AOC2012 Cax Based Design lab 대구대학교 박정수 박진우

2012 Altair
: ( 3)
Innovation Intelligence
( 3)
:
2012. 08. 17.

(Cax-based Design Lab.)

Innovation Intelligence
Design of a Upper Torsion Link
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Contents
1. Team Member & Time Schedule 4 2. Summary of Results 5 3. Target Part 6 4. Part classification & Boundary / Load Conditions 8 5. Analysis Conditions & Result 11
6. Topology Optimization 14
7. Design Modification 20
8. Shape Optimization 24
9. Final Result 29
3
1. Team Member & Time Schedule

:
7 2 FE modeling Topology Opt. Final CAD Design PPT Design Concept Topology Opt. (9~31) 3 4 8 (1~6) 1
() ()
Shape Opt.
Final CAD Design
() ()
2. Summary of Results
Initial Design
Mass (kg)
691.57
Topology Opt.
Stress (MPa)
Shape Opt.
Displacement (mm)
99.10
450MPa -14.9%
591.65
588.66 289.4 399.5
410.6
+41.9%
26.26
-73.3%
26.46
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
3. Target Part
(Landing Gear System)
Drag / Side Struct , Outer Cylinder , Upper Torsion Link , /
Upper Torsion Link

3. Target Part (contd)

Upper Torsion Link

4. Part classification & Boundary / Load Conditions

Part of Upper Torsion Link CAD Model
Design Region
Link Body hard point
Design Region
Non-design Region
CAD Model Non-design Region
4. Part classification & Boundary / Load Conditions (contd)

Optimum Design Condition
Von mises stress : max 450 MPa RBE2
1~3DOF
(Inner Hole Dia)
Boundary Conditions of Upper Torsion Link

Cylinder, Drag/Side Strut
1~3
Outer Cylinder & Drag / Side Strut BAR RBE2 (1~6 DOF) RBE2
Load Conditions of Upper Torsion Link

Load case 1 Fy = - 50.0 ton(5105 N)
Load case 2
Mx = 3.0 ton-m(3107 N-mm)
4. Part classification & Boundary / Load Conditions (contd)

Material Specification : Titanium
: Key to Metals
10
5. Analysis Conditions & Result

Material Properties Steel
Youngs Modulus (E) : 2.1e+05 N/mm2
Titanium
Youngs Modulus (E) : 1.2e+05 N/mm2
Poisson Ratio () : 0.26

Density () : 7.9e-09 N-s2/mm4
Poisson Ratio () : 0.34

Density () : 4.5e-09 N-s2/mm4
FE Modeling
Part Model Configuration Material Unit Upper Torsion Link Drag/Side Strut PBAR Outer Cylinder PBAR Upper Torsion LinkPSOLID Steel & Titanium N, mm, ton
11
5. Analysis Conditions & Result (contd)

Analysis of Base Model
Displacement Stress
Load Step 1 (Force) Max : 99.10 mm Max : 289.4 MPa
Load Step 2 (Moment)
Max : 0.847 mm
Mass
Max : 150.2 MPa
Initial Value : 691.57 kg

12
Design Concept for Optimization

Topology Optimization
Topology Design Objective Function
Min. Weighted Compliance s.t. max 450 MPa
Constraints Condition
Design Modification
Design Modification Bar Design
Shape Optimization
Objective Function Shape Design
Minmax. Static stress

s.t. max 450 MPa
13
6. Topology Optimization Procedure for Parameter Study : Draw Types & Effect of Patterns
Concept Design , Min Weighted Compliance
Volume Fraction, Draw Type

Pattern
Draw Type
Pattern
Direction 1
Direction 2
Draw
14
6. Topology Optimization (contd)

Procedure for Parameter Study : Draw Types & Effect of Patterns Direction 1 Direction 2
1-pln sym 2-plns sym 1-pln sym 2-plns sym
Single
Mass : 598.690
Max stress : 411.7 MPa Max stress : 719.3 MPa
Mass : 598.687
Split
Mass : 598.694
Mass : 598.691
15

Iteration Objective Function
Iteration 7
Objective Function : Min Weighted Compliance Constraints Condition Volume frac : 0.25 Von mises stress 450 MPa
16

Process for Topology Optimization
Initial Design
Design Proposal Topology Opt. Result
Topology Optimization
17

Comparison of Displacement
[ Unit : mm ]
Initial Design
Topology Opt. Result
Load Step 1 (Force)
Max : 99.10 mm
Max : 26.26 mm
Load Step 2 (Moment) Max : 0.85 mm

18
Max : 1.248 mm

Comparison of Stress
[ Unit : MPa ]
Initial Design
Load Step 1 (Force)
Max : 289.4 MPa
Max : 399.5 MPa
Load Step 2 (Moment) Max : 150.2 MPa

19
Max : 213.8 MPa
7. Design Modification
Concept for Design Modification
Optimum Topology Model
Design Modification
20
7. Design Modification (contd)

Re-Modeling
Topology Opt. Result Design Modification
y, z
MAX : 399.5 MPa
MAX : 309.3 MPa

21

[ Unit : mm ]
Design Modification
Load Step 1 (Force)
Max : 26.26 mm
Max : 26.01 mm

22
Max : 1.192 mm

[ Unit : MPa ]
Design Modification
Load Step 1 (Force)
Max : 399.5 MPa
Max : 309.3 MPa

23
Max : 186.8 MPa
8. Shape Optimization
CAD Re-Modeling & Shape Optimization
Topology Opt. Result Shape Optimization
Design Modification
24
Final Design
8. Shape Optimization Result

Shape Optimization

Stress Shape Opt. Hole Design Region Shape Opt.
Hyper Morph Shape Opt. Upper bound : 10 mm , ,
25
8. Shape Optimization Result (contd)

Shape Optimization
Objective Function : Minmax. Static stress
max 450 MPa
Before
Shape Optimization M a s s
After
Stress : 309.3 MPa Mass : 596.10 kg

26
Stress : 414.9 MPa Mass : 587.88 kg

[ Unit : mm ]
Design Modification
Shape Optimization
Load Step 1 (Force) Max : 26.01 mm Max : 26.46 mm

27
Max : 1.548 mm

[ Unit : MPa ]
Design Modification
Shape Optimization
Load Step 1 (Force) Max : 309.3 MPa Max : 410.6 MPa

28
Max : 281.9 MPa
9. Final Result
Progress for Optimization
Initial Design Topology Optimization
Design Modification

Shape Opt. Result

Shape Optimization
29
9. Final Optimization Result : Summary
Initial Design
Mass (kg)
691.57
Topology Opt.
Stress (MPa)
Shape Opt.
Displacement (mm)
99.10
450MPa -14.9%
591.65
588.66 289.4 399.5
410.6
+41.9%
26.26
-73.3%
26.46
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
30

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2012 Altair

2012. 08. 17.

Design of a Upper Torsion Link

1. Team Member & Time Schedule

Upper Torsion Link

3. Target Part (contd)

4. Part classification & Boundary / Load Conditions

CAD Model Non-design Region

4. Part classification & Boundary / Load Conditions (contd)

(Inner Hole Dia)

Boundary Conditions of Upper Torsion Link

Load Conditions of Upper Torsion Link

4. Part classification & Boundary / Load Conditions (contd)

5. Analysis Conditions & Result

Poisson Ratio () : 0.26

Poisson Ratio () : 0.34

5. Analysis Conditions & Result (contd)

Load Step 1 (Force) Max : 99.10 mm Max : 289.4 MPa

Load Step 2 (Moment)

Max : 150.2 MPa

Initial Value : 691.57 kg

Design Concept for Optimization

Volume Fraction, Draw Type

6. Topology Optimization (contd)

6. Topology Optimization (contd)

6. Topology Optimization (contd)

Design Proposal Topology Opt. Result

6. Topology Optimization (contd)

Topology Opt. Result

Load Step 1 (Force)

Load Step 2 (Moment) Max : 0.85 mm

6. Topology Optimization (contd)

Topology Opt. Result

Load Step 1 (Force)

Max : 289.4 MPa

Max : 399.5 MPa

Load Step 2 (Moment) Max : 150.2 MPa

Max : 213.8 MPa

Optimum Topology Model

7. Design Modification (contd)

MAX : 309.3 MPa

7. Design Modification (contd)

Topology Opt. Result

Load Step 1 (Force)

Load Step 2 (Moment) Max : 1.248 mm

7. Design Modification (contd)

Topology Opt. Result

Load Step 1 (Force)

Max : 399.5 MPa

Max : 309.3 MPa

Load Step 2 (Moment) Max : 213.8 MPa

Max : 186.8 MPa

8. Shape Optimization Result

Hyper Morph Shape Opt. Upper bound : 10 mm , ,

8. Shape Optimization Result (contd)

max 450 MPa

Stress : 309.3 MPa Mass : 596.10 kg

Stress : 414.9 MPa Mass : 587.88 kg

8. Shape Optimization Result (contd)

Load Step 1 (Force) Max : 26.01 mm Max : 26.46 mm

Load Step 2 (Moment) Max : 1.192 mm

8. Shape Optimization Result (contd)

Load Step 1 (Force) Max : 309.3 MPa Max : 410.6 MPa