WELDING PROCEDURE QUALIFICATION RECORD

G.T.A.W- Without PWHT For Pressure Pipng & GTAW Applications: USE: Within the Limits of the relevant essential and sub essential variables and paramiters of the standard. To: ASME IX & AS/NZS 3992 WELDING PROCESS: G.T.A.W A1-P1 to A1-P1

009 REV: 0 19/02/2009 Test Date: 14/01/2009 WPS No: 001 REV: 0

PQR No: Date:

WELD JOINT AND PREPARATION

Page: 1 of 10 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) Construction Code: B31.3 2008 Others: JOINT TOLERENCE Included Angle : 60 Bevel Angle: 30 Position of groove: 3G Root Face (mm): 0 Root Gap (mm): 0--1mm Misalignment (mm): 1.6Max /1:4 Taper Backing: N/A Backing Type: N/A Prep Method: Grind / Machine Cleaning: Grind / Brush

CODE/ SPEC ASME 1X

Material 1 ASME P No: 1

BASE METAL QUALIFIED

GROUP No: 1 1 CE (%)

WELDED TO

CODE/ SPEC ASME 1X

ASME P No: 1

Material 2 GROUP No: 1 1

POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION

6G Notes:

Uphill Only Coupon 10mm Plate x 300mm

AS 3992 A1-A2 Batch Number: THICKNESS (mm) 10

AS 3992 A1-A2 Batch Number:

MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OUTSIDE DIA (mm) INSIDE DIA (mm) FILLET SIZE (mm) N/A N/A N/A Consumable 1: Consumable 2:
ASME IX/AS/NZS3992 ASME IX/AS/NZS3992

OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS Comp.(%) Flow Rate(L/Min) ARGON Backing OTHER CONSUMABLE INFO Tungsten Size: 2.4 Tungsten Type: THOR 99.99 Gas Cup Size(ID): 16 CTWD(mm): 2.5 Consumable 1: Transfer Mode: Solid/Tubular: Solid Consumable 2: Transfer Mode: Solid/Tubular:

FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: Batch Number: Pipe/Clamp Details: alignment of joint. Tack Welds:

SFA 5.18 ER70S-6 6 1 2.4 N/R TALARC ST-50.6 N/A CMR No HJ2711331308 JOINT SUPPORT & TACKING N/A Lot No 6626309 Bend type: No of runs/side: No of Electrodes: Transfer mode: Other:
C

Type Shielding

Trailing
(QW 408) Other TECHNIQUE Weave all Passes 5 single N/A = Not Applicable. Uphill Progression all Passes
C

Bridge Tack and Remove as Required.

Oscillation: Back Gouging: Max. Run "t" Peening:

Inter-run Temp:
Wire Speed (mm/min)

6-14mm N/A <12mm N/A

131 C

PREHEAT & INTERRUN TEMPERATURES

Preheat: 40 C For Thickness 20mm For Thickness 20mm

Layer Run No: 1 3G 2 3G 3 3G 4 3G 5 3G 6 7 8 Other: PWHT (QW 407) NOTES: 1. Inter runs: 2. Weld Repairs :

WELDING DETAILS Position Process G.T.A.W G.T.A.W G.T.A.W G.T.A.W G.T.A.W

Classification
ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6

FILLER METAL: Trade name mm ST-50.6 2.4 ST-50.6 2.4 ST-50.6 2.4 ST-50.6 2.4 ST-50.6 2.4

Current (Amps) 100 156 158 155 156

Voltage VOLTS 10.5 13.5 12.5 12 11.8

ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 52 40 DC83 62 DC57 65 DC56 86 DC40 131 DC-

WIRE Gas L/pm 12 12 12 12 12

Heat input

N/R N/R N/R N/R N/R

kj/mm 1.21 1.52 2.08 1.99 2.76

Temp:

N/A

Time(hrs):

N/A

Heating RateC/hr) N/A Cooling Rate(C/hr) Results: Report Number's Visual Radiographic Complies N.I & E.S Guide Bends Complies QRM09-0075-04 Other: Complies QRM09-0075D Tensile Complies QRM09-0075-04

N/A Macro Complies QRM09-0075-04 Face & Root Bends Complies QRM09-0075-04

Shall be free from any materials such as slag, scale etc which may impair the weld quality.

3. Consumable handling: 4. Tack Welding: 5. Fabricator: VALIDITY: Name: Company: Sign: Date

As per the relevant code or standard and the consumable suppliers requirements and recommendations. 15mm Bridge tracks as required.

To prove ability to use this PQR, Visual inspection & report and NDT?Mechanical testing/reports as per Code/Standard requirements. This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.

Compiled by:
G.shields
National Inspection & Expediting Services Pty Ltd

Welded by:
Name: Company: Sign: Date Anthony J Brosnan ID: AB-01 Brosco Enterprises Pty Ltd

Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd

1/20/2009

1/20/2009

1/20/2009

WPS No: Date:

008-1

REV: 1

Rev (1) 02/03/2012 Rev (0) 19/01/2009

WELDING PROCEDURE SPECIFICATION

G.T.A.W- Without PWHT For Pressure Pipng & GTAW Applications: USE: Within the Limits of the relevant essential and sub essential variables and paramiters of the standard. To: ASME IX & AS 3992

Date:

Supporting PQR No: Page: WELDING PROCESS: G.T.A.W A1-P1 to A1-P1 Included Angle : Bevel Angle: Position of groove: Root Face (mm): Root Gap (mm): Misalignment (mm): Backing: Backing Type: Prep Method: Cleaning: Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 THICKNESS AND DIAMETER (mm) QUALIFIED THICKNESS (mm) 1.5 - 12.2 FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: JOINT SUPPORT & TACKING Pipe/Clamp Details: alignment of joint. Tack Welds: Use Mechanical Pipe Clamp to ensure Bend type: No of runs/side: No of Electrodes: Transfer mode: Other: Uphill Progression all Passes
For Thickness 20 C

1 of 1 AS/NZS 3992.1998 (Amdt 1)

Welding Code: ASME IX 2010, Construction Code: B31.3 2008 Others: ACTUAL JOINT TOLERENCE RECORD 60 30 45 Inclined 1 4 1.6Max /1:4 Taper N/A N/A Grind / Machine Grind / Brush

WELD JOINT AND PREPARATION

BASE METAL SPECS (QW 403)

GROUP No: 1 CE (%)

Material 2 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS Type Shielding Argon 99.90% 12--15 Comp.(%) Flow Rate(L/Min) GROUP No: 1 CE (%)
Material: 1

Material Grade QUALIFIED:

P1 G1 - P1 - G1 , P1 G1 - P1 G2 , P1 G2 - P1 G2 Material: 2 P1 G1 - P1 - G1 , P1 G1 - P1 G2 , P1 G2 - P1 G2 OTHER INFORMATION:

WELDED TO

OUTSIDE DIA (mm) ALL

INSIDE DIA (mm) ALL ASME IX SFA 5.18 ER70S-6 6 2.4

FILLET SIZE (mm)

ALL SIZES
AS/NZS3992 1167.2 R6 6 2.4

OTHER CONSUMABLE INFO Tungsten Size: Tungsten Type: Gas Cup Size(ID): CTWD(mm): 1.6-2.4 THOR 8--16 2.5

Backing
N/A Transfer Mode: Trailing N/A Flux Type: TECHNIQUE Root pass - Stringer Fill passes - Weave 3 single Oscillation: Back Gouging: Max. Run "t" Peening:
Inter-run Temp: C

No greater than 12mm Any Approved Supplier N/A N/A

N/A Solid N/A

Solid/Tubular:

12mm

Bridge tack or bullets Tack using same consumable as the root and remove as Required.

PREHEAT & INTERRUN TEMPERATURES

Preheat: 35 For Thickness 20mm C

Layer Run No: Root H/Pass CAP

WELDING DETAILS Process G.T.A.W G.T.A.W G.T.A.W

FILLER METAL: Classification ER70-4 / ER70-6 ER70-4 / ER70-6 ER70-4 / ER70-6 Trade name ST-50.6 ST-50.6 ST-50.6 mm 2.4 2.4 2.4 Current (Amps) 116-140 116-140 116-140 Voltage VOLTS 10--12 10--12 10--12

ELECTRICAL CHARACTERISTICS T/Speed mm/min 54--78 54--78 54--78

INTER PASS Temp

WIRE
Wire Speed (mm/min)

POLARITY DCDCDC-

Gas L/pm 12 12 12

Heat input

kj/mm

35 35 35

N/R N/R N/R

Other: PWHT NOTES: 1. Inter runs: 2. Weld Repairs : 3. Consumable handling: 4. Tack Welding: 5. Fabricator: VALIDITY: Name: Company: Sign: Date 1/20/2009 Shall be free from any materials such as slag, scale etc which may impair the weld quality. This procedure also covers weld repairs and weld build up. As per the relevant code or standard and the consumable suppliers requirements and recommendations. Welders shall be qualified to and work within the essential variables and parameters of this WPS To prove ability to use this WPS by documented evidence of a supporting PQR, Visual inspection & report and NDT/Mechanical testing/reports as per Code/Standard requirements. (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A

This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.

Compiled by:
G.shields
National Inspection & Expediting Services Pty Ltd

Approved By:
Name: Company: Sign: Date 1/20/2009 Brett Gosselin Brosco Enterprises Pty Ltd

Client Approval by:

Name: Company: Sign: Date

PQR No:

008 Date Tested:

REV:

WELDER QUALIFICATION RECORD

WPS No: G.T.A.W- Without PWHT For Pressure Pipng & GTAW Applications: USE: Within the Limits of the relevant essential and sub essential variables and paramiters of the standard. To: ASME 1X & AS WELDING PROCESS:

008-1

REV:

WELD JOINT AND PREPARATION

Page: 1 of 10 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 Bevel Angle: 30-35 Position of groove: 45 Inclined Root Face (mm): 0-2 Root Gap (mm): 3--4mm Misalignment (mm): 1.6Max /1:4 Taper Backing: N/A Backing Type: N/A Prep Method: Grind / Machine Cleaning: Grind / Brush Material 2

Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 GROUP No: 1 CE (%)

BASE METAL QUALIFIED

POSITION QUALIFIED
CE (%) Notes:
POSITION WELDING PROGRESSION

WELDED TO

CODE/ SPEC ASME 1X AS 3992 FILLET SIZE (mm) AS/NZS3992 1167.2 R6 6 1 2.4 N/R

ASME P No: 1 A1-A2

GROUP No: 1 1

THICKNESS (mm) FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: Batch Number: Pipe/Clamp Details: alignment of joint. Tack Welds:

1 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OUTSIDE DIA (mm) INSIDE DIA (mm) ASME IX SFA 5.18 ER70S-6 6 1 2.4 N/R INE N/A N/A E00410103 JOINT SUPPORT & TACKING Use Mechanical Pipe Clamp to ensure

OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Type Comp.(%) Flow Rate(L/Min) Tungsten Size: Shielding Tungsten Type: Argon 99.99% 11 Gas Cup Size(ID): CTWD(mm): Backing Transfer Mode: Solid/Tubular: Flux Type:

2.4 THOR 10 2.5

Trailing (QW 408) Other TECHNIQUE Root-Stringer / Fill & Cap weaved 3 single Uphill Progression all Passes
C

N/A Solid N/A

Bridge Tack and Remove as Required.

Bend type: No of runs/side: No of Electrodes: Transfer mode: Other:

Oscillation: Back Gouging: Max. Run "t" Peening:

Inter-run Temp:
Wire Speed (mm/min)

N/A N/A Root-3mm

PREHEAT & INTERRUN TEMPERATURES

Preheat: For Thickness 20mm C For Thickness 20 C

Layer Run No: Root Fill/ Cap

WELDING DETAILS Position Process 6G 6G G.T.A.W G.T.A.W

Classification
ER70-6 ER70-6

FILLER METAL: Trade name mm INE 2.4 INE 2.4

Current (Amps) 115 130

Voltage VOLTS 9.9 11.8

ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 90 40 DC66 60 DC-

WIRE Gas L/pm 15 15

Heat input

N/R N/R

kj/mm 0.76 1.39

Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A NOTES: Results: Report Number's Visual Radiographic Macro 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies Complies 2. Weld Repairs : N/A Brett Gosselin Guide Bends Face & Root Bends Tensile 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements and recommendations. 4. Tack Welding: 15mm Bridge tracks as required. Other: Purchase order 4469 ALS Labaratory 5. Fabricator: VALIDITY: Name: Company: Sign: Date To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.

Compiled by:
Brett Gosselin Brosco Enterprises Pty Ltd

Welded by:
Name: Company: Sign: Date ID No: Brosco Enterprises Pty Ltd

Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd

PQR No:

008 Date Tested:

REV:
1/20/2009

WELDER QUALIFICATION RECORD

WPS No: G.T.A.W- Without PWHT For Pressure Pipng & GTAW Applications: USE: Within the Limits of the relevant essential and sub essential variables and paramiters of the standard. To: ASME 1X & AS WELDING PROCESS:

008-1

REV:

WELD JOINT AND PREPARATION

Page: 1 of 1 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 70 Bevel Angle: 30-35 35 Position of groove: 45 Inclined 6G/45 Root Face (mm): 0-2 0 Root Gap (mm): 3--4mm 4 Misalignment (mm): 1.6Max /1:4 Taper 0 Backing: N/A N/A Backing Type: N/A N/A Prep Method: Grind / Machine Grind / Machine Cleaning: Grind / Brush Grind / Machine Material 2

Material 1 CODE/ SPEC ASME 1X ASME P No: 1 GROUP No: 1 1 CE (%)

BASE METAL QUALIFIED

POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION

WELDED TO

CODE/ SPEC ASME 1X

ASME P No: 1

GROUP No: 1

6/G Notes:

Uphill only ASTM A106 Grade B SCH 40

AS 3992 A1-A2 1 801157 Batch Number: 801157 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OTHER INFORMATION: THICKNESS (mm) OUTSIDE DIA (mm) INSIDE DIA (mm) FILLET SIZE (mm) N/R = Not recorded. 6.02 114.3 102.26 N/A N/A = Not Applicable. FILLER METALS ASME IX AS/NZS3992 SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Specification: SFA 5.18 1167.2 Type Comp.(%) Flow Rate(L/Min) Tungsten Size: Classification: ER70S-6 R6 Shielding Tungsten Type: Filler metal F No: 6 6 Argon 99.99% 11 Gas Cup Size(ID): Weld metal A No: 1 1 CTWD(mm): Size of Filler Metal: 2.4 2.4 Backing Weld Metal Thickness: N/R N/R Trade Names: Talarc ST-50.6 Transfer Mode: Wire Flux Designation: N/A Trailing Solid/Tubular: Flux Specification: N/A Batch Number: CMR No HJ2711331308 Lot No 6626309 (QW 408) Other Flux Type: JOINT SUPPORT & TACKING TECHNIQUE Pipe/Clamp Details: Use Mechanical Pipe Clamp to ensure Bend type: Root-Stringer / Fill & Cap weaved alignment of joint. No of runs/side: 3 Oscillation: N/A Tack Welds: Bridge Tack and Remove as Required. No of Electrodes: single Back Gouging: N/A Transfer mode: Max. Run "t" Root-3mm Other: Uphill Progression all Passes Peening:

AS 3992 A1-A2 Batch Number:

2.4 THOR 10 2.5

N/A Solid N/A

PREHEAT & INTERRUN TEMPERATURES

Preheat: 35 C For Thickness 20mm C For Thickness 20 C Inter-run Temp:
Wire Speed (mm/min)

127(max) C

Layer Run No: Root 2 3

WELDING DETAILS Position Process 6G 6G 6G G.T.A.W G.T.A.W G.T.A.W

Classification
ER70-6 ER70-6 ER70-6

FILLER METAL: Trade name mm INE INE INE

2.4 2.4 2.4

Current (Amps) 115 140 130

Voltage VOLTS 10 12 11.7

ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 90 40 DC66 60 DC78 127 DC-

WIRE Gas L/pm 15 15 15

Heat input

N/R N/R N/R

kj/mm 0.77 1.53 1.17

Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A NOTES: Results: Report Number's Visual 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies 2. Weld Repairs : N/A N.I & E.S Guide Bends 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements Complies and recommendations. QRM09-0075-07 4. Tack Welding: 15mm Bridge tracks as required. Other: 5. Fabricator: VALIDITY: Name: Company: Sign: Date To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.

Cooling Rate(C/hr)

N/A

Radiographic Macro Complies Complies QRM09-0075-J QRM09-0075-07 Face & Root Bends Tensile Complies QRM09-0075-07 Purchase order 01719 ALS Labaratory

Compiled by:
Brett Gosselin Brosco Enterprises Pty Ltd

Welded by:
Name: Company: Sign: Date Anthony Brosnan ID No: Brosco Enterprises Pty Ltd AB-01

Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd

1/20/2009

1/20/2009

1/20/2009

PQR No:

008

REV:

WELDER QUALIFICATION RECORD

WPS No: G.T.A.W- Without PWHT For Pressure Pipng & GTAW Applications: USE: Within the Limits of the relevant essential and sub essential variables and paramiters of the standard. To: ASME 1X & AS WELDING PROCESS:

Date Tested: 2/10/2012 008-1 REV: 1

WELD JOINT AND PREPARATION

Page: 1 of 2 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 70 Bevel Angle: 30-35 35 Position of groove: 45 Inclined 6G / 45 Root Face (mm): 0-2 0 Root Gap (mm): 3--4mm 3 Misalignment (mm): 1.6Max /1:4 Taper 0 Backing: N/A N/A Backing Type: N/A N/A Prep Method: Grind / Machine Machined Cleaning: Grind / Brush Grind/Brush Material 2

Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 GROUP No: 1 CE (%)

BASE METAL QUALIFIED

POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION

WELDED TO

CODE/ SPEC ASME 1X

ASME P No: 1 A1-A2

GROUP No: 1 1

6G Notes:

Uphill

1 AS 3992 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED THICKNESS (mm) OUTSIDE DIA (mm) INSIDE DIA (mm) FILLET SIZE (mm) N/A 4.55 33.4 24.3 FILLER METALS ASME IX AS/NZS3992 Specification: SFA 5.18 1167.2 Classification: ER70S-6 R6 Filler metal F No: 6 6 Weld metal A No: 1 1 Size of Filler Metal: 2.4 2.4 Weld Metal Thickness: N/R N/R Trade Names: INE Wire Flux Designation: N/A Flux Specification: N/A Batch Number: E00410103 JOINT SUPPORT & TACKING Pipe/Clamp Details: Use Mechanical Pipe Clamp to ensure Bend type: alignment of joint. No of runs/side: Bridge Tack and Remove as Required. Tack Welds: No of Electrodes: Transfer mode: Other:
Preheat: 25 C For Thickness 20mm C

OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Type Comp.(%) Flow Rate(L/Min) Tungsten Size: 2.4 Shielding Tungsten Type: THOR Argon 99.99% 11 Gas Cup Size(ID): 10 CTWD(mm): 2.5 Backing Transfer Mode: Solid/Tubular: Flux Type: N/A Solid N/A

Trailing (QW 408) Other TECHNIQUE Root-Stringer / Fill & Cap weaved 2 single Uphill Progression all Passes
C

Oscillation: Back Gouging: Max. Run "t" Peening:

Inter-run Temp:
Wire Speed (mm/min)

N/A N/A Root-3mm

PREHEAT & INTERRUN TEMPERATURES

For Thickness 20 127(Max) C

Layer Run No: Root Fill/ Cap

WELDING DETAILS Position Process 6G 6G G.T.A.W G.T.A.W

Classification
ER70-6 ER70-6

FILLER METAL: Trade name mm INE 2.4 INE 2.4

Current (Amps) 115 130

Voltage VOLTS 9.9 11.8

ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 90 40 DC66 60 DC-

WIRE Gas L/pm 15 15

Heat input

N/R N/R

kj/mm 0.76 1.39

Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A NOTES: Results: Report Number's Visual Radiographic Macro 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies Complies 2. Weld Repairs : N/A Brett Gosselin 44120232-02 Guide Bends Face & Root Bends Tensile 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements and recommendations. 4. Tack Welding: 15mm Bridge tracks as required. Other: PO 4469 ALS Labaratory Report: 44120232-02 (06/03/2012) 5. Fabricator: To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. VALIDITY: This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.

Compiled by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd

Welded by:
Name: Company: Sign: Date Neil Wildgoose ID No: Brosco Enterprises Pty Ltd NW-54

Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd

2/10/2012

2/10/2012

2/25/2012

PQR No:

008 Date Tested:

REV:
2/25/2012

WELDER QUALIFICATION RECORD

WPS No: G.T.A.W- Without PWHT For Pressure Pipng & GTAW Applications: USE: Within the Limits of the relevant essential and sub essential variables and paramiters of the standard. To: ASME 1X & AS WELDING PROCESS:

008-1

REV:

WELD JOINT AND PREPARATION

Page: 1 of 10 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 70 Bevel Angle: 30-35 35 Position of groove: 45 Inclined 6G / 45 Root Face (mm): 0-2 0 Root Gap (mm): 3--4mm 3 Misalignment (mm): 1.6Max /1:4 Taper 0 Backing: N/A N/A Backing Type: N/A N/A Prep Method: Grind / Machine Machined Cleaning: Grind / Brush Grind/Brush Material 2

Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 GROUP No: 1 CE (%)

BASE METAL QUALIFIED

POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION

WELDED TO

CODE/ SPEC ASME 1X AS 3992 FILLET SIZE (mm) AS/NZS3992 1167.2 R6 6 1 2.4 N/R

ASME P No: 1 A1-A2

GROUP No: 1 1

6G Notes:

Uphill

THICKNESS (mm) FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: Batch Number: Pipe/Clamp Details: alignment of joint. Tack Welds:

1 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OUTSIDE DIA (mm) INSIDE DIA (mm) ASME IX SFA 5.18 ER70S-6 6 1 2.4 N/R INE N/A N/A E00410103 JOINT SUPPORT & TACKING Use Mechanical Pipe Clamp to ensure

OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Type Comp.(%) Flow Rate(L/Min) Tungsten Size: Shielding Tungsten Type: Argon 99.99% 11 Gas Cup Size(ID): CTWD(mm): Backing Transfer Mode: Solid/Tubular: Flux Type:

2.4 THOR 10 2.5

Trailing (QW 408) Other TECHNIQUE Root-Stringer / Fill & Cap weaved 3 single Uphill Progression all Passes
C

N/A Solid N/A

Bridge Tack and Remove as Required.

Bend type: No of runs/side: No of Electrodes: Transfer mode: Other:

Oscillation: Back Gouging: Max. Run "t" Peening:

Inter-run Temp:
Wire Speed (mm/min)

N/A N/A Root-3mm

PREHEAT & INTERRUN TEMPERATURES

Preheat: 35 C For Thickness 20mm C For Thickness 20 124 C

Layer Run No: Root 2 3

WELDING DETAILS Position Process 6G 6G 6G G.T.A.W G.T.A.W G.T.A.W

Classification
ER70-6 ER70-6 ER70-6

FILLER METAL: Trade name mm INE INE INE

2.4 2.4 2.4

Current (Amps) 115 130 130

Voltage VOLTS 9.9 11.8 11.8

ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 83 40 DC77 60 DC58 124 DC-

WIRE Gas L/pm 15 15 15

Heat input

N/R N/R N/R

kj/mm 0.82 1.20 1.59

Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A NOTES: Results: Report Number's Visual Radiographic Macro 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies Complies 2. Weld Repairs : N/A Brett Gosselin Guide Bends Face & Root Bends Tensile 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements and recommendations. 4. Tack Welding: 15mm Bridge tracks as required. Other: Purchase order 4471 ALS Labaratory Report: 5. Fabricator: To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. VALIDITY: This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.

Compiled by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd

Welded by:
Name: Company: Sign: Date Larry Nevaro ID No: Brosco Enterprises Pty Ltd LN-56

Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd

2/25/2012

2/25/2012

2/25/2012