Altair Optimization Competition

B.T.U , Yeungnam University

Innovation Intelligence

: : ( 4) ( 3)
August 17, 2012

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Introduce

to Altair

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Contents
Upper Torsion Link Design

Define the subject

Finite Elements Modeling

1st Analysis & Optimization

2nd Analysis & Optimization Final Design

Disk Brake Design

Define the subject

Finite Elements Modeling

1st Analysis & Optimization 2nd Analysis & Optimization Final Design The Verification of Final Design Summary

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Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Define the subject _ Disk Brake

Disk Brake

Semi-Metalic

Disk Brake 410MPa

Stainless Steel 410 1225MPa, 3

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Disk Brake Modeling

CATIA Modeling

- Wheel Diameter : 660.4 mm - Disk Diameter : 160 mm - Disk inner Diameter : 36 mm - Bolt Diameter : 5 mm - Thickness of Disk : 2 mm

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FE Modeling

(h) , : www.matweb.com

Mesh Size

& Nondesign

Design

Design Area Nondesign Area

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FE Modeling

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Analysis Process Preview

Modeling

RADIOSS 1

Topology 1

Redesign

RADIOSS 3

Final Design

Topology 2

RADIOSS 2

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The Variables of Analysis (30Km/h)

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The Variables of Analysis (30Km/h)

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The Variables of Analysis (40Km/h, 50Km/h)

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1st Analysis (RADIOSS)

Linear Static Analysis Von Mises Stress

Heat Transfer Grid Temperature

, .

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1st Analysis (RADIOSS)

Buckling Analysis 1st Mode

30Km/h

40Km/h

50Km/h

30~50Km/h 1st ~5th Mode . Ex) 1N , Pcr cr P Re . f . Disk .

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1st Topology Optimization

Iteration 8

Iteration 44

Iteration 80

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1st Topology Optimization

410MPa . , Edge Fillet/Rounding .

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1st Redesign

1st Topology .

Redesign Model 2nd RADIOSS Topology .

Mesh Size

& Nondesign

Design

1st Analysis .

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2nd Analysis (RADIOSS)

Linear Static Analysis Von Mises Stress

Heat Transfer Grid Temperature

1st RADIOSS .

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2nd Analysis (RADIOSS)

Buckling Analysis 1st Mode

30Km/h

40Km/h

50Km/h

1st RADIOSS 1000 , Disk .

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2nd Topology Optimization

Iteration 6

Iteration 24

Iteration 60

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2nd Topology Optimization

2nd Topology , .

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Final Design

Initial Design

Redesign

Final Design

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The Verification of Final Design

Linear Static Analysis Von Mises Stress

Buckling Analysis 1st Mode

30Km/h

40Km/h

50Km/h

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Analysis Process Review

Initial Shape
2nd Topology Final Design Verification Final Design

1st RADIOSS

2nd RADIOSS

1st Topology

Redesign

37.35%

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Summary
Disk // , / .

Initial Mass(0.267Kg) Final Mass(0.167Kg) Stress 410MPa(Stainless Steel 410 3) .

1ST RADIOSS2nd RADIOSS : Redesign Stress . 2nd RADIOSS3rd RADIOSS : , Fillet . Stress Mass Disk .

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Reference
-
- - 6th Edition
James M. Gere 2007

- 7th Edition
-
Yunas A. Cengel

Ferdinand P. Beer / E. Russell Johnston, JR / William E. Clausen

- 5

- KS /
- www.matweb.com