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Materi Metoda Manufaktur

11 Pendahuluan Metoda Manufaktur Permasalahan pada proses Manufaktur, Informasi Manufaktur, teknik peracangan untuk manufaktur, strategi pemilihan proses Mahasiswa memahami masalah utama pada proses manufaktur Mahasiswa dikenalkan informasi manufaktur yang dibutuhkan untuk perancangan struktur Mahasiswa memahami teknik perancangan untuk manufaktur dan strategi pemilihan prosess Mahasiswa memahami kriteria utama dalam proses manufaktur, assembly dan joining Mahasiswa memahami beberapa proses forming dan menjelaskan lingkup penggunaan dan keterbatasan. Swift, Process Selection (Part I)

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Pemilihan proses manfaktur

Pemilihan proses manufaktur, sistem assembly, dan joining

Part II

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Proses Forming

Forging, Rolling, Drawing, Cold forming, Sheet metal forming,

Part II 3

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Proses Machining

Manual dan Otomatik turning dan boring, miling, planing dan shaping, drilling, broaching, reaming, grinding, honing dan lapping Welding, Mechanical Fastening, Bonding

Mahasiswa mampu menjelaskan Part II. Ch.4 beberapa proses machining beserta ruang lingkup aplikasi

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Proses Joining

Mahasiswa memahami jenis-jenis joining dan aplikasinya.

Part II, Ch.7

Pendahuluan Metoda Manufaktur: A Strategic View of Manufacturing Process


AE-2121 Material Pesawat dan Metoda Manufaktur I

Objectives
Should

be able to describe:

problems in manufacturing process Competitive Product Introduction Process Technique in Design for Manufacture and Assembly Process Selection Strategy

Manufacturing is a Complex Process !

Design and Production Consortium is a even more Complex but getting Common Now.

Problems
Higher

quality products Lower costs Shorter product lifecycle 30% efforts wasted on reworks 25 of total sales revenue for cost of quality Lack of practical experience of production and understand the limitations and capabilities they must work within

Problems Cont.

Benefiting of reducing time-to-market

Competitive Product Introduction Process Objective:Reduced Time to Market Reduced Product Cost Reduced Project Cost

H O W ???

Product Introduction Management

Technique in Design for Manufacture and Assembly


Involves simultaneous consideration of design goals and manufacturing constraints in order to identify and alleviate manufacturing problems while the product is being designed. Includes an understanding of the technical capabilities and limitations of the manufacturing processes chosen by invoking a series of guidelines, principle, and recommendations, commonly termed producibility guidelines, to modify component designs for subsequent manufacture. The use of techniques to assist costing of component designs also aids the process of cost optimisation.

Result from 60 Product Studies


Business Sector Average Partcount Reduction Average Assembly Cost Saving Automotive Aerospace / Defense Industrial Equipment All Sectors

44%

52%

51%

48%

43%

47%

48%

45%

Outline Process for Design for Manufacture and Assembly

Process Selection Strategy


The objective is to provide support for manufacturing process selection in terms of technological feasibility, quality of conformance and manufacturing cost The satisfaction of this objective is through:

The provision of data on the characteristics and capabilities of a range of important manufacturing, joining and assembly processes. The intention is to promote the generation of design ideas and facilitate the matching and tuning of a design to a process The provision of methods and data to enable the exploration of design solutions for component manufacturing and assembly costs in the early stages of the design and development process.

Key Process Selection Drivers

Outline Process for Design for Manufacture and Assembly