INSPECTION & TEST PLAN FOR FIRE FIGHTING SYSTEMS PIPE FABRICATION & INSTALLATION

(ALL METALLIC GROOVED/THREADED PIPING)

VIJAY ARABIA FIRE AND SECURITY SYSTEMS

(Contract No: PLL/P5QA01/PROJ/WO/096)

MECHANICAL WORKS
DOCUMENT REVIEW STATUS

Status 1 : Work May Proceed Status 2 : Revise & Resubmit. Work May Proceed Subject To Incorporation of Comments Indicated Status 3 : Revise & Resubmit. Work May Not Proceed Status 4: Review Not Required. Work May Proceed

Permission to proceed shall not constitute acceptance or approval of design details, calculations, analyses, test methods, or materials developed or selected by contractor and shall not relieve contractor from full compliance with contract technical specification and requirements. ___________________ Overseas Bechtel, Inc. _________________ Date

ITP NO: 25045-C5100-16-ITP-50, Rev 0

0 03.09.08 Issued for approval 0

Guhan S. PREPARED BY Project Engineer

U. Roy

R. Roy

N.R. Das APPROVED BY Project Manager

REVIEWED BY QA Manager Construction Manager

REV

DATE

DESCRIPTION

Page 1 of 7

INSPECTION & TEST PLAN FOR FIRE FIGHTING SYSTEM PIPING FABRICATION AND INSTALLATION Contract No: 25045-000-FC1-C000-00016 /
PLL/P5QA01/PROJ/WO/096

Contract Title: Fuel System.

ITP Sequence No:25045-C5100-16-ITP-M-50

Rev No: 3 Page 2 of 7 Inspection S/C PLL OBI

Discipline : MECHANICAL Activity No. Activity Description

Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A13955, 25045-5100-16-3PS-M-13915 Frequency Verifying of Controlling Character to Documents Acceptance Criteria Testing/ Document be checked Inspection Method Statement Drawing Approval by OBI Code 1 or Code 2 Approval by OBI Code 1 or Code 2 Each Area Material Test Reports,

1.

Submittals

25045-C5100-163PS-D-02572 25045-C5100-163PS-A-13955 25045-C5100-163PS-M-13915 25045-C5100-163GS-M-50

Material

Tested and certified Mill test reports certified by manufacturer for chemical and physical properties.

2.

Pipe Cleaning 25045-C510016-3GS-M-008 Rev 2

25045-16-3PS02551 & 25045-C5100-163PS-A-13915

Physical cleanness

Free from dirt and foreign material. The pipe end Cap/Seal will not be removed until the pipe is to be installed. At openings for branches in pipe, all material, which falls into the pipe, will be removed before Grooving/Threading in the branch fittings. Internal and external part of pipe and pipe fittings will be clean and free from oil, rust, scale, and other material that would be detrimental to either the weld or the base metal when heat is applied. After each days work, the open ends of all pipes being installed shall be sealed.

Each Area

Material Inspection Report

H - Hold Point: Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer.

W Witness: Written notification required but Contractor may proceed if OBI does not attend.

S Surveillance: No notification required but activity may be subjected to OBI Surveillance / Monitoring.

R Review: Record / Documents review.

INSPECTION & TEST PLAN FOR FIRE FIGHTING SYSTEM PIPING FABRICATION AND INSTALLATION Contract No: 25045-000-FC1-C000-00016 /
PLL/P5QA01/PROJ/WO/096

Contract Title: Fuel System.

ITP Sequence No:25045-C5100-16-ITP-M-50

Rev No: 3 Page 3 of 7 Inspection S/C PLL OBI

Discipline : MECHANICAL Activity No. Activity Description

Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A13955, 25045-5100-16-3PS-M-13915 Frequency Verifying of Controlling Character to Documents Acceptance Criteria Testing/ Document be checked Inspection External coating As per material specification, size, schedule, etc. Pipe and fittings, valve etc. will be tagged or label. External coating free from any kind of visible damage. 10 dia pipe & 8 and smaller dia pipe racked 2 sections and 4 section maximum respectively. All fittings and valves kept in a covered dry storage area until ready for installation.

3.

Identification, Labeling, Handling and stocking of pipe, fittings & valves

25045-C5100-163PS-M-13915, 25045-16-3PS02572,25045-163PS-02551

Each Area

Material Inspection Report

Stocking

5.

Fabrication

25045-16-3PS-D02572 25045-16-3PS-A13955 25045-16-3PS-M13915

Drawing marking Pipe cutting Grooving Fit-up and joining preparation.

Grooved joints number marking in isometric drawings by piping engineer. By circular saw and by grinding. By machine cutting/grinding and grooving. As per approved AFC Provision for suitable support to avoid distortion.

Each Area

Fit-up Inspection Report

H - Hold Point: Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer.

W Witness: Written notification required but Contractor may proceed if OBI does not attend.

S Surveillance: No notification required but activity may be subjected to OBI Surveillance / Monitoring.

R Review: Record / Documents review.

INSPECTION & TEST PLAN FOR FIRE FIGHTING SYSTEM PIPING FABRICATION AND INSTALLATION Contract No: 25045-000-FC1-C000-00016 /
PLL/P5QA01/PROJ/WO/096

Contract Title: Fuel System.

ITP Sequence No:25045-C5100-16-ITP-M-50

Rev No: 3 Page 4 of 7 Inspection S/C PLL OBI

Discipline : MECHANICAL Activity No. Activity Description

Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A13955, 25045-5100-16-3PS-M-13915 Frequency Verifying of Controlling Character to Documents Acceptance Criteria Testing/ Document be checked Inspection

6.

Installation

25045-16-3PS-D02572 25045-16-3PS-A13955 25045-16-3PS-M13915 NFPA 13,NFPA 14,NFPA 15 and NFPA 16

Clearance for Installation

Visual inspection and clearance. Covering of spool ends Completion of hydraulic testing on pre fabricated spools, if applicable. Completion of painting activities where necessary. Completion of grooving if necessary.

Each Area

Supporting

Type as per AFC drawing. Permanent pipe supports installed. Temporary supports engaged if providing of permanent supports not possible. All temporary supports replaced by permanent support before mechanical clearance. As per AFC drawing and P & ID. As per AFC drawing or direction by Engineer. Each area

Valves and Instruments Flow line elevation & Slope

Hydrostatic H - Hold Point: Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer. W Witness: Written notification required but Contractor may proceed if OBI does not attend. S Surveillance: No notification required but activity may be subjected to OBI Surveillance / Monitoring. R Review: Record / Documents review.

INSPECTION & TEST PLAN FOR FIRE FIGHTING SYSTEM PIPING FABRICATION AND INSTALLATION Contract No: 25045-000-FC1-C000-00016 /
PLL/P5QA01/PROJ/WO/096

Contract Title: Fuel System.

ITP Sequence No:25045-C5100-16-ITP-M-50

Rev No: 3 Page 5 of 7 Inspection S/C PLL OBI

Discipline : MECHANICAL Activity No. 7. Activity Description Pressure testing

Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A13955, 25045-5100-16-3PS-M-13915 Frequency Verifying of Controlling Character to Documents Acceptance Criteria Testing/ Document be checked Inspection Test Pressure Test pressure as specified in specification, AFC Drawing. No Leak or Pressure Drop. Hydrostatic pressure test procedure will be submitted later. Each Area test report.

NFPA 13,14,15,16 and NFPA 25.

H - Hold Point: Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer.

W Witness: Written notification required but Contractor may proceed if OBI does not attend.

S Surveillance: No notification required but activity may be subjected to OBI Surveillance / Monitoring.

R Review: Record / Documents review.

INSPECTION & TEST PLAN FOR FIRE FIGHTING SYSTEM PIPING FABRICATION AND INSTALLATION Contract No: 25045-000-FC1-C000-00016 /
PLL/P5QA01/PROJ/WO/096

Contract Title: Fuel System.

ITP Sequence No:25045-C5100-16-ITP-M-50

Rev No: 3 Page 6 of 7 Inspection S/C PLL OBI

Discipline : MECHANICAL Activity No. Activity Description

Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A13955, 25045-5100-16-3PS-M-13915 Frequency Verifying of Controlling Character to Documents Acceptance Criteria Testing/ Document be checked Inspection

H - Hold Point: Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer.

W Witness: Written notification required but Contractor may proceed if OBI does not attend.

S Surveillance: No notification required but activity may be subjected to OBI Surveillance / Monitoring.

R Review: Record / Documents review.

INSPECTION & TEST PLAN FOR FIRE FIGHTING SYSTEM PIPING FABRICATION AND INSTALLATION Contract No: 25045-000-FC1-C000-00016 /
PLL/P5QA01/PROJ/WO/096

Contract Title: Fuel System.

ITP Sequence No:25045-C5100-16-ITP-M-50

Rev No: 3 Page 7 of 7 Inspection S/C PLL OBI

Discipline : MECHANICAL Activity No. Activity Description

Reference Procedure / Method Statement / Specs:25045-16-3PS-D-02572, 25045-C5100-16-3PS-A13955, 25045-5100-16-3PS-M-13915 Frequency Verifying of Controlling Character to Documents Acceptance Criteria Testing/ Document be checked Inspection

H - Hold Point: Written notification required. Contractor may not proceed beyond this point without written confirmation of the Engineer.

W Witness: Written notification required but Contractor may proceed if OBI does not attend.

S Surveillance: No notification required but activity may be subjected to OBI Surveillance / Monitoring.

R Review: Record / Documents review.