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VL Circuit Breaker JG 400A frame

Breaker type
Defined by the 3rd character of the catalog number G Global (UL, CSA, IEC, CE, CCC) X Global, non-interchangeable Y Global, 100% rated, Non-interchangeable

Trip unit type


Defined by the 5th character of the catalog number B Thermal-magnetic, model 525 N LI, electronic, model 545 P LSI, electronic, model 545 X LIG, electronic, model 545 U LSIG, electronic, model 545 D LSI, electronic with LCD, model 576 E LSIG, electronic with LCD, model 576

For DC applications, use thermal magnetic trip unit only. For reverse-feed applications, select non-interchangeable trip breakers only. HACR rated.

Interrupting ratings
RMS symmetrical amperes (kA) UL 489 Volts AC 240 480 600 65 100 200 35 65 100 25 25 25 IEC 60947-2 Volts AC 240 Icu / Ics 65 / 65 100 / 75 200 / 150 UL or IEC Volts DC* 250 30 30 30

Breaker type NJG HJG LJG

415 Icu / Ics 40 / 40 70 / 70 100 / 75

690 Icu / Ics 12 / 6 15 / 8 15 / 8

500 25 35 35

UL / CSA / NOM 40C 50/60Hz IEC 40C 50/60Hz *DC applications: For 250VDC, use a 2-pole breaker. For 500-600VDC, wire as shown in Figure 1.

Trip unit settings


Thermal magnetic trip units, model 525 In Trip unit rating Ii Nominal instantaneous trip (amps) adjustable range (amps) 250 1250 1500 1750 2000 300 1500 1800 2100 2400 350 1750 2100 2450 2800 400 2000 2400 2800 3200
M4-PAN-TORX

Ii
AMPS 2800 3200 3600 4000

M4-PAN-TORX

I n = 400A 40 C TM ~ Trip Unit/Disparador 525

2400

2250 2700 3150 3600

2500 3000 3500 4000

2000

Trip unit model 525

Trip unit settings


Electronic trip units, model 545 with LI or LIG trip functions In Trip unit rating (amps) Ir Continuous amp settings (amps) 250 70 80 100 125 400 150 160 175 200

150 225

160 250

175 300

200 315

225 350

250 400

In Trip unit rating (amps) 250, 400 In Trip unit rating (amps) 250 400

tr Long time delay settings (seconds) l2t @ 6 x Ir 2.5 4 6 8 Ii Nominal instantaneous trip settings (amps) 312 375 500 750 500 600 800 1200

10

14

17

20

25

30

1000 1600

1250 2000

1500 2400

2000 3200

2500 4000

2750 4400

Fixed settings
In Trip unit rating 250 400 Ig Ground fault pickup (amps) 200 A 320 A tg Ground fault delay .07 sec .11 sec
Alarm >1.05

Ir
160 150 400
Amps

175 200 225 250 300 350 315

tr
4 2.5 30
Sec.

8 10 14 17

Ii
60 50 440
Amps x10

80

120 160 200 240

X3

25

20

400 320

Active

Trip unit model 545, with LI trip functions

VL Information Guide

JG-1

VL Circuit Breaker JG 400A frame


Trip unit settings
Electronic trip units, model 545 with LSI or LSIG trip functions In Trip unit rating (amps) 250 400 In Trip unit rating (amps) 250, 400 In Trip unit rating (amps) 250, 400 Ir Continuous amp settings (amps) 70 80 100 150 160 175

125 200

150 225

160 250

175 300

200 315

225 350

250 400

I sd Short time pick-up settings (amps) x l r 1.5 2 2.5 3 tsd Short time delay settings (seconds) @ 8xlr 0 .1, I2t OFF .2, I2t OFF
Alarm >1.05

10

.3, I2t OFF


Ir
160 150

.4, I2t OFF


Isd
225 250 300 1.5 10 2

.5, I2t OFF


t sd
4 5 6
Sec.

.1, I2t ON

.2, I2t ON

.3, I2t ON

.4, I2t ON

175 200

2.5

.2 .1 0 .4 .3

.3

.4 OFF .5 .1 .2

I 2t

X3

400
Amps

350 315

x Ir

I 2t
ON

Active

Trip unit model 545, with LSIG trip functions

Fixed settings
In Trip unit rating (amps) 250 400 tr Long time delay 10 sec ( I2t @ 6 x Ir) Ii Nominal instantaneous trip 2750 A 4400 A Ig Ground fault pick-up 200 A 320 A t g Ground fault delay .07 sec .11 sec

Trip unit settings


Electronic trip units with LCD, model 576 In Trip unit rating Ir Continuous (amps) amps range 1) 250 70 250 A 400 150 400 A In Trip unit rating (amps) 250 400 Ig Ground fault pick-up range 1) 100 250 A 160 400 A tr Long time delay settings ( I2t @ 6 x Ir) 2.5, 4, 6, 8, 10, 14, 17, 20, 25, 30 sec Ii Nominal instantaneous trip range 1) 313 2750 A 500 4400 A

Isd Short time pick-up range 1.25 - 10 x lr

tsd Short time delay settings .1, .2, .3, .4, .5 sec. (I2t off) or I2t @ 8 x Ir (I2t on)

t g Ground fault delay settings .1, .2, .3, .4, .5 sec or I2t @ .5 x In (I2t on)

Pre-alarm indication 80 100% x Ir (amps)

X3 440JM

1) Current settings are adjustable in 1-amp increments.

Motor circuit protectors


Amp rating 400 400 Ii Nominal instantaneous trip adjustable range (amps) 1200 2500 1) 2000 4000 2)

Molded case switch


Amp rating 400 400

Trip unit model 576 Short-circuit current rating 480V AC 1) 65 kA 100 kA

Self-protective instantaneous override 4400A 4400A

1) Settings adjustable in increments of 250 amps. 2) Settings adjustable in increments of 400 amps.

1) Max. available current when protected by an appropriate overcurrent protective device.

600 V DC circuit breakers


Amp rating 250, 300, 350, 400 Short-circuit current rating 600 V DC 65 kA

JG-2

VL Information Guide

VL Circuit Breaker JG 400A frame


Terminal connectors
Wire range 1/0 600 kcmil 3/0 250 kcmil 3/0 250 kcmil 3/0 750 kcmil 3/0 750 kcmil Compression connector kits #6 350 250 600 250 750 Distribution connector kits #14 2/0 #14 #4 Cables per connectors 1 (Cu only) 2 (Cu / Al) 2 (Cu only) 1 (Cu only) 1 (Cu / Al) 1 (Cu / Al) 1 (Cu / Al) 1 (Cu / Al) 6 (Cu only) 6 (Cu only) #14 #10 #8 #6 #2/0 #14 #4 35 (3.95) 40 (4.52) 120 (13.56) 35 (3.95) Torque #1/0 600 #3/0 250 #3/0 250 #3/0 250 300 750 #3/0 250 300 750 lb-in. (Nm) 330 (24.86) 275 (31.07) 275 (31.07) 275 (31.07) 500 (56.59) 275 (31.07) 500 (56.49) Catalog number 3TW1JG600 1) 3TA2JG250 1) 2) TC2JG250 3) TC1JG750 3) 3TA1JG750 1) 3CLJ350 1) 3CLJ600 1) 3CLJ750 1)

3TA6JG20 1) 3TA12JG04 1)

1) Packaged as 3 connectors. 2) Standard connectors when an L suffix is used on an assembled breaker catalog number. 3) Required for 100% rated JG breakers. Requires 90C cable sized at 75C ampacity.

Internal accessories
Auxiliary and alarm switch kits Description 1 Alarm switch 1A/B 1) bases AMBL2 and AMBL3 2 Aux. switches 1A + 1B base AMBL1 2 Aux. + 1 Alarm switch 1A + 1B, 1A/B bases 1) AMBL2 and AMBL3 Mounting pocket Left, right 2) Left, right Left, right 2) Catalog number ASKL1 ASKL2 ASKL3 Auxiliary / Alarm switches only (requires a base) Description 1 NO (normally open contact) 1 NC (normally closed contact) Catalog number ASWPA ASWPB

(A) Normally open contacts are open when the breaker contacts are open. (B) Normally closed contacts are closed when the breaker contacts are open.

1) Includes 1A and 1B contact for alarm purposes, only one of which may be installed at

any time. 2) Kit includes 2 bases. One for mounting switches in left pocket and another for mounting in the right.

Auxiliary and alarm switch mounting base only Description Mounting pocket For 2 Aux + 1 Alarm Left For 2 Aux + 1 Alarm Right For 3 Aux Left, right Shunt trip Control voltage 48 60 VAC 110 127 VAC 208 277 VAC 380 600 VAC 24 VDC 48 60 VDC 110 127 VDC 220 250 VDC

Catalog number AMBL2 AMBL3 AMBL1

Undervoltage release Control Voltage 110 127 VAC 220 250 VAC 208 VAC 277 VAC 380 425 VAC 440 480 VAC 12 VDC 24 VDC 48 VDC 60 VDC 110 127 VDC 220 250 VDC

Catalog number UVRLN120 UVRLR240 UVRLP208 UVRLS277 UVRLT415 UVRLU480 UVRLA12DC UVRLB24DC UVRLC48DC UVRLG60DC UVRLD125DC UVRLE250DC

Catalog number STRLM60 STRLN120 STRLS277 STRLV600 STRLB24DC STRLC60DC STRLD125DC STRLE250DC

> 500 < 500 600 MAX.

Shunt trips or UVRs may be mounted in the Right Pocket only.

Right accessory pocket Shunt trip or UVR or Up to 3 auxiliary up to 3 auxiliary switches switches Up toMaximum Accessories: 2 auxiliary Shunt trip or UVR or switches + 1 of 6 switches total. up to 2 auxiliary Maximum 1 Right Pocket. alarm Maximum of 2 alarm switches, 1 Left +switches + 1 alarm switch switch
Maximum of 6 switches total. Maximum of 2 alarm switches, 1 Left + 1 Right Pocket.

Internal accessory locations Left accessory pocket

ON

ON

OFF

OFF

LOAD

LOAD

Figure 1

VL Information Guide

JG-3

VL Circuit Breaker JG 400A frame


Dimensions (complete breaker)
6.44 [163.5] 5.44 [138.5] 4.52 [115] 4.19 [106.5] 4.00 [101.5]
Z

1.75 [44.5] 1.75 [44.5]


Y

.19 [5] JG FRAME 2.66 [67.5] 3.25 [82.5] 1.63 [41.5]

1.75 [44.5] (3P) .87 [22] (3P)

11.00 [279.5] 5.93 [150.5]

1.26 [32] 1.74 [44]

4.66 [118.5]

5.30 [134.5]
X Y

5.91 [150]

8.48 [215.5]

1.26 [32]

NFT00787

.96 [24.5] 1.31 [33] 2.73 [69.5] 5.47 [139] (3P)

.33 [8.5] CLEARANCE FOR M8

.65 [16.5] .19 [5] JG FRAME


4X .28 [7]

2.42 [61.5] 1.21 [30.5]

Shipping weight, lbs. (kg)


Poles 2,3 Frame 31.3 (14.2) Trip unit 4.0 (1.8) Complete breaker 35.3 (16.0)

Permissible mounting positions

1.83 [46.5]

.59 [15]

30 90 90

9.75 [247.5]

30

JG-4

VL Information Guide

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