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UTILITY RESPONSIBLE
UTILITY DUTIES
PRODUCE TREATED WATER ~ CAP. 120 M3/HR PRODUCE DEMIN WATER ~ CAP. 80 M3/HR PRODUCE STEAM ~ CAP. 16 T/HR PRODUCE COOLING WATER ~ CAP. 2,700 M3/HR PRODUCE AI & AS ~ CAP. 1,750 NM3/HR PRODUCE WWR ~ CAP. 45 M3/HR PRODUCE RO WATER ~ CAP. 60 M3/HR
OTHER UT SUPPORT
FIRE FIGHTING SYSTEM UNIT VCM TANK & UNLOADING FACILITIES EMERGENCY DIESEL ENGINE GENERATOR POTABLE EDEG CATALYST STORAGE BRINE CHILLING UNIT DEEP WEEL UNIT
Utility Plant
PDAM
UAP
FIRE FIGHTING PUMP ~ CAP. 1,860 M3/HR Power = 730 kW FIRE WATER TANK ~ CAP. 2,957 M3 PRESSURE LINE CONTROLLER BY JOCKEY PUMP ~ PRES. 10 KG2/M2
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Capacity : 3,500 m3/ tank Control temp. 40 deg C. by sprinkle shower system VCM import is support by jetty facility. Communication Jetty, DCS and Utility Op. is important during unloading activities.
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Type : Coal Fire Boiler Steam Pressure : 17.5 Bar ( normal operation ). 21 Bar ( Design Max ). Steam Flow Rate : 9.5 ton/hr ( normal Op ) 16 ton/hr ( Design Max )
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AIR COMPRESSOR
AIR COMP (2 UNITS) ~ CAP. 1,750 NM3/H WITH PRESS. 7 KG/CM2 IF EMERGENCY, SUUPLY WITH N2 (TANK ~ CAP. 3.5 TON)
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AIR COMPRESSOR FLOW CHART AIR COMPRESSOR FLOW CHART Air Inlet Comp. Screw T. Air Dryer
PA.
USER
IA
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Inlet Air
AS TANK
USER
200 nm3/hr
AIR DRYER Column A AIR DRYER Column B
IA TANK
Controller
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EDEG
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VCM Recover Control Temp. 0 deg C. at constant rate 67.5 m3/hr. Catalyst Control temp. -20 Deg C at constant rate 8.4 m3/hr Energy Requirement : 332 kW/hr There is consist screw compressor, condenser and Evaporator FW2100 is PLC for control the Compressor operation. EKC is PLC for control the Evaporator operation
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Condenser Condenser
Evaporator control
Compressor Compressor
EKC
Evaporator Evaporator
FREON
Evaporator
BRINE
BRINE
Cooling at compressor
Compressor Compressor
Check valve
Sub cooler
Oil injection
PT.TPC INDO PLASTIC AND CHEMICALS
TEV
CATALYST STORAGE
The refrigeration duty is 10,000 kcal/hr (2 UNITS) Control temp. -20 Deg C Energy Requirement : 9.5 kW/hr
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IW
CW Basin
Process PVC
Cooling water is supplied to process by circulation pump 2.700 m3/hr max. Chemical add for prevent fouling and corrosion with 3D Trasar program treatment The sludge doze biocide and biodispesant agent is provide intermittent to control microbiological and organic growth up. Cycle concentration control 5. with corrosion rate max. 3 mpy Larson skold index max. 30 LSI (Lange liar saturation index) is control between 0 2 Ryznar Stability index control between 5 - 7
Internal used TPC Indo only dont distribute
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WI Unit
The treatment cap. Is 129.3 m3/hr normal. Max 173.2 m3/hr The treatment is reduce SS up to 1 ppm max. Back wash frequency 1 time/day and flow rate 68 m3/hr. WI plant is supply the water to demin plant, PVC plant and Cooling make up 129.3 m3/hr
IW FEED
Backwash
DW plant
F-9701A
F-9701B
F-9701C
F-9701D
TK-9705
Internal used TPC Indo only dont distribute
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Demin System
80 m3/hr
IW FEED
CATION
CO2 Stripper
Conductivity Online
Conductivity Online
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WATER FLOW CHART WATER FLOW CHART Raw water Sand Filter IW Cation
HCL
USER
Storage tank
Mix bed
Anion
HCL NaOH
Internal used TPC Indo only dont distribute
NaOH
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RO Processing
Reverse Osmosis ( R.O.) is the process that water molecule are forced through a semi-permeable membrane by hydraulic pressure from high concentration to low concentration
Internal used TPC Indo only dont distribute
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DW 1
Membrane ls Conduct. FI Product Water ORP pH PI
39 m3/hr
30 m3/hr
High Pressure Pump Reject Water
Feed Water
Sand Filter
Carbon Filter
9 m3/hr
Ph CONTROL
Declorinator
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a. Biological Process Treatment It designed to reduce the BOD/ COD, Organic matter and Suspended solid by utilzing the functions of microorganism. b. Chemical Process Treatment Coagulation & Flocculation system is applied for removing in organic suspended solid from waste water. c. Physical/ Mechanical Treatment For guaranties the water effluent in low turbidity, SS and chloride content. It designed utilize the Filter Press and Carbon Active Filter.
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Waste PVC
Eq tank
Cooling
Aeration
TWW tank
Sediment
Clarifier
Carbon Active
TWW tank
TK-9707 Sewer
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WWT PLANT
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