USN

06M873

Seventh Semester B.E. Degree Examination, December

Manufacturing Processes - llt

20ll

Time:3 hrs.
Note: Answer any FIVE full questions, selecting ot least TWO questions from each parl
i
I

Max. Marks:100

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I a. b. (07 Marks) method. c. Explain Tresca and Von-Mises yield criterion. (08 Marks) 2 a. Discuss the factors affecting recrystallization temperature in hot working. State the (08 Marks) advantages of hot working over cold working. b. Define formability of materials. Discuss any one method to determine formability.(07 Marks) (05 Marks) c. What is hydrostatic pressure in metal working? Explain. 3 a. Discuss the following in forging process
:

(05 Marks) State the advantages and limitations of metal working processes. What is flow stress? Name the methods to determine the flow stress. Explain any one

PART

-A

b. c. 4 a. b. c.

(08 Marks) iii) Material flow lines ii) Forging defects i) Friction hill An aluminum billet 25 mm $, 50 mm high is compressed between flat parallel dies to a height of 25 mm. The average yield stress is 6 N/mm2. Find the frictionless work done. Also determinethe maximumpressureexertedifthe coefficientof sliding friction is0.24.Ql Marks) (05 Marks) Explain die design parameters in forging.

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Discuss the effect of front and back tension in rolling.

(05 Marks)

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Explain the following rolling mills : (08 Marks) iii) Tandem mill i) Two high mill ii) Cluster mill Calculate the rolling load if steel sheet is hot rolled 30% from a 40 mm thick slab using a 900 mm diameter roll. The slab is 760 mm wide. Assume p: 0.30. The plane-strain flow stress is 140 MPa at entrance and 200 MPa at the exit from the roll gap due to the increasing (07 Marks) velocity.
(05 Marks) What is drawing process? Explain. What is redundant work in drawing? How is it estimated? t07 Marks) Determine the drawing stress to produce a20Yo reduction in a l0 mm stainless steel wire. The flow stress is given by on =1300e030MPa. The die angle is l2o and p:0.09. If the wire is moving through the die at 3 mls, determine the power required to produce the (08 Marks) deformation.

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a. b. c.

PART _ B

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a. b. c. a. b. c. 8a.
b. c.

What is impact extrusion? Discuss. How seamless pipes are produced in extrusion process? Explain. Discuss any four extrusion defects with their causes and remedies.

(05 Marks) (07 Marks) (08 Marks)

(08 Marks) (08 Marks) (04 Mart<s)

Explain combination die and progressive die in sheet metal forming. Discuss the following processes in sheet metal forming : i) Roll bending ii) Blanking iii) Embossing iv) Deep drawing. Write a note on die and punch material in sheet metal forming.
Discuss the principle and applications of electro hydraulic forming. Discuss the basic steps in the powder metallurgy process.

(08 Marks)
(07 Marks) (05 Marks)

Explain the atomization method of powder production in powder metallurgy.

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