Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding

Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

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Reference

Calculation

Output

LOAD ASSUMPTIONS

Unit weight of the stone Wind Load Intensity

Wdead

= =

90 2.3 230

Kg/m2 KPa Kg/m2

Wwind

MATERIAL PROPERTIES

Cleat angle, plate and C section are made from Aluminium alloy of 6063 T6 grade Flexural strength Elastic modulus fy = E = 160 70000 N/mm2 kg/cm2

All bolts are of Stainless steel grade SS316 Flexural strength fy = 220 N/mm2

DESIGN CHECK

1. DESIGN CLEAT ANGLE AND ITS FIXTURES

1. CLEAT ANGLE DESIGN (MEMBER - A) Design Philosophy: Cleat shall be designed for the forces maximum of

(1) In-plane bending due to eccentric vertical reaction (2) out of plane bending due to wind pressure acting on the stone face In addition to the above cleat should also be checked for bearing and shear capacities

Size of the cleat (Proposed)

EA 75 x 75 x 5 mm and 275 mm long

Check - 1: Check cleat for In-plane bending

Size of the stone in face A & C Size of the stone in face B

= =

325 260

x x

600 600

mm mm

Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

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Reference

Calculation Number of stone pieces along the length of the each segment Weight of the stone Use safety factor of ULS load ULS load carried by each cleat W = = = = 344 1.4 481.6 kg 240.8 kg kg = 7

Output

Moment on the cleat due to eccentric vertical reaction M Where Cleat cross section t =5mm b M Zreq = = = = Wxb 300 72 mm kg.m

4515 mm3

Zx

Zx h =275 mm

Zxx provided

= = =

t h2 / 6 5 x (275)2 / 6 63021 mm3 > 4515 mm3

Check - 2: Check cleat angle for out of plane bending (bending due to lateral loads)

Considering 4m long plate along face-A as two span continuous plate. Cleat at both the ends and a channel section in the middle (as shown in the sketch) provides support (lateral) to the plate

Wind load intensity

Wwind

230

kg/m2

Width of the stone cladding face which is exposed wind

0.325 m

Wind load intensity per m run

74.75 kg/m

(For safety factor of 1.2, ULS wind load intensity

Wwind

89.7

kg/m

Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

ASCO
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Reference

Calculation

Output

Case (1): check cleat for bending due to eccentric axial load

Case (2): check cleat for bending due to wind load

Cleat 2m

Plate

Wwind 90 kg/m

4m 2m

W 241kg b =300

LINE SKETCH SHOWING WIND INTENSITIES ON THE FACE OF STONE

SECTIONAL ELEVATION

End reactions

R R

= = = =

0.5 x 90 x 2 90 kg

Maximum Moment in the plate

coeff x load x span 0.125 x 90 x 2 22.43 kg.m

Cleat b = 325 mm Stone R = 90 kG

PLAN

Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

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Reference

Calculation

Output

The above reaction acts at the centre of the plate, i.e., at b

0.325 m

(b is distance between point at which stone is clamped to the plate and to the cleat critical section) and this induces moment on the cleat Moment due to the above eccentric reaction M = M = Length of the cleat Moment per mm width of the cleat = M = Rxb 29.15 kg.m 275 mm

1060 N.mm/mm

Cleat cross section resisting the above moment y

b =275mm

Tp y The required thickness of the plate (out of plane bending) Tp = = sqrt ( 6 M/ fyp) 6.305 mm

Since the proposed thickness of 5mm is found to be unsafe, provide 7mm thick cleat angle Provide WA 75 x 75 x 7mm cleat 275mm Long

Shear Capacity of the Cleat Ao = 0.9 x net Cross sectional area

Vallow =

0.6 Ao pyp

472.5 mm2 = 45.36 kN > 2.41 kN

Vallow BS 5950-1 Cl 6.3.3.3 3. Bearing capacity of the flat plate Pbs Where kbs d tp pbs e = = = = = =

= kbs d tp pbs 1

< 0.5 kbs e tp pbs

for long slotted holes = nominal diameter of the bolt = cleat thickness = bearing strength of the plate = 0.67 (Us + Ys) = 0.67 x(180+160) edge distance =

mm 7 mm 227.8 N/mm2 25 mm

Therefore,

Pbs Pbs

= =

13 13

kN kN

< >

19.93 kN 2.41 kN

Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

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Reference

Calculation

Output

Hence, 7mm thick cleat is safe

2. DESIGN FLAT PLATE (MEMBER - B)

Maximum BM in the plate due to lateral loads

M =

22.43 kg.m

The required sectional modulus

Zreq Zreq

= =

M / fyp 1402 mm3

Dimensions of the plate Width (b)

340

mm

Thickness (t) Sectional modulus of the plate

mm = = b x t2 /6 1417 mm3 > 1402

Z provided Z provided Hence, safe

Block shear capacity of the plate BS 5950-1 Cl. 6.2.4 Beam web Thickness t Lv d Dt k = = = = = 7 240 0 14 0.5 mm mm mm mm

Pr

= 0.6 py t(Lv + Ke(Lt - kDt))

Cl.3.4.3 Py =

For 6063 - T6 grade aluminium alloy 160 N/mm2 Us = . 180 Lt = N/mm2 25 mm

Ke = (Us/1.2)/py Ke = 0.938

Pr = BOLT DESIGN 1. Bolt group A Shear Force Fy Fy = = 241 2.41 90 0.9 kg kN kg kN

172.6 kN

>

2.41

kN

Shear due to lateral load= Fx =

Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

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Reference

Calculation Fr Fr = = sqrt( Fx^2 + Fy 62) 3 kN

Output

Number of bolts in a row Resultant Shear per bolt

= Fr =

3 0.858 kN

Tension in the bolt group due to eccentric vertical shear (Fy) T max = F.e . Ymax / m y 2

Where - e - distance between the centric of point load and bolt centroid 75 mm e Ymax Y1 Y2 m = = = = = 300 225 mm mm = = 0.3 m 25 112 113 25 1 BOLT GROUP IN CLEAT ANGLE Tmax = 2.57 kN h = 275 mm

0.225 m

0.113 mm 0.225 mm

number of vertical rows =

Design forces that each bolt should resist Fr T = = 0.858 kN 2.57 kN

Suitable type and diameter of expansion bolt which can resist the above forces shall be used

2. BOLT GROUP B Shear Py Fx = = 2.41 0.9 kN kN Fx X e 0.306 kN.m M/b 6.8 3 1 2 kN kN kN

Moment in the bolt group due to eccentric Fx M = Where - e = 340 mm M = T T = =

Tension in the bolt group Where - b = 0.045 mm

Number of bolts in the row Forces per bolt Shear

m = Fy = T =

Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

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Reference

Calculation

Output

BOLT CAPACITY CALCULATION Shear capacity of the bolt Ao = cross sectional area of M8 bolt = 0.6 Ao Pyb = 0.9 x3.14 x (8) ^2/4 = Yield strength of Grade SS 316 bolt Shear capacity of the bolt Tension capacity of the bolt = = 45.22 mm2 220 5.97 N/mm2 KN > 1 kN

= 0.8 A Pyb = 7.96 kN > 2 kN

Check for combined Shear and Tension

= V/Vallow + T / Tallow < 1 = 0.4194 < 1 Hence O.k.

3. BOLT GROUP - C Bolt in this group should be designed for (1) vertical shear due to weight of the stone (2) Lateral Shear due to wind load ( wind pressure on the face of C-section)

Reaction / shear due to weight of the stone Fy = = Fy =

(0.325 x 0.600 + 0.260 x 0.600) x 90 31.59 kg 0.32 kN

Shear on the bolts due to lateral loads

Fx = = Fx =

0.260 x 0.600 x230 31.74 kg 0.32 kN

Resultant shear

Fr = Fr =

sqrt( Fx^2 + Fy 62) 0.45 kN

Use M8, SS316 grade bolt Shear capacity of the M8, SS316 grade bolt Pv = 5.97 kN > 0.45 kN Hence, Safe

Project LIBERTY HOUSE Date 4/3/2008 Details Design cleat angle and Flat Plate to support Stone Cladding Part APPENDIX TO THE MAIN CALCULATION By Sheik Mohamed Checked Job no. Sheet no. of Rev

ASCO
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Reference

Calculation

Output

= f f d r h w

W x [ 1 + 0.075 (d/2r)0.7 ] x [ (6 h / d2) + (0.64 / sqrt(h x d)] = 1450 psi (ultimate) = 1450 psi = 0.394 inch = 1 inch = 0.236 inch = 126.193 pounds per inch

Factor of safety for connection = 12 W ( Maximum Load that Kerf can take safely) = 10.5161 pounds per inch

Reaction on the clamp due to lateral load = = Length of the kerf = = Applied Load per inch along kerf length =

42 92.594 25 9.843 9.40709

+ (0.64 / sqrt(h x d)]

kg pounds cm inch