DEHN (UK) LTD

SPARK GAPS

DS179UK/08/10

DEHN - Isolating Spark Gaps

Process plants such as refineries, oil, gas and product pipelines belong to the largest and most sophisticated building structures. They form the lifelines for regions and entire countries. Reliability, quality and efficiency are important factors for the oil and gas industry to establish themselves on the market. Therefore safe operation of all electrical and electronic installations and systems is the most important aspect. Due to the large size, location and construction as well as the use of modern measuring and control technology, the reliability of these installations is threatened by surges due to lightning or switching operations. The repair costs for replacing damaged systems are considerably higher than the costs of installing lightning protection systems and surge protective devices, not to mention the revenue lost due to operational downtime. DEHN also offers practical protection against lightning and surges for the cathodic corrosion protection system. Decades of experience in lightning and surge protection for petrochemical systems as well as intensive research by .. DEHN + SOHNE have led to the development of comprehensive protection solutions. This allows a substantial reduction of lightning damage e.g. at isolating pipe flanges, CP installations and control rooms. More importantly, consequential production failures and operational downtime due to lightning are reduced to a minimum. DEHN + SOHNE offers ATEX and IEC/Ex approved isolating spark gap products for use in EX Zones 1, 2, 21 and 22.

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Latest certificates available to download on www.dehn.co.uk

EXFS 100 / EXFS 100 KU For explosion-hazard areas

LIGHTNING EQUIPOTENTIAL BONDING ISOLATING SPARK GAPS (Zones 1, 2, 21, 22)

For indirect connection/earthing of functionally isolated installation components when being affected by lightning. Device for lightning equipotential bonding according to IEC 62305 in explosion-hazard areas (1, 2, 21, 22). For bridging insulation pieces, insulation flanges etc. in cathodically corrosion-protected pipe sections. For safe installation in explosion protected zone 1, 2, 21, 22 (Gas, Dust according to ATEX Directives) Particularly low sparkover voltage. Especially high a.c. current withstand capability. 100 kA (according to EN 50164-3) Extremely heavy duty device IP 67.

ATEX-certified isolating spark gap for lightning equipotential bonding according to IEC 62305 with low sparkover voltage.

EXFS 100: EXFS 100 KU:

Isolating spark gap for use in explosion-hazard areas with plastic coating and M10 connecting nut. Isolating spark gap for use in explosion-hazard areas with 2m connection cable for above / underground installation.

The Ex isolating spark gaps of the EXFS 100 / EXFS 100 KU product family are used when conductive installation components situated in explosion-hazard areas cannot be connected directly with each other. The spark gaps with low sparkover voltage are especially efficient for isolated installation components with little insulation resistance. No special regulations have to be observed for safe application in zone 1 with gases or zone 21 with dusts. With a maximum lightning impulse current of 100 kA (10/350 us), EXFS 100 and EXFS 100 KU meet class H according to EN 50164-3 Lightning Protection Components (LPC) - Part 3: Requirements for isolating spark gaps. The ATEX-certified spark gaps EXFS 100 and EXFS 100 KU provide approved safety according to harmonised European standards. For connecting EXFS 100 spark gaps, prewired connecting cables with different lengths are available as accessories. Flat and angled connection brackets make it easier to connect the spark gaps to pipe flanges. EXFS 100 KU types are enclosed by a damp-proof plastic coating and are ideally suited for underground installation at insulation couplings.

Installation of EXFS 100

EXFS 100
EXFS 100

Installation of EXFS 100 KU

EXFS 100 KU 100 kA H 100 kA 250 V 1.25 kV 0.5 kV
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EXFS 100 KU Accessory Parts for EXFS 100 / EXFS 100 KU EXFS 100: Connection cable, Cu 25 mm
2

Lightning impulse current (10/350 us) Iimp Class of lightning current carrying capability acc. to EN 50164-3 Nominal discharge current (8/20 us) In Rated power-frequency withstand voltage (50 Hz) Uw/ ac 100% Lightning impulse sparkover voltage Urimp Power-frequency sparkover voltage (50 Hz) Uaw Rated discharge current (50 Hz) Imax (Ex) marking acc. To EN 60079 (gases) (Ex) marking acc. To EN 61241 (dusts) Operating temperature range Tu Degree of protection Approvals, Certifications Length of enclosure Diameter of enclosure Enclosure material Connection of enclosure Type Part No. Packing unit

100 kA H 100 kA 250 V 1.25 kV 0.5 kV 500 A/0.5 sec. (Tu: 45 C) II 2G Ex d IIC T6 II 2D Ex tD A21 lP67 T 80 C -20 C+60 C IP 67 BVS 06 ATEX E 099, IECEx KEM 09.0051... 100 mm 45.5 mm Plastic coating Thread nut M10, 2x M10x25 mm, 2 x spring washer EXFS 100 923 100 1 pc(s)
o o

Connecting cable for EXFS 100;2 cable lugs 010.5 mm hexagon screw and nut (M10), StSt spring & washer
Type Cable lug material Cu/gal Sn Cu/gal Sn Cu/gal Sn Cross section 25mm 25mm 25mm
2

Cable length 100mm 200mm 300mm

Pu pc(s) 1 1 1

Part No

AL EXFS L100 KS AL EXFS L200 KS AL EXFS L300 KS

*923 025 *923 035 *923 045

500 A/0.5 sec. (Tu 45 C) II 2G ExdIIC T6 II 2D Ex tD A21 lP67 T 80 C -20 C+60 C IP 67 BVS 06 ATEX E 099, IECEx KEM 09.0051... 123 mm 34 mm Plastic coating; water-proof coating NYY-J-1 x 25 mm , approx. 2 m long EXFS 100 KU 923 101 1 pc(s)
2 o o

Pair of angled connection brackets - IF 1 Pair of angled connection brackets for EXFS ..; diameter corresponds to bolt diameter of the bolted flange joint (d1 up to max. 60mm, please indicate the diameter required when placing your order)
Type IF1 Material St/t/Zn Pu pc(s). 1 Part No. *923 011

Pair of flat connection brackets - IF 3 Pair of flat connection brackets for EXFS ..; diameter corresponds to bolt diameter of the bolted flange joint (d1 up to max. 60mm, please indicate the diameter required when placing your order)
Type IF3 Material St/t/Zn Pu pc(s). 1 Part No. *923 016

*None sparking approved accessories eliminate the possibility of sparking in explosion-hazard areas

EXFS L / EXFS KU For use in explosion-hazard areas

LIGHTNING EQUIPOTENTIAL BONDING ISOLATING SPARK GAPS (Zones 2)

For indirect connection/earthing of functionally isolated installation components when being affected by lightning. Device for lightning equipotential bonding acc. to IEC 62305 in explosion-hazard areas (Zone 2). According to ATEX Directive 94/9/EC. Corrosion-resistant zinc diecasting enclosure with plastic cover and flexible conductor connection. For bridging insulating pieces, insulation flanges etc. in cathodically corrosion protected pipe sections.

ATEX-certified isolating spark gap for lightning equipotential bonding according to IEC 62305, approved device with flexible conductor connection.

Heavy-duty device.

EXFS L..: EXFS KU:

Isolating spark gap for use in explosion-hazard areas with flexible connecting cable Isolating spark gap for use in explosion-hazard areas with 1.5m connecting cable for above/underground installation

Ex isolating spark gaps of the EXFS L / EXFS KU product family are used when the direct interconnection of electrically conductive installation components in Ex areas is not acceptable. As, for example, in the case of cathodically corrosion protected pipeline sections. ATEX-certified EXFS L and EXFS KU spark gaps provide approved and tested safety in accordance with harmonised European standards. The arc-resistant tungsten-copper electrodes ensure a long service life of the Ex spark gaps. The approved type EXFS L with flexible conductor connection quickly adapts to any application environment. The prewired spark gaps provide connecting cables with different lengths with cable lugs, screws and M10 nut. The flat or angled connection brackets allow for easy connection of the spark gap to pipeline flanges. The EXFS KU type is enclosed in a damp-proof PVC enclosure and is ideal for underground installation at insulating couplings.

Installation of EXFS L...

EXFS L...
EXFS L100,200,300 EXFS KU 50 kA N

EXFS KU Accessory Parts for EXFS L / EXFS KU Pair of angled connection brackets - IF 1 Pair of angled connection brackets for EXFS ; diameter corresponds to bolt diameter of the bolted flange joint (d1 up to max. 60 mm, please indicate the diameter required when placing your order)
Type IF1 Material St/t/Zn Pu pc(s). 1 Part No. *923 011

Lightning impulse current (10/350 us) Iimp Class of lightning current carrying capability acc. to EN 50164-3 Nominal discharge current (8/20 us) Iin Rated power-frequency withstand voltage (50 Hz) Uw/ ac 100% Lightning impulse sparkover voltage Urimp Power-frequency sparkover voltage (50 Hz) Uaw Type of protection acc. EN 50014, EN 50021 Operating temperature range Tu Degree of protection Approvals, Certifications

50 kA N

100 kA 300 V

100 kA 300 V

2.5 kV 1.2 kV II 3 G EEx nC II T4 -20 C+80 C IP 54 ZELM 03 ATEX 3192X

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2.5 kV 1.2 kV II 3 G EEx nC II T4 -20 C+80 C IP 67 ZELM 03 ATEX 3192X

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Pair of flat connection brackets - IF 3 Pair of flat connection brackets for EXFS ..; diameter corresponds to bolt diameter of the bolted flange joint (d1 up to max. 60mm, please indicate the diameter required when placing your order)
Type Material Pu pc(s). Part No.

Length of enclosure Diameter of enclosure Enclosure material Connection cable

90 mm 63 mm Zinc diecasting, plastic H01N2-D 25mm with cable lug and screw/nut (M10) 100, 200, 300 mm * 20-130, 120-230, 220-320 mm EXFS L100, 200, 300 923 060, 923 061, 923 062 1 pc(s)
2

90 mm 63 mm Zinc diecasting, plastic NYY-J-1x25 mm

2

IF3

St/t/Zn

*923 016

*None sparking approved accessories eliminate the possibility of sparking in explosion-hazard areas

Cable length* Suitable for flange size Type Part No. Packing unit

2 x approx. 1500mm

EXFS KU 923 019 1 pc(s)

*Cable length for

EXFS L100 - 100mm, L200 - 200mm, L300 - 300mm. Custom lengths also available.

LIGHTNING AND SURGE PROTECTION FOR PIPELINE STATIONS

DEHNventil M TNC 255 (FM) 951 300 (305) DEHNventil M TNS 255 (FM) 951 400 (405) DEHNventil M TT 255 (FM) 951 310 (315) Multipole modular lightning current and surge arrester for protection of the power supply in low voltage distribution systems BLITZDUCTOR BXT ML4 BD 180 + BXT BAS. 920 347 + 920 300 Universal, pluggable lightning current and surge arrester for telecommunication and telecontrol systems with integrated LifeCheck
3

EXFS 100. 923 100 ATEX certified spark gap for use in hazardous areas (Zone 1, 2, 21, 22) for protection against over voltages and lightning currents

DEHNpipe DPI MD EX 24 M 2. 929 960 Surge arrester for protection of intrinsically safe measuring circuits made of stainless steel for outdoor areas (IP 67) for screwing into 2-wire filed devices

BLITZDUCTOR BXT ML4 BD EX 24 + BXT BAS EX. 920 381 + 920 301 Universal, pluggable surge arrester for 2 isolated intrinsically safe measuring circuits with integrated LifeCheck

Pipe clamps for hazardous areas. e.g. 540 803 Pipe clamp for connecting pipes of different materials and diameters which allows for discharging lightning currents in hazardous areas (Zone 1, 2, 21, 22) without ignition sparks

Schematic diagram: Lightning and Surge protection for a pipeline station

For more information refer to www.dehn.co.uk or the DEHN UK main catalogue

DEHN PROTECTS CATHODIC PROTECTION (CP) SYSTEMS

1

BLITZDUCTOR VT KKS BVT KKS ALD 75. 918 420 Lightning current and surge arrester for protection of active corrosion protection installations (anode electrical circuit) with integrated remote signalling contact. Installation in steel plate enclosure recommended

BLITZDUCTOR VT KKS BVT KKS APD 36. 918 421 Lightning current and surge arrester for protection of active corrosion protection installations (sensor measuring circuit) with integrated remote signalling contact. Installation into steel plate enclosure recommended

ITAK KKS. 989 406/S; Aluminium connection box, IP 65, for protection of CP installations, completely equipped with lightning current and surge arrester type BVT KKS ALD 75 + BVT KKS APD 36

EXFS L 100. 923 060 ATEX certified spark gap for use in hazardous areas (Zone 2) for protection against over voltages and lightning currents

EXFS 100. 923 100 ATEX certified spark gap for use in hazardous areas (Zone 1, 2, 21, 22) for protection against over voltages and lightning currents

Each cable going out of the CP rectifier (measuring and anode electrical circuit) is led via a lightning current and surge arrester especially adjusted to CP installations. Thus, the partial lightning currents coming from the pipeline as well as surges caused by switching operations can be controlled safely. It is recommended to install the lightning current and surge arresters into a separate steel enclosure in order to prevent any threats to the CP installation due to overloads e.g. via overhead lines.

Schematic diagram: Lightning and Surge protection for CP systems

For more information refer to www.dehn.co.uk or the DEHN UK main catalogue

Notes

Lightning Protection Surge Protection Safety Protection DEHN (UK) LTD Unit N8B Meltham Mills Meltham Holmfirth West Yorkshire HD9 4DS Tel: 01484 859111 Fax: 01484 859222 Email: info@dehn.co.uk Web: www.dehn.co.uk