Professional Documents
Culture Documents
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Table of Contents
Table of Contents
Quick Reference Chart TEKNA 2
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46
Gravity Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714 Gravity Cups and Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1516 Suction Guns and Cups
.............................
1720
Pressure Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2124 Airbrush and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Disposable Cups and Accessories . . . . . . . . . . . . . . . . . . 2628 Pressure Tanks and Cups
..........................
2932
39
41
Properly Piped Shop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Hose and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4345 Air Regulators & Gun Mounted Air Adjusting Valves
....
46
51
Clean Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Maintenance and Accessories . . . . . . . . . . . . . . . . . . . . . . 5358 Gauge Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3
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TEKNA ProLite
703517* 1.3 & 1.4 mm Uncupped TE20, HV30 703567* 1.2, 1.3, 1.4 mm Uncupped TE10, TE20 703566 1.2, 1.3, 1.4 mm 900 cc Aluminum TE10, TE20
* Uncupped guns include disposable cups adapter
HAV-555
EPA Compliant. Approved in most HVLP areas. EPA and SCAQMD Approved
TE20 Base coats, high solids air cap clearcoats (HE) Air Cap Order/Model No. 703539 9-12 CFM @ 16-26 PSI inlet Fluid Tips 1.2mm, 1.3mm, 1.4mm, 1.5mm
Ref # Description
1 2 3 4 5 6 7 8 9 *10 11 *12 13 *14 *15 16 17 18 19 20 21 22 23 24 25 26 27 28 *29 30 31 32 33 34 35 36 *37 *38 39 *40 41 42 43
Air Inlet Torque to 15 ft-lbs (20Nm) Use medium strength thread sealant (i.e. Devon #2242 Blue or equivalent) on threads
Fluid Nozzles
Fluid Nozzle No. on Order No. Fluid Nozzle Tip size (mm)
Base coats Clearcoats Base coats, low solids clearcoats Base coats, high solids clearcoats
1.41.6 bar 2024 psi 1.42.4 bar 2035 psi 1.11.8 bar 1626 psi
411467 LPM 14.516.5 CFM 212311 LPM 7.511.0 CFM 255340 LPM 912 CFM
sERvICE PARTs
Air Cap Retaining Ring Slip Ring Air Cap Air Cap Retaining Clip Retaining Ring Seal Aircap & Ring Air Cap Retaining Ring & Seals Fluid Nozzle Spray head Spray head Seal Spray head kit Circlip Valve Body O Ring Spreader Valve Pin Spreader Valve Adjusting Knob Spreader Valve Assembly Front Valve Seal Valve Seat Spindle Air Valve Spring Rear Valve Seal Air Valve Kit Fluid Needle Needle Spring Spring Pad Housing & Seal Kit Fluid Adjusting Knob Needle Spring Kit Gunbody Air Inlet Colour ID Ring Kit (4 Colours) Air Inlet Kit Needle Packing Packing Spring Packing Nut Packing, Spring and Packing Nut Kit Trigger Screw Trigger Trigger Stud Trigger Stud & Screw Kit Plug Cheater Valve (optional) Air Valve Service Tool (only included in 44 the Air Valve Kit 23)
Part #
Qty
702730
703530 703531
702735 702734
702731
703535 702737
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 703536 192229
Spray Gun repair kit (inludes items marked *) Seal and Pin Kit, kit of 5 (items 12, 14 and 15)
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TEKNA QuickClean
HAV-555
EPA Compliant. Approved in most HVLP areas. EPA and SCAQMD Approved
703507, 703509
703506, 703508
#909 Clearcoats, waterborne air cap base coats (HVLP) Air Cap Order/Model No. 702724 14-16 CFM @ 22-26 PSI inlet Fluid Tips 1.1mm, 1.2mm, 1.3mm, 1.4mm, 1.5mm (for hot climate waterborne)
The DeKups System is covered by U.S. Patent Nos. 6,820,824 and 7,374,111, owned by 3M Innovative Properties Co., and U.S. Patent Nos. 7,380,680; 7,354,074; 7,353,964; 7,350,418; 7,344,040; 7,263,893; 7,165,732; 7,086,549; owned by Illinois Tool Works Inc.
Part No.
702725 702711 702712 702713 702714 702715 702726 702727
Qty
1 1
702728
702729
Part No.
Qty
1 1 1 1 1 1 1 1
702730
702731
702732
Base coats, clear coats Clear coats, waterborne base Base coats
#7E7 HE 1.11.5 BAR / 1622 PSI 255312 LPM / 911 SCFM #909 HVLP 1.51.8 BAR / 2226 PSI 396453 LPM / 1416 SCFM #202 HVLP 1.21.5 BAR / 1822 PSI 382434 LPM / 13.515.5 SCFM
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
* The TEKNA Spray Gun Repair Kit (702736) contains all the parts indicated with an asterisk.
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TEKNA Copper HE
HAV-555
EPA Compliant. Approved in most HVLP areas. EPA and SCAQMD Approved
703489, 703497
703488, 703496
The DeKups System is covered by U.S. Patent Nos. 6,820,824 and 7,374,111, owned by 3M Innovative Properties Co., and U.S. Patent Nos. 7,380,680; 7,354,074; 7,353,964; 7,350,418; 7,344,040; 7,263,893; 7,165,732; 7,086,549; owned by Illinois Tool Works Inc.
#909 Clearcoats, waterborne air cap base coats (HVLP) Air Cap Order/Model No. 702724 1416 CFM @ 2226 PSI inlet Fluid Tips 1.1mm, 1.2mm, 1.3mm, 1.4mm, 1.5mm (for hot climate waterborne)
Part No.
Qty
1 1 1
702730
702731
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
702732
Part No.
Qty
1 1 1 1 1 1
NOTE: When replacing the fluid nozzle or fluid needle, replace both at the same time. Lightly lubricate the threads of the fluid nozzle before reassembling. Torque 1416 nm (1012 ft-lbs). Dont over tighten the fluid nozzle. Use 10 mm wrench supplied with gun.
1 1 1 1 1 1 1 1 1 1 1 1 1 1
702726 702727
Clearcoats #909 HVLP 1.51.8 BAR/2226 PSI 396453 LPM Waterborne Base 1416 SCFM Base coats, clearcoats #7E7 HE 1.11.5 BAR/1622 PSI (HVLP approved areas) (HVLP approved areas)
255312 LPM/911 SCFM
* The TEKNA Spray Gun Repair Kit (702736) contains all the parts indicated with an asterisk.
702728
1.52.0 BAR/2230 PSI 312368 LPM1113 (nonHVLP SCFM approved areas) (nonHVLP approved areas)
702729
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Gravity Guns
802851
Model No.
Includes: 1.3mm & 1.4mm fluid nozzles; 900cc aluminum gravity cup with push-on lid
CVI-620G
802949
Model No.
Includes: 1.3mm & 1.4mm fluid nozzles; 20 oz. Acetal gravity cup Both models include: spray gun lube, fluid filter, gun hook, HAV-512 air adjusting valve with gauge, air valve assembly tool
CVI-620GW
1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.6 mm, 1.8 mm, 2.0 mm (Included tip sizes shown in bold)
Ref. No.
Description
(Torque to 15 ft.lbs.)
Use medium strength thread sealant (i.e. Loctite 242 Blue or equal) on threads.
1 1 2a 2b 2c 2d 2e 2f 2g +3 +4 5 6 7 +8 9a 9b 9c 9d 9e 9f 9g 10 11 12 13 14 16 17 + 18 23 24
802841 802546 802549 802550 802835 802551 802552 802553 802554 802522 802511 802514 802518 802520 802557 802558 802836 802559 802560 802561 802562 802517 703535 802516 802513 802524 802525 192229 802531
SP-100-505-K SP-100-510-K SP-200S-10-K SP-200S-12-K SP-200S-13-K SP-200S-14-K SP-200S-16-K SP-200S-18-K SP-200S-20-K SP-626-K5 GTI-445-K2 SP-403-K SP-614-K SP-622-K5 SP-300S-10-K SP-300S-12-K SP-300S-13-K SP-300S-14-K SP-300S-16-K SP-300S-18-K SP-300S-20-K SP-612-K SP-617-CR-K SP-611-K SP-402-K SPK-101-K SPK-102-K GTI-428-K5 SPN-5-K
Air Cap/Retaining Ring assy (#505) Air Cap/Retaining Ring assy (#510) Nozzle (1.0) Nozzle (1.2) Nozzle (1.3) Nozzle (1.4) Nozzle (1.6) Nozzle (1.8) Nozzle (2.0) Separator Packing Spreader Valve Stud and Screw Needle Adjusting Screw Spring Needle (1.0) Needle (1.2) Needle (1.3) Needle (1.4) Needle (1.6) Needle (1.8) Needle (2.0) Air Valve Housing and Seal Spindle Trigger, Stud and Screw Connector Airflow Valve Air Valve Service Kit Retaining Ring and Seals Clip, Seal and Pin Kit Air Valve Assembly Tool Spanner
1 1 1 1 1 1 1 1 1 5 2 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1
3 4 8 18
1 1 1 1
Gravity Guns
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GTi millennium
170156
Model No.
GTI-620G
Includes: 1.3 mm, 1.4 mm, and 1.5 mm fluid tips 900cc aluminum cup with push-on lid HAV-511 high output air adjusting valve with gauge Spray gun lube, fluid filter, gun hook
20-25 PSI Base coats 25-30 PSI High solids clearcoats, single stages
20-25 PSI 25-30 PSI Base coats Low solids clearcoats, single stages
1.5
1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm (Included tip sizes shown in bold)
16 14 18 32 6 33 34 35 10 15 17
11
12
13
4 3 1 2 5
36
Fluid Tip (Torque to 15-20 ft.lbs.) Air Inlet Nipple " NPS(M) (Torque to 15 ft.lbs.) Use medium strength thread sealant (i.e. Loctite 242 Blue or equal) on threads.
8
(See DETAIL #8)
2 24 23 22 1
20 25
19
12 26 28 27 29
37
31 30
5 4
DETAIL #8
Fan Air Port Center Air Port
Chart 1
192124 192134 192044 192135 192045 192046 192047 192132
Fluid Tip Order No. model No. Tip size I.D. in. mm
6 8 12 14 15 19 20 22 23 24 32 33 34 35
Baffle Seal Packing Gasket Kit Fluid Needle Spring Spring Pad Air Valve Spring Air Valve U Cup Seal Washer Snap Ring Fluid Cup Gasket Retaining Clip Seal Pin
1 1 2 1 1 1 1 1 1 1 1 1 1 1
Setup Information by Paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed.
Air Cap 1 Spring Clip (Kit of 10) 1 Air Cap Retaining Ring 1 Air Cap (#2000) and 1 Retaining Ring 5 See Chart 1 See Chart 1 Fluid Tip 1 6 192179 GTI-33-K5 Baffle Seal (Kit of 5) 1 7 192178 GTI-425 Baffle Assembly 1 8 192109 JGA-4035-K5 Packing (Kit of 5) 1 9 190893 34411-122-K10 Packing Nut 1 10 192050 GTI-404 Spreader Valve 1 11 192054 GTI-413 Fluid Needle 1 12 190161 JGS-72-K10 Gasket Kit (PTFE) 2 (Kit of 10) 13 Body Bushing 1 14 Fluid Needle Spring 1 15 Spring Pad 1 16 190894 MBD-19-K10 Spring and Pad 1 (Kit of 10) 17 192043 GTI-414 Needle Adjusting 1 Screw 18 192139 KK-5059 Bushing, Spring, 1 Pad and Knob Kit 19 Air Valve Spring 1 20 Air Valve 1 21 Air Valve Body 1 22 U Cup Seal 1 23 Washer 1 24 Snap Ring 1 25 190780 JGS-449-1 Air Valve Assembly 1 26 190287 P-MB-51 Air Inlet Nipple 1/4" 1 NPS(M) 27 Trigger Stud Screw 1 28 Trigger Stud 1 29 190889 JGS-478 Stud and Screw Kit 1 30 Trigger 1 31 191943 JGS-477-1 Trigger Stud, Screw Kit 1 32 192151 KGP-13-K5 Cup Gasket 1 (Kit of 5) Blue 33 Retaining Clip 1 34 Seal 1 35 Pin 1 36 192229 GTI-428-K5 Clip, Seal & Pin Kit 1 (5 Each) 37 192219 Gun Holder, Coated 1 38 192140 KK-5060 Air Cap Cleaning Kit 1 quantity of necessary parts is included in 192227 Repair Kit A (KK-5058-2) for complete gun repair and should be kept on hand for service convenience. Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
1 2 3 4
model No.
Description
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Gravity Guns
PLus
110264
Model No.
GFG-670
110264 HE GFG-670
1.2 & 1.3 2535 PSI Base coats 3040 PSI High solids clearcoats 1.4
3040 PSI Single stages 3040 PSI Low solids clearcoats 3040 PSI Single stages
Includes: 1.2 mm, 1.3 mm, and 1.4 mm fluid tips 900cc aluminum cup with push-on lid HAV-511 high output air adjusting valve with gauge Spray gun lube, fluid filter, gun hook
Fluid tips
EPA Compliant. Approved in most HVLP areas.
1.0 mm, 1.2 mm, 1.3 mm, 1.4 mm (Included tip sizes shown in bold)
16
Ref. No. Order No.
11 4 3 1 2 5 7 6
12
13 32
14 18
15 17 10
1 2 3 4
33
34
36
Fluid Tip (Torque to 8 (Se eD 15-20 ft.lbs.) ETA IL #
35
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
9
8)
37 26
Air Inlet Nipple " NPS(M) (Torque to 15 ft.lbs.) Use medium strength thread sealant (i.e. Loctite 242 Blue or equal) on threads.
2 24 23 22 1
20 25
19
12
DETAIL #8
Chart 1
192215 192168 192169 192170 192172 192173
Fluid Tip Order No. model No.
6 8 12 14 15 19 20 22 23 24 32 33 34 35
Baffle Seal Packing Gasket Kit Fluid Needle Spring Spring Pad Air Valve Spring Air Valve U Cup Seal Washer Snap Ring Fluid Cup Gasket Retaining Clip Seal Pin
1 1 2 1 1 1 1 1 1 1 1 1 1 1
28 27 29 31 30
Setup Information by Paint Brand: Request DeVilbiss paint company recommendation chart or consult your paint supplier specifications for the material being sprayed.
#410 Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring #410 Air Cap and Retaining Ring See Chart 1 See Chart 1 Fluid Tip 192179 GTI-33-K5 Baffle Seal (Kit of 5) 192178 GTI-425 Baffle Assembly 192109 JGA-4035-K5 Packing (Kit of 5) 190893 34411-122-K10 Packing Nut 192050 GTI-404 Spreader Valve 192054 GTI-413 Fluid Needle 190161 JGS-72-K10 Gasket Kit (PTFE) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad 190894 MBD-19-K10 Spring and Pad (Kit of 10) 192043 GTI-414 Needle Adjusting Screw 192139 KK-5059 Bushing, Spring, Pad and Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring 190780 JGS-449-1 Air Valve Assembly 190287 P-MB-51 Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud 190889 JGS-478 Stud and Screw Kit Trigger 191943 JGS-477-1 Trigger Stud, Screw Kit 192151 KGP-13-K5 Cup Gasket (Kit of 5) Retaining Clip Seal Pin 192229 GTI-428-K5 Clip, Seal & Pin Kit (5 Each) 192219 Gun Holder, Coated 192228 GTI-415 Air Adjusting Valve (Optional)
model No.
Description
1 1 1 1
1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Gravity Guns
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sRiPro
Order No.
SRIPRO-635G-10
Includes: 1.0 mm fluid tip TS1 high efficiency & HS1 HVLP air caps Starter set of 9-oz. disposable cups: 4 lids and liners 1 reusable sleeve and lid 1 gun adapter 1 measuring guide 1 300-micron barrel paint filter 1 125-micron disk filter 3 oz. plastic cups Wrench and spray lube 4 colored identification rings
" to 9" fan pattern for everything from spot repairs to door jambs, bumpers, small panels, and motorcycle tanks
Balanced air valve for smooth triggering and control during fading and blending
Eliminates the " kick" normally felt when triggering traditional guns
Fluid tips
Description
1 2 3 5 SRI-35-K 6 See chart above 8 See Chart 1 9 803304 SRIPRO-2-K5 12 13 14 702728 702728 15 See Chart 1 16 17 18 19 803305 PRO-3-K 5 5 5 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
803306 SRIPRO-401-K
Chart 1
Order No.
Order No.
702731
702731
803302 803303
SRIPRO-300-0810-K SRIPRO-300-1214-K
NOTE: When replacing the fluid nozzle or fluid needle, replace both at the same time. Torque to 8090 in-lbs (910 Nm). Dont overtighten the fluid nozzle. Use SRI-50 6 mm wrench supplied with the gun and check with a torque wrench. ImPORTANT NOTE: The sRiPRO and older sRI fluid nozzles and aircaps ARE NOT INTERCHANGEABLE between the 2 models. Any attempt to fit fluid nozzles or caps onto the wrong spray gun may cause damage to the parts or the spray gun body and invalidate the warranty.
803307 702732
SN-34-K5 702732
10
12 17 20 22 24 26 27 37 39
Body Bushing Seal Needle Spring Pad Retaining Clip Speader Valve Seal Valve pin Needle Packing Packing Spring Trigger Stud Screw Trigger Stud
1 1 1 2 1 1 1 1 1
Air Cap Retaining Ring Slip Ring Air Cap Retaining Ring Seal Air Cap & Ring Fluid Nozzle Separator Body Bushing Seal Body Bushing Body Bushing & Seal Fluid Needle Needle Spring Needle Spring Pad Fluid Adjusting Knob Fluid Adjusting Knob, Spring & Pad Kit Retaining Clip Spreader Valve Body Spreader Valve Seal Spreader Valve Adjusting Knob Valve Pin Spreader Valve Assembly Needle Packing Packing Spring Packing Nut Packing, Spring & Packing Nut Kit Air Valve Body Air Valve Cage Air Valve Poppet Air Valve Spring Air Valve Spring Pad Air Valve Seal Air Valve Assembly Trigger Stud Screw (T20 TORX) Trigger Trigger Stud Trigger, Stud & Screw Kit Air Inlet Color ID Ring Kit (4 colors) Airflow Valve Circlip Wrench (kit of 2) Air Valve Service Tool (included in 702732) Air Flow Valve Knob
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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Gravity Guns
PRi
803248
Model No.
PRI-612G
Reduces sanding and overspray Sprays a wide variety of primers and other undercoats
PRi HVLP Gravity Feed Primer Gun
Order No. model No. Type Fluid Tip Inlet (mm) Pressure Application
Includes: 900cc aluminum cup with push-on lid Spray gun lube Clear anodized finish
15-20 PSI
Primer surfacers
Fluid tips
1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.8 mm, 2.0 mm, 2.2 mm (Included tip sizes shown in bold)
18 12 13 14 15 17
Ref. No.
Order No.
model No.
Description
DETAIL #8
16
7 3 1 2 5 6
32
10
33
34 36
35
9
(optional)
37
24 23 22
21 25
20
19
28 29 27 31
30
6 8 12 14 15 19 20 22 23 24 32 33 34 35
Baffle Seal Packing Gasket Kit Fluid Needle Spring Spring Pad Air Valve Spring Air Valve U Cup Seal Washer Snap Ring Fluid Cup Gasket Retaining Clip Seal Pin
1 1 2 1 1 1 1 1 1 1 1 1 1 1
Chart 1
192124 192134 192044 192135 192045 192046 192047 192132
Fluid Tip Order No. model No. Tip size I.D. in. mm
l
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
191972 192042 192187 192179 192178 192109 190893 192050 192054 190161 190894 192043 192139 190780 190287 190889 191943 190181 192229 192219
Primer Air Cap JGA-156-K10 Spring Clip (Kit of 10) GTI-3 Air Cap Retaining Ring PRI-407-101 Primer Air Cap and Retaining Ring See Chart 1 Fluid Tip GTI-33-K5 Baffle Seal (Kit of 5) GTI-425 Baffle Assembly JGA-4035-K5 Packing (Kit of 5) 34411-122-K10 Packing Nut GTI-404 Spreader Valve GTI-413 Fluid Needle JGS-72-K10 Gasket Kit (PTFE) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad MBD-19-K10 Spring and Pad (Kit of 10) GTI-414 Needle Adjusting Screw KK-5059 Bushing, Spring, Pad and Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring JGS-449-1 Air Valve Assembly P-MB-51 Air Inlet Nipple1/4" NPS(M) Trigger Stud Screw Trigger Stud JGS-478 Stud and Screw Kit Trigger JGS-477-1 Trigger, Stud, Screw Kit KGP-13-K5 Fluid Cup Gasket (Kit of 5) Retaining Clip Seal Pin GTI-428-K5 Clip, Seal & Pin Kit (5 Each) Gun Holder, Coated (Optional)
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Suffixes: -K5, -K10 designate kits of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
11
Gravity Guns
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m1-G
Proven Performance
Low air volume requirements Quality finishes with low to medium solids materials
M1-G HVLP Gravity Feed Gun
Order No. model No. Type Fluid Tip Inlet (mm) Pressure Application
901210
Model No.
6924-0000-0
Includes: 1.4 mm fluid tip 900cc aluminum cup with push-on lid Spray gun lube, fluid filter, gun hook
HVLP 1.4
18 PSI
Fluid tips
Base coats, clearcoats, single stage, waterbornes (when used with GFC-501 Air Cap or DeKups) Pattern Air Cap Order No. 900361 10" Air Cap Model No. 46-9300 10 CFM @ 18 PSI inlet 1.2 mm (92), 1.3 mm (93), 1.4 mm (94), 1.7 mm (97)
(Included tip sizes shown in bold)
24 (Optional)
Ref. No.
Order No.
model No.
Description
8 9 25
10
6
Must be replaced whenever #4 is removed
23 14 13 12 11 7 15 12 17 22 11 16
5 4 3 2
(See Chart 1) 1
21 20 19 15
18
900636 900361 See Chart 1 900848 900850 900843 900623 900640 900858 900659 900990 900841 900851 192151 900712 192219
54-3531 46-9300 54-4368 54-4369-5 54-4364 54-3512 54-3541 54-4382 54-3606 54-768 54-4360 54-4370 KGP-13-K5 54-3918 192219
Retaining Ring Air Nozzle Fluid Nozzle Head Insert Head Insert Seal Ring (Kit of 5) Trigger Stud Trigger Screw Side Port Control Assembly Retaining Ring O-Ring O-Ring Seal Retainer Spring, Yellow Spindle Assembly Spring, Blue Housing ABSS Needle Material Valve Control Knob Air Connection Trigger Seal Cartridge Assembly Valve Spindle Cap Cup Gasket (Kit of 5) Wrench (Optional) Gun Holder, Coated
1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1
Air Inlet Nipple " NPS(M) (Torque to 15 ft.lbs.) Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
5 9 10 11 13 14 15 21
Seal Retaining Ring O-Ring O-Ring Spring, Yellow Spindle Spring, Blue Seal Cartridge
1 1 1 2 1 1 2 1
1 1 1
Chart 1
93 94 95 97
No.
Torquing Information
Tip size I.D. in. mm Ref. No. Description Qty.
2 2
12
3 4 8 16 19
1012 Ft. Lb. 2023 Ft. Lb. 46 Ft. Lb. 1517 Ft. Lb 1517 Ft. Lb.
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Gravity Guns
FLG4
803558
Model No.
FLG-670
803559
Model No.
FLG-671
Top coats, FLG-654 light primers Waterborne top FLG-647-WB coats, light primers, primers 803560 1.8, 2.2 HVLP 900cc Primers, liquid FLG-648 FLG-678 #3 Aluminum masking, chip guards, other specialty materials
HVLP #3 HVLP #3
803560
Model No.
FLG-678
*
* Waterborne compatible when using a plastic or disposable cup system. 803559
Primers, base coats, clearcoats, single stage and low VOC Air Cap Order No. 690001 Air Cap Model No. FLG-1-3 13 CFM @ 23 PSI inlet 1.3 mm, 1.5 mm, 1.8 mm, 2.2 mm
Fluid Tips
model No.
Description
1 2 3 4 5 6 7
690017 FLG-333 See Air Caps chart, above See Chart 1 690020 FLG-304-K5 690021 FLG-305 803528 FLG-465 803525 FLG4-364-K
8 803526 FLG4-366-K
7 11
10
Air Inlet Nipple 1/4" NPS(m) Torque to 15 ft-lbs Use medium strength thread sealant (i.e. Devcon #2242 Blue or equivalent) on threads
9 10 11 12 13
519210 FLG-463
Retaining Ring Air Cap Fluid Tip & Seal Kit Fluid Tip Seal (Kit of 5) Baffle Spreader Air Adjustment Valve Needle Knob, Spring, Bushing & Gasket Kit FLG4 Needle, Needle Packing & Nut Kit Air Valve & Gasket Kit Air Inlet Nipple Trigger, Trigger Stud & Screw Cup Gasket Kit (Kit of 5) Metal Gravity Feed Cup Acetal Gravity Feed Cup Disposable Lid Kit (Kit of 2) Filter Kit (Kit of 5) FLG4 Gun Repair Kit (Contains 1 each: Fluid Tip Seal, Needle Packing, Trigger Stud, Trigger Screw, and Gasket for Air Valve & Needle Bushing.) Air Cap #3 HVLP Test Cap
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Chart 1
702576 GFC-501
Cup Drawing
14 14
803051 FLG-332-13K .051 1.3 Stains, lacquers, basecoats, clears 803052 FLG-332-15K .059 1.5 General purpose, light to medium viscosity materials 803053 FLG-332-18K .070 1.8 Primers, medium viscosity materials 803054 FLG-332-12K .086 2.2 Heavy materials
13
Gravity Guns
www.autorefinishdevilbiss.com
802342
30 PSI inlet pressure delivers 10 PSI air cap pressure at 13 CFM air volume 30 PSI inlet pressure delivers 10 PSI air cap pressure at 8 CFM air volume Air inlet: " NPS
The DeKups System is covered by U.S. Patent Nos. 6,820,824 and 7,374,111, owned by 3M Innovative Properties Co., and U.S. Patent Nos. 7,380,680; 7,354,074; 7,353,964; 7,350,418; 7,344,040; 7,263,893; 7,165,732; 7,086,549; owned by Illinois Tool Works Inc.
802343
802789
3-Gun Painting
Cleaning brushes, wrench, air adjusting valve with gauge Extra 1.5 tip & needle, (2) DPC-81 adapters, wrench, filter, funnel None
803485
802405
Three 3oz. plastic, four 24-oz. liners & lids, one, frame/lid, two plugs One 250 cc (8.5 oz.)
Accessory Items
802346 600 cc Aluminum Cup and Lid (for full size gun) 802347 250 cc Aluminum Cup and Lid (for touch up gun)
6
28
27 1 30-G1 2 5
7-1
7-2
7 11
3 21 22 23 22 24 21 4
10
13
12
14
15
16+17
18
19
20
25
7-2
1 2 l3 l4 5 6 7 l7-1 l7-2 l8 l9 10 11 l12 13 l14 l15 l16+17 l18 l19 20 l21 22 23 l24 25 26 27 s28 29
Air Cap W/Ring Fluid Nozzle Nut Gasket Gun Body Hook Fan Control C-Clip O-Ring Gasket O-Ring Housing Paint Needle Spring Knob, Fluid Control Gasket Screw Valve Stem Complete Spring O-Ring Air Valve Nut E-Ring Washer Trigger Trigger Stud Air Control Air Inlet Fitting Filter Gasket for Fitting 600cc Aluminum Cup & Lid 250cc Aluminum Cup & Lid Lid for 600cc Cup Gasket for Lid Gasket for Air Cap
1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1
14
www.autorefinishdevilbiss.com
Gravity Cups
Gravity Cups
190252 GFC-501
Cups to Fit DeVilbiss, Binks FinishLine and TEKNA Gravity Spray Guns
All full size current DeVilbiss, TEKNA, Binks and FinishLine gravity guns 901430 81-381 8 oz. Aluminum DeVilbiss SRi, SRiW, SRiPro, and Binks Cub gravity guns 900875 54-4458 4 oz. Aluminum DeVilbiss SRi, SRiW, SRiPro, and Binks Cub gravity guns 192191 SRI-478-K12 4 oz. Nylon DeVilbiss SRi, SRiW, SRiPro, and Binks Cub gravity guns 702576 702576 900 cc Aluminum All full-size current DeVilbiss, TEKNA, Binks and FinishLine gravity guns
20 oz. Acetal
DPC-503-K24
54-4458
GFC-501
702576
81-381
SRI-478-K12
E-Z Liners
E-Z Liners
Order No. model No. Description
190966 192177
OMX-70-K48 E-Z Liner Kit (48 liners & bushings) OMX-70-K10 E-Z Liner Kit (10 liners & bushings) (order qty. 12)
15
Gravity Cups
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Refer to Service Bulletins: SB-4-261 (GFC-501), TB-1003 (702576) Refer to Part Sheets: 77-2739 (81-381) and 77-2719 (54-4458)
3 2
Ref. No. Order No. model No. Description Ind. Parts Req.
1 4 or 4A
1 900875
3
Ref. No. model No. Ind. Parts Req.
54-4458 Gravity Feed Cup Assembly (4 oz.) 54-4539 4 oz. Cup Lid Assembly (Kit of 3)
1 1
2 900902
Description
1 702576 Metal Gravity Feed Cup (900cc) 2 GFC-404-K2 Disposable Lid Kit (Kit of 2) 3 KGP-5-K5 Filter Kit (Kit of 5)
1 1 1
Ref. No.
Description
1 190252 GFC-501 2 190225 GFC-402 3 190181 KGP-5-K5 4 190731 KGP-12-K5 l4A 192151 KGP-13-K5
Cup Assembly, 20 oz. Acetal Cup Lid Assembly Filter (Kit of 5) Cup Gasket (White) (Kit of 5) For GFG/GFHV Cup Gasket (Blue) (Kit of 5)
1 1 1 1 1
For GFG/GFHV guns (White) l For GTI, FLG, M1-G, PRI and GFG Plus (Blue)
Cup
Ref. No. Order No. model No. Description Ind. Parts Req.
1 901430 81-381
1 1
16
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Suction Guns
JGA
Order No.
110225 110102
Model No.
CNV. CNV.
1.6 1.8
Base, clear, low VOC, single stages, Urethanes Synthetic and acrylic enamels. May need to restrict fluid flow with needle adjustment for base and clearcoats.
JGA-644
Model No.
Order No.
JGA-636
CNV. = C oNVeNtioNal
18
model No.
Description
DETAIL #8
11 6
12
13
16 10
OR
4 5
7 36 37 39 38
1 25
(See DETAIL)
24 23 22 21
20
19
12 32 33 *34 40 *26 Air Inlet Nipple 1/4" NPS(M) (Torque to 15 ft. lbs.)
* Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
28 27 29 30 31
41 (Optional)
80 9000
192054 GTI-413
7 8 12 14 15 19 20 22 23 24 32 36 37 38
Baffle Seal Packing Gasket (PTFE) Fluid Needle Spring Spring Pad Air Valve Spring Air Valve U Cup Seal Washer Snap Ring Fluid Inlet Gasket Retaining Clip Seal Pin
1 1 2 1 1 1 1 1 1 1 1 1 1 1
Air Cap 191972 JGA-156-K10 Spring Clip (Kit of 10) 192042 GTI-3 Air Cap Retaining Ring See Chart 1 Air Cap & Retaining Ring See Charts 1 & 2 Fluid Tip 192178 GTI-425 Baffle Assembly 192179 GTI-33-K5 Baffle Seal (Kit of 5) 192109 JGA-4035-K5 Packing (Kit of 5) Packing Nut (Kit of 10) 190893 34411-122-K10 192051 GTI-405 Spreader Valve Assembly See Chart 1 Fluid Needle 190161 JGS-72-K10 Gasket (PTFE) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad 190894 MBD-19-K10 Spring & Pad (Kit of 10) 192043 GTI-414 Needle Adjusting Screw Bushing, Spring, Pad & Knob Kit 192139 KK-5059 Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring 190780 JGS-449-1 Air Valve Assembly 190287 P-MB-51 Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud 190889 JGS-478 Stud & Screw Kit (includes 3 Studs & 5 Screws) Trigger 191943 JGS-477-1 Trigger, Stud & Screw Kit Fluid Inlet Gasket (PTFE) Locknut Fluid Inlet Adapter 190888 JGA-4042 Fluid Inlet, Gasket & Nut Kit Retaining Clip Seal Pin 192229 GTI-428-K5 Clip, Seal & Pin Kit (5 Each) 190828 JGA-132 Plug 192228 GTI-415 Air Adjusting Valve (Optional)
quantity of necessary parts is included in 192227 Repair Kit (KK-5058-2) for A complete gun repair and should be kept on hand for service convenience. Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
192172 192173
AV-213-16 AV-213-18
.063 .070
1.6 1.8
17
Suction Guns
www.autorefinishdevilbiss.com
EGA
30 PSI
Order No.
110222
EGA-503-390F
Model No.
Fluid Tips
1.0 mm
1 190082
EGA-4 EGA-7 EGA-4000-F EGA-59-K5 EGA-443 EGA-454 EGA-3 AG-16 EGA-441 EGA-40-390 EGA-11
Packing Nut Needle Packing Baffle (air distributor) Tip, Needle & Gasket (lapped) (includes #14) Gasket (Kit of 5) (Polyethylene) Trigger & Stud Assembly Trigger Bearing Stud Air Valve Plunger Fan Adjustment Assembly Horn O-Ring Washer Spring Packing Gland Fluid Needle (included in Item 4) Needle Spring Needle Adj. Screw Air Valve Assembly Lock Nut Stem Ball Spring (Kit of 5) Spring Retainer Gun Body Assembly Air Cap For EGA Detail Pro Retaining Ring For EGA Detail Pro
1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
*2 3 190090 4 191974 5 190494 6 190087 *7 *8 9 190495 *10 *11 *12 13 190081 14 *15 16 190015 17 190085 18 *19 *20 *21 22 23 24 190083 25 190079
Qty.
2 Fluid Needle Packing 5 Gasket 7 Trigger Bearing Stud 8 Air Valve Plunger 10 O-Ring 11 Washer 12 Spring 15 Needle Spring 19 Stem 20 Ball 21 Spring
1 1 1 1 1 2 1 1 1 1 1
9 11 12
quantity of necessary parts is included in 190681 Repair Kit (KK-5044) for complete gun A repair and should be kept on hand for service convenience. Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
15
16
.039
1.0
1 1 1
18
www.autorefinishdevilbiss.com
Suction Guns
PLus
110265 JGA-670
HE
1.6 1.8
110265
JGA-670
Model No.
Base coats High and low solids clearcoats Single stages Synthetic and acrylic enamels
CNV. = C oNVeNtioNal
PLUS Suction Gun Includes: 1.6 mm & 1.8 mm fluid tips TGC 1-qt. cup High output air adjusting valve with gauge NEW! Spray gun lube Anodized
Finish
GTi millenium
HvLP suCTION FEED GuN/CuP
Order No.
170161
Model No.
2.0 2.2
GTI-620S
20-25 PSI Base coats 25-30 PSI Low and high solids, clearcoats and single stages
GTi Suction Gun Includes: 2.0 mm & 2.2 mm fluid tips TGC 1-qt. cup High output air adjusting valve with gauge NEW! Spray gun lube
Anodized Finish
Part No.
Part No.
18 16 13 14 15
17
12
10
11 36 37 38 6 39 7
Air Inlet Nipple 1/4" NPS(M) (torque to 15 ft.-lbs.) Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
26
19 20 24 23 22 21
28 27
29 30
31
1 Air Cap 2 Spring Clip (Kit of 10) 3 Air Cap Retaining Ring 4 #100 Air Cap & Retaining Ring (GTI-620S) #2000 Air Cap & Retaining Ring (GTI-620S) #410 Air Cap & Retaining Ring (JGA-670) 5 Fluid Tip 6 Baffle Assembly 7 Baffle Seal (Kit of 5) 8 Packing (Kit of 5) 9 Packing Nut (Kit of 10) 10 Spreader Valve Gasket 11 Fluid Needle for GTI-620S 11 Fluid Needle for JGA-670 12 Gasket Kit (PTFE) (Kit of 10) 13 Body Bushing 14 Fluid Needle Spring 15 Spring Pad 16 Spring and Pad 17 Needle Adjusting Screw (Kit of 10) 18 Bushing, Spring, Pad and Knob Kit 19 Air Valve Spring 20 Air Valve 21 Air Valve Body 22 U-Cup Seal 23 Washer 24 Snap Ring 25 Air Valve Assembly 26 Air Inlet Nipple 1/4" NPS(M) 27 Trigger Stud Screw
JGA-156-K10 GTI-3 GTI-407-100 GTI-407-2000 AV-440-410 See Charts 1 & 2 GTI-425 GTI-33-K5 JGA-4035-K5 34411-122-K10 GTI-405 GTI-413 GTI-413 JGS-72-K10 MBD-19-K1 GTI-414 KK-5059 JGS-449-1 P-MB-51
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
28 29 30 31 32 33 34 35 36 37 38 39 40
Trigger Stud Stud and Screw Kit Trigger Trigger Stud, Screw Kit Fluid Inlet Gasket (PTFE) Locknut Fluid Inlet Adapter Fluid Inlet, Gasket, Nut Kit Retaining Clip Seal Pin Clip, Seal & Pin Kit (5 each) Plug for JGA-670 ONLY
1 1 1 1 1 1 1 1 1 1 1 1 1
quantity of necessary parts is included in Repair A Kit KK-5058-2 for complete gun repair and should be kept on hand for service convenience. Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
7 8 12 14 15 19 20 22 23 24 32 36 37 38
Baffle Seal (Kit of 5) Packing (Kit of 5) Gasket Kit (PTFE) (Kit of 10) Fluid Needle Spring Spring Pad Air Valve Spring Air Valve U-Cup Seal Washer Snap Ring Fluid Inlet Gasket (PTFE) Retaining Clip Seal Pin
1 1 2 1 1 1 1 1 1 1 1 1 1 1
19
Suction Cups
www.autorefinishdevilbiss.com
All full size current Binks, DeVilbiss and FinishLine suction guns DeVilbiss EGA & EGHV Suction touch-up guns
TGS-503 TGC-545
120038 (TGs-503)
1
120011 (TGC-545)
1 2
Apply Loctite #262 to first two threads.
1 240003 AD-404
2
3 +4 120037 TGS-406 5
Description
1 l2 l3
1 1 1 1 1
2 190512 Gasket TGS-4-K5 (Kit of 5) Fluid Tube 4" Cup and Cover Assembly (Polyethylene) Cup Lid Suction Cup Assembly (Quart)
1 1 1
l5 190391 TGC-9-K5 6
1 1
Repair kit contains enough parts to repair one complete assembly (see parts list below).
Suffixes: Suffix -K3 designates a kit of multiple parts. Example: TGC-407-1-K3 is a kit of 3 drip free valves.
* Registered Trademark of Tri-Seal International
5
Do not fill above 250 ml line.
1 1 1 1 1
2 Nut, 3/8" NPS (F) 3 Cam 4 Drip Free Valve & Gasket 5 *Tri-Seal Lid Gasket
20
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Pressure Guns
Cvi
Order No.
802942
Model No.
CVI-501-510-10
Two air caps and fluid tip sets included Comfortable and lightweight, ergonomic design reduces fatigue Sprays a broad range of materials
802942 / CVI-501-510-10 #510 1.0, 2026 PSI Medium to high solids 710 oz./min. air cap 1.4 (HE) #505 1.0, air cap 1.4 (HVLP) 1418 PSI Base coats, low to medium solids 68 oz./min.
Part No.
Description
1 2
1 1
505, 510 e.g. *** = 510 10, 12, 13, 14, 16 18, 20 e.g. ** =14 =1.4 mm
=3 802521 SP-623-K5 =4 802511 GTI-445-K2 5 802512 SP-401-K 6 7 802518 SP-614-K =8 802520 SP-622-K5 9
Separator Packing Spreader Valve Stud and Screw Needle Adjusting Screw Spring
SP-300S-**-K Needle
10 802517 SP-612-K 11 13 802516 SP-611-K 14 802513 SP-402-K 15 802606 SP-636-K 16 802524 SPK-101-K 17 802525 SPK-102-K =18 192229 GTI-428-K5 20 21 802531 SPN-5-K 803083 SPK-402-K
Air Valve Housing & Seal Spindle Connector Airflow Valve Fluid Inlet Connector and Seal Air Valve Service Kit Retaining Ring and Seals Clip, Seal and Pin Kit Air Valve Assembly Tool Spanner Spraygun Service Kit (parts included marked = )
1 1 1 1 1 1 1 1 5 1 1 1
21
Pressure Guns
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GTi millennium
HvLP PREssuRE FEED GuN
Order No.
170159
Model No.
GTI-520P-11
Model No.
Order No.
170165
GTI-546P-14
170159 HVLP 1.1 GTI-520P-11 HVLP 1.1 170165 HVLP 1.4 GTI-546P-14
Low to 712 oz./min. medium solids High solids 57 oz./min. High solids 912 oz./min.
Ref. No.
Description
1 2 191972 3 192042
JGA-156-K10 GTI-3
Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring Air Cap and Retaining Ring Fluid Tip Baffle Seal (Kit of 5) Baffle Assembly Packing (Kit of 5) Spreader Valve Fluid Needle Gasket Kit (PTFE) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring and Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad & Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud and Screw Kit Trigger Trigger Stud, Screw Kit Fluid Inlet Gasket (PTFE) Locknut Fluid Inlet Adapter Fluid Inlet, Gasket, Nut Kit Retaining Clip Seal Pin Clip, Seal & Pin (Kit of 5 Each)
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 15 11 10 4 3 1 2 7 5 6 36 3 7 38 39
Fluid Tip (Torque to 15-20 ft.lbs.)
4 See Chart 1 5 See Chart 2 l6 192179 l8 192109 9 190893 10 192051 l12 190161 GTI-33-K5 JGA-4035-K5 GTI-405 JGS-72-K10 MBD-19-K10 GTI-414 KK-5059 JGS-449-1 P-MB-51 JGS-478 JGS-477-1 JGA-4042 GTI-428-K5 7 See Chart 1
22 21 24 23
20 25
32 19 12 3 3 34+
Fluid Inlet Nipple, 3/8" NPS(M) (Torque to 20-25 ft. lbs.)
26*
35
28 27 30 29
18 192139 l19 l20 21 l22 l23 l24 25 190780 +26 190287 27 28 29 190889 30 31 191943 l32 33 +34 35 190888 l36 l37 l38 39 192229
31
Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
set
Ref. No. 7 Baffle Assy.
2000 46MP
NOTE: Baffle Seal NOT used with GTI-546P gun (46MP air cap).
22
JGA-402-FF AV-2120-FF JGA-4045-FF .055 1.4 JGA-402-FX AV-2120-FX JGA-4045-FX .043 1.1
Repair Kit includes a quantity of necessary parts. + Use medium strength thread sealant (i.e. Devcon #2242 Blue or equal) on threads. Suffixes: -K5 designates kit of multiple parts. Example: JGA4035-K5 is a kit of 5 packings.
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Pressure Guns
PLus
110266 110272
Model No.
JGA-570-10
Model No.
Order No.
30-50 PSI Medium solids 6-10 oz./min. 25-35 PSI Enamels and primers 60-65 PSI High solids 7-14 oz./min.
High Efficiency Superior Atomization Handles Difficult Materials and Delivers Superior Finishes
Fluid Tips
18
Ref. No.
Description
Air Cap Spring Clip (Kit of 10) Air Cap Retaining Ring #410 Air Cap and Retaining Ring Fluid Tip Baffle Seal (Kit of 5) Baffle Assembly Packing (Kit of 5) Spreader Valve Fluid Needle Gasket Kit (PTFE) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring and Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad and Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud and Screw Kit Trigger Trigger Stud, Screw Kit Fluid Inlet Gasket (PTFE) Locknut Fluid Inlet Adapter Fluid Inlet, Gasket, Nut Kit Retaining Clip Seal Pin Clip, Seal & Pin (Kit of 5 Each) Plug Air Adjusting Valve (Optional)
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
11 4 3 1 2 7 5 6
12
13
14
15 16
17 10
36
Fluid Tip (Torque to 15-20 ft. lbs.)
37 39
38
9 190893 34411-122-K10 Packing Nut 10 192051 GTI-405 11 13 See Chart 2 l12 190161 JGS-72-K10 l14 l15
8 9 (See Detail)
24 23 22
21
20 25
19 12
32 33 34* 35
40
DETAIL #8
Fluid Inlet Nipple 3/8" NPS(M) (Torque to 20-25 ft. lbs.) 41 (Optional)
28 27 30
21
29
31
6 Baffle Seal 8 Packing 12 Gasket Kit 14 Fluid Needle Spring 15 Spring Pad 19 Air Valve Spring 20 Air Valve 22 U Cup Seal 23 Washer 24 Snap Ring 32 Fluid Cup Gasket 36 Retaining Clip 37 Seal 38 Pin
1 1 2 1 1 1 1 1 1 1 1 1 1 1
410 414
192174 192312
AV-440-410 AV-440-414
Fluid Tip
35 190888 JGA-4042
NR = Not Recommended
23
Pressure Guns
www.autorefinishdevilbiss.com
JGA
Order No.
110271 110274
Model No.
60-65 PSI High solids 713 oz./min. fleet materials 50-80 PSI High solids 917 oz./min. fleet materials
JGA-504-765-12
Model No.
Order No.
JGA-504-777-14
model No.
Description
Air Cap Air Cap Retaining Ring Air Cap & Retaining Ring Fluid Tip Baffle Assembly Baffle Seal (Kit of 5)
11 6
12
13
14 16 10
15
17
7 36 37 39 38
l8 192109 JGA-4035-K5 Packing (Kit of 5) 9 190893 34411-122-K10 Packing Nut (Kit of 10) 10 192051 GTI-405 Spreader Valve Assy Fluid Needle Gasket (PTFE) (Kit of 10) Body Bushing Fluid Needle Spring Spring Pad Spring & Pad (Kit of 10) Needle Adjusting Screw Bushing, Spring, Pad & Knob Kit Air Valve Spring Air Valve Air Valve Body U Cup Seal Washer Snap Ring Air Valve Assembly Air Inlet Nipple 1/4" NPS(M) Trigger Stud Screw Trigger Stud Stud & Screw Kit (3 Studs & 5 Screws) Trigger Trigger, Stud & Screw Kit Fluid Inlet Gasket (PTFE) Locknut Fluid Inlet Adapter Fluid Inlet, Gasket & Nut Kit Retaining Clip Seal Pin Clip, Seal & Pin Kit (5 Each) Plug Air Adjusting Valve (Optional) 11 13 See Chart 1
25 20 19 12 35
24 23 22 21
* Use medium strength thread sealant (i.e. Devcon #2242 Blue, or equal) on threads.
32 33 *34
40
l14
*26
28 27 29 30 31
(KK-5058-2)
41 (Optional)
7 Baffle Seal 8 Packing 12 Gasket (PTFE) 14 Fluid Needle Spring 15 Spring Pad 19 Air Valve Spring 20 Air Valve 22 U Cup Seal 23 Washer
1 1 2 1 1 1 1 1 1 1 1 1 1 1
Chart 1
If this no. is on air cap, order Air Cap with Ring
(Ref. No. 4)
Fluid Needle
(Ref. No. 11)
765 777
included in 192227 Repair Kit (KK-5058-2) for complete gun repair and should be kept on hand for service convenience.
35 190888 JGA-4042
24
Suffixes: -K5 designates kit of multiple parts. Example: JGA-4035-K5 is a kit of 5 packings.
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DAGR
DAGR Airbrush
Order No. model No. Description
802609 803125
802609
Model No.
DGR-501G-35 DAGR Gravity Airbrush DGR-603 DAGR Studio (Gravity Airbrush, 2 -oz. Cups & 10-ft. Braided Hose)
DGR-501G-35
DAGR studio
803125
DGR-603
Model No.
803286
Model No.
DGR-518-1
Everything the Automotive Artist needs to get started! DAGR airbrush with oz. cup fl. oz. (14cc) cup and lid ideal for spraying larger areas without refilling 10 ft. braided nylon air hose
AirBlade Compressors
Order No. model No. Description
AirBlade Compressor w/Regulator (18 hp) .07 CFM, up to 30 PSI, 120V Gravity DAGR , AirBlade Compressor w/Regulator (18 hp), Hose Regulator w/Filter, Moisture Trap, Hanger
803285
Model No.
DGR-604G-35
803286 / DGR-518-1 803285 / DGR-604G-35
Specifications
Operating Pressures Airbrush Plating Needle Packing 20 to 50 psi Nickel, copper, chrome PTFE (solvent-proof) Maximum Inlet Pressure 175 psi
5 O-ring (head cap & handle) 9 Air valve washer 17 Needle spring 22 O-ring (pre-set needle knob)
Ind. Parts Req.
3 2 1 1
Ind. Parts Req.
Air Inlet " BPT
Description
Description
Description
DGR-101 DGR-104
Crown cap Head cap O-ring (head cap & handle) Packing and nut assembly (PTFE) Air valve casing Air valve kit Air valve washer Air valve plunger Air valve spring Air valve nut
1 1 1 1 1 1 1 1 1 1 1 1
13 802622 14 802636 14a 14b 14c 14d 15 802623 16 l17 18 802624 19 802625
Trigger assembly Trigger buttons ergo-pack (4 types) Trigger button A (standard) Trigger button B Trigger button C Trigger button D Needle guide, rocker, & spring Needle guide and rocker Needle spring Spring guide Needle locknut
1 1 1 1 1 1 1 1 1 1 1
20 802627 21 802628 l22 23 802630 24 802631 25 802632 26 802633 27 802634 28 802635 29 802975 30 802974
DGR-113-35 Needle (for .35mm nozzle) DGR-114 DGR-116 DGR-117 DGR-118 DGR-119 DGR-120 DGR-121K DGR-12-K5 DGR-18-K5 Cutaway handle w/pre-set O-ring (pre-set needle knob) Pre-set needle knob 1/4 oz.(7 cc) cup and lid 1/3 oz.(9 cc) cup and lid (standard) 1/2 oz.(14 cc) cup and lid Cup lid DAGR repair kit Air valve washer kit (5) O-ring (headcap, handle) kit (5)
1 1 1 1 1 1 1 1 1 1
DGR-103-35 Air cap (for .35mm nozzle) DGR-105-35 Nozzle (.35mm) DGR-106K DGR-107 DGR-108K
25
www.autorefinishdevilbiss.com
DeKups
24 oz. cup
ACCESSORIES
802976 / DPC-42-K24 24 oz./34 oz. Disk filter (125 micron) (24) White frame/White mesh 802978 DPC-66-K24 24 oz./34 oz. Disk filter (200 micron) (24) Black frame/ White mesh 802106 DPC-14-K10 Coarse filter (600 micron) Thick paint (10) 802977 / DPC-65-K24 9 oz. Disk filter (125 micron) (24) White frame/White mesh 802979 DPC-67-K24 9 oz. Disk filter (200 micron) (24) Black frame/ White mesh 802107 DPC-17-K10 Fine filter (300 micron) Colors/clears (10) 802108 DPC-27-K10 Very fine filter (200 micron) Pearls (10)
The DeKups System is covered by U.S. Patent Nos. 6,820,824 and 7,374,111, owned by 3M Innovative Properties Co., and U.S. Patent Nos. 7,380,680; 7,354,074; 7,353,964; 7,350,418; 7,344,040; 7,263,893; 7,165,732; 7,086,549; owned by Illinois Tool Works Inc.
DeKups
ADAPTERs
802200 / DPC-43 Adapter
802102 DPC-602 802101 DPC-601 802100 DPC-600 802972 DPC-607 802759 DPC-606 802973 DPC-608 803474 DPC-524
802202 / DPC-31 Adapter
(FinishLine 2, 3 & 4)
9 FL. OZ./265 ml Disposable cup/lid (32) 24 FL. OZ./710 ml Disposable cup/lid (32) 34 FL. OZ./1000 ml Disposable cup/lid (32) 9 FL. OZ./265 ml Reusable sleeve/lid (2) 24 FL. OZ./710 ml Reusable sleeve/lid (2) 34 FL. OZ./1000 ml Reusable sleeve/lid (2) 24 FL. OZ./ 34 FL. OZ. Disposable lid (32)
For additional adapters see www.autorefinishdevilbiss.com
(DeVilbiss TEKNA, CVi, (Accuspray Issac) PLUS, GTi, PRi, JGA, Binks M1G,Sharpe Cobalt, Platinum & Titanium)
802950/ DPC-59-K10 24 oz. Universal measuring guide (10) 802951 / DPC-60-K10 9 oz. Universal measuring guide (10) 802952 / DPC-61-K10 34 oz. Universal measuring guide (10)
802953 / DPC-62-K10 24 oz. 2:1 and 3:1 Measuring guide (10) 802954 / DPC-63-K10 24 oz. 4:1 and 5:1 Measuring guide (10) 802334 / BXX-1279 Filters & plugs storage case 192316 / DPC-8 Cleaning bottle
803237 / DPC-501 803238 / DPC-502 803314 / DPC-78 Adapter Kit Adapter Kit Adapter
(Sata QCC full size) (Sata Mini, QCC and Threaded )
(Iwata SuperNova (StartingLine full-size gun, AirGunsa, LPN300, W300) Sharpe Finex 1000, 2000, 3000)
26
www.autorefinishdevilbiss.com
803130
Model No.
DPC-654
Adapter for DeVilbissTEKNA/Finishline/ Binks (1), 24 oz. Reusable Sleeve & Lid (1), 24 oz. Disposable Cups & Lids (8), Plugs (5), Disk Filter 125 Micron (4), Barrel Filter 300 Micron (1), Funnel (1), Measuring Guide (1), How-to-Use Guide
802371
Model No.
DPC-650
803130 / DPC-654
The DeKups System is covered by U.S. Patent Nos. 6,820,824 and 7,374,111, owned by 3M Innovative Properties Co., and U.S. Patent Nos. 7,380,680; 7,354,074; 7,353,964; 7,350,418; 7,344,040; 7,263,893; 7,165,732; 7,086,549; owned by Illinois Tool Works Inc.
24 oz. Reusable Sleeve & Lid (3), 9 oz. Reusable Sleeve & Lid (1), 24 oz. Disposable Cups & Lids (32), 9 oz. Disposable Cups & Lids (32), 24/34 oz. Disk Filter 125 Micron (12), 9 oz. Disk Filter 125 Micron (12), Barrel Filter 300 Micron (10), Barrel Filter 600 Micron (10), Funnel (24), 3 oz. Disposable Cups (3), Cleaning Brush, Cleaning Bottle, Magnets (5), How-to-Use Guide
802371 / DPC-650
803510
DPC-503-K24
Model No.
LID
803510 / DPC-503-K24
Simple and affordable solution for spot repair and spraying at mobile repair locations Vented cup design provides consistent fluid flow for better color match and a better quality finish Easy and secure fit over DeKups adapters
CUP
27
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by Devilbiss
Gunner Cup
Mix.
Extensive range of paint company specified mixing ratios. Eliminate need for additional mix cups
Flow.
The vented system and large filter design allow for better fluid flow and color match Less fluid flow restriction and starvation make it an ideal solution for spraying waterborne and clearcoats.
Store.
Flat lid available for easy stacking and storing.
803431 803432 803433 803434 803435 803436 803437 803438 803439 803440 803442 803570 803594
DMK-621 DMK-622 DMK-26 DMK-421 DMK-422 DMK-110 DMK-111 DMK-143 DMK-178 DMK-181 DMK-1500 DMK-1501 DMK-6-K24
24 oz. cup/filter lid 125 micron blue filter 24 oz. cup/filter lid 200 micron green filter Storage lid, 24 oz. cup Filter lid for 24 oz. cup 125 micron filter Filter lid for 24 oz. cup 200 micron filter Adapter, Sata NR2000 & RP Adapter, Sata NR92/95, Iwata 400 Adapter, DeVilbiss, Binks & Sharpe Adapter, Iwata SuperNova & W300 Adapter, StartingLine Full Size Conversion Adapter, 3M Conversion Adapter, Sata Cap plug, 1/4 dia., for Gunner Cups (waterborne use only)
48 48 48 48 48 1 1 1 1 1 1 1 24
28
www.autorefinishdevilbiss.com
Pressure Tanks
HEAvy-DuTy, A.s.m.E. CODE PREssuRE TANKs
Pressure Tanks
H.P. Air Driven Agitation included
Capacity
Regulation
183G-520
83C-220
83C-221
ACCESSORIES
192231 PTS-2GAL-K20400 2.7 gal. strainer 130090 HGS-5242 Fluid regulator 192242 HAR-511 60 CFM fluid pressure tank regulator 191696 PTL-406-K20 9.8 gal tank liner 180073 VS-532 Filter assembly 180053 QMG-418 Agitator assy. 180068 QS-5012 Air motor/ gearbox drive 180042 JGA-444 Fluid tube
PT-52 Tank Liner (order quantity 10) PT-52-K60 Tank Liner PTL-406-K20 Tank Liner
Pressure Tanks
All PT Series Tanks QMGT-5200 QMST-5200 QMGT-5500 QMST-5500 QMGT-51000 QMST-51000
83B, 83C 183G-500 83G-500
DeVilbiss
2.7 gal. 10 2.7 gal. 60 9.8 gal. 20 11.8 gal. 8 2 qt. 12 2 gal. 12 2 gal. 60 2 gal. 60 5 gal. 24
80-356
X X
X X X X
X X X X X X X X
PTL-406-K20
DeVilbiss PT-52 series tank liners also fit Binks 83B and 83C tank series DeVilbiss PTL-406 series tank liners also fit Binks 83G-500 and 183G-500 tank series Binks PTL-408 series tank liners also fit DeVilbiss QMGT-5500 and QMST-5500 tank series
Binks
29
www.autorefinishdevilbiss.com
Ref. No.
Description
Parts Req.
1 1A 2 3 4 5 6 3 7 8 9
192070 PT-33-1 Purchase locally 240006 H-2008 180005 901540 JGA-4035-K5 HAV-500 83-2727
29 30 31 32 33 34
9 9A
14
28
HAR-507 (Ref. No. 10A) & HAR-511 (Ref. No. 10) REGULATOR ASSEMBLIES (HAR-511 shown)
25
24
36
37 38
39
40
83C-220 & 83C-221 PRESSURE TANKS (Dual Regulation included with these models)
7 8
35
27 9A
10A
Purchase locally 192242 HAR-511 130059 HAR-507 190360 SSP-30-ZN Purchase locally 190290 PT-32 Purchase locally 240000 AD-11 Purchase locally 190289 PT-31 192153 PT-52 901552 83-4233
41
57
60
42
59
61
43
9
6
58
59
44 45** 41
42
" NPS(M) 27
27 Air In
14
15 13
11
26
12
Fluid Out
3
8" NPS(M)
16
17
18
46
39 38
7
6
25
47 48
49
5
4
19
50
20
51
49 49 52 53
21 3 2
22
KK-5074
1A 1
23
Tank Assy. Kit (Includes #s 1A, 18, 19, 20 & 21) Tank Shell Lid Gasket, Santoprene Lid, Zinc Plated (Agitator) Air Motor/Adapter Assy. (#s 35, 48, 49, 50 & 51) Street Elbow 1/4" NPT (F) x 1/4" NPT (M) Nipple 1/4" NPT (M) (83C-210 & 83C-220) x 1/4" NPS (M) (83C-211 & 83C-221) Packing (Kit of 5) Hose Assembly Air Adjusting Valve 1/4" NPS (F) x 1/4" NPT (M) Gauge (83C-210 & 83C-220) Gauge (83C-211 & 83C-221) Pipe Plug 1/4" NPT(M) (Supplied/Regulator) Regulator (All regulated models) Regulator (83C-211 & 83C-221) 90 Swivel Adapter 1/4" NPS (F) x 1/4" NPT (M) Cross 1/4" NPT (F) Safety Valve, 80 PSI Handle Hex Nut 3/8" -16 Nipple 3/8" NPT (M) x 3/8" NPT (M), S.S. Street Elbow 3/8" NPT (F) x 3/8" NPT (M), S.S. Thumb Screw Yoke Assembly Cotter Pin, 3/32 x 1" Hinge Pin Fluid Tube Tank Liner Lid, Zinc Plated Hex Nipple 1/4" NPT (M) Drain Valve D.M. Nipple (Universal Pipe Thread) (83C-210 & 83C-211) (83C-220 & 83C-221) Repair Kit O-Ring Spring O-Ring Valve O-Ring Diaphragm Assembly Air Motor Assembly End Cap End Cap Gasket Bearing Screw (1/4" -28 x 1/2" ) Front Plate End Plate Spacer Dowel Pin Body Vane Rotor Assembly End Plate Shaft Seal Air Motor Adapter Set Screw (1/4" -20 x 1/4" ) Seal Assembly Shaft Coupling O-Ring (Kit of 5) Adapter Nut Shaft Propeller Assembly Propeller Set Screw (1/4" -20 x 3/8" S.S.) Muffler Assembly Body Screen Felt Cap Agitator Shaft Assy. (Optional-Order Separately)
1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 2 12 1 2 4 1 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1
44 45 46 47 48 49 50 51 52 53 54 55 56 56A 57 58 59 60 61 62
54 62
56 56A
55
* Parts included in KK-5057 Kit (1 ea. of #s 18, 19, 20 & 21). Parts included in PT-410 Air Motor Assembly. Parts included in KK-5001-1 Air Motor Repair Kit. Parts included in KK-5006 Strainer Screen & Felt Kit (2 ea. of #59, 4 ea. of #60). Parts included in KK-5076 Kit (1 ea. of #s 13, 25 & 26). Parts included in KK-5074 Kit (1 ea. of #s 49, 50, 51, 52 & 53). Suffixes: -K designates kits of multiple parts. Example: SSG-8096-K5 is a kit of 5 O-Rings.
190311 PT-56 Purchase locally 190292 KK-5041 190354 SSG-8096-K5 Purchase locally See 57 See 57 See 57 See 57 192271 KK-5075
30
www.autorefinishdevilbiss.com
120033
Model No.
KB-555
2-qt.
Yes
N/A
192025
KK-5051
1 2
Ref. No.
Order No.
model No.
Description
Fluid Outlet 3/8" NPS (M) Air Outlet 1/4" NPS (M) 5
190573 KB-64 190577 KB-81-K5 190575 KB-74 (purchase locally) 190287 P-MB-51 190901 190761 190576 190249 190578 191200 190692 190582 190848 190175
l6 190574
3 5* 4
Air Inlet 1/4" NPS (M)
Solvent Saver
KB II
25 16 7 14 13 9 8 6
18
Stainless Steel Fluid Tube Kit 190863 (KK-4996) For waterborne compatibility use KK-5051 disposable cup liners and KK-4996 Fluid Tube Kit
Ref. No. Description Qty.
27
10
*ITEM #5 Apply thread sealant (i.e. Loctite #242 Med. Strength Blue or equivalent) onto threads.
Retaining Ring Slip Ring (Kit of 5) Handle Secondary Nut 5/16" -18 Adapter Pressure Bleed Valve KB-66 (For KB-555) KB-70 Lid w/handle (For KB-555) GA-355 Pressure Gauge 0-30 PSI KB-80-K5 Gasket (Kit of 5) MBD-11-K5 Locknut (For KB-555, Kit of 5) Locknut KB-422 2 qt. cup (For KB-555) KB-432-K3 Check Valve (Kit of 3) KB-85-K5 Gasket (Kit of 5) TIA-4355 Safety Valve KB-428-1 Regulator Assembly Valve Spring Valve, PTFE Valve Seat & O-Ring Assembly Diaphragm, PTFE protected Slip Ring Regulator Spring Nut Adjusting Screw Bonnet KB-60-K6 Gasket (Kit of 6) Fluid Tube Assembly (Aluminum) Fluid Tube Assembly (Stainless Steel) KK-4997 Fluid Tube Kit (Aluminum for KB-555) KK-4996 Fluid Tube Kit (Stainless Steel) KK-5052 Adapter Fitting & Hose Kit KK-5051 Cup Liner Kit
1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
1 1 1
11
l Recommended spare parts. + A secondary handle (3) has been provided with each cup. May be used for "Belt Hanging." Suffixes: -K2, -K3, -K5, -K6 designate kits of multiple parts. Example: KB-81-K5 is a kit of 5 Slip Rings.
31
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Regulation
180037 HD-503
2-qt.
N/A
N/A
Order No.
180037
Model No.
HD-503
model No.
Description
1 2 4
Needle Valve Assembly Needle Valve Gasket (Kit of 2) Safety Valve Lid Ring Gasket (Kit of 5) Retaining Ring Gasket Kit (Kit of 5) Cup (2 quart) Hub Assembly Nut (5/16-18) Handle
1 1 1 1 1 1 1 1 1 1 1 1
12 1 2 11 10 9 4 5 6 7 3
12 190575 KB-74
OPTIONAL: 192026 (KK-5052) ADAPTER FITTING & HOSE KIT Allows flushing of cup tube, hose and gun using SolventSaver. Kit includes: adapter fitting and 2 hose assembly. 28
Solvent Saver
KB II
32
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Air Control
CT Plus
CamAir CT Plus
Order No. Description
CT Plus 5-stage desiccant filter system Filter element, water (1st stage) Filter element, coalescing (2nd stage) DC30 desiccant cartridge
130522
First stage filter removes oil, water and dirt down to 40 micron Second stage coalescer removes oil vapors and dirt particles down to .01 micron CT30 desiccant tank repeats dirt and oil aerosol removal and removes humidity
Longer desiccant life Air inlet valve shuts off CT Plus air without having to shut off shop air No tools needed to change first and second stage filters Easy change-out desiccant cartridge bag
Air Outlet
Manual Drain
Manual Drain
Water Separator
Oil Coalescer
Air Inlet
CT30 Parts
Ref. No. Order No. Description
Regulator Parts
Ind. Parts Req. Ref. No. Part No. Description
Drain Kit (1 set) Filter Element, Water Filter Element, Coalescing Indicator Kit, Coalescing Shut-off Valve
1 1 1 1 1
1 130505 Humidity Indicator (1 Humidity Indicator Paper included) 2 130511 Drain (Manual) 3 130510 Gasket *4 130504 Desiccant Cartridge (not shown)
1 1 1 1
1 130521 2 VA-594
1 1 1
3 GA-288 Gauge
2-STAGE FILTER SPECIFICATIONS Air Flow 65 SCFM @ 90 PSIG Max. Pressure 150 PSIG Max. Temperature 150F
CT30 SPECIFICATIONS Air Inlet Air Outlet Air Flow Capacity Max. Operating Pressure Max. Temperature Humidity Indicator Water Vapor Removal Partical Removal Manual Drain
1/2" NPT (Female) 1/2" NPT (Female) 30 CFM 200 PSIG (14 Bar) 150F (65.6C) Green: OK Yellow: Replace Desiccant -40F Dew point 0.1 micron Included
REGULATOR SPECIFICATIONS Air Flow 65 SCFM @ 100 PSIG Max. Inlet Pressure 250 PSIG Regulated Pressure Range 2125 PSIG Max. Temperature 175F
33
Air Control
www.autorefinishdevilbiss.com
130523
130523 130526
2-stage filter unit with regulator 3-stage filter unit with 2 regulators
90 PSIG 120 PSIG 150 PSIG
Flow (SCFM)
Water Separator
Oil Coalescer
35 30 25 20 15 10 5 0
130526
0.5
1.0
1.5
2.0
2.5
3.0
3.5
3-STAGE FILTER SYSTEM MEETS TYPE 1 GRADE D BREATHABLE AIR PARTICULATE REQUIREMENTS
Water Separator
Oil Coalescer
Charcoal Adsorber
Compact and effectiveperfect for cramped shop spaces Removes dirt, water and oil from air lines to 0.01 micronassures superior finishes Quick change bowls and air inlet valve accommodate rapid, trouble free maintenance without shutting off main shop air Combine 2-stage filter with the CT-30 desiccant dryer to create a CT Plus 5-stage filter system 65 SCFM @ 90 PSIG
(optional)
Drain Kit (1 set) Filter Element, Water Filter Element, Coalescing Indicator Kit, Coalescing Shut-off Valve
1 1 1 1 1
1 130521 2 VA-594
1 1 1
Drain Kit (1 set) Filter Element, Water Filter Element, Coalescing Indicator Kit, Coalescing Shut-off Valve Filter Element, Charcoal
1 1 1 1 1 1
3 GA-288 Gauge
Air Flow 65 SCFM @ 90 PSIG Max. Pressure 150 PSIG Max. Temperature 150F
REGuLATOR sPECIFICATIONs
Air Flow 65 SCFM @ 100 PSIG Max. Inlet Pressure 250 PSIG Regulated Pressure Range 2125 PSIG Max. Temperature 175F
1 130521 2 H-2008
1 1 1 1 1
3 GA-288 Gauge
34
www.autorefinishdevilbiss.com
Air Control
130500 130501
Desiccant Air Dryer wall mount Desiccant Air Dryer portable with stand
130500
130501
CT30-P Portable
130501 (CT30-P)
3 1
Humidity Indicator (1 Humidity Indicator Paper included) Drain (Manual) Gasket Desiccant Cartridge (not shown)
1 1 1 1
Air Outlet
Air Inlet Air Outlet Air Flow Capacity Maximum Operating Pressure Maximum Temperature Humidity Indicator Water Vapor Removal Partical Removal Manual Drain
" NPT (Female) " NPT (Female) 30 CFM 200 PSIG (14 Bar) 150F (65.6C) Green: OK Yellow: Replace Desiccant -40F Dew point 0.1 micron Included
Air Inlet
130500 Dryer Shown
35
Air Control
www.autorefinishdevilbiss.com
DAD-500
130026
Order No.
130026
Model No.
DAD-500
Compare the humidity reading before and after filtering with DeVilbiss DAD-500
Rust
11 10 6
model No.
Description
1 130041 13-0041 2 130027 HAF-505 3 130059 HAR-507 4 190564 GA-288 5 240039 VA-542 6 190953 DAD-8 7 190895 DAD-400 8 190877 PT-417 9 190883 HAF-404 + 190831 DAD-1 + 190727 HAF-6 + 190845 HAF-28
Water Separator Filter Oil Coalescing Filter Air Regulator Gauge Ball Valve Air Filter (inside of tank) Humidity Indicator (paper included) Desiccant Tank (without desiccant) (incl. #6) Filter Change Indicator Desiccant Refill Filter (see Key Maintenance Items chart) Filter (see Key Maintenance Items chart) Pipe Plug special 1-1/2 NPT Brass Shut Off Valve (not shown)
1 1 1 1 1 2 1 1 1 1 1 1 1 2 1
Order No.
model No.
Description
7
sPECIFICATIONs: 13-0041 (HAF-502) Water separator Filter
3 11 10
" NPT(F) 55 CFM 150 PSIG (10.3 Bar) 150F (65.6C) Standard Standard 0.01 micron " NPT(F) 25 CFM 150 PSIG (10.3 Bar) 150F (65.6C) Standard -40F Dew Point
Air Inlet & Air Outlet Air Flow Capacity Max. Operating Pressure Max. Temp. Automatic Drain Filter
" NPT(F) 100 CFM 150 PSIG (10.3 Bar) 150F (65.6C) Standard 5 micron
Air Inlet & Air Outlet Air Flow Capacity Max. Operating Pressure Max. Temperature Automatic Mechanical Drain Pressure Differential Indicator Filter
Desiccant Dryer
Air Inlet Air Outlet Air Flow Max. Operating Pressure Max. Temperature
VA-595 Main Air Supply Shut Off Valve (not shown)
Tune-Up Kit 130030 (DAD-600) /8" NPT(F) " NPT(F) (3 each) 60 CFM 150 PSIG (10.3 Bar) 120F (48.9C)
3
model No.
Description
Qty.
DAD-1 HAF-6
1 1
36
Air Inlet & Air Outlet Air Flow Capacity Max. Operating Pressure Max. Temperature Humidity Indicator Water Vapor Removal
DAD-1 HAF-6
1 1 1
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Air Control
CAmAIR QC3
FinishLine
130525
Order No
130525 A Great Choice for Light Usage such as Low Volume Shops, Restorers, Customizers, and Hobbyists
130524
Desiccant Filter and Dryer Unit QC3 Filter and Desiccant Cartridge Replacement
Order No.
130099
Model No.
HAR-602
120 CFM air line filter w/ 50 CFM regulator Filter element and gasket kit
Three-stage filtering with 0.1 micron rating produces clean, oil- and humidity-free air. High performance filtration with only 2 PSI pressure drop. Quick change filter cartridge is easy to maintain. Bowl removal tool included. Larger filter media and longer life desiccant than disposable dryers Install at point of use
ACCESSORIES
192314 / GA-375 Gauge for HAR-520 regulator
130525
130524
9 7
7
4
4
3 1
6 7 5
2 1
sPECIFICATIONs
Air Inlet Air Outlet Air Flow Capacity Max. Operating Pressure
HAR-520 Regulator VA-595 GA-375 130524 Shut-Off Valve Pressure Gauge Cartridge, Dryer Filter* Socket Head Screw, 1/4-20 @ 3/4 Wingnut, 1/4-20 5mm Hex Key Wrench Gasket, Filter Bowl
1 1 1 1 4 1 1 1 1
Ref. No. Order No. model No. Description
(Purchase Locally)
HAR-520 Regulator VA-594 GA-375 HAF-39 Shut-Off Valve Pressure Gauge Element & Gasket Kit Socket Head Screw, 1/4-20 x 3/4 Wingnut, 1/4-20
1 1 1 1 4 1 1
sPECIFICATIONs
" NPT (female) " NPS (male) 120 CFM filter 50 CFM regulator Max. Pressure 150 PSI Max. Temperature 150F (65.6C) Filter Size 5 micron
37
Air Control
www.autorefinishdevilbiss.com
Clean Air
130098
Air Filtration and Regulation Systems Remove Dirt, Oil Vapor, and Water from Air Lines
Removes dirt, water and oilperfect for low humidity conditions
13-0042
130041 130042
HAF-518 Two-stage filtration system, including centrifugal and coalescer w/ 60 CFM regulator 13-0041 100 CFM air line filter 13-0042 100 CFM air line filter w/ 60 CFM regulator
ACCESSORIES
130093 / HAR-600 60 CFM regulator w/gauge 190771 / HAF-18 Automatic drain
HAF-518
1st Stage 5 micron filter 2nd Stage .01 micron filter Easier maintenance comes with manual flexible drain
1 3 4 5 2
1 2 3 4 9
1 (not shown) 1A
4 2 3 6 5
6 7 8
5 6
10 11
+8
12 13 14
10
Ref. No.
Order No.
model No.
Description
Ref. No.
Order No.
*1 *2 l3
Gasket Baffle Bowl O-Ring (comes w/#4) Filter & O-ring Kit Baffle Kit (includes 1,2,& 6) Element Retainer Manual Flexible Drain Transparent Plastic Bowl Bowl Guard
1 1 1 1 1 1 1 1 1 1
#10-32x9/16 Fillister Hd. Screw Cover Spring Button Diaphragm Spring Body Pipe Plug 1/4" NPT(M) Bottom Plug
6 1 1 1 1 1 1 1
1 190883 HAF-404 Filter Change Indicator 1A 2 Cover O-Ring (comes w/#3) Filter & O-Ring Kit Automatic Drain (Standard) Plastic Bowl Metal Bowl Guard 1/2 x 3/8 Vinyl Tubing6 ft. Manual Drain (Optional)
1 1 1 1 1 1 1 1 1 1
2 191429 HAR-14 3 4 5 6 7
4 190727 HAF-6 5 190856 HAF-26 *6 7 190766 HAF-11 8 190763 HAF-8 9 191417 HAF-19
+8 191554 KK-4977 Repair Kit (Does NOT incl. #5 & #6) (See contents below)
Optional Accessories
Order No. model No. Description
Gauge, 160# 2" Diameter Automatic Drain allows maintenance-free drainage Ball Valve Bracket Assembly for 13-0041 and 13-0042
1 1 1 1 1 1
The regulator on CleanAir Units manufactured prior to 9/97 was 13-0045 (HAR-506). HAR-600 includes HAR-507 Regulator, GA-288 Gauge and VA-542 Ball Valve.
38
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Air Regulators
Air Regulators
Order No. model No. Description
130516
130516
Model No.
130516
Order No.
130093
Model No.
HAR-600
Air Regulator
Order No.
75 CFM air regulator, gauge and valve (regulator available separately as 130521) 130093 60 CFM air regulator, HAR-600 gauge and valve (regulator available separately as HAR-507) 192242 60 CFM air regulator HAR-511 Flow through regulator for pressure tanks 130100 50 CFM air regulator HAR-520 non-relieving (purchase GA-375 gauge separately)
192242 130100
HAR-511
Model No.
Model No.
Order No.
HAR-520
Refer to Service Bulletins SI-6-18-10 and SB-6-147 and Part Sheet 77-2781
130516
130100 (HAR-520)
Description
Description
1 1 1
1 1
1 2 3
10 11 12
13
1 2 3
Ref. No. model No. Ind. Parts Description Req.
4 8 5 6 9 10 11 12 13 14 7
1 HAR-507* Regulator 2 GA-288 Gauge 3 1/4" NPT Street Elbow 4 VA-542 Ball Valve 5 1.4" NPT Plug
1 1 1 1 1
#10-32x9/16 Fillister Hd. Screw 2 HAR-14 Cover 3 Spring Button Diaphragm 4 Spring 5 Body 6 Pipe Plug 1/4" NPT(M) 7 KK-4977 Repair Kit (incl. # 8-13) 8 Diaphragm Assy 9 O-Ring 10 Valve 11 O-Ring 12 Spring 13 O-Ring 14 Bottom Plug
6 1 1 1 1 1 1 1 1 1 1 1 1 1
Ref. No.
#10-32x9/16 Fillister Hd. Screw Cover Spring Button Diaphragm Spring Body Pipe Plug " NPT(M) Bottom Plug Diaphragm Assy. O-Ring Valve O-Ring Spring O-Ring
6 1 1 1 1 1 1 1 1 1 1 1 1
39
Automatic Drain
www.autorefinishdevilbiss.com
130512
sPECIFICATIONs: Timer
Interval time (T2) Discharge time (T1) Supply voltage Current Consumption Operating Temperature Environmental Protection Case Material
valve
.5 -45 minutes .5 - 10 seconds 120v/60hz 4mA Max. -14F to 122F NEMA 4 ABS Plastic FR Grade 2-way direct acting valve 1/4" NPT Female 230 PSI 36F to 131F Ambient 194F Max. Forged Brass Any Position
Type In/Out Ports Max. Working Pressure Operating Temperature Media Temperature Valve Body Mounting
Shut-off valve
Typical Installation Drain can be mounted in any position and can be installed outside.
Drain outlet NPT(F)
Timer drain
By-pass valve
T E ST
Filter screen
To
do
wn
str
ea
Condensate
40
Strainer
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Camair CT-30
130504
3-stages in one! Quick change bag removes water vapor from compressed air down to a dew point of -40F. Desiccant Cartridge for CT30. First stage removes water and dirt to 40 microns. Filter element, water and particulates for the new Camair 2-stage. Second stage removes oil and vapors to .01 micron. Filter element, coalescing for the new Camair 2-stage. First stage removes water and dirt to 40 microns. Filter element, water and particulates for the new Camair 3-stage with 2 self-relieving regulators. Second stage removes oil and vapors to .01 micron. Filter element, coalescing for the new Camair 3-stage with 2 self-relieving regulators. Third stage removes oil vapor and odors. Filter element, charcoal for the new Camair 3-stage with 2 self-relieving regulators. First stage removes water and dirt to 5 microns. Filter element, water and particulates for DAD-500. Second stage removes oil and vapors to .01 micron. Filter element, coalescing for DAD-500. Third stage removes humidity from the air. 10 lbs Desiccant refill for DAD-500. Tune Up Kit for DAD-500. 10 lbs desiccant and filter element Complete Tune Up Kit for DAD-500. 10 lbs desiccant, filter element, coalescing filter element Second stage removes oil and vapors to .01 micron. Filter element, coalescing for TS-10. Complete Tune Up Kit for TS-10. 10 lbs desiccant, coalescing filter, humidity indicator. First stage removes water and dirt to 5 microns. Filter element, water and particulates for Sharpe 6760. Replaces Sharpe 22645. Second stage removes oil and vapors to .01 micron. Filter element, coalescing for Sharpe 6760. Replaces Sharpe 22655. Third stage removes humidity from the air. 10 lbs Desiccant refill for two 5-lbs changes of Sharpe 6760. Replaces Sharpe 6765-1.
130517
Camair 130523
130518
130517
130518
Camair 130526
130527
HAF-6
Replace every 3 months Indicator provided green=OK red=replace (check with air flowing) Indicator provided blue=OK pink/white=replace See above for filter change outs See above for filter change outs
DAD-600-1
130507
Camair TS-10
130508
130517
130507
Sharpe 6760
DAD-1
(Check with air flowing) Indicator provided: blue=OK; pink/ white=replace (place indicator paper into sight glass)
FinishLine HAR-602
HAF-39
Removes water and dirt to 5 microns. Filter element, water and particulates for HAR-602.
Sharpe F88
130528
Removes water and dirt to 5 microns. Filter element, water and particulates for Sharpe F88. Replaces Sharpe 32719.
Removes water and dirt to 5 microns. Filter element, water and particulates for Sharpe 606. Replaces Sharpe 19930.
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AIR TOOLS
GENERAL PURPOSE
Refrigerated Dryer
35 ft. 3/8" Air Hose with High Flow Fitting HA-5867 #220052
20 Feet Minimum
35 ft. 3/8" Air Hose with High Flow Fitting HA-5867 #220052
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Hose
5/16" 220002 HA-2125 5/16" 220004 HA-2150 3/8" 220049 HA-5825 3/8" 220052 HA-5867 3/8" 220054 HA-5835 3/8" 220047 HA-5850
25 50 25 35 35 50
H-1921 1/4" NPS (F) Swivel Three-Piece Reusable 240032 P-HC-2547 H-1921 1/4" NPS (F) Swivel Three-Piece Reusable 240032 P-HC-2547 H-1958 1/4" NPS (F) Swivel Three-Piece Reusable 240038 P-HC-4528 H-1958 1/4" NPS (F) Swivel Three-Piece Reusable HC-4719 P-HC-4528 H-1958 1/4" NPS (F) Swivel Three-Piece Reusable 240033 P-HC-4528 H-1958 1/4" NPS (F) Swivel" Three-Piece Reusable 240033 P-HC-4528
Ideal for use with a wide range of materials such as resins and solvents contained in latices, epoxies, urethanes, alkyds, primers, acrylics, ketone, MEK, acetone, polyesters, silicones, bitumastic coatings, oil and water-based paints, lacquers, latex coatings, toluene, turpentine, naptha, and many other solvents. Tube is nylon; cover is black neoprene rubber; yarn reinforced. Can be used with permanent crimp or reusable connections. Maximum application temperature: 150F
HA-5867 HVLP Air Hose Assembly includes HC-4719 High Volume Air Quick Disconnect and HC-4419 Stem.
25 35 50 35
H-1973-1 3/8" NPS (F) Three-Piece Reusable 240035 P-HC-4548 H-1973-1 3/8" NPS (F) Three-Piece Reusable 240035 P-HC-4548 H-1973-1 3/8" NPS (F) Three-Piece Reusable 240035 P-HC-4548 H-1975-1 3/8" NPS (F) Three-Piece Reusable 240034 P-HC-4543
210002 H-1921
1/4" NPS (F) Three-Piece Reusable 240032 Swivel P-HC-4527 210007 3/8" NPS (F) Three-Piece Reusable 240034 H-1975-1 P-HC-4543
maximum Working Bulk Hose Pressure size O.D. model No. (PsI)
43
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Hose Fittings
Reusable Connections
Hose Size and Type
Designed to Optimize Air Flow for Top Spray Gun and Air Tool Performance
1/4" NPS (F) 3/8" NPS (F) 1/4" NPS (F) 1/4" NPS (M) 1/4" NPS (F) 3/8" NPS (F) 1/4" NPT (M)
240147 240148
Order No.
240015 240145
Adapters
Part Number straight Type male Thread Female Thread
AD-404 P-H-4105
The chart above shows test data at 25 SCFM using: DeVilbiss high flow HC-4720 coupler, HC-4419 stem. RBL 611 coupler, 612 stem. Sharpe 8320 coupler, 8330 stem. Original DeVilbiss P-HC-4120 coupler, P-HC-201 stem. Milton/Sata " P" style 1804 coupler, 1810 stem. Milton " M" style S715 coupler, S727 stem. Sata/Milton " T" style 784 coupler, 786 stem. Milton " A" style S775 coupler, S777 stem.
3/8" NPS (M) x 3/8" NPT (M) 1/4" NPS (M) x 1/4" NPT (M) 1/2" NPT (M) x 1/2" NPT (M)
Coupler
Part Number Thread
SSP-69
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Hose Fittings
240156 P-HC-4808-1 3/8" NPS (M) 240148 HC-4720 1/4" NPT (F) 240147 HC-4719 1/4" NPT (M)
Fluid Hose
210006 H-1973-1 3/8" I.D.
Air Hose
Air Hose
NPT = tapered NPS = straight (M) = Male Whenever possible, match straight (F) = Female threads with straight threads and tapered with tapered. Otherwise, leakage may occur.
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803291 803289
HAV-555
Model No.
Order No.
DGI-101
HARG-510 HAV-500 HAV-501 w/gauge HAV-511 w/gauge HAV-512 w/gauge HARG-555 DGI-101 Digital HAV-555 Digital
100 N/A 0160 (Gauge Range) 0160 (Gauge Range) 0100 (Gauge Range) 100 2.5160 (Gauge Range) 2.5160 (Gauge Range)
1/4" NPS (M) 1/4" NPS (M) 1/4" NPS (M) 1/4" NPS (M) 1/4" NPS (M) 1/4" NPS (M) 1/4" NPS (M) 1/4" NPS (M)
1/4" NPS (F) (Swivel) 1/4" NPS (F) (Swivel) 1/4" NPS (F) (Swivel) 1/4" NPS (F) (Swivel) 1/4" NPS (F) (Swivel) 1/4" NPS (F) (Swivel) 1/4" NPS (F) (Swivel) 1/4" NPS (F) (Swivel)
Accuracy to +/- 0.5 PSI UL/CSA approved Gauge range: 2.5 to 160 PSI Auto off after 45 seconds to preserve battery life Up to 4 years of battery life, depending on usage
Specifications:
HAV-500
Model No.
Order No.
HAV-501 w/Gauge
Model No.
Order No.
HAV-511 w/Gauge
Model No.
Order No.
803236
HAV-512 w/Gauge
HAV-501
Air Regulators
HAV-512 Order No. Model No.
130015
HARG-510
Model No.
HAV-511
Order No.
802419
HARG-555 Digital
HARG-510
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2 12 12 12
None
DAD-503 3 Stage Filtration with Desiccant Air Dryer System HAF-601 3 Stage Filtration System DAD-504 Desiccant Retrofit System
Air Vizor requires proper air line filtration and carbon monoxide (CO) monitoring to complete an approved supplied air respirator. A carbon monoxide (CO) monitor may be purchased locally or from ENMET Corp. (734-761-1270). Order form available from DeVilbiss upon request.
DAD-503
HAF-601
130089 3-stage filtration DAD-503 with dessicant air dryer system 130087 3-stage filtration HAF-601 system 130096 Desiccant retrofit DAD-504 system
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes, when Yes, when Yes used with used with DAD-500 DAD-500 or HAF-518
DAD-504
160015 160016
MPV-530 MPV-550
30' Breathable air hose assembly 50' Breathable air hose assembly
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Ref. No.
Description
13-0041 HAF-505 HAF-517 HAR-508 MPV-424 DAD-8 GA-316 PT-417 DAD-400 GA-288 HAR-507 VA-542 DAD-1 DAD-600
Air Filter/Separator Coalescing Filter Charcoal Filter Flow-Thru Regulator Breathable Air Quick Release Socket Screen (Not Shown) Gauge Desiccant Tank (without desiccant, includes Ref. No. 6) Humidity Indicator (1 Humidity Indicator Paper Included) Gauge Air Regulator Ball Valve Replacement Desiccant (Not Shown) (1 Humidity Indicator Paper Included) Desiccant Tune-Up Kit (Not Shown) Includes 1 ea: DAD-1, DAD-3, & HAF-6
1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7 6 4 10 5 8 1 2 3 9 11
DAD-600-1 Desiccant Tune-Up Kit (Not Shown) Includes 1 ea: DAD-1, DAD-3, HAF-6 & HAF-28 MPV-424 HAF-404 HAF-26 HAF-6 HAF-28 HAF-36 HAF-18 HAF-11 HAF-8 HAF-19 HAF-409 KK-5045 HAR-14 KK-4977 Quick Release Socket (Not Shown) Filter Change Indicator (Not Shown) Cover Baffle Kit Filter & O-Ring Kit Filter & O-Ring Kit Filter & O-Ring Kit Automatic Drain (Standard) Manual Drain (Optional) Plastic Bowl Metal Bowl Guard Clamp Ring 1/2 x 3/8 Vinyl Tubing, 6 ft. Diaphragm Repair Kit Cover Spring Button Diaphragm Spring Bottom Plug Repair Kit
12
15 190939 16 190883 17 18 190856 19 190727 20 190845 21 190937 22 190771 23 190766 24 190763 25 191417
16
16
17 21 23 24 26
23 25 22 24 26 27
25
22 24 26 27
4 7
Body Assembly (Not included in Repair Kit) Body Cover (Not included in Repair Kit) l Diaphragm Repair Kit 190938 (KK-5045)
Description
28
Body & Pipe Plug (Not Included in Repair Kit)
33
5 3
32
Repair Kit 191554 (KK-4977)
Qty. Description Qty.
Thrust Washer Adjusting Screw Assembly Main Spring Slip Ring Diaphragm Assembly Valve Assembly Valve Spring Bottom Plug O-Ring
1 1 1 1 1 1 1 1
1 1 1 1 1 1
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Air vizor
Visor
5 3 6
2 10 8
MPV-442 Mini QD Coupler (sold separately)
13
sPECIFICATIONs:
Operating inlet air pressure range: Nominal flow rate to Vizor: Maximum operating temperature:
Ref. No.
Order No.
model No.
Description
1 165015 2 165018 3 165035 4 165021 5 165034 6 165001 7 165007 8 9 160014 10 165036 11 160017 12 160029 13 165041 14 15 165032 16 160015 160016
MPV-480 MPV-44-K10 MPV-490 MPV-483 MPV-49 MPV-457 MPV-24 MPV-469 MPV-442 MPV-472 MPV-22 MPV-4005 MPV-10 MPV-530 MPV-550
Visor Assembly (Includes #s 2-8) Visor Cover (Kit of 10) Visor Window Browguard Assembly Fabric Face Seal Tube & Diffuser Assembly Hair & Neck Cover Storage Bag Waist Belt/Filter Assembly (Includes #s 10-12) Mini QD Coupler Regulator & Housing Disposable Carbon Filter Waist Belt w/oRegulator Waistbelt & Filter Housing Air Inlet Quick Disconect Stem 30 ft. Breathable Air Hose Assembly 50 ft. Breathable Air Hose Assembly
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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900253
Model No.
40-128 40-141
Order No.
900254 900255
Model No.
Order No.
Model No.
40-143
Extremely Comfortable, Strong and Durable with Sizes to Fit Most Painters and Technicians
NIOSH Approved (TC 23C-87)Meets OSHA Requirements
Caution Not for use with paints that contain isocyanates. Read and follow all printed warnings. A qualified safety expert or hygienist should be used to select the correct respirator.
Description
Cartridge (2/Card, Kit of 10 Cards) Pre-filter (10/Card, Kit of 10 Cards) Cover (Kit of 2)
2 2 2
Also available:
Tune-up Kit 900263 (40-1928)
Description Qty.
Cradle Headband Neckstrap right Neckstrap left Inhalation Valve Cartridge Gasket Exhalation Valve Exhalation Valve Cover
1 1 1 2 2 1 1
50
130529 130530
1 3 6 2
Ref. No.
Description
1 2 3 4 5 6
Filter, 2 Pack Dryer Gun* Female QD Coupler Knob (1) Brkt (2) & Knob (2) Kit Arm, Brkt, Knob (2) Kit
1 1 1 1 1 1
20 30 40 50
43 52 61 72
51
Clean Solutions
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Features/Benefits
803491 803492
803557
803553
803045 803046
85% IPA/15%DI Water 50% IPA/50%DI Water Acetone blend, California exempt Storage case w/lid gasket and snap closure
803418 803048
Most climates Warmer/dryer climates or heated spray booths VOC compliant California blend Must be used w/803048 storage case
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Desiccant snake
Order No.
130502
Model No.
DS20
901205 6530-0000-1
Includes: 6' fluid hose
130502 130503
Humidity Indicator
130503 (RHI-01) Order No.
130503
Model No.
RHI-01
12
15 16 17
18
19
10
7 6 5 4
130502 (DS20)
1
21
Ref. No.
Order No.
model No.
Description
1 2 1 1 2 s3 s4 l5 l6 l7 8 r9 r10 11 12 13 s14 15 16 17 18 s19 s20 21 * * 901069 See 11 See 11 See 14 See 14 See 14 See 14
1 1
3 4 14 19 20
Packing Packing Nut Air Valve Assembly Air Valve Spring Air Valve Cap
1 1 1 1 1
Syphon Hose (1/4 in. I.D.) Hose Clamp for 1/2 in. O.D. Hose Packing Packing Nut Trigger Trigger Shaft E-clip Outside Tube Nozzle Lock Nut Outside Nozzle Air Tube Assembly Nozzle Tube Air Valve Assembly Stem Washer Valve Disc Retainer Valve Disc Air Valve Spring Air Valve Cap Air Connection
1 1 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1
*Note: To adjust fluid flow, loosen Nozzle Lock Nut (#9), and turn Outside Nozzle (#10)
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Whirlwind
DIsPOsABLE AIR FILTER
Whirlwind Disposable Air Filter
Order No. model No. Description
130028 130095
HAF-507 Whirlwind Filter (order qty. 12) HAF-507-K2 Whirlwind Filter 2 pack (order qty. 6)
DeVilbiss
Motor Guard
Sharpe
6 5 4 3 2 1 0
Larger area = longer life & less pressure drop DeVilbiss has largest surface area
120 100 80 60 40 20 0
Energy needed to break male thread. More energy= stronger . DeVilbiss bends, but doesnt break
FILTER TOUGHNESS
DeVilbiss
Motor Guard
Sharpe
Viskon-Aire
DeVilbiss
Motor Guard
Sharpe
Viskon-Aire
Thread did NOT BREAK Thread broke at 25 in.-lbs. at 108 in.-lbs. i nput energy input energy
DeVilbiss
Motor Guard
Sharpe
Viskon-Aire
Thread broke at 25 in.-lbs. input energy
54
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scrubs
130090
Model No.
HGS-5242
192218
Bucket of 72 Scrubs
" NPS (M) fluid inlet " NPS (F) swivel fluid outlet
Portable and convenient. Conditions and softens. Use on tools, equipment and work surfaces. Works fast on dirt, oils, adhesives, lubricants, paints, grease, tar, urethanes, epoxies, inks and dyes, sealants and caulks.
180042
Model No.
JGA-444
Prevents Fluid Hose from Dragging over Work and Twisted Lines
900113
Model No.
Order No.
(pack of 3 filters)
29-356
900115
Size: 3' x 30' 90 sq. ft. of surface area/8 pleats per foot
Model No.
29-836
Highly Absorbent
Suitable for floor, walls and equipment covers while spraying
Size: 60" x 300'
180029
GH-505
180026
GH-56
192219
192219
Mixing Bench Gun Holder Features a sturdy, no tip design for use on paint mixing benches Paint Strainer Holder Attaches to the GH-505 to allow easier pouring and mixing through a paint strainer Wall Mount Gun Holder Protective coating prevents scratches on gravity cups
192219
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BXX-1250
192246
Model No.
BXX-1250
TWO-GuN CAsE
Order No.
Single gun case holds: Any 1 full size DeVilbiss gravity spray gun and 1 DeVilbiss cup through 1 Liter size 5 fluid tips 1 DeVilbiss high output gun regulator with gauge 1 gun cleaning kit
802136
Model No.
BXX-1258
Two-gun case holds: Any 2 full size DeVilbiss gravity spray guns or Any 1 full size DeVilbiss gravity spray gun and a DeVilbiss spot repair gravity spray gun 4 fluid tips 1 DGI digital gauge and 1 DeVilbiss high output gun regulator with gauge 2 gun hooks 1 gun cleaning kit 2 DeVilbiss gravity cups through 1 Liter size
BXX-1258
Store Your Guns and Accessories Fits All Devilbiss Gravity Spray Guns
130506 130508
DC10
130504
Model No.
DC30
130506
Model No.
DC10
10lbs. desiccant charge TUK10 TS-10 tune-up kit (10lbs. desiccant charge, humidity indicator, coalescing filter)
Order No.
802182 Desiccant refill, 1st stage DAD-600-1 filter element, 2nd stage coalescing filter element 130030 Desiccant refill, DAD-600 1st stage filter element 190831 Desiccant refill DAD-1
130508
Model No.
TUK10
DC10
Keep Your TS-10 and Other Desiccant Systems Performing Like New!
TUK10
56
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Fluid strainers
Strainers
Order No. model No. Application Description max. Working Pressure
190181 KGP-5-K5 900006 149-278 240129 PLH-MF-6-100 180073 VS-532 191925 VS-58-K10 240131 PLH-MFC-100
Gravity Cup Suction Cup Tube Pressure Gun Pressure Gun Replacement screen for VS-532 Replacement screen for PLH-MF-6-100
Fluid Strainer Strainer Fluid Strainer Fluid Strainer Screen-100 Mesh Screen-100 Mesh
Nylon Fine, 190 micron, 100/box, (Order qty. 10) Nylon Fine, 190 micron, 250/bag, 1000/case Nylon Medium, 226 micron, 100/box, (Order qty. 10) Nylon Medium, 226 micron, 250/bag, 1000/case Nylon Superfine, 125 micron, 250/bag, 1000/case Nylon Superfine, 125 micron, 100/ctn
Nylon Strainers
PLH-MF-6-100
KGP-5-K5 VS-532
192212
Thread size
Diameter
Port Location
GA-313 GA-355 83-1355 83-2727 83-1290 GA-338 GA-288 GA-316 GA-375 DGI-101
015 030 0100 0100 0150 0160 0160 0160 0160 2.5160
NPT (M) NPT (M) NPT (M) NPT (M) NPT (M) NPT (M) NPT (M) NPT (M) NPT (M) NPT (M)
1" 1" 21116" 2 316" 21116" 1" 2" 2" 2" 1" x 1"
Bottom Bottom Bottom Bottom Bottom Back Bottom Back Top (Inverted) Back
57
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Gun Wrenches
Gun Wrenches
Order No. model No. Description
702740
10mm and 14mm wrench, for use with TEKNA spray guns WR-103 Contains all necessary sizes for use with all DeVilbiss guns and many other brands 54-3918 For use with M1-G, M1-G Clear and Mach 1 HVLP spray guns 5-476 For use with 2001 spray gun (not shown) SPN-5-K For use with CVi (not shown)
GFC-404-K2 Disposable Lid Kit for GFC-502 and 702576 gravity cups (Kit of 2) GFC-402 Lid Assembly Kit for GFC-501 gravity cup 54-4251 54-4539 Cup Cover Kit for Binks 54-4250 (Kit of 3) 4 oz. Cup Lid Assembly (Kit of 3)
GFC-404-K2
54-3918
702740
GFC-402 WR-103
Paint strainers
181001 SSL-10 Spray Gun Lube
Contains no silicone or petroleum distillates Compatible with all paint materials 2 oz. bottle
(Order qty.12)
Paint Strainers
Order No. model No. Description Pkg. Qty.
Blue Red
5 5
58
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Troubleshooting
Troubleshooting
Condition
Cause
Correction
Horn holes plugged. Obstruction on top or bottom of fluid nozzle. Cap and/or nozzle seat dirty.
Left or right side horn holes plugged. Clean. Ream with non-metallic point. Dirt on left or right side of fluid nozzle. Clean. Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns: 1. Determine if the obstruction is on the air cap or the fluid nozzle. Do this by making a test spray pattern. Then, rotate the cap one-half turn and spray another pattern. If defect is inverted, obstruction is on the air cap. Clean air cap as previously instructed. 2. If the defect is not inverted, it is on the fluid nozzle. Clean nozzle. Check for a fine burr on the edge of the fluid nozzle. Remove with #600 wet or dry sandpaper. 3. Check for dried paint just inside the cap center hole opening. Remove by cleaning. Material flow exceeds air caps capacity. Thin or lower fluid flow. Atomizing pressure too low. Increase pressure. Material too thick. Thin to proper consistency. Fluid adjusting knob turned in too far. Insufficient material flow Atomization air pressure too high. Too much fan air. Loose or damaged fluid tip/seat.* Material level too low. Container tipped too far. Obstruction in fluid passage. Loose or broken fluid tube or fluid inlet nipple. Dry or loose needle packing nut. No air pressure at gun. Needle adjusting screw not open enough. Too much atomization air pressure. Gun too far from work surface. Improper stroking (arching, gun motion too fast). Air pressure too high. Gun too far from work surface. Gun motion too fast. Gun out of adjustment. Packing nut loose. Packing worn or dry. Foreign matter in tip.* Packing nut too tight. Dry packing. Fluid tip or needle worn or damaged. Needle spring deformed or broken. Too much material flow. Material too thin. Gun tilted on an angle, or gun motion too slow. Gun too far from surface. Too much air pressure. Improper thinner being used. Gun too close to surface. Air pressure too low or too much material. Improper thinner being used. Material not properly mixed. Surface rough, oily, dirty. Too much or too-fast-drying thinner. Too much atomization air pressure. Spreader valve not seating properly. Air cap retaining ring (nut) loose. Back out counter clockwise to achieve proper flow. Increase fluid pressure (pressure feed) Reduce air pressure. Turn fan adjust in to reduce. Tighten or replace. Refill. Hold more upright. Clean. Tighten or replace. Lubricate or tighten. Check air supply and air lines. Open needle adjusting screw. Reduce pressure. Adjust to proper distance. Move at moderate pace, parallel to work surface. Decrease air pressure. Adjust to proper distance. Slow down. Adjust. Tighten; do not bind needle. Replace or lubricate. Clean. Adjust. Lubricate. Replace tip and needle with lapped set. Replace. Adjust gun or reduce fluid pressure. Mix properly or apply light coats. Hold gun at right angle to work and adapt to proper gun technique. Check distance. Normally 68" (152203 mm). Reduce air pressure and check spray pattern. Follow paint manufacturers mixing instructions. Check distance. Normally 68" (152203 mm). Increase air pressure or reduce fluid flow. Follow paint manufacturers mixing instructions. Follow paint manufacturers mixing instructions. Properly clean and prepare. Remix properly. Reduce pressure. Clean or replace. Tighten.
Fluid leaking from packing nut Fluid leaking or dripping from front of gun
Thin, sandy coarse finish, drying before it flows out Thick, dimpled finish " orange peel" Too much material coarsely atomised. Excessive fog Unable to get round spray
59
AR-2012