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Table of content of printouts:

Introduction Materials and Properties of Polymer Matrix Composites Mechanics of a Lamina Laminate Theory Ply by Ply Failure Analysis Externally Bonded FRP Reinforcement for RC Structures: Post Strengthening Flexural Strengthening Strengthening in Shear Column Confinement FRP Strengthening of Masonry CFRP Strengthening of Aluminum Profiles FRP Strengthening of Wooden Structures Design of Flexural Post-Strengthening of RC: Swiss Code 166 and Other Codes/Guidelines Design of FRP Profiles and all FRP Structures An Introduction to FRP Reinforced Concrete Monitoring and Testing of Civil Engineering Structures Composite Manufacturing Testing Methods

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing
Book Composites for Construction, L. Bank, Chapter 2.3

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Optional Gel Coat Dry Reinforcement Fabric Consolidation Roller Resin

Mould Tool

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Wet Lay-up: application of CFRP sheets on a concrete column at Structural Engineering Laboratory of Empa-Switzerland

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

To Vacuum Pump

To Vacuum Gauge Breather/Absorption Fabric

Vacuum Bagging Film Peel Ply Sealant Tape

Release Film Release Coated Mould

Laminate

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Resin Transfer Moulding (RTM) by applying vacuum

Resin Vaccum Vacuum Channel Tools Top Element

Tools Bottom Element Laminate

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Press or clamps to hold tools together Mould Tool Resin injected under pressure Optional Vacuum Assistance

Mould Tool Dry Reinforcement

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

RTM of large, complex elements with foam core (compotech AG, Weinfelden)

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Korvette YS2000

Manufacturer: Length: Width: Velocity: 4 Gas Turbine: Carbon Fiber Matrix: Manufacturing Process:

Kockums AB 72 m 10.5 m > 65 km/h each 4000 kW T700: 45 t Vinyl ester RTM

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Lok 2000, The Cab

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Lok 2000, The Cab


Roof Member

Side Part
Composite Manufacturing Fibre Composites, FS11

Front Part
Masoud Motavalli

Lok 2000, Resin Transfer Moulding


Vacuum Vacuum Resin Injection Resin Channel Glass Fiber and Foam Core
Composite Manufacturing Fibre Composites, FS11 Masoud Motavalli

Sealing

Tools Top Element

Tools Bottom Element

Lok 2000, Laminate Structure of the Wall

Outer Laminate Core Material Impact Barrier Core Material

Inner Laminate

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

CFRP Flap of Boeing 757

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Press Moulding Process

Reinforced Fibers
Composite Manufacturing

Matrix
Fibre Composites, FS11

Pressing
Masoud Motavalli

Press Moulding of a simple window element with


Compotech AG, Weinfelden, Swiss

small number of production items,

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Press Hall SMC-Press, compotech AG, Weinfelden

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Press with a closing force of 1600 Tons makes the production of elements with a
dimension of 2 x 3 m possible (compotech AG, Weinfelden)

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Fibre Resin Catalyst Pot Air Pressured Resin Chopper Gun

Optional Gel Coat

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Robot

Fiber Spraying

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

TheFibre Composites, FS11 Pultrusion Process

Masoud Motavalli

Pultrusion

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Pultrusion

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Centrifugally-Cast Process

Centrifugal Form

Filler Matrix
Composite Manufacturing

Chopped Glass Fibe

Fibre Composites, FS11

Masoud Motavalli

Centrifugally-Cast Process

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Filament Winding
Mandrel

Feed-Eye

Resin Impregnation Bath Winding Angle Crossing Angle Mandrel Diameter Band Width Support Velocity

Reel Machine Crossing Angle Winding

Reel Machine Parallel Winding

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Manufacturing FRP Materials Filament winding:


FRP tubes, poles, tanks, forms
Fibre Roving

Mobile Resin Bath

Rotating Mandrel

Motor

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Manufacturing FRP Materials Filament winding

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

ISIS EC Module 2

Filament Winding

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Filament Winding

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Filament Winding

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Filament Winding

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Filament Winding

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Filament Wound CFRP-Shaft

Tnom = 102.7 kNm, m = 32 kg/m


Composite Manufacturing Fibre Composites, FS11 Masoud Motavalli

Filament Winding, Degree of Freedom

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Filament Winding, another example

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Schindler Waggon, made of GFRP

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Schindler Waggon, made of GFRP

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

FRP Pre-Fabricated Component

Composite Manufacturing

Fibre Composites, FS11

Masoud Motavalli

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