B I O - P H A R M

Clean-In-Place (CIP) Systems

A Custom CIP Solution at a Cost-Effective Price
Sani-Matic CIP Systems are engineered to your specific plant application and utility requirements for effective and efficient cleaning of process equipment. Proper CIP design and sizing ensures sufficient flow and appropriate pressure to thoroughly remove residue and rinse effectively while saving cycle time, reducing operating costs, and promoting worker safety. Why Choose a Sani-Matic CIP System? Engineered for each unique plant and application requirement Programming provides integration of CIP functions with existing control systems Construction by our Wisconsin craftsmen to meet ASME-BPE Control panels built in our UL authorized panel shop (#E115505) Complete documentation to comply with regulatory and validation requirements Data acquisition and printout to collect and report data Full technical support during and after installation
Pharma 1-Tank

One -Tank
Single-Use
WFI Drain RO

FE CE

CIP Return CIP Supply

TE

Single-use application source of cleaning solution and rinse water Lower capital investment Portable or stationary design Once-through or recirculated Lower space requirement
Drain Chemical Supply Drain Wash/Rinse
LE

Steam
AIR

PE CE FE
TE

Supply Pump Condensate Return

Multi-Tank
Wash and Rinse

Pharma Multi-Tank
FE CE
TE

CIP Return

Single-use application source of cleaning solution and rinse water Portable or stationary design Once-through or recirculated Used where water utilities are limited Decreases cycle time by filling rinse tank during wash step

RO WFI Drain Chemical Supply CIP Supply

Rinse

Wash Solution
LE LE

Steam

AIR

PE CE FE
TE

Drain

Chemical Supply Drain

Supply Pump Condensate Return

P:800.356.3300

F:608.222.5348

sanimatic.com

1915 S. Stoughton Rd., Madison, WI 53716

B I O - P H A R M

Controls
Sani-Matic has in-house programmers and a UL panel shop to design, manufacture, pre-test, startup and support all types of control systems for cleaning needs. Because the team specializes in cleaning applications, Sani-Matic has developed expertise and efficiencies that have advantages over other fabricators or process integrators. Sani-Matic has designed, manufactured and supported thousands of CIP systems and other cleaning related systems. Understanding the unique aspects of an effective cleaning program, Sani-Matic developed a flexible and easy-to-understand OP-Code Recipe Editor that allows the customer to manipulate the system hardware to optimize their cleaning programs. This can result in shorter cycle times, lower water and chemical usage, more precise control of setpoints, and defined alarms that reduce troubleshooting time.
DETERGENT CHASE CONDUCTIVITY HOLD RINSE RECOVERY TANK RECOVERY RINSE RECOVERY TANK RETURN RINSE RECOVERYTANK OUTLET TEMP 3 (DETERGENT WASH) RECOVER DETERGENT TANK DETERGENT CONDUCTIVITY DETERGENT TANK FILL OFF

DESTINATION WORD

DESTINATION WORD

DETERGENT TANK OUTLET

DETERGENT TANK RETURN

RECOVER RINSE TANK

SUCTION DRAIN Valve

CONDUCTIVITY HOLD

BURST SUPPLY PUMP

TEMPERATURE HOLD

RINSE TANK OUTLET

RINSE TANK RETURN

WORD 1, N14:0

TEMP 1 (PRERINSE)

OPCODE CHART
**PROGRAM END** **SAN PROGRAM START** **CIP PROGRAM END** PRE RINSE TO DRAIN BURST PRE RINSE TO DRAIN

CLEAR RINSE HOLD

SANITIZER PUMP

TEMP 2 (RINSE)

RETURN PUMP

SUPPLY PUMP

TEMP 4

N7:2

DESTINATION WORD
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

OPCODE NUMBER

OPCODE NUMBER

OPCODE NUMBER

OPCODE NUMBER

WORD 2, N15:0

WORD 3, N16:0
0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 8 0 2 2 A 0 8

N7:3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

DESCRIPTION

12

11

10

15

14

12

11

10

14

13

11

DETERGENT WASH ACID WASH CHASE RINSE TO DRAIN W/ DETERGENT CHASE RINSE TO DRAIN W/ ACID CHASE RINSE TO DRAIN W/ DETERGENT AND CONDUCTIVITY HOLD CHASE RINSE TO DRAIN W/ ACID AND CONDUCTIVITY HOLD CHEMICAL SANITIZE

PUMPBACK TO DRAIN PUMPBACK W/ DETERGENT RECOVERY PUMPBACK W/ ACID RECOVERY RINSE TO DRAIN RINSE TO DRAIN WITH RETURN CONDUCTIVITY HOLD RINSE WITH DET RECOVERY AND RETURN CONDUCTIIVITY HOLD RINSE WITH ACID RECOVERY AND RETURN CONDUCTIVITY HOLD RINSE W/ DETERGENT RECOVERY RINSE W/ ACID RECOVERY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1

0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 1 0 1 0 C 8 4 0 4 0 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 4 0 4 0 4 0 0 0 0 0 0 0 0 4 0 0 0 4 0 4 0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1

0 0 0 0 C 0 D 0 C C C C C C C 0 0 0 0 0 4 4 4 C C C C C C

0 0 0 0 8 0 8 0 2 1 2 1 2 1 0 0 0 0 0 0 0 0 0 4 4 4 4 4 4

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 4 0 4 0

0 0 0 0 0 0 0 0 2 0 2 0 2 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 1

1 1

1 1 1 1

1 1

0 0 0 0 0 0 0 0 0 6 0 4 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Chemical Skids
Eliminates chemical drum handling Utility source for all CIP skids Integrated into CIP system controls Can be designed as a bulk distribution system or with multiple chemical pumps for targeted delivery

Spray Balls
Custom engineered in 3D Precision drilled on CNC machine Pass Riboflavin testing first time Documented for future replacement without revalidating

Documentation
Operation and maintenance manuals Recommended spare parts list Instrument lists Instrumentation calibration procedures Performance data Material certificates Weld qualification and inspection records Inspection test results, reports and certificates ASME data Component catalog cut sheets As built assembly drawings As built process and instrumentation diagrams As built electrical drawings Annotated PLC ladder diagrams OPTIONAL (FRS/FDS) Functional Design Specifications Control System Design Specification (HRS and SRS) (FAT) Factory Acceptance Test report (SAT) Site Acceptance Test document IQ/OQ installation and operation qualification Traceability matrix ISA Data Sheet Cleaning and passivation report Weld video record (Boroscope)

BP-CIP-0509

P:800.356.3300

F:608.222.5348

sanimatic.com

1915 S. Stoughton Rd., Madison, WI 53716

N7:4
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

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