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BT Composites Ltd.
FLOW OF PRESENTATION
BT Composites Ltd Introduction to GRP Advantages of GRP as Material of Constuction Introduction to SMC Advantages of SMC as Manufacturing Process Products Approvals Reference List Associating with BT Composites
BT COMPOSITES LTD
o BT Composites Ltd. is established in 1996 o Part of BRAJ BINANI GROUP. o The BRAJ BINANI GROUP is a multidimensional business conglomerate, with a Net Global Asset Value of $ 521 million, Net Income of $ 603 million and a 1700 - strong professional, committed workforce. o Well diversified having around 140 -years of history. o BT Composites manufactures and supplies SMC products like Water Storage Panel Tanks, Single & Three Phase Meter Boxes, Plain & Chequered Sheets, Enclosures / Kiosks, Junction Boxes, Shelters, Portable Cabin, etc. o BT Composites develops & manufactures customer specific products.
INTRODUCTION TO GRP
Composites is a physical mixture two or more materials giving combined properties to the final product. e.g. concrete FRP is Fibre Reinforced Plastics (a composites) where Fibre could be natural (jute, banana, etc) or manmade (glass, carbon, aramide, etc) and resin could be thermoplastics (nylon, PP, etc) or thermoset (polyester, vinylester, epoxy) . Resin gives the shape and various properties while reinforcement imparts strength to the product. Various additives are added to meet end requirement. GRP is Glassfibre Reinforced Plastics.
INTRODUCTION TO SMC
Glass Fibre Curin g Agent SMC Compound
Resin
Additive s
Pigment
CHOPPED STRAND MAT OR CHOPPED ROVINGS RESIN COMPOUND POLY ETHYLENE FILM
PROCESS DIAGRAM
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INTRODUCTION TO SMC
Mould Heating
Mould Closing
Curing
2/2
Mass Production Low Pressure Less Energy Requirement Part Consolidation Less Tooling Cost Full Curing of the Product No Shrinkage/ Distortion after release Odour less. Maintaining dimensional tolerances and hence ensuring proper fitment. Ribs, (Metal) Inserts, Stiffeners, Variable Part Thickness across the section possible Both sides (moulded) finish Consistent Product Quality
192KL Cameroon, SA
4/4
ADVANTAGES/ FEATURES
o Easy to assemble, dismantle and relocate no need of mechanised cranes/ hydra or fork-lifts. o Light weight less erection & transportation cost. o Easy to palletise less transportation cost o Excellent Dimensional Stability. o Termite, Rodent & Borer Proof. o UV Protected. o Corrosion Resistance. o Insulating material (thermal conductivity 1/240 of steel). o Non-conductive o Fire retardant - Conforming to UL 94 V0 STD. o High temp resistant (HDT>2200C)
APPLICATIONS
o Any type of Temporary, Semi-Permanent, Permanent Structures o Pre-engineered Buildings (PEB): for side walls, internal partitions, cabins, store, laboratory o Temporary Shelters where FSI (Floor Space Index) is consumed and no more permanent structure is allowed. o Structure/ floor not designed to take load of additional floor (on top of it). o Temporary labour, tourist camps. Function halls. o Security Cabins o Portable Cabins o Kiosk/ Telephone Booth o Warehouse o Telecom Shelters o Advertisement Booth
SITE OFFICE
PORTABLE CABINS
FACILITIES
Site Cabin
FACILITIES
BT Composites - Canteen
KIOSK
COFFEE SHOP
Adv/ Display using LED utilisation of slot in panels
SECURITY CABINS
Toilet Block
Junction Box
Lupin Limited
Blue Star Limited
Pune
Mumbai
Trident Infratech
D Prabhakar Reddy Mynd Infratech Company Abhishek Millennium Contracts P
New Delhi
Hyderabad Andhra Pradesh Mumbai
Distribution Boxes
3 Phase Meter Box 3 Phase Meter Box 3 Phase Meter Box Single Phase Meter Box Junction Box Water Meter Box Partial List of Customers for Electrical Items 2/2
An ISO 9001 2000 certified company. All the necessary approvals for supply of GRP (SMC) Panel Tanks In-house manufacturing facility to manufacture glassfibre, Sheet Moulding Compound (SMC) and finished products hence excellent control on input materials and finished products leading to quality product with shorter lead time. In-house expertise to design (tooling, formulations), manufacture and installation one stop solution Excellent network. Acquired US based CPI Inc manufacturing Direct - Long Fibre Thermoplastics (D-LFT) materials and finished products. Acquired European Glassfibre Manufacturing Co 3B for total consideration of 275 million Euros.
THANK YOU
sales@btcomposites.co.in
www.btcomposites.co.in