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LM3886 Gainclone 2x68 Watt Full Amplifier Project

Posted Jan 10, 2012 at 1:14 pm

PROJECT SUMMARY

In this application, we are building a gaincard like amplifier. This application type is named gainclone in the audio world. To take a satisfactory audio response, we are adding a Linkwitz equaliser to the feedback line and adding bass compensation also.
PROJECT DESCRIPTION

Figure 1

We are using LM3886 which is the revised version of its brother LM3875.Briefly features of LM3886 are; Maximum Output Power: 68W RMS 108W Peak THD: %0.03 at 60W SNR: 110dB at 60 W 92.5dB at 1W PSRR: 120dB Protection Circuitries: DC/AC Short circuit protection and thermal protection Output Class: Conjugate AB-A These are the parameters that we are interested in. Honestly this values are much more better than many of HI-FI amplifiers sold in the market. Especially it is hard to find 110dB signal to noise ratio. And another property is, when there is no input, this amplifier is quite like a dead. It is nearly impossible to hear any noise when you stick your ear to the speakers. The circuit below is the recommended design by National Semiconductors engineers. As you can see it is a plain and applicable circuit. Essentially we did any change to the input line hence we didnt add extra noise. Rin is input level potentiometer, Rb is current limiter potentiometer and Rf1-Ri are gain resistors. In this application, gain is 20k/1k=20 (26.4dB). 22uF capacitor provides the gain curve start from about 7 Hz so it filters unwanted low frequencies.

Figure 2

This is our design. As you can see, negative feedback line is revised. In this way, about 7dB is gained at 30Hz-70Hz band, and reached about 34db at peak point at 30Hz.

Figure 3

When 26v DC supply is applied to the given design, with 4 ohm speaker load and 2Vp-p input signal it gives about 65W RMS power. For users who want to use 8 ohm, we recommend +/- 38V voltage supply. Of course less than this value may be applied too. Supply circuit is shown below, It is simple too. There are two KBU series (6A) bridge diodes and 210000 uF capacitors. As a general rule, 2200uF stabilization capacitor is used per ampere but we are used to use 4700uF per ampere. In our circuit, 2 Amperes will be drawn per line and we use 10000uF capacitors. We recommend you to use 210000uF capacitors per each line if you will use the amplifier in party mode.

Figure 4

Generally in HI-FI applications, toroid transformers are used. But this kind of transformers are expensive and large in volume. Advantage of this transformers is they have very low leakage magnetic flux so they can be placed in the same box with amplifier. But we choose to place transformer and amplifier in separate boxes so we are using standard transformers. Transformer values should be; For 8 Ohm standard mode : 220 / 2 24v (with middle out) at least 250W For 8 Ohm part mode: 220 / 2 24V (with middle out) at least 350W For 4 Ohm standard mode: 220 / 2 18v (with middle out) at least 250W For 4 Ohm party mode: 220 / 2 18v (with middle out) at least 350W As you can see PCB components are tight but as a result it is compact ,small and noise free. Especially short negative feedback line supports this function.

Figure 5

Assembly is not very clear but it gives perfect results. You should use %1 tolerance metal strip resistors.

Figure 6

This is the PCB side of the board. You can see some components are connected to this side to keep the power line very short.Line under the ICs is fed by solder. This process takes time but not so difficult. You should not omit this step. The PCB file is provided in pdf format. You can apply it to the board by using the ironing method. Notice that there are two types of LM3886 IC. One of them is unisolated LM3886TA and the other one is isolated LM3886TF.

Figure 7

Figure 8

Not to mess with isolation, we used TA model and connected it to the heatsink by using silicon gress. For 8 Ohm and TA users, we recommend 2.8C/W heatsink. This means about 5cm x 10cm, 8 or more layered simple aluminum heatsink. For TF users this value is 1.8C/W and this means double size of the heatsink that we said just before. Placement of circuits in box is given in the downloadable .rar file. You should open aeration holes on your boxes. You can use standart speaker terminals for speaker outputs and RCA terminal for signal inputs. 1 RCA connectors ground terminal must be connected to the middle of the AF coded terminal block directly and using the shortest way by using a thin wire. 2 RCA connectors right and left signal input terminals must be connected to the rightmost pins ( from PCB view) of the sound level potentiometer by using LIYCY cable. 3 Take two output cables (again use LIYCY cable) from the middle pin of the potentiometer and connect them AF coded terminal blocks right and left terminals. 4 Dont use the amplifier without the potentiometer. Author: Dr.Hardware