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PT. IPM Operations and Maintenance Indonesia JL. Raya Surabaya Situbondo Km.

.141 PO Box 78 Paiton, Probolinggo 67291 Jawa Timur, Indonesia Tel (62) 335 771 967 (hunting) Fax (62) 335 771 965

POSITION DESCRIPTION REVIEWED Department Job Title Incumbent Immediate Supervisor Revision Chemist Engineers 1.1 Production Chemist Specialist (CSp) Post Desc. Code : 7,8,9 Approved : Production Manager Approved : Date: 27-March-2012

A. Purpose (why the position exists within what limit and with what objectives) The Chemist Specialist will develop, direct, monitor, analyze, and maintain the Plant Chemistry program. Duties of this position will include but not limited to establishing, analyzing, and maintaining the Condensate Polisher System; Feed water and Boiler Water Treatment; On site fuel oil & Coal; Cooling System including hydrogen cooled generator; Cycle Chemistry parameters; Water Treatment Plant; Service water and Potable water, FGD Scrubber Chemistry Program, Turbine Lube Oil, Online and Laboratory Tools maintenance; Gas Monitor management; Chemical handling program; and all Plant Effluent and Discharge Waters. This person will develop related procedures, set frequency of sampling, provide leadership to chemical programs, and will use chemical engineering principals to provide technical support for the Paiton Power Station Unit 3 -1 x 815 MW and Paiton Unit 7/8 2 x 615 MW.

B.

Size (Financial & Non Financial) Non Financial Total no. of employees: 12 Number of Subordinates : 10 Direct : 0 Indirect : 10 peoples Kind : Manager Specialist Others Major Equipment: 3 Units Boiler & Turbine (Power Block Area), All electrical transformer, Condensate Polisher, Water treatment plant, Hydrogen plant, Common plant

Financial Company Asset: US $ Department Asset: US $ Department Annual Budget: US $

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Chemist Specialist

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PT. IPM Operations and Maintenance Indonesia JL. Raya Surabaya Situbondo Km.141 PO Box 78 Paiton, Probolinggo 67291 Jawa Timur, Indonesia Tel (62) 335 771 967 (hunting) Fax (62) 335 771 965

C.

Network of Interaction

INTERNAL
Chemist Engineers EXTERNAL OUTPUT

EXTERNAL INPUT 1.
Water treatment Consultant (Nalco, Metito, GE Water) 2. Cycle chemistry advisor (EPRI, Loy Yang B, PPChem) 3. External Laboratory (ALS, Sucofindo) 4. Technical Standard (EPRI, ASTM, JIS) 5. Laboratory Instrument technical representative

1. Paiton Energy Chemist Specialist

Production Dept. Maintenance Dept. Engineering Dept. HSEC Dept. F&A Dept.

Coordinating the job to shift crews

A. Duties & Responsibilities NO AREAS OF RESPONSIBILITIES Headings; Rankings; Definition in What Result 1. Unit of Operation Chemical Treatment Water and Steam Cycle Chemistry, Water Treatment Plant, Service Water Treatment, Potable Water Treatment, Closed Cooling Treatment, Stator Cooler Treatment, Hydrogen Cooled Generator, Circulating Water Treatment, Turbine Lube Oil, Etc Monitoring and collecting data of chemistry parameter or chemical constituents include condition operation of unit operation Analysis and evaluate the data and do preliminary investigation Take corrective action following the action level guidance Provide recommendation to Shift Supervisor for unit operation regarding chemistry control parameters Full Full Full Full IMPACT
Full Partial Supporting

MEASUREMENT CRITERIA

1.1

1.2 1.3 1.4 1.5

2. Condensate Polisher Plant 2.1 2.2 2.3 Monitoring and collecting data of CPP operation and chemistry parameter Analysis and evaluate the collected data and do preliminary investigation Take correction action following CPP design operation 07/08/2012 Chemist Specialist Full Full Full Page 2 of 4

PT. IPM Operations and Maintenance Indonesia JL. Raya Surabaya Situbondo Km.141 PO Box 78 Paiton, Probolinggo 67291 Jawa Timur, Indonesia Tel (62) 335 771 967 (hunting) Fax (62) 335 771 965

2.4

Provide recommendation to Shift Supervisor for CPP operation mode regarding to the chemistry parameter either normal operation or abnormal operation; i.e. condenser leakage. Evaluate CPP Performances; service hour, effluent quality, resin quality and resin inventory Perform CPP transfer and regeneration and determine the regeneration mode based on CPP Performances Top up and or replace of CPP resin based on CPP Performances Maintain and improve Performances of CPP to provide high quality of cycle and chemistry, reduce boiler blow down, protect the turbine from deposit, reduce start up and re-start up times to gain full rated power generation quickly.

Full

2.5 2.6 2.7

Full Full Full

2.8

Full

3. De-mineralized System 3.1 3.2 3.3 3.4 3.5 3.6 Monitoring and collecting data of Mixed Bed operation and chemistry parameter Analysis and evaluate the collected data and do preliminary investigation Take correction action following Mixed Bed design operation Provide recommendation to Shift Supervisor for Mixed Bed Regeneration mode regarding to the chemistry parameter Provide recommendation to the Production Operator for guidance regeneration mode include chemical injection Evaluate Mixed Bed Performances; service hour, effluent quality, resin quality and resin inventory Full Full Partial Partial Full Full -

4. SWRO and DWRO/FWRO 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Monitoring and collecting data of SWRO and DWRO/FWRO operation and chemistry parameters Analysis and evaluate the data and do preliminary investigation Take corrective action following the action level guidance Provide recommendation to Shift Supervisor for SWRO and DWRO/FWRO operation regarding chemistry control parameter Evaluate SWRO/DWRO/FWRO Performances and perform chemical cleaning SWRO/DWRO based on performances Provide recommendation to Feed Water Engineer to membrane replacement Maintain and improve Performances of SWRO/DWRO/ FWRO regarding the chemistry parameter to provide high quality of product water, increase service cycle of Mixed Bed and reduce regeneration chemical injection Full Full Full Full Partial Full Full -

5. Sodium Hypo Plant Performance Test

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Chemist Specialist

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PT. IPM Operations and Maintenance Indonesia JL. Raya Surabaya Situbondo Km.141 PO Box 78 Paiton, Probolinggo 67291 Jawa Timur, Indonesia Tel (62) 335 771 967 (hunting) Fax (62) 335 771 965

5.1

5.2 5.3 5.4

Monitoring and collecting data of chemistry parameter or chemical constituents include condition operation of sodium hypo plant Provide recommendation to Shift Supervisor for unit operation regarding chemistry control parameter include provide guidance of shock dozing into condenser Analysis and evaluate the data and do preliminary investigation and take corrective action Together with plant engineer, evaluate the Sodium Hypo Plant performances and perform chemical cleaning to Sodium Hypo Plant base on the performances result

Full

Full Full Full

6. Preventive Maintenance 6.1 6.2 6.3 6.4 6.5 Do preventive maintenance to the on line/laboratory analyzer related chemistry parameter Take correction action based on the result of the investigation Monitor online analyzer performances and collecting data to do preliminary investigation Raise work order and inform to the Maintenance Department based on preliminary investigation Provide recommendation to related department to improve and manage Preventive Maintenances of Online Analyzer Full Full Full Full Full
-

7. Sampling And Analysis Environment 7.1 7.2 7.3 Sampling continuously of operating plant follow the environment compliance Collecting data and evaluate of operating plant related environment compliance Inform and provide recommendations to Shift Supervisor/FA Supervisor to take corrective action regarding the environment parameter Full Full Partial -

8. Gas Detector Management 8.1 8.2 Do preventive maintenance to the Multi Gas Detector Delivering equipment availability and high precision degree of gas monitor Full Full -

9. Sampling And Analysis Coal 9.1 9.2 9.3 9.4 Perform sampling and analyse coal to provide data for heat accountancy purpose and plant efficiency Do sampling following the correct procedure to obtain meaningful result Make sure that sampling is representative to do analysis Collecting data and provide the accurate data to Production Department related the unit operation Full Full Full Full
-

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Chemist Specialist

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PT. IPM Operations and Maintenance Indonesia JL. Raya Surabaya Situbondo Km.141 PO Box 78 Paiton, Probolinggo 67291 Jawa Timur, Indonesia Tel (62) 335 771 967 (hunting) Fax (62) 335 771 965

10. Sampling And Analysis of Incoming Material 10.1 10.2 10.3 Quickly sampling and analyzed incoming material follow the specification Take decision to receive or reject the incoming material Perform safety assessment for any bulk chemical delivery Full Full Full -

11. Instruction Procedure and Procedure Operating Instruction 11.1 11.2 Create and implement PI and POI associated with the chemical system of the plant, equipment and or instrument laboratory Update and revision PI and POI Full Partial -

12. Chemical Handling Prepare Risk Assessment and coordinate with other/related department prior to unloading, escort the chemical vehicle to the side and perform chemical unloading ( in safe manner to the storage tank include ability to operate vehicle (forklift, etc). Control and perform bulk chemicals (H2SO4-98%, NaOH40%, Ammonia 25%) unloading activity Control and maintain Hydrogen and Carbon Dioxide unloading activity Provide technical guidance and acceptance criteria to Production Operator during chemical draining and flushing. Determine the plant equipment and/or piping and/ or instrument in safe condition from the chemical hazard Provide the technical guidance to others personnel related chemical spillage

12.1

Full

12.2 12.3

Full Partial

12.4

Full

12.5

Partial

13. Unit Start and Shut Down 13.1 13.2 13.3 Provide the high quality of feed water prior to unit start up, include boiler fill and drain Provide the technical guidance related chemistry parameter to Shift Supervisor when Unit Start Up and or Shut Down Provide the proper data for lube oil and hydrogen Full Full Full
-

14. Technical Guidance 14.1 Provide guidance and technical advice to the station Operational and other Department personel on chemical and environmental matters. Full
-

15. Technical Review 15.1 Assist the Chemical Engineers in reviewing and managing chemical corrosion aspects of the plant systems including boilers, condensers, deaerators, etc.. Full -

16. Technical Troubleshooting and Recomendation 07/08/2012 Chemist Specialist Page 5 of 4

PT. IPM Operations and Maintenance Indonesia JL. Raya Surabaya Situbondo Km.141 PO Box 78 Paiton, Probolinggo 67291 Jawa Timur, Indonesia Tel (62) 335 771 967 (hunting) Fax (62) 335 771 965

16.1

Troubleshoot water treatment systems, sub-systems and devices using generally accepted methods, instruction manuals and common sense to locate the cause of malfunctions. Report the cause of the malfunction to the appropriate supervisor and take appropriate corrective action.

Full

17. Chemical and Spare Part Inventory 17.1 Record and update chemical and spare part for : Online analyzer, Laboratory Equipment, PPE, Portable Analyzer Record and update the inventories and safe handling procedures for chemical supplies; ensure compliance with dangerous goods regulation. Perform incidental clerical duties as required, and or, assigned Full -

17.2

Full

18. Training and Development 18.1 18.2 Train, to improve personal skills related to the job and / or as required for advancement. Train, instruct and provide guidance and technical advice to other personnel, as required, on chemical and environmental matters Full Full -

19. Safety 19.1 Maintain all chemistry activity personel safety rules by involved in safety and environmental. Control and maintain area is safe and take action and response of any emergency situation such as hazardous material spillage and other incident/accident as part of emergency control under Chemist Engineer. This will include Power Block area of Unit 7, Unit 8 and unit 3 and also non power block area Ensure proper use all safeguards, safety Following fresh eyes program act as observer and make report/check list. Take action immediately in case of unsafe action or unsafe condition Following 5S program take action to maintain the working area is safe and clean Adhere to and implement all plant and personnel safety rules to ensure the safety of personnel, plant and equipment under your control. Full
-

19.2

Partial

19.2 19.3 19.4 19.5

Full Full Full Partial

20. Quality Management 20.1 Actively support; use and provide assistance development of the Quality Management System. in the Full
-

21. Recording and Reporting 21.1 Prepare periodic report as directed. Full
-

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Chemist Specialist

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PT. IPM Operations and Maintenance Indonesia JL. Raya Surabaya Situbondo Km.141 PO Box 78 Paiton, Probolinggo 67291 Jawa Timur, Indonesia Tel (62) 335 771 967 (hunting) Fax (62) 335 771 965

21.2 21.3

Control and manage file administration related laboratory activity Perform others duties as assigned in related with plant operation based on agreement E. Contacts (Internal & External Business Contact) F. Position Requirements

Full Partial Duties implemented

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

1. Knowledge, Skill and Abilities Knowledge of complex water treatment systems. Knowledge of chemical control of water treatment plant, boiler, cooling water systems, etc. Knowledge of operating principles, function and nomenclature of power station equipment. Reporting procedures and practices, maintenance procedures and practice. Electrical and mechanical prints and generating plant terminology. Safe work practices in handling chemicals in power plant. Working knowledge of personal computers together with an understanding of programs such as MS Word and Excel. Ability to effectively communicate orally and in writing. Ability to guide, coach and assist other technical personnel. Ability to co-operate with personnel of other departments. Ability to priorities work. 2. Education Senior Technical School with proper experienced or D3-graduate of Chemistry or Chemical Engineering. 3. Experience Up to five years of experience preferably in a coal fired power station or similar environments or automated systems. 4. Competencies Needed 4.1 silahkan CHR mereview ya ..... G. Physical Strength Demand High H. Environment: Up to 20 30% in the laboratory and 70 80% in the water treatment chemical analysis and plant areas. Works with many different chemicals including alkalis, acids, biocides and corrosion inhibitors I. Supervision Duties belon ada conto na . J. HJA Result . Belon ada conto .

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