readily adapt to standard transmission applications. The 185 HP requires
separate arrangements because of the torque capacity of each transmission.

SELD0083-12 (11/02)

Technical Supplement

Part
Number

Model

Engines and Short Blocks

HP

RPM

Sump

New Arrangement
Number

Ref. S/N

Performance
Specifications

Application
Information

REMANUFACTURED ENGINES SPECIFICATIONS 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (cont'd)
3208 NA****

0R0776(CA)

Truck

0R3231

0R0975

200

2800

Front

9N5834

32Y1

0T6008

210

2800

Front

9N5149

32Y8374

0T8453

SEHS8106
SEHS8107

175

2800

Front

9N5166

32Y8309

0T6010

SEHS8110

0R0976

175

2800

Front

9N6726

32Y68450

0T6010

SEHS8111

0R2818

210

2800

Rear

9N6700

51Z40493

8T8453

SEHS8108

0R2819

210

2800

Front

9N6699

51Z40493

0T8453

SEHS8109

0R2875

210

2600

Front

7C1552

51Z77054

0T8600

SEHS9063

3208 NA

0R1092

210

2800

Rear

1W0320

90N65275

0T6012

SEHS8533

IND, VEH,

0R1093

196

2600

Center

1W0336

90N65275

0T6013

SEHS8533

LT

0R1094

125

2400

Front

1W0348

90N65275

0T6014

SEHS8533

0R1095

175

2800

Rear

1W0327

90N65275

0T6015

SEHS8533

0R1098

164

2200

Front

1W0331

79V11350

0T6016

SEHS8533

0R1099

135

2000

Center

1W0332

79V12525

0T6017

SEHS8533

0R1777(LT)

117

2270

Rear

1W6926

79V14500

0T6869

SEHS8533

3208T****

0R1150

225

2600

Front

7W3301

2Z16511

0T5999

SEHS8581

Truck

0R1151(CA)

210

2600

Front

7W3302

2Z16511

0T6000

SEHS8581

0R1152

250

2600

Front

7W3300

2Z16511

0T6001

SEHS8581

0R1155

215

2200

Front

7W2911

2Z16045

0T6003

N/A

250

2600

Rear

9Y7054

2Z62506

2T5022

250

2600

Rear

2W8227

3Z04360

0T6002

0R3687
3208T IND

0R1154

SEHS8581

****

The only 3208 Remanufactured engines which can be used with an exhaust brake are 0R1152 and 0R3687.

When this engine, which contains a 3-ring piston, is used in place of a two ring engine application, dynamic vibration may occur.
This may require a new crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not
eligible under warranty. See Service Magazine June 19, 1989 (SEBD197100019) for more information.

0R1154 may be converted for use in V700, V800, V900 CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is factory-set
for 250 hp and 2600 rpm to 0T6002 Engine Performance Specification. 0R1154 must be readjusted to 0T5467 Engine
Performance Specification for V700-V900 CH Lift Trucks and 0T4617 Engine Performance Specification for V925-V1100 CTH
Lift trucks. For complete engine performance specifications, refer to Vehicle Fuel Setting And Related Information, microfiche
Form SBFY1109. When adjusting the fuel setting, refer to Special Instruction, SMHS7013. NOTE: Whenever an engine is reset
to new specifications, always install a 4W5140 Information Plate. Place the new plate on top of the original Information Plate,
with the new information stamped on the new plate.

0R3231 replaces 0R0779 and contains 17.5:1 compression ratio pistons which reduce white smoke generated during cold start
conditions. No single parts manual can be used to identify all the components in the new engine arrangement. However, all of
the engine components except the required 7W3846 Piston Body Assembly and 7W3710 Fuel Nozzle can be obtained by using
the parts manual for the 9N5149 Engine Arrangement. See Service Magazine February 25, 1991 for more details.

SELD0083-12 (11/02)

Technical Supplement

Part
Number

Model

Engines and Short Blocks

HP

RPM

Sump

New Arrangement
Number
Ref. S/N

Performance
Specifications

Application
Information

REMANUFACTURED ENGINES SPECIFICATIONS 3116, 3126, 3176, 3208, C-10, C-12, 3406, C-15 (contd)
C-10 Truck

0R9665

370

1800

Front

160-2310

8YS04167

0K1589

C-10 Truck

10R1323

305

1800

Front

169-9488

3CS19334

0K4856

C-10 Truck

10R1351

305

1800

Front

169-9488

3CS19334

0K4856

C-12 Truck

0R9683

430

2100

Front

160-2312

9NS11742

0K1590

C-12 Truck

10R1410

430

1800

Front

169-9212

2KS27875

0K4971

3406 DIT IND

0R0697

325

2100

Center

4N2238

90U19600

0T5117

SEHS8153

3406 DITA

0R2519

400

2100

Rear

1W2434

92U56000

0T5122

SEHS8158

0R2547

310

1800

Rear

4W2297

92U56000

0T5627

SEHS8514

(JWAC)
3406B DITA

(JWAC)

UTN Crank

UTN Crank

0R1284

400

2100

Rear

4W3608

7FB22992

0T6722

SEHS8607**

0R1285

400

2100

Rear

4W3773

7FB22992

0T6722

SEHS8606***

0R1286 (CA) 400

2100

Rear

4W2818

7FB22992

0T6723

SEHS8607**

0R1287

350

1800

Rear

4W2815

7FB22992

0T6724

SEHS8607**

0R1288

350

1800

Rear

4W3771

7FB22992

0T6724

SEHS8606***

0R1289

310

1800

Rear

7W6015

7FB27261

0T6725

SEHS8607**

0R2425

425

2100

Rear

9Y2444

4MG03600

0T7830

SEHS8607**

0R4697

425

2000

Rear

4P1294

3ZJ36500

2T6922

N/A**

0R4696

425

2000

Front

4P1295

3ZJ36500

2T6922

N/A**

0R4698

350

1800

Front

4P1286

3ZJ36500

2T6923

N/A**

0R4699

350

1800

Rear

4P1285

3ZJ36500

2T6923

N/A**

0R4280

425

2000

Rear

4P1018

3ZJ42837

2T6922

N/A***

0R4516

400

2100

Rear

7C6843

6TB12551

0K0565

Industrial

0R8520
0R8325

375/435
375/435

1800
1800

Front
Rear

131-3668
130-9622

5EK83000
5EK83000

2T8994/2T8995

N/A

3406E DITA
ATAAC

0R8699
0R8700

550
550

2100
2100

Front
Rear

132-6027
132-6084

6TS02940
6TS02940

2T9580
2T9580

NA

C-15 Truck

10R1360

475

2100

Rear

180-2191

6NZ46719

0K4646

UTN Crank

C-15 Truck

10R1322

475

2100

Rear

180-2191

6NZ46719

0K4646

3406B DITA
(ATAAC)
2

3406C DITA
(ATAAC)

3406C DITA
(ATAAC)
3406C DITA
(JWAC) IND.
3406E DITA
(ATAAC)
Truck

2T8994/2T8995

**

Built for Freightliner, Kenworth, Peterbilt, etc. Engine is mounted vertically and turbo is mid-mounted. Ford applications
require changing flywheel housing and turbo piping.

***

Built for Ford configurations. Engine is mounted in a slanted position and turbo is in a low mount position. Use in other
brands of engines usually requires changing the flywheel housing and turbo piping.

Includes wide bearing crankshaft and improved top ring cooling.

Includes wide bearing crankshaft.

Note: Four additional engine arrangements are also available on an MAO basis for the AUSTRALIAN marketplace:

0R2849

350 Hp 3406B JWAC truck engine (new arrangement 9E1935)

0R2851

400 Hp 3406B JWAC truck engine (new arrangement 9E1936)

0R8319

425 Hp 3406C ATAAC truck engine (new arrangment 7E1848)

0R9346

475Hp 3406E ATAAC truck engine (new arrangement 128-5403)

SELD0083-12 (11/02)

Technical Supplement

Model

Part Number

Engines and Short Blocks

HP

RPM

New Arrangement
Number
Ref. S/N

Sump

Performance Application
Specifications Information

REMANUFACTURED MACHINE ENGINES SPECIFICATIONS 3116, 3208, 3408, 3412

3116 DIT

0R4426

170

2200

Large

106-1757

(31 Liter)

106-1758

4TF11926

2T-6320

950F
950F II Certified
Emissions

SEHS9802

3116 DITA

0R8760

180

2200

Large
112-9039
Drain Front

98Z18486

2T9699

3208T VEH

0R3289

187

2300

Front

1W4702

79V23738

2T5582

613C

3408 DIT

0R9970

410

2200

Rear

2W0988

48W41432

0K1575

988B

0R7314

401

1900

Front

105-6573

48W41327

0K2341

D9N

0R2785

475

2000

Front

2W0769

48W36725

0K3467

769C
D10N

3412 DIT

3408E

3412E

0R7315

557

1900

Front

105-6574

73W17573

0K2343

0R7339

755

2200

Front

130-1248

73W18258

0K2378

992D

0R7340

735

2200

Front

IN4400

73W17225

0K2377

992C

0R7445

458

2000

Rear

143-0029

99C05865

0K2524

988F

0R7446

443

1900

Front

139-3287

99C05864

0K2525

D9R

0R3966

510

2000

Front

131-4876

99C07048

0K3471

769D/771D

0R7542

613

1900

Front

115-7641

80M03376

0K2538

D10R

0R3968

682

2000

Front

1W0773

73W17225

0K3971

773B

For earlier 950's, order 7E9912 gov. cont. assembly to facilitate linkage hook-up.

SELD0083-12 (11/02)

Technical Supplement

Engine
Model

Short Block
Part Number

Engines and Short Blocks

Piston Body
Part Number

Comp.
Ratio

Block
Design

Bare Block
Part Number

Engine S/N

Horsepower /
Vehicle Model

95B

225 Hp

REMANUFACTURED SHORT BLOCKS

1160/3160 DI

0R0653

9L7737

17

9N2138

9L9319
3116
Bare Block

0R3317

3116

0R4430

3116 DIT
ATAAC

98M

N/A

HEUI
Compatible

See note 1
7E2482

4P1549 & 107-7545

(2 piece)

16.7

Dual Jets

0R4881

7E3428

17.5

Single Jets

2W9746

0R4882

107-7563

17

Single Jets

2W9746

0R8716

6I4248 & 107-7791

(2-Piece)

16.0

Dual Jets

7E2482

0R9121

105-1720 & 1077791

(2-Piece)

18.0

Dual Jets

7E2482

4KG

0R9122

7E1298

15.5

Single Jets

2W9746

0R4947

4P1549 & 6I1210

(2 Piece)

16

Dual Jets

101-3242
7E2482

0R3311

7E3578 & 115-4124

16.5

Single Jets

2W9746

7SF, 2BK

0R3313

6I1144

17

Single Jets

2W9746

2BK, 9GK

4P1550

18

Single Jets

2W9746

2BK, 9GK

Dual Jets

7E2482

8WL

0R3314

Marine & other

applications.

7SF, 2BK

101-4495
3116 ATAAC
HEUI

0R9422

107-7852 & 1077791

17.1

3126B Bare
Block

0R8943

N/A

N/A

3126 ATAAC
HEUI

0R8936

1
13-6119 & 1154083
(2-Piece)

16.0

Single Jets

141-8283

1WM

3126

10R1060

144-3444 & 187-

16

Single Jets

129-1165

55K

275 HP

See Note 2

Challenger 55

1513 (2 Piece)
3126 Marine

0R9957

164-6556 & 115-

4083

(2 Piece)

15

Dual Jets

129-1165

8NM

3126B

0R9964

150-4621

16

Single Jet

129-1165

7AS

175 to 210 HP

115-4083 (2 piece)
3204 PC

0R4890

177-7498

16

Single Jet

129-1165

8YL

175 to 210 HP

0R0724

6N4221

17

W/O Jets

2W8953*

45V1-17165

D3, 910, 931

Short Block Part Numbers.

Repair for block part numbers 7C3346, 101-3242, 101-4496, 129-1094, 149-5401. HEUI compatability guaranteed.

Repair for block part numbers 105-1713, 126-5923, 129-1097. Use with two valve or three valve heads.

SELD0083-12 (11/02)

Technical Supplement

Engine
Model

Short Block
Part Number

Engines and Short Blocks

Piston Body
Part Number

Comp.
Ratio

Block
Design

Bare Block
Part Number

Engine S/N

Horsepower /
Vehicle Model

REMANUFACTURED SHORT BLOCKS (cont'd)

3204 DI

0R0725

7C1146

17

2W8418

W/O Jets

2W8954*

45V17166-

(4N0100)

D3B, 910

8N5536
0R0727

7C1146

931, 931B
17

2W8418

3204 DIT

0R3592

7E4729

D3,

W/O Jets

2W4227*

45V32894-UP

D3B, 910

45V29936Up**
10X1-Up**

943, D4C
943

6DC1-Up**

3204 IND

7EB1-Up**

3204 IND

10X1-Up

953

45V29936-Up

215, D4B/H

6I2772*

3PCI-Up

215B,

7N5147

2TB1-Up

(7N8600)

16.5

931B, IT12

W/Jets

2W2024*

(7N8600)

2W7902

8N9190*

926, 916, IT18, IT28

D3BSA, 3204 IND

8N9191*
3208 DI

0R0936

7C0893

18.2

W/O Jets

9N5669

1W5798
2W8412
1W5792

0R0778

32Y8309-Up

175 Hp & Lower

51Z1-Up

175 & Lower

90 N1-Up
16.5

W/O Jets

9N5190

2W4831

40S

210 Hp & up

32Y
51Z
90N

0R2076
3208 DIT

0R1153

7W3846

17.5

W/O Jets

9N3758

1W5792

16.5

W/Jets

2W1864

75V

Marine

90N1-Up

210 HP

2Z (CA)

250 Hp & up

01Z

Marine to 375 HP***

2W9741

2Z

225 Hp & Below

2W4831
9Y5559
0R3038

1W5792

16.5

W/O Jets

7W3846

17.5

W/O Jets

2W8033

79V, 51Z

7E4729

16.5

W/Jets

9N6356

2Z

15.5

W/Jets

7E0035
9N6356

01Z

2W4831
9Y5559
0R1157
0R3686

9Y6773
0R8519

101-0812

Marine & other

applications

For 0R1777, 0R2819, 0R3231 and 0R2875 engine applications.

When this engine is used in place of a two ring engine application, dynamic vibration may occur. This may require a new
crankshaft damper and/or flywheel with the correct bob weight. The additional cost of these parts is not eligible under warranty.
See Service Magazine June 19, 1989 (SEBD197100019) for more information. 0R3686 is the correct Short Block for all engine
arrangements except the 7E0425 and 101-3714 engine arrangements.

Short Block Part Numbers.

**

4N0094 Oil Pump Rotor must be used on these S/N ranges.

***

The crankshaft gear needs to be changed to the design from the original engine for marine applications.

SELD0083-12 (11/02)

Technical Supplement

Engine
Model

Short Block
Part Number

Engines and Short Blocks

Piston Body
Part Number

Comp.
Ratio

Block
Design

Bare Block
Part Number

Horsepower /
Vehicle Model

Engine S/N

REMANUFACTURED SHORT BLOCKS (cont'd)

3208 Off-Road 0R9811
Certified

118-2285

16.5

W/Jets

7E0035

03Z

3304 PC

9N5249

17.5

Counterbore

2P8774

78P1-47086

0R2077

0R2078

9N5250

2B1-11012

8N3180

4B1-17148

8N3182

5B1-2364

9N5250

17.5

Spacer Plate

1N3574

8N3180

Ag chemical & lift

truck applications

78P47087-Up
2B11013-Up

8N3182

4B17149-Up
5B2365-Up

3304 DI
(Low Hp)

0R2079

1W6757
129-0358

3304 DI
(High Hp)
3304 DI
(Low Hp)

15

Spacer Plate

1N3574

0R2080

8N3102
129-0338

15

Spacer Plate

1N3574

0R4948

164-6560

16

Spacer Plate

1N3574

3304 DI

10R0889

168-4531

16

Spacer Plate

1N3564

3306 PC

0R3258

9N5250, 8N3180,
8N3182

17.5

Counterbore

2P6560

0R3259

9N5250, 8N3180,

8N3182

17.5

Spacer Plate

7N8016

9N5403

17.5

Counterbore

2P6560

3306

0R2554

PCT/TA

9N1302

All Direct
Injection
All Direct
Injection

07Z, 09Z

515, 525, 527

3N1-79762, 49V
66D1-26831

(High HP)

67D1-2863
76R1-3473
0R2555

9N5403

17.5

9N1302

Spacer Plate

7N8016

3N79763-Up

D7G

3N79763-Up

235

3N79763-Up

528

3N79763-Up

571G, 572G

3N79763-Up
66D26832-Up

627B, 637D, 639D

i

76R3474-Up
67D2864-Up
3N79763-Up

D5B

3N79763-Up

D6C

3N79763-Up

12G, 14G, 140G

3N79763-Up

814, 815, 816

3N79763-Up

966C

3N79763-Up

977L

For DI engines, determine piston in engine and select appropriate short block.

These short blocks use Keystone piston rings and should not be used in low Hp applications.

SELD0083-12 (11/02)

Technical Supplement

Engine
Model

Short Block
Part Number

Engines and Short Blocks

Piston Body
Part Number

Comp.
Ratio

Block
Design

Bare Block
Part Number

Engine S/N

Horsepower /
Vehicle Model

REMANUFACTURED SHORT BLOCKS (contd)

3306 DIT
(High Hp)

0R2556

8N3102

15

Spacer Plate

8N5286

129-0338

3306 DIT

3306 DIT

0R4949

0R2557

164-6560

1W6757

16

15

Spacer Plate

Spacer Plate

8N5286

8N5286

129-0358

8Z16129-Up

D7G

8Z1-Up

235

8Z977-Up

528

8Z7769-Up

615

8Z7808-Up

627B, 637D,

639D

8Z3945-Up

814B, 815B,

816B

8Z1731-Up

966D

8Z7479-Up

973

64Z

Industrial

84Z

Marine

85Z

Gen

Set

64Z29960-Up

Industrial

85Z14644-Up

Gen Set

1NS00554

Marine

6NC17902-Up

Machine

8Z446-Up

D5B

8Z1848-Up

D6D

8Z1827-Up

D6D

8Z1842-Up

D6D

8Z1-Up

12G, 140G

64Z
3306

0R3044

9Y8217

0R9205

6I2650

16

Spacer Plate

8N5286

63Z

Truck

17

Spacer Plate

8N5286

7RJ, 9TL

Truck

8N5286

7RJ, 9TL

Truck

115-2982

8YS

Truck

0R9206

107-3565

17

Spacer Plate

C-10

0R9661

133-7048 & 1012042 (2 piece)

16

C-12

0R9680

144-2948 & 1618416 (2 piece)

16

115-2983

9NS

Truck

0R8209

161-8416&111-2669

16

115-2983

1YN

Truck MY 96/97

(2 piece)
i

These short blocks use Keystone piston rings and should not be used in low Hp applications.

See Service Magazine (Aug. 29, 1988). Article title - White Smoke Reduction.

SELD0083-12 (11/02)

Technical Supplement

Engine
Model

Short Block
Part Number

Engines and Short Blocks

Piston Body
Part Number

Comp.
Ratio

Block
Design

Bare Block
Part Number

Engine S/N

Horsepower /
Vehicle Model

REMANUFACTURED SHORT BLOCKS (cont'd)

3406A PC

0R0715

3406A DI

0R2545

7N3633

15

4N2257

8N1606

14.5

2W6039

14.5

2W6039

92U-90U

All PC Applications

1W8901
1W9372
9Y4004
3406B DI

0R4812

8N1606

7FB1-27301

All Hp

1W8901

7FB27302-99999

Above 310 Hp

1W9372

4MG1-3599

Above 310 Hp

9Y4004

3406 B Non-truck:
Except
400 HP Excavator

3406B

0R4815

ATAAC

7C3406

15.2

2W6039

9Y9889

4MG3600-70271

Above 310 Hp Mech.

4MG70272-Up

Above 310 Hp Mech.

(Except : 425 Mech.

@ 2100 RPM & 460
Hp)
8TC1413-8791
8TC8792-Up

Above 310 Hp PEEC

Above 310 HP PEEC
(Except 350 Hp)

0R4816

7E0539

15.2

2W6039

1Y0589
0R4817
0R4813

7E8885
7W3668

15.6

15.2

8N1607

15.6

2W0865

350 Mech. & PEEC

8TC08792

425 Mech.
310 Mech.

4P2098

4MG83945-Up

7E9432

3ZJ583-Up

2W6039

7FB27302-99999

310 Hp and below

Mech.

4MG1-3599

310
Hp and below
Mech.

8TC1-1412

350
Hp and below
PEEC

4MG3600-Up

310 Hp and below

Mech.

8TC1413-Up

310 Hp and below

PEEC

9Y3116

0R4814

4MG3945

2W6039

9Y7212
k

Some 0R0715 and 0R2545 Remanufactured Short Blocks may require a new fuel injection pump housing when used in 3406
engines built before 1975. The 0R0715 and 0R2545 Remanufactured Short Blocks may be built with either a 7N1200 or 8N9265
block casting. If the 8N9265 casting is used, the short block will not work with a 4N0812 Fuel Injection Pump Housing Assembly.
This is because the oil drain seal ring used with this housing will not properly seal the oil drain hole in the block. If this situation
occurs, the fuel injection pump housing can be changed or a remanufactured short block with the 7N1200 block casting may be
located. See Service Magazine August 31, 1992 (SEPD0124) for more information. Using the 0R715 in early 3406A applications
will require some additional parts to ensure proper operation. Please refer to S.M. Article dated September 27, 1993 for details.

SELD0083-12 (11/02)

Technical Supplement

Engine
Model

Short Block
Part Number

Engines and Short Blocks

Piston Body
Part Number

Comp.
Ratio

Block
Design

Bare Block
Part Number

Horsepower /
Vehicle Model

Engine S/N

REMANUFACTURED SHORT BLOCKS (cont'd)

3406 B/C

0R3811

7E0292

15.6

ATAAC
3406C

3406E

4P2098

3ZJ582-Up

7E9432

2EK179-Up, 4CK

310-425 Mech. &

PEEC

0R9392

116-8154

15.9

108-3912

Various

Various

0R4282

101-0016

16.4

108-3912

3ZJ30055

425/415

3ZJ31976

350/330

3ZJ37235

310/285

3ZJ38058

400

3ZJ39763

350
350-425 Hp; 1994,
1995, 1996
Mechanical
980G, 583, D8N,
D8R, 824G, 825G,
826G

0R7698

150-6223 & 1300241 (2-Piece)

16.00

108-3912

8PN

0R7943

168-4540 & 1300241 (2-Piece)

15.9

108-3912

41Z

0R8323

149-5566 & 1300241 (2-Piece)

16.25

136-7329

5EK

475 - 550 Hp

0R9207

135-2837 & 1300241 (2-Piece)

16.25

136-7329

5EK

355 - 410 Hp

0R9208

7C2888 & 130-0241

(2-Piece)

16.25

136-7329

5EK

435 - 475 Hp

0R1096

180-7352 & 1326663 (2-Piece)

16.6

137-8466

ILW

355 - 550 Hp

0R4767

158-0446 & 139-5800 (2-Piece)

16

137-8466

5DS, 1MM

600 Hp

0R8385

132-6663 & 1765744 (2-Piece)

16

137-8466

41Z,9BR,9NN

D8R,980G,D350E,

0R4761

158-0446 & 1342256 (2-Piece)

16

10R-1511

180-7352 & 1326663

10R0885

145-6744&132-6663

D400E,824G,825G,
IND

137-8466

7RC,3LW

988G,836G,834G

16.6

137-8466

2WS

435-550 Hp

16.6

155-0057

6NZ

Truck 435-550 HP

16.6

155-0740

7CZ

575-600 HP

385B,5090B,IND

(2-Piece)
C-15

(2 piece)
C-16

10R1506

139-8500 & 1580446

(2-Piece)

Large piston pin and bore, high ring and wide crankshaft.

SELD0083-12 (11/02)

10

Technical Supplement

Engines and Short Blocks

NOTE:
THE FOLLOWING IS NOT A COMPLETE REFERENCE OF ALL REMAN ENGINE
APPLICATIONS.

NOR IS IT NECESSARILY A DIRECT ONE-FOR-ONE CROSS

REFERENCE. THUS, USE THIS SECTION AS A STARTING POINT ONLY. REFER TO

TMI (TECHNICAL MARKETING INFORMATION) TO BEST DETERMINE REMAN ENGINE
APPLICABILITY FOR THE PRODUCTION ENGINE IN QUESTION.

SELD0083-12 (11/02)

11

Technical Supplement

Year

New
Arrangement
Number

H.P.

Engines and Short Blocks

Engine

Short Block

Year

3116 ENGINES*

New
Arrangement
Number

H.P.

Engine

Short Block

3116 ENGINES* (contd)

90

7E0814

165

0R3325

0R3311

91

4P2815

215

0R3327

0R3313

90

7E0815

165

0R3325

0R3311

91

4P2816

215

0R3327

0R3313

90

7E0816

165

0R3325

0R3311

91

4P2817

215

0R3327

0R3313

90

7E0817

185

0R3326

0R3311

91

4P2818

185

0R3380

0R3314

90

7E0818

185

0R3326

0R3311

91

4P2819

185

0R3380

0R3314

90

7E0819

185

0R3326

0R3311

91

4P2822

170

0R3325

0R3314

90

7E0822

215

0R3327

0R3312

91

4P2823

170

PR3325

0R3314

90

7E0823

250

0R3533

0R3312

91

4P2824

170

0R3325

0R3314

90

7E0824

250

0R3533

0R4947

91

4P2825

250

0R3533

0R3312

90

7E0825

250

0R3533

0R3312

91

4P2826

250

0R3533

0R3312

90

7E1084

185

0R3380

0R3311

91

4P2827

250

0R3533

0R3312

90

7E1085

185

0R3380

0R3311

91

4P2828

215

0R3327

0R3313

90

7E1086

185

0R3380

0R3311

91

4P2829

215

0R3327

0R3313

91

7E2310

185

0R3326

0R3314

91

4P2830

215

0R3327

0R3313

91

7E2311

215

0R3327

0R3313

91

4P2831

170

0R3325

0R3314

90

7E2312

250

0R3533

0R3312

91

4P2832

185

0R3380

0R3314

90

7E4216

165

0R3325

0R3311

91

4P2833

185

0R3380

0R3314

90

7E4217

165

0R3325

0R3311

91

4P2834

170

0R3325

0R3314

90

7E4218

165

0R3325

0R3311

91

4P2835

170

0R3325

0R3314

90

7E4219

215

0R3327

0R3312

91

4P2836

185

0R3380

0R3314

90

7E4220

215

0R3327

0R3312

90

4P2868

215

0R3327

0R3312

90

7E4221

215

0R3327

0R3312

91

4P3300

185

0R3380

0R3314

90

7E4222

215

0R3327

0R3312

91

4P3301

250

0R3533

0R3312

90

7E4223

250

0R3533

0R3312

90

4P3303

250

0R3533

0R3312

90

7E4224

250

0R3533

0R3312

90

4P3371

170

0R3325

0R3311

91

7E9905

250

0R3533

0R3312

90

4P3372

170

0R3325

0R3311

91

7E9956

215

0R3327

0R3313

90

4P3373

170

0R3325

0R3311

90

7E9957

250

0R3533

0R3312

90

4P3374

170

0R3325

0R3311

91

6I0101

170

0R3325

0R3314

90

4P3375

170

0R3325

0R3311

91

6I0633

215

0R3327

0R3313

90

4P3376

170

0R3325

0R3311

91

6I0634

250

0R3533

0R3312

91

4P3655

250

0R3533

0R3312

91

6I1372

170

0R3325

0R3314

91

4P3656

215

0R3327

0R3313

91

4P0002

170

0R3325

0R3314

91

4P3657

250

0R3533

0R4947

90

4P0546

185

0R3380

0R3311

91

4P3658

215

0R3327

0R3313

90

4P0552

215

0R3327

0R3312

90

4P3659

185

0R3326

0R3311

91

4P1533

170

0R3325

0R3314

90

4P3833

215

0R3327

0R3312

91

4P1535

185

0R3326

0R3314

91

4P4210

185

0R3326

0R3314

91

4P1536

215

0R3327

0R3313

90

4P4268

185

0R3326

0R3311

91

4P1537

250

0R3533

0R3312

90

4P4269

185

0R3380

0R3311

91

4P2108

215

0R3327

0R3313

90

4P4270

185

0R3326

0R3311

91

4P2109

185

0R3380

0R3314

90

4P4271

185

0R3380

0R3311

91

4P2724

170

0R3325

0R3314

91

4P5076

215

0R3327

0R3313

91

4P2812

250

0R3533

0R3312

90

4P5214

215

0R3327

0R3312

91

4P2813

250

0R3533

0R3312

91

4P2814

250

0R3533

0R3312

NOTE: The 170, 215 and 250 HP engines will readily adapt to
standard transmission applications. The 185 HP requires separate
arrangements because of the torque capacity of each
transmission.

SELD0083-12 (11/02)

12

Technical Supplement

Year

New
Arrangement
Number

90

4P5215

170

90

4P5216

91

H.P.

Engines and Short Blocks

Engine

Remanufactured Short Block

Part Number

Short Block

Cat Arrangement

0R3325

0R3311

1N5938

0R0653

215

0R3327

0R3312

2N0218

0R0653

4P6692

215

0R3327

0R3313

2N2528

0R0653

91

4P6693

170

0R3325

0R3314

2N2758

0R0653

90

4P7154

170

0R3325

0R3311

2N4948

0R0653

90

4P7155

170

0R3325

0R3311

2N6688

0R0653

90

4P7156

215

0R3327

0R3312

2N6788

0R0653

91

4P7157

170

0R3325

0R3314

2N8498

0R0653

91

4P7158

170

0R3325

0R3314

2N8508

0R0653

91

4P7160

185

0R3380

0R3314

2N8518

0R0653

91

4P7161

185

0R3380

0R3314

2N8528

0R0653

91

4P7162

185

0R3380

0R3314

2N8538

0R0653

91

4P7163

185

0R3380

0R3314

2N8548

0R0653

91

4P7164

185

0R3326

0R3314

2N8618

0R0653

91

4P7166

215

0R3327

0R3313

3N0918

0R0653

91

4P7167

215

0R3327

0R3313

3N1288

0R0653

91

4P7452

215

0R3327

0R3313

3N3010

0R0653

91

4P8560

215

0R3327

0R3313

3N3328

0R0653

91

4P8906

250

0R3533

0R3312

3N3918

0R0653

91

4P9847

215

0R3327

0R3313

4N3848

0R0653

91

4P9848

185

0R3380

0R3314

4N4710

0R0653

91

4Q7573

215

0R3327

0R3313

4N6758

0R0653

90

9Y8280

185

0R3380

0R3311

4N8635

0R0653

91

9Z6766

215

0R3327

0R3313

9S3053

0R0653

91

9Z6767

185

0R3326

0R3314

91

9Z6768

250

0R3533

0R3312

3116 ENGINES* (contd)

3160 ENGINES

NOTE: The 170, 215 and 250 HP engines will readily adapt to
standard transmission applications. The 185 HP requires separate
arrangements because of the torque capacity of each transmission.

SELD0083-12 (11/02)

13

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

Cat
Arrangement

0R2875

0R2076

7C1553

0R2875

0R2076

7C1554

0R2875

0R2076

7C1561

0R2875

0R2076

7C1562

0R2875

0R2076

7C1563

0R2875

0R2076

7C1634

0R2875

0R2076

7C1635

0R2875

0R2076

7C1636

0R2875

0R2076

7C1637

0R2875

0R2076

7C1638

0R2875

0R2076

7C1639

0R2875

0R2076

7C1640

0R2875

0R2076

7C2301

0R2875

0R2076

7C2302

0R2875

0R2076

7C2305

0R2875

0R2076

7C2306

0R2875

0R2076

7C2570

0R2875

0R2076

7C2571

0R2875

0R2076

7C2572

0R2875

0R2076

7C2573

0R2875

0R2076

7C2574

0R2875

0R2076

7C2576

0R2875

0R2076

7C2577

0R2875

0R2076

7C3665

0R2875

0R2076

7C5634

0R2875

0R2076

7C5635

0R2875

0R2076

7C5636

0R2875

0R2076

7C5637

0R2875

0R2076

7C5638

0R2875

0R2076

7C8809

0R2875

0R2076

7C8816

0R2875

0R2076

7C8831

0R2875

0R2076

7C8832

0R2875

0R2076

7C8839

0R2875

0R2076

7C8844

0R2875

0R2076

7C8849

0R2875

0R2076

9L6082

0R2819

0R0778

9L6260

0R0975

0R0778

9N0381

0R2818

0R0778*

9N0383

0R0975

0R0778

9N0384

0R2819

0R0778

9N0386

0R2818

0R0778*

9N0387

0R0975

0R0778

9N0388

0R2819

0R0778

SELD0083-12 (11/02)

Remanufactured Short
Block Part Number

3208 NATURALLY ASPIRATED TRUCK ENGINE

(contd)

3208 NATURALLY ASPIRATED TRUCK ENGINE

7C1552

Remanufactured
Engine Part Number

9N0391

0R3231

0R0778

9N0392

0R0975

0R0778

9N0393

0R3231

0R0778

9N0394

0R0975

0R0778

9N0395

0R3231

0R0778

9N1341

0R0975

0R0778

9N1848

0R0975

0R0778

9N1855

0R3231

0R0778

9N1887

0R3231

0R0778

9N1888

0R2818

0R0778*

9N1889

0R0975

0R0778

9N2029

0R0975

0R0778

9N2030

0R3231

0R0778

9N2062

0R3231

0R0778

9N2301

0R0975

0R0778

9N2302

0R3231

0R0778

9N2305

0R0975

0R0778

9N2306

0R3231

0R0778

9N2331

0R3231

0R0778

9N2368

0R3231

0R0778

9N2383

0R0975

0R0778

9N2405

0R0776

0R0778

9N2473

0R0975

0R0778

9N2474

0R2819

0R0778

9N2599

0R2818

0R0778*

9N2817

0R0776

0R0778

9N2818

0R0776

0R0778

9N2819

0R0776

0R0778

9N2820

0R0776

0R0778

9N2821

0R0776

0R0778

9N2822

0R0776

0R0778

9N3087

0R0975

0R0778

9N3102

0R0975

0R0778

9N3103

0R2819

0R0778

9N3108

0R0776

0R0778

9N3109

0R0776

0R0778

9N3129

0R0975

0R0778

9N3130

0R2818

0R0778*

9N3311

0R2819

0R0778

9N3322

0R0776

0R0778

9N3361

0R0975

0R0778

9N3737

0R3231

0R0778

9N3745

0R3231

0R0778

9N3748

0R3231

0R0778

14

May elect 0R2076 (17.5:1 compression ratio).

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

Cat
Arrangement

3208 NATURALLY ASPIRATED TRUCK ENGINE

(contd)

Remanufactured
Engine Part Number

Remanufactured Short
Block Part Number

3208 NATURALLY ASPIRATED TRUCK ENGINE

(contd)

9N3749

0R0975

0R0778

9N3750

0R2819

0R0778

if S/N below

9N3766

0R0975

0R0778

32Y8309

9N3767

0R3231

0R0778

0R0936

9N3769

0R3231

0R0778

if S/N above

9N3772

0R2819

0R0778

9N3780

0R0975

0R0778

9N5167

0R3231

0R0778

9N3781

0R0975

0R0778

9N5168

0R2818

0R0778

9N3782

0R0975

0R0778

9N5169

0R0776

0R0778

9N3783

0R0975

0R0778

9N5170

0R0776

0R0778

9N3784

0R2819

0R0778

9N5171

0R0776

0R0778

9N3785

0R2818

0R0778*

9N5172

0R0776

0R0778

9N3786

0R0776

0R0778

9N5174

0R3231

0R0778

9N3787

0R0776

0R0778

9N5175

0R3231

0R0778

9N3788

0R0776

0R0778

9N3789

0R0776

0R0778

9N5183
9N5184

0R0776
0R0975

0R0778
0R0936

9N5006

0R0975

0R0778

9N5185

0R0975

0R0936

9N5007

0R2819

0R0778

9N5247

0R0776

0R0778

9N5008

0R2819

0R0778

9N5751

0R0776

0R0778

9N5140

0R0975

0R0936

9N5752

0R0776

0R0778

9N5141

PR3231

0R0778

9N5831

0R3231

0R0778

9N5142

0R0975

0R0936

9N5832

0R3231

0R0778

9N5143

0R3231

0R0778

9N5834

0R0776

0R0778

9N5149

0R3231

0R0778

9N5835

0R0776

0R0778

9N5150

0R0776

0R0778

9N6134

0R0776

0R0778

9N5151

0R3231

0R0778

9N6135

0R3231

0R0778

9N5152

0R3231

0R0778

9N6323

0R0776

0R0778

9N5153

0R0975

0R0936

9N6345

0R0776

0R0778

9N5154

0R3231

0R0778

9N6346

0R0776

0R0778

9N5155

0R0776

0R0778

9N6349

0R0975

0R0936

9N5156

0R0975

0R0936

9N6351

0R0975

0R0936

9N5157

0R3231

0R0778

9N6352

0R0776

0R0778

9N5158

0R3231

0R0778

9N6353

0R0776

0R0778

0R0778

9N6354

0R3231

0R0778

0R0936

9N6361

0R0975

0R0936

0R0936

9N6362

0R3231

0R0778

0R3231

0R0778

9N5159
9N5160
9N5161

0R0776
0R0975
0R0975

9N5166

0R0975

0R0778

32Y8308

9N5162

0R3231

0R0778

9N6371

9N5163

0R3231

0R0778

9N6424

0R0975

0R0936

9N5164

0R0975

0R0936

9N6425

0R3231

0R0778

9N5165

0R0975

0R0936

9N6426

0R0776

0R0778

9N6511

0R0975

0R0936

9N6512

0R3231

0R0778

9N6513

0R0776

0R0778

SELD0083-12 (11/02)

15

May elect 0R2076 (17.5:1 compression ratio).

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

Cat
Arrangement

3208 NATURALLY ASPIRATED TRUCK ENGINE

(contd)

Remanufactured
Engine Part Number

Remanufactured Short
Block Part Number

3208 NATURALLY ASPIRATED TRUCK ENGINE

(contd)

9N6514

0R0776

0R0936

9N6730

0R0776

0R0778

9N6625

0R0975

0R0936

9N6731

0R0776

0R0778

9N6627

0R3231

0R0778

9N6732

0R0776

0R0778

9N6639

N/A

0R0778

9N6733

0R0776

0R0778

9N6686

0R2819

0R0778*

9N6734

0R2819

0R0778*

9N6687

0R2819

0R0778*

9N6735

0R2819

0R0778*

9N6689

0R2819

0R0778*

9N6736

0R2819

0R0778*

9N6690

0R2818

0R0778*

9N6737

0R0976

0R0936

9N6691

0R0976

0R0936

9N6739

0R0976

0R0936

9N6692

0R0976

0R0936

9N6740

0R0976

0R0936

9N6693

0R0776

0R0778

9N6742

0R0776

0R0778

9N6694

0R0776

0R0778

9N6743

0R0776

0R0778

9N6695

0R0776

0R0778

9N6744

0R0776

0R0778

9N6696

0R0776

0R0778

9N6745

0R0776

0R0778

9N6698

0R2818

0R0778

9N6746

0R2819

0R0778*

9N6699

0R2819

0R0778*

9N6747

0R2819

0R0778*

9N6700

0R2818

0R0778*

1W5158

0R0976

0R0936

9N6701

0R2819

0R0778*

1W5343

0R0976

0R0778

9N6703

0R2818

0R0778*

1W7685

0R0976

0R0936

9N6704

0R2819

0R0778*

1W7686

0R2819

0R0778*

9N6705

0R0976

0R0936

2W4952

0R2819

0R0778*

9N6706

0R2819

0R0778*

2W4953

0R2818

0R0778*

9N6707

0R2818

0R0778*

2W4954

0R2819

0R0778*

9N6708

0R0976

0R0936

2W4955

0R2819

0R0778*

9N6709

0R0976

0R0936

2W4956

0R2819

0R0778*

9N6710

0R0976

0R0936

2W4957

0R2818

0R0778*

9N6711

0R0976

0R0936

2W4958

0R0976

0R0936

9N6713

0R0776

0R0778

2W4959

0R0976

0R0936

9N6714

0R0776

0R0778

2W4960

0R0976

0R0936

9N6715

0R0776

0R0778

2W4961

0R0976

0R0936

9N6716

0R0776

0R0776

2W4962

0R0776

0R0778

9N6717

0R0776

0R0776

2W4963

0R0776

0R0778

9N6718

0R2819

0R0778*

2W4964

0R0776

0R0778

9N6719

0R0976

0R0936

2W4965

0R0776

0R0778

9N6720

0R0976

0R0936

2W4966

0R0776

0R0778

9N6721

0R2819

0R0778*

2W4967

0R0776

0R0778

9N6722

0R2819

0R0778*

2W8177

0R2819

0R0778*

9N6723

0R2819

0R0778*

4W2623

0R0976

0R0936

9N6724

0R0976

0R0936

4W2853

0R2819

0R0778*

9N6725

0R0976

0R0936

4W6513

0R2819

0R0778*

9N6726

0R0976

0R0936

4W6514

0R2819

0R0778*

9N6727

0R0976

0R0936

4W6516

0R0976

0R0936

9N6728

0R0976

0R0936

4W6517

0R0776

0R0778

9N6729

0R0776

0R0778

SELD0083-12 (11/02)

16

May elect 0R2076 (17.5:1 compression ratio).

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

Cat
Arrangement

3208 NATURALLY ASPIRATED TRUCK ENGINE

(contd)

Remanufactured
Engine Part Number

Remanufactured Short
Block Part Number

3208 NATURALLY ASPIRATED INDUSTRIAL

VEHICULAR AND LIFT TRUCK ENGINES

4W6518

0R0776

0R0778

4N5518

0R1095

0R0778

4W7000

0R0776

0R0778

4N5855

0R1092

0R0778

4W7301

0R0776

0R0778

4N8857

0R1093

0R0778

4W7302

0R0776

0R0778

4N8931

0R1099

0R0778

4W7303**

0R0776

0R0936

4N8932

0R1093

0R0778

4W7304**

0R0776

0R0936

4N8933

0R1092

0R0778

4W7305

0R0776

0R0778

4N8934

0R1095

0R0778

4W7306**

0R0776

0R0936

4N8935

0R1098

0R0778

4W7307

0R2819

0R0778*

4N8936

0R1092

0R0778

4W7308

0R2818

0R0778*

4N8939

0R1099

0R0936

4W7309

0R0976

0R0936

4N8940

0R1093

0R0778

4W7311

0R0776

0R0778

4N8973

0R1093

0R0778

4W7312

0R0776

0R0778

4N9011

0R1098

0R0778

4W7313

0R0776

0R0778

4N9012

0R1092

0R0778

4W7315**

0R0776

0R0936

4N9089

0R1092

0R0778

7W2660

0R0976

0R0936

4N9090

0R1092

0R0778

7W2661

0R0976

0R0936

4N9091

0R1093

0R0778

7W2662

0R0976

0R0936

4N9092

0R1093

0R0778

7W2663

0R0976

0R0936

4N9093

0R1095

0R0778

7W2900

0R0976

0R0936

6N0225

0R1098

0R0778

7W2901

0R0976

0R0936

6N0379

0R1095

0R0778

7W2902

0R0976

0R0936

6N0380

0R1095

0R0778

7W2903

0R0976

0R0936

6N0382

0R1095

0R0778

7W2904

0R0976

0R0936

6N0780

0R1099

0R0936

7W2905

0R0976

0R0936

6N0785

0R1098

0R0778

7W2908

0R2819

0R0778*

6N1205

0R1095

0R0778

7W2909

0R2818

0R0778*

6N2369

0R1095

0R0778

7W2910

0R2819

0R0778*

6N2892

0R1092

0R0778

7W3001

0R0976

0R0936

6N2893

0R1098

0R0778

7W4040

0R2819

0R0778*

6N2894

0R1092

0R0778

7W4042

0R0976

0R0936

6N2895

0R1092

0R0778

7W4043

0R0976

0R0936

6N2896

0R1095

0R0778

7W4044

0R0976

0R0936

6N2897

0R1095

0R0778

7W5204

0R2819

0R0778*

6N2898

0R1095

0R0778

7W5205

0R2819

0R0778*

6N2899

0R1093

0R0778

7W6082

0R0976

0R0936

6N2900

0R1093

0R0778

7W8485

0R0976

0R0936

6N2901

0R1093

0R0778

9Y7709

0R2875

0R2076

6N2902

0R1093

0R0778

9Y9706

0R2875

0R2076

6N2903

0R1777

0R2076

6N2904

0R1095

0R0778

May elect 0R2076 (17.5:1 compression ratio).

***

** New engine arrangement is 175 HP @ 2600 RPM

Replacement engine is 200 HP @ 2800. Refer to OT information
charts to reset engine to 200 HP @ 2600 RPM.

SELD0083-12 (11/02)

17

0R1108 comes with a 12V solenoid. A 24V solenoid should be

used.

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

Cat
Arrangement

3208 NATURALLY ASPIRATED INDUSTRIAL

VEHICULAR AND LIFT TRUCK ENGINES (cont'd)

Remanufactured
Engine Part Number

Remanufactured Short
Block Part Number

3208 NATURALLY ASPIRATED INDUSTRIAL

VEHICULAR AND LIFT TRUCK ENGINES (contd)

6N3006

0R1093

0R0778

8N1014

0R1095

0R0778

6N3007

0R1092

0R0778

8N1015

0R1095

0R0778

6N3008

0R1092

0R0778

8N1016

0R1092

0R0778

6N3009

0R1093

0R0778

8N1017

0R1093

0R0778

6N3010

0R1095

0R0778

8N1018

0R1092

0R0778

6N3011

0R1098

0R0778

8N1019

0R1092

0R0778

6N3012

0R1099

0R0936

8N1020

0R1093

0R0778

6N3013

0R1095

0R0778

8N1021

0R1095

0R0778

6N3014

0R1098

0R0778

8N1022

0R1094

0R0778

6N3015

0R1099

0R0936

8N1023

0R1099

0R0936

6N3631

0R1092

0R0778

8N1024

0R1095

0R0778

6N3740

0R1098

0R0778

8N1025

0R1094

0R0778

6N4594

0R1092

0R0778

8N1026

0R1099

0R0936

6N5219

0R1092

0R0778

8N1029

0R1092

0R0778

6N5781

0R1092

0R0778

8N1030

0R1092

0R0778

6N5284

0R1092

0R0778

8N1031

0R1093

0R0778

6N6285

0R1095

0R0778

8N1032

0R1095

0R0778

6N6286

0R1092

0R0778

8N1033

0R1092

0R0778

6N6561

0R1092

0R0778

8N1035

0R1092

0R0778

6N7273

0R1098

0R0778

8N1036

0R1092

0R0778

7N1643

0R1099

0R0936

8N2039

0R1092

0R0778

7N3063

0R1095

0R0778

8N2948

0R1095

0R0778

7N3064

0R1092

0R0778

8N4537

0R1092

0R0778

7N3286

0R1095

0R0778

8N4540

0R1095

0R0778

7N3287

0R1092

0R0778

8N4541

0R1092

0R0778

7N3289

0R1093

0R0778

8N4542

0R1092

0R0778

7N3290

0R1095

0R0778

8N4543

0R1092

0R0778

7N3291

0R1092

0R0778

8N4544

0R1092

0R0778

7N3292

0R1095

0R0778

8N4545

0R1092

0R0778

7N3293

0R1092

0R0778

8N7976

0R1092

0R0778

7N3295

0R1093

0R0778

8N9665

0R1094

0R0778

7N3774

0R1092

0R0778

8N9666

0R1095

0R0778

7N3775

0R1093

0R0778

8N9667

0R1095

0R0936

7N3776

0R1095

0R0778

8N9669

0R1094

0R0778

7N3777

0R1092

0R0778

8N9670

0R1094

0R0778

7N4776

0R1092

0R0778

8N9671

0R1095

0R0778

7N6487

0R1092

0R0778

8N9672

0R1094

0R0778

7N7830

0R1092

0R0778

1W0318

0R1092

0R0778

7N7830

0R1092

0R0778

1W0319

0R1092

0R0778

8N1009

0R1092

0R0778

1W0320

0R1092

0R0778

8N1010

0R1094

0R0778

1W0321

0R1092

0R0778

8N1011

0R1098

0R0778

1W0322

0R1093

0R0778

8N1013

0R1099

0R0778

1W0323

0R1093

0R0778

SELD0083-12 (11/02)

18

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

Cat
Arrangement

3208 NATURALLY ASPIRATED INDUSTRIAL

VEHICULAR AND LIFT TRUCK ENGINES (contd)

Remanufactured
Engine Part Number

Remanufactured Short
Block Part Number

3208 TURBOCHARGED TRUCK AND INDUSTRIAL

ENGINE

1W0324

0R1092

0R0778

7C5640

0R1155

0R3038

1W0325

0R1094

0R0936

7C5642

0R1155

0R3038

1W0326

0R1095

0R0936

7C6471

0R1155

0R3038

1W0327

0R1095

0R0936

7C6472

0R1155

0R3038

1W0328

0R1095

0R0936

7C6473

0R1155

0R3038

1W0329

0R1095

0R0936

7C6474

0R1155

0R3038

1W0330

0R1099

0R0936

7C6475

0R1155

0R3038

1W0331

0R1098

0R0778

7C6478

0R1155

0R3038

1W0332

0R1099

0R0936

7C6479

0R1155

0R3038

1W0334

0R1092

0R0778

7C6642

0R1155

0R3038

1W0335

0R1092

0R0778

7C8805

0R1155

0R3038

1W0336

0R1093

0R0778

7C8807

0R1155

0R3038

1W0337

0R1094

0R0778

7C8811

0R1155

0R3038

1W0339

0R1095

0R0936

7C8812

0R1155

0R3038

1W0340

0R1095

0R0936

7C8822

0R1155

0R3038

1W0341

0R1094

0R0936

7C8823

0R1155

0R3038

1W0343

0R1094

0R0936

7C8833

0R1155

0R3038

1W0344

0R1095

0R0936

7C8838

0R1155

0R3038

1W0345

0R1094

0R0936

7C8842

0R1155

0R3038

1W0346

0R1099

0R0936

7C8847

0R1155

0R3038

1W0348

0R1094

0R0936

8N4046

0R1154*

0R1153

1W0351

0R1092

0R0778

8N4300

0R1155

1W0353

0R1095

0R0936

8N7094

0R1154*

0R1153

1W0354

0R1092

0R0778

8N7095

0R1154*

0R1153

1W0355

0R1092

0R0778

8N7122

0R1154*

0R1153

1W0357

0R1095

0R0778

9N5460

0R1152

0R1153

1W1167

0R1095

0R0936

9N5996

0R1150**

0R1153

1W1607

0R1095

0R0936

9N5997

0R1150**

0R1153

1W6925

0R1777

0R2076

1W6926

0R1777

0R2076

1W7527

0R1095

0R0936

1W7528

0R1092

0R0778

2W7842

0R1092

0R0778

2W8613

0R1092

0R0778

4W0858

0R1092

0R0778

4W0859

0R1092

0R0778

0R1154 may be converted for use in V700, V800, V900

CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is
factory-set for 250 hp and 2600 rpm to 0T6002 Engine
Performance Specification. 0R1154 must be readjusted to
0T4617 Engine Performance Specification for V700-V900
CH Lift Trucks and 0T4617 Engine Performance
Specification for V925-V1100 CTH Lift Trucks. For
complete engine performance specifications, refer to
Vehicle Fuel Setting and Related Information, microfiche
Form SBFY1109. When adjusting the fuel setting, refer to
Special Instruction, SMHS7013. NOTE: Whenever an
engine is reset to new specifications, always install a
4W5140 Information Plate. Place the new plate on top of
the original Engine Information Plate, with the new
information stamped on the new plate.

** 0R1150 should not be reset above 225 horsepower. If 250

horsepower engine is required, use 0R1152.

SELD0083-12 (11/02)

19

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

Cat
Arrangement

3208 TURBOCHARGED TRUCK AND INDUSTRIAL

ENGINE (contd)

Remanufactured
Engine Part Number

Remanufactured Short
Block Part Number

3208 TURBOCHARGED TRUCK AND INDUSTRIAL

ENGINE (contd)

9N5998

0R1152

0R1153

4W8973

0R1152

0R1153

9N6479

0R1150**

0R1153

4W9003

0R1154*

0R1153

9N6482

0R1154*

0R1153

9N6484

0R1150**

0R1153

7W2659
7W2664

0R1155
0R1150**

0R1153

1W6715

0R1151

0R1157

7W2665

0R1150**

0R1153

1W7467

0R1150**

0R1153

7W2906

0R1151

0R1157

1W7468

0R1152

0R1153

7W2907

0R1151

0R1157

1W7469

0R1151

0R1157

7W2911

0R1155

0R3038

1W7470

0R1150**

0R1153

1W7471

0R1151

0R1157

7W2912
7W3002

0R1155
0R1151

0R1157

1W7472

0R1152

0R1153

7W3003

0R1151

0R1157

1W7497

0R1150**

0R1153

1W7498

0R1152

0R1153

1W8699

0R1154*

0R1153

7W3004
7W3005
7W3203

0R1155
0R1155
0R1155

0R3038

1W9808

0R1152

0R1153

7W3300

0R1152

0R1153

1W9809

0R1150**

0R1153

7W3301

0R1150**

0R1153

2W0675

0R1151

0R1157

7W3302

0R1151

0R1157

2W0676

0R1150**

0R1153

7W3303

0R1152

0R1153

0R1150**

0R1153

2W1125

0R1150**

0R1153

7W3304

2W2416

0R1151

0R1157

2W4948

0R1151

0R1157

7W4046
7W4147

0R1155
0R1152

0R1153

2W4949

0R1150**

0R1153

7W5652*

0R1151

N/A

2W4950

0R1151

0R1157

7W5653*

0R1151

N/A

2W4951

0R1150**

0R1153

7W5656*

0R1151

N/A

2W5178

0R1151

0R1157

7W5657*

0R1151

N/A

2W5179

0R1151

0R1157

7W5658

0R1151

0R1157

2W5180

0R1150**

0R1153

7W5659*

0R1151

N/A

2W5181

0R1150**

0R1153

7W8921

0R1155

2W5182

0R1152

0R1153

2W8178

0R1150**

0R1153

2W8217

0R1152

0R1153

2W8218

0R1152

0R1153

2W8219

0R1154*

0R1153

2W8227

0R1154*

0R1153

2W8612

0R1154*

0R1153

2W9125

0R1154*

0R1153

4W0604

0R1151

0R1157

4W1988

0R1152

0R1153

4W2123

0R1152

0R1153

4W2854

0R1150**

0R1153

4W3975

0R1151

0R1157

4W5370

0R1155

4W6740

0R1155

4W0860

0R1154*

SELD0083-12 (11/02)

0R1154 may be converted for use in V700, V800, V900

CH, V925, V925 LH, and V1100 CTH Lift Trucks. 0R1154 is
factory-set for 250 hp and 2600 rpm to 0T6002 Engine
Performance Specification. 0R1154 must be readjusted to
0T4617 Engine Performance Specification for V700-V900
CH Lift Trucks and 0T4617 Engine Performance
Specification for V925-V1100 CTH Lift Trucks. For
complete engine performance specifications, refer to
Vehicle Fuel Setting and Related Information, microfiche
Form SBFY1109. When adjusting the fuel setting, refer to
Special Instruction, SMHS7013. NOTE: Whenever an
engine is reset to new specifications, always install a
4W5140 Information Plate. Place the new plate on top of
the original Engine Information Plate, with the new
information stamped on the new plate.

** 0R1150 should not be reset above 225 horsepower. If 250

horsepower engine is required, use 0R1152.

0R1153

20

Technical Supplement

Cat
Arrangement

Remanufactured
Engine Part Number

Engines and Short Blocks

Remanufactured Short
Block Part Number

3208 TURBOCHARGED TRUCK AND INDUSTRIAL

ENGINE (contd)
7W8922

0R1150**

0R1153

7W8923

0R1150**

0R1153

7W8924

0R1152

0R1153

7W9386

0R1150**

0R1153

7W9387

0R1150**

0R1153

7W9388

0R1152

0R1153

9Y7049

0R3687***

0R3686

9Y7050

0R3687***

0R3686

9Y7051

0R3687***

0R3686

9Y7052

0R3687***

0R3686

9Y7053

0R3687***

0R3686

9Y7054

0R3687***

0R3686

9Y7055

0R3687***

0R3686

9Y7056

0R3687***

0R3686

9Y8188

0R3687***

0R3686

9Y9275

0R3687***

0R3686

9Y9276

0R3687***

0R3686

9Y9277

0R3687***

0R3686

9Y9278

0R3687***

0R3686

9Y9279

0R3687***

0R3686

9Y9280

0R3687***

0R3686

9Y9281

0R3687***

0R3686

9Y9282

0R3687***

0R3686

9Y9283

0R3687***

0R3686

9Y9284

0R3687***

0R3686

9Y9285

0R3687***

0R3686

9Y9866

0R3687***

0R3686

9Y9867

0R3687***

0R3686

9Y9868

0R3687***

0R3686

9Y9869

0R3687***

0R3686

9Y9870

0R3687***

0R3686

9Y9871

0R3687***

0R3686

**

0R1150 should not be reset above 225 horsepower. If

250 horsepower engine is required, use 0R1152.

***

When this engine is used in place of a two-ring engine

application, dynamic vibration may occur. This may
require a new crankshaft damper and/or flywheel with
the correct bob weight. The additional cost of these parts
are not eligible under warranty. See Service Magazine
June 19, 1989 (SEBD197100019) for more information.

SELD0083-12 (11/02)

21

Technical Supplement

Engines and Short Blocks

undersize. The information plate on the side of the block
will indicate whether or not the block was lined bored and
the journal size of the crankshaft.

3406 ENGINES
Remanufactured 3406 Engines are available in 7 basic
configurations:
1.

3406 DITA JWAC (Jacket Water Aftercooled) Truck

2.

3406 DIT Industrial

3.

3406B DITA JWAC Truck

4.

3406B DITA ATAAC (Air to Air Aftercooled) Truck

5.

3406C DITA ATAAC Truck

6.

3406C DITA JWAC Industrial

7.

3406E DITA ATAAC Truck

Parts for long blocks and short blocks can be found by

using the parts book for the engine that was repaired. The
statements above about line bore and crankshaft journal
size also apply to the short block and long block.
Also see "Remanufacture Information" plate on the reman
part.

TRUCK: 3406 DIRECT INJECTION

How to use this chart:
The Cat Arrangement column lists the new arrangements
that were originally manufactured by Caterpillar. Some have
precombustion chambers, and some are direct injection. All
of the Remanufactured Engines offered are direct injection
and can be used in place of both PC and DI engines. If only
a Remanufactured Short Block is required, an 0R0715
block must be used in a PC engine or an 0R2545 block
must be used in a DI engine. The dot indicates that special
instructions are provided to assist in the installation.
Although conversions from a non-aftercooled (DIT) to an
aftercooled (DITA) engine configuration and vice versa are
usually possible, special instructions on doing this are not
currently available.

The following cross-reference charts serve as a guide to

determine the remanufactured engine for each new engine
application. The offering for 3406 engines is somewhat
limited, and customers should take into account the
configuration of the engine being replaced. Chassis design
may restrict the installation of a DITA engine in place of a
DIT or PCT. In these instances, the customer should use a
remanufactured long block or short block and components.

Remanufactured 3406 Truck Engines do not

include the Brakesaver even though some
Brakesaver Engine arrangements are referenced.
Additional parts and labor may be required to
adapt the remanufactured engine to Brakesaver
applications.

DIRECT INJECTION 3406 Engines

The offering for 3406B Jacket Water Aftercooled (JWAC)

engines is fairly complete; most 3406B arrangements are
listed in the cross-reference.

Cat
Arrangement
9E0050
9E0054
9E0061
9E0236
9E0320
9E0325
9E0328
9E0387
9E0389
9E0416
9E0427
9E0428
9E0443
9E0496
9E0497
9E0622
9E0632
9N0001
9N0002
9N0006
9N2900
9N3290
9N3291
9N3292

Customers can upgrade from a 3406 to a 3406B for a slight

upgrade charge. Special instructions for upgrading are not
available so chassis and engine configuration should be
reviewed before attempting an upgrade. A general rule to
remember is that the 3406B Engines built to a Freightliner,
Kenworth, Peterbilt Arrangement are installed in a vertical
position and have a middle mount turbocharger, while the
Ford Arrangements are installed in a slant position and
have a low mount turbocharger.

Identifying and Ordering Replacement Parts for

Remanufactured Engines, Long Blocks, and Short
Blocks
Replacement parts for a remanufactured engine may be
ordered by using the corresponding new engine
arrangement. The corresponding new engine arrangement
is stamped on either the engine block or valve cover
identification plate. The parts needed can be found in the
appropriate parts book or by a consist breakdown using
TMI. The reference serial number of the reman engine will
indicate the vintage of the engine to determine changes
related to serial number breaks. The notes in SELD0083
will further define what improvements may be built into the
engine that were not in the new engine originally. New
parts are directly interchangeable unless the block has
been line bored or the crankshaft machined

SELD0083-12 (11/02)

22

0R2547
310 DITA

0R2519
400 DITA

Remanufactured
Short Block
Part Number
0R2545
0R2545
0R2545
0R2545
0R2545
0R0715
0R2545
0R0715
0R2545
0R0715
0R0715
0R2545
0R0715
0R2545
0R2545
0R2545
0R2545
0R2545
0R0715
0R0715
0R2545
0R2545
0R2545
0R2545

Technical Supplement

Engines and Short Blocks

DIRECT INJECTION 3406 Engines (contd)

Cat
Arrangement

0R2547
310 DITA

9N3293
9N3800
9N3802
9N3805
9N3806
9N3807
9N3808
9N3811
9N3812
9N3814
9N3817

0R2519
400 DITA

DIRECT INJECTION 3406 Engines (contd)

Remanufactured
Short Block
Part Number

Cat
Arrangement

0R2547
310 DITA

0R2519
400 DITA

Remanufactured
Short Block
Part Number

0R2545
0R2545
0R0715
0R0715
0R2545
0R2545
0R2545
0R2545
0R0715
0R2545
0R2545

9N6268*

0R2545

9N6269*

0R2545

9N6271*
9N6457

0R2545

9N6458
9N6459

0R2545

9N6460
9N6462
9N6464

9N6465

0R2545
0R2545

0R2545

0R2545
0R2545
0R2545

9N3818

0R2545

9N6467*

9N3819

0R2545

1W2432

0R2545

0R2545

1W2434

0R2545

0R2545

1W2436

0R2545

0R2545

1W2439

0R2545

0R2545

9N3820
9N3821

9N3822

0R2545

9N3824

0R2545

1W2440

9N3825

0R2545

1W2441

9N3940

0R0715

1W2443

0R2545

9N3944

0R2545

1W2446

0R2545

0R2545

1W4996

0R2545

0R0715

1W5997

0R2545

0R2545

1W7295

0R2545

0R2545

1W7698

0R2545

0R0715

1W7945

0R2545

0R2545

1W7946

0R2545

9N3951

9N5502

9N5505

9N5507

9N5513

9N5516

0R2545

0R2545

1W7947

0R2545

9N6193

0R2545

1W7948

0R2545

9N6195

0R2545

1W7949

0R2545

0R2545

1W7950

0R2545

0R2545

1W7951

0R2545

1W7954

0R2545

0R2545

1W7955

0R2545

0R2545

1W7956

0R2545

0R2545
0R2545

9N5523

9N6196
9N6197
9N6198
9N6199
9N6200

0R2545

9N6201

0R2545

1W7958

9N6202

0R2545

1W7959

9N6203

0R2545

1W9701

0R2545

0R2545

9N6204

0R2545

1W9702

9N6212

0R2545

1W9704

0R2545

0R2545

1W9845

0R2545

0R2545

1W9846

0R2545

0R2545

2W3471

0R2545

0R2545

2W3473

0R2545

0R2545

4W2297

0R2545

9N6265

0R2545

9N6267*

0R2545

4W2298

0R2545
*
These are California Arrangements. 0R2545 short block

9N6214
9N6254

9N6255
9N6257
9N6258

SELD0083-12 (11/02)

can be used or use 0R1286 Remanufactured 3406B

California Arrangement.

23

Technical Supplement

Engines and Short Blocks

TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines

Cat
Arrangement
7C0467
7C0468
7C2110
7C3197
7C3198
7C3199
7C3200
7C3201
7C3202
7C3203
7C3204
7C3205
7C3207
7C3368
7C3678
7C3679
7C3680
7C3681
7C3682
7C3683
7C3684
7C3685
7C3686
7C3688
7C4007
4W2007
4W2353
4W2354
4W2355
4W2814
4W2815
4W2816
4W2818
4W3607
4W3608
4W3712
4W3713
4W3769
4W3770
4W3771
4W3772
4W3773
4W3774
4W3775
4W4017
4W4025
4W4026
4W4045
4W4046
4W4047

0R1284
400 HP

0R1285
400 HP

0R1286*
400 HP

0R1287
350 HP

0R1289
310 HP

0R1286 is a California arrangement.

**

S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.

SELD0083-12 (11/02)

0R1288
350 HP

24

Short
Block
**
0R1291
**
0R1291
0R1291
**
0R1291
**
0R1291
0R1291
**
0R1291
0R1291
0R1291
0R1291
0R1291
**
**
**
0R1291
0R1291
0R1291
0R1291
0R1291
**
0R1291
**
0R1291
0R1291
**
0R1291
0R1291
0R1291
0R1291
0R1291
**
0R1291
0R1291
0R1291
0R1291
0R1291
0R1291
0R1291
**
0R1291
**
0R1291
0R1291
**
0R1291

Technical Supplement

Engines and Short Blocks

TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (contd)
Cat
Arrangement
4W4102
4W4104
4W4105
4W4106
4W4108
4W4109
4W4110
4W4111
4W4165
4W4166
4W4167
4W4168
4W7645
4W7646
4W9054
4W9291
4W9802
7W0047
7W0048
7W0132
7W0248
7W0437
7W0627
7W0866
7W1292
7W1297
7W1369
7W1422
7W1423
7W1424
7W1425
7W1426
7W1755
7W1906
7W1996
7W2187
7W2427
7W3147
7W3341
7W3432
7W3433
7W3636
7W3637
7W3644
7W3932
7W4202
7W4209
7W4220
7W4222

0R1284
400 HP

0R1285
400 HP

0R1286*
400 HP

0R1287
350 HP

0R1289
310 HP

7W5011

0R1286 is a California arrangement.

**

S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.

SELD0083-12 (11/02)

0R1288
350 HP

25

Short
Block
**
0R1291
0R1291
0R1291
0R1291
0R1291
0R1291
0R1291
**
0R1291
0R1291
0R1291
0R1291
0R1291
0R1291
0R1291
**
0R1291
0R1291
0R1291
**
**
**
0R1291
**
0R1291
0R1291
**
**
0R1291
0R1291
0R1291
**
0R1291
**
**
0R1291
**
**
0R1291
0R1291
**
**
0R1291
0R1291
**
0R1291
0R1291
0R1291
0R1291

Technical Supplement

Engines and Short Blocks

TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (contd)
Cat
Arrangement
7W5014
7W5015
7W5016
7W5017
7W5021
7W5022
7W5023
7W5024
7W5027
7W5029
7W5171
7W5500
7W5502
7W5504
7W5505
7W5506
7W5507
7W5513
7W5515
7W5755
7W5807
7W6008
7W6009
7W6010
7W6011
7W6012
7W6013
7W6014
7W6015
7W6016
7W6017
7W6018
7W6019
7W6020
7W6021
7W6022
7W6023
7W6024
7W6025
7W6026
7W6027
7W6028
7W6029
7W6127
7W6128
7W6341
7W6342
7W6688
7W6910
7W6911

0R1284
400 HP

0R1285
400 HP

0R1286*
400 HP

0R1287
350 HP

0R1289
310 HP

0R1286 is a California arrangement.

**

S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.

SELD0083-12 (11/02)

0R1288
350 HP

26

Short Block
**
0R1291
**
0R1291
0R1291
0R1291
**
0R1291
0R1291
0R1291
0R1291
**
0R1291
0R1291
0R1291
0R1291
0R1291
0R1291
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
**
0R1291

Technical Supplement

Engines and Short Blocks

TRUCK: 3406B JACKET WATER AFTERCOOLED (JWAC) Remanufactured 3406 Engines (contd)
Cat
Arrangement

0R1284
400 HP

0R1285
400 HP

0R1286*
400 HP

0R1287
350 HP

7W7161
7W7348
7W7384

7W7385

7W7396

0R1291

0R1291

**
0R1291

**
0R1291

7W8849

0R1291
0R1291
0R1291

7W8976

0R1291

0R1291

7W9181

**
0R1291

7W9228

7W9229
7W9230

7W8847

7W9227

**

7W7398

7W8977

7W8848

Short Block
**

0R1291

7W7395

7W7399

0R1289
310 HP

7W7187

7W7397

0R1288
350 HP

0R1291

**
0R1291

7W9231

7W9232

0R1291

7W9233

**
0R1291

7W9234

0R1291

7W9235

0R1291

7W9236

0R1291

7W9237

0R1291

7W9238

0R1291

7W9239

**

7W9240

**

7W9378

**

7W9411

**

7W9483

**

7W9751

7W9752

7W9753

0R1286 is a California arrangement.

**

S/N 7FB1-27260 uses 0R1291, S/N 7FB 27261 and above uses 0R1292.

SELD0083-12 (11/02)

**
0R1291

27

**

Technical Supplement

Engines and Short Blocks

TRUCK: 3406 AIR-TO-AIR AFTERCOOLED

TRUCK: 3406C (ATAAC) (contd)

TRUCK: 3406C (ATAAC)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

0R4696
425 HP

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

0R4699
350 HP
(Rear Sump)

7C0135

7C3213

7C0136

7C3214

7C0137

7C3216

7C0139

7C3217

7C0140

7C3367

7C3370

7C3620

7C3621

7C0142
7C0143
7C0144
7C0147

0R4696
425 HP

7C3622

7C0148

7C3623

7C0149

7C3624

7C0150

7C3625

7C0151

7C3675

7C3676

7C0152

7C0153

7C3677

7C0154

7C3754

7C0155

7C3755

7C0156

7C3756

7C0157

0R4699
350 HP
(Rear Sump)

7C3757

7C0158

7C3893

7C0165

7C4278

7C0166

7C4279

7C0167

7C4280

7C0168

7C4339

7C0169

7C4584

7C0170

7C4585

7C0171

7C4848

7C0173

7C4849

7C0175

7C4851

7C0176

7C4852

7C0177

7C4987

7C0178

7C4988

7C0179

7C5557

7C0180

7C5558

7C0181

7C5559

7C0745

7C5560

7C0746

7C5820

7C3049
7C3050
7C3051

7C5822

7C6023

7C3211

7C6041

7C3212

7C6042

SELD0083-12 (11/02)

7C5821

28

Technical Supplement

Engines and Short Blocks

TRUCK: 3406C (ATAAC) (contd)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

0R4696
425 HP

7C6158

TRUCK: 3406C (ATAAC) (contd)

0R4699
350 HP
(Rear Sump)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

7C6159

7C6210

7C7109

7C7112

7C7169

7C6415

7C7170

7C6416

7C7171

7C6417

7C7617

7C6418

7C7621

7C6419

7C7622

7C6421

7C7623

7C6603

7C7645

0R4696
425 HP

7C6632

7C7646

7C6635

7C7647

7C6636

7C7648

7C6637

7C7649

7C6643

7C7650

7C6677

7C7651

7C6678

7C7652

7C6679

7C7653

7C7654

7C7659

7C6680
7C6681

7C6682
7C6683

7C7660

7C6684

7C7804

7C7805

7C6685

7C7927

7C6686

7C8183

7C7038

7C8184

7C8185

7C7039

7C7040

7C8186

7C7041

7C9429

7C7042

7C9430

7C7043
7C7044

7C9431

7C9432

7C7098

7C9433

7C7099

7C9434

7C7100

7C9438

7C7101

7C9439

7C7102

7C9440

7C7103

7C9441

7C7104

7C9442

7C7105

7C9443

7C7106

7C9444

7C7107

7C9445

7C7108

7C9508
7C9509

SELD0083-12 (11/02)

29

0R4699
350 HP
(Rear Sump)

Technical Supplement

Engines and Short Blocks

TRUCK: 3406C (ATAAC) (contd)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP
7C9510

0R4696
425 HP

TRUCK: 3406C (ATAAC) (contd)

0R4699
350 HP
(Rear Sump)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

7C9512

7E2162

7E2165

7C9513

7E2174

7C9514

7E2217

7C9515

7E2361

7C9516

7C9517

7E4924

7E5231

7C9519
7C9520

7E4787

7C9518

7E6132

7C9521

7E7314

7E0834

7E7682

7E0835

7E8515

7E0895

7E9502

7E1802

7E9923

7E2021

4P0694

7E2023

4P0695

7E2024

4P0696

7E2026

4P0749

4P0754

4P0761

7E2027
7E2028

0R4699
350 HP
(Rear Sump)

7E2393

0R4696
425 HP

7E2029

4P0764

7E2032

4P0765

4P0768

4P0769

4P0770

7E2033

7E2034
7E2037

7E2038

4P0771

7E2044

4P0772

4P0773

7E2045

7E2046

4P0777

7E2048

4P0778

4P0779

7E2049

7E2051

4P0780

7E2053

4P0783

7E2055

7E2059
7E2060

4P0789

7E2123
7E2124

4P0788

7E2061

4P0791

4P0792

4P0793

7E2125

4P0794

4P0795

7E2127

4P0796

7E2129

4P0797

7E2161

4P0798

SELD0083-12 (11/02)

30

Technical Supplement

Engines and Short Blocks

TRUCK: 3406C (ATAAC) (contd)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

0R4696
425 HP

TRUCK: 3406C (ATAAC) (contd)

0R4699
350 HP
(Rear Sump)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

4P0800

9Y2323

4P0801

9Y2328

4P0802

9Y2329

4P0803

9Y2330

4P0805

9Y2331

4P0822

9Y2332

4P0823

9Y2333

4P0824
4P0825

4P0826

9Y2334

9Y2335

9Y2336

9Y2337

4P0829

9Y2338

4P0838

9Y2345

4P0839

9Y2346

4P1069

9Y2347

4P1070

9Y2348

4P1304

4P2088

0R4699
350 HP
(Rear Sump)

4P0827

4P1303

0R4696
425 HP

9Y2353

9Y2354

9Y2355

4P2089

9Y2356

4P2695

9Y2357

4P2696

9Y2358

4P3364

9Y2359

4P4484

9Y2360

9Y0188

9Y2361

9Y0331

9Y2362

9Y0332

9Y2363

9Y0603

9Y2364

9Y1290

9Y2371

9Y1302

9Y2372

9Y1303

9Y2373

9Y2374

9Y2140

9Y2309

9Y2375

9Y2310

9Y2376

9Y2311

9Y2377

9Y2312

9Y2378

9Y2313

9Y2379

9Y2316

9Y2380

9Y2317

9Y2381

9Y2318

9Y2382

9Y2319

9Y2384

9Y2320

9Y2397

9Y2321

9Y2398

9Y2399

9Y2322

SELD0083-12 (11/02)

31

Technical Supplement

Engines and Short Blocks

TRUCK: 3406C (ATAAC) (contd)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

0R4696
425 HP

TRUCK: 3406C (ATAAC) (contd)

0R4699
350 HP
(Rear Sump)

Cat
Arrangement

0R4698
350 HP
0R4697
(Front Sump) 425 HP

9Y2400

9Y2450

9Y2401

9Y2451

9Y2402

0R4699
350 HP
(Rear Sump)

9Y2452

9Y2404

9Y2453

9Y2405

9Y2454

9Y2406

9Y2455

9Y2407

9Y2456

9Y2408

9Y2457

9Y2458

9Y2409

0R4696
425 HP

9Y2413

9Y2459

9Y2414

9Y2460

9Y2415

9Y2461

9Y2416

9Y2462

9Y2418

9Y2463

9Y2419

9Y2464

9Y2420

9Y2490

9Y2421

9Y2491

9Y2493

9Y2422
9Y2423

9Y2494

9Y2424

9Y2495

9Y2425

9Y2496

9Y2426

9Y2497

9Y2427

9Y2498

9Y2428

9Y2499

9Y2429

9Y2500

9Y2430

9Y2503

9Y2431

9Y2504

9Y2432

9Y2505

9Y2433

9Y2506

9Y2434

9Y2435
9Y2436

9Y2437
9Y2438

9Y2439

9Y2440

9Y2441

9Y2507

9Y2508

9Y2509

9Y2510

9Y2511

9Y2512

9Y2513

9Y2514

9Y2442

9Y2521

9Y2443

9Y2522

9Y2445

9Y2446

9Y2523

9Y2524

9Y2447

9Y2525

9Y2448

9Y2526

9Y2449

9Y2527

SELD0083-12 (11/02)

32

Technical Supplement

Engines and Short Blocks

TRUCK: 3406C (ATAAC) (contd)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

0R4696
425 HP

9Y2528
9Y2529

TRUCK: 3406C (ATAAC) (contd)

0R4699
350 HP
(Rear Sump)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

9Y6256

9Y2531
9Y2533

9Y7340

9Y7342

9Y2535

9Y7344

110 Slant
Engine

9Y7341

9Y2534
9Y2536

9Y6258

9Y7527

9Y7528

9Y7529

9Y2539

9Y7530

9Y2540

9Y7531

9Y2542

9Y7532

9Y2543

9Y7533

0R4699
350 HP
(Rear Sump)

9Y6257

9Y2530

0R4696
425 HP

9Y2544

9Y7534

9Y2545

9Y7535

9Y2546

9Y7536

9Y2547

9Y7537

9Y2551

9Y7538

9Y2552

9Y7539

9Y2556

9Y7540

9Y2558

9Y7541

9Y2559

9Y7542

9Y2560

9Y7543

9Y5239
9Y5510

9Y7544

9Y7545

9Y5606

9Y7546

9Y5745

9Y7547

9Y7884

9Y6055

9Y6056

9Y7886

9Y6165

9Y8065

9Y6195

9Y8066

9Y6196

9Y8715

9Y6197

9Y8716

9Y6199

9Y8717

9Y6247

9Y6248
9Y6249

9Y6250

9Y6251

9Y6252
9Y6253

9Y6255

SELD0083-12 (11/02)

9Y8791

9Y8792

9Y8793

9Y8794

9Y8790

9Y9180

9Y6254

9Y9181

9Y9520

9Y9523

33

Technical Supplement

Engines and Short Blocks

TRUCK: 3406C (ATAAC) (contd)

0R4698
Cat
350 HP
0R4697
Arrangement (Front Sump) 425 HP

0R4696
425 HP

TRUCK: 3406E (ATAAC)

0R4699
350 HP
(Rear Sump)

Cat Arrangement

9Y9526

131-3668

9Y9527

141-4224

9Y9528
969573

TRUCK: 3406E (ATAAC)

9Y9581

132-6027

0R8700
550 HP (Rear)

132-6084

9Y9964

9Y9965

9Y9966

0R8699
550 HP (Front )

Cat Arrangement

9Y9962

SELD0083-12 (11/02)

9Y9967

0R8325
375/435 HP
(Rear Sump)

9Y9575
9Y9582

0R8520
375/435 HP
(Front Sump)

INDUSTRIAL: 3406 DIRECT INJECTION

34

Cat
Arrangement

Remanufactured
Engines 0R0697
325 DIT

Remanufactured Short
Block Part Number

4N2238

0R2545

6N9954

0R2545

Technical Supplement

Engines and Short Blocks

INSTALLATION TIPS FOR NON-STANDARD

ENGINES
The following are comments on installing reman
engines in applications for which the reference engine
was not originally designed. Installation under these
circumstances can be greatly aided by comparing the
consist of the reman engine with the consist of the
engine being replaced.
Reman engines are configured from a production
engine that was designed to be installed in a particular
OEM chassis. Reman engines may be installed in
chassis other than what they were originally configured
for if certain engine groups affecting chassis interface
are modified or exchanged between the engines. The
following is a list of reman engine models and the
chassis the reference engine was designed to match:
REMAN
ENGINE
3116
3126
3126B
3176B
3208NA
3208T
C-10
C-12
3406

CHASSIS
GM
Freightliner
Freightliner
Freightliner
Ford, GM, IHC
Ford
Freightliner
Freightliner
Freightliner

The engine groups needing possible modification or

exchange may include flywheel housing, exhaust
manifolds, water lines, oil lines, fuel lines, air inlet,
exhaust location, and oil sump location. Refer to
engine spec sheets to determine if the engine being
installed will cause chassis modifications due to
increased height or width.
Using a reman engine to replace an engine with
different aspiration, mechanical control versus
electronic control, or a different engine model can be
accomplished in some cases. The following table
contains possible exchanges with comments
regarding written guidelines, parts compatibility,
changes to chassis interfaces, and other
considerations. The table is not intended to
completely describe all the concerns that may be
encountered in an installation.

SELD0083-12 (11/02)

35

Technical Supplement

ORIGINAL
ENGINE

Engines and Short Blocks

REMAN REPLACEMENT

COMMENTS

3208NA

3208T

Change to inlet and exhaust line size and location.

Possible cooling system changes.

3116 MUI

3116 HEUI

Extensive changes to the chassis to accommodate the

electronic engine. Very difficult and costly.

3116 HEUI

3126

No significant differences externally in the engines. Not

true for upgrade to 3126B.

3126

3126B

Changes required to the air and exhaust piping due to the

crossflow head on 3126B. No adapter for the wiring
harness. Check radiator and aftercooler capacity.

3176

3176B

See REHS0400 for wiring harness adaptability. Check

radiator and aftercooler core capacity.

3176/3176B

C-10

See REHS0400 for wiring harness adaptability. Check

radiator and aftercooler core capacity. Most brackets for
belt driven accessories can not be exchanged. May
require relocation of water and fuel lines.

3406B

3406C

JWAC

ATAAC

Requires changes to the intake exhaust air piping. An air

to air aftercooler of the correct size will need to be
installed. The radiator capability may be affected by
installation of the aftercooler core and a possible engine
power change.

3406

3406E

Requires changes to the intake and exhaust piping to

accommodate possible differences between air to air and
jacket water aftercooling. Use conversion wire harness
6I3168 to convert 3406B PEEC to 3406C PEEC, 1007765 to convert 3406C PEEC to 3406E and both to
convert 3406B PEEC to 3406E.

3406E

Requires changes to the intake and exhaust piping to

accommodate possible differences between air to air and
jacket water aftercooling. Use conversion wiring
harnesses as indicated previously. Requires change to a
throttle pedal with electronic control and installation of a
check engine light for display of faults detected by the
ECM. Assure that aftercooler and radiator capacity is
adequate. Driveline compatibility is a consideration if
rating changes are involved.

PEEC

3406 Mechanical

SELD0083-12 (11/02)

36

Technical Supplement

Engines and Short Blocks

The following concerns should be addressed with any

conversion:
1. Radiator and aftercoolers will need to be properly
sized and located to assure correct engine
performance. Old radiators should be cleaned.
2. The driveline must be compatible with the
conversion engine rating and performance
characteristics.
3. Air piping, exhaust piping, oil lines, water lines,
fan drive and accessory drives may need to be
modified. Some components may not be able to
be exchanged between engines and must be
purchased separately.
4. Fuel supply and return line size is a concern
when converting from mechanical to unit injected
engines due to the larger volume of fuel circulated
by the unit injected engines.
It is the responsibility of the engine installer to
determine additional costs in parts and labor that may
be incurred with any of the engine installations
shown. Caterpillar Reman is not responsible for
additional costs for parts or labor.

SELD0083-12 (11/02)

37

Technical Supplement

SELD0083-12 (11/02)

Engines and Short Blocks

38

Technical Supplement

SELD0083-12 (11/02)

Engines and Short Blocks

39

Technical Supplement

SELD0083-12 (11/02)
2002 Caterpillar Inc.

Engines and Short Blocks