301

DRIVE SHAFT / PROPELLER SHAFT DRIVE SHAFT, PROPELLER SHAFT, AXLE

DRIVE SHAFT, PROPELLER SHAFT, AXLE

3005C02

PROBLEM SYMPTOMS TABLE

Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace these parts.
Symptom Suspect Area 5. Wheel 6. Front wheel alignment 7. Rear wheel alignment 8. Hub bearing (Worn) 9. Front shock absorber 10.Rear shock absorber 1. 2. 3. 4. 5. 6. 1. 2. 3. 4. Wheel (Imbalance) Hub bearing (Worn) Lower suspension arm Lower suspension arm Lower ball joint (Worm) Front shock absorber Front drive shaft Front shock absorber Hub bearing (Worn) Lower ball joint (Worm) See page 281 266 274 302 2610 278 281 302 2616 2621 2624 2610 306 2610 302 2624 302 278

Wander

Front wheel shimmy

ATM: MTM:

Noise (Front)

Noise (Rear)

1. Hub bearing (Worn) 2. Rear shock absorber

AVENSIS REPAIR MANUAL (RM1018E)

302
DRIVE SHAFT / PROPELLER SHAFT DRIVE SHAFT, PROPELLER SHAFT, AXLE
3005B02

ONVEHICLE INSPECTION

1. (a)

INSPECT FRONT AXLE HUB BEARING BACKLASH Using a dial indicator, check the backlash near the center of the axle hub. Maximum: 0.05 mm (0.0020 in.) If the backlash exceeds the maximum, replace the bearing.

D26919

2. (a)

INSPECT FRONT AXLE HUB DEVIATION Using a dial indicator, check the deviation at the surface of the axle hub outside the hub bolt. Maximum: 0.05 mm (0.0020 in.) If the backlash exceeds the maximum, replace the axle hub.

D26920

3. (a)

INSPECT REAR AXLE HUB BEARING BACKLASH Using a dial indicator, check the backlash near the center of the axle hub. Maximum: 0.05 mm (0.0020 in.) If the backlash exceeds the maximum, replace the axle hub assembly.

C98714

4. (a)

INSPECT REAR AXLE HUB DEVIATION Using a dial indicator, check the deviation at the surface of the axle hub outside the hub bolt. Maximum: 0.07 mm (0.0028 in.) If the backlash exceeds the maximum, replace the axle hub assembly.

C98715

AVENSIS REPAIR MANUAL (RM1018E)

3021
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH

FRONT AXLE HUB SUBASSY LH

3009102

COMPONENTS

Front Stabilizer Link Assy LH Speed Sensor Front LH

8.0 (82, 71 in.Vlbf) 74 (755, 55)

19 (194, 14) 220 (2,243, 162)

z Cotter Pin

Front Axle Assy LH

49 (500, 36)

Front Drive Shaft Assy LH

102 (1,040, 75)

Tie Rod End Subassy LH

Front Disc Front Disc Brake Caliper Assy LH Front Suspension Arm Subassy Lower No. 1 LH
89 (908, 66)

z Front Axle Hub LH Snap Ring z Front Axle Hub LH Bearing z Cotter Pin
103 (1,050, 76)

z Front Axle z 216 (2,200, 159) LH Hub Bolt Front Axle Hub LH Nut

Steering Knuckle LH Disc Brake Dust Cover Front LH

8.3 (85, 73 in.Vlbf)

Lower Ball Joint Assy Front LH Front Axle Hub Subassy LH

D30592

8.3 (85, 73 in.Vlbf)

NVm (kgfVcm, ftVlbf) : Specified torque z Nonreusable parts

D27460

AVENSIS REPAIR MANUAL (RM1018E)

3022
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH
300JY01

REPLACEMENT
HINT: Replace the RH side by the same procedures as the LH side. 1. REMOVE FRONT WHEEL 2. SEPARATE FRONT STABILIZER LINK ASSY LH (See page 306)

3. (a)
SST

(b)

REMOVE FRONT AXLE HUB LH NUT Using SST and a hammer, unstake the staked part of the axle hub LH nut. SST 0993000010 While applying the brakes, remove the axle hub LH nut.

C53220

F45751

4. (a)

DISCONNECT SPEED SENSOR FRONT LH Remove the bolt, and disconnect the speed sensor wire and flexible hose from the shock absorber.

C80291

(b)

Remove the bolt, separate the speed sensor front LH from the steering knuckle. NOTICE: S Be careful not to damage the speed sensor. S Prevent foreign matter from attaching to the speed sensor.

F44775

5. (a)

SEPARATE FRONT DISC BRAKE CALIPER ASSY LH Removing the 2 bolts, separate the disc brake caliper assy LH from the steering knuckle. NOTICE: Use a string or other device to keep the brake caliper from hanging down.

C67088

AVENSIS REPAIR MANUAL (RM1018E)

3023
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH

6.

REMOVE FRONT DISC

Turn

SST

7. (a) (b)

SEPARATE TIE ROD END SUBASSY LH Remove the cotter pin and nut. Using SST, separate the tie rod end subassy LH from the steering knuckle. SST 0962862011

Hold
F40217

8. (a)

SEPARATE FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Remove the bolt and 2 nuts, and separate the suspension arm subassy lower No.1 LH from the lower ball joint.

C80293

9. (a)

REMOVE FRONT AXLE ASSY LH Using a plastic hammer, separate the drive shaft assy LH from the axle hub. NOTICE: Be careful not to damage the boot and ABS speed sensor rotor.

D27403

(b)

Remove the 2 bolts, nuts and steering knuckle with the shock absorber.

C83023

AVENSIS REPAIR MANUAL (RM1018E)

3024
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH

SST

10. (a) (b)

REMOVE LOWER BALL JOINT ASSY FRONT LH Remove the cotter pin and nut. Using SST, remove the ball joint. SST 0962862011

F40228

11. (a)

REMOVE FRONT AXLE HUB LH HOLE SNAP RING Using snap ring pliers, remove the hole snap ring.

F40229

SST

12. (a)

REMOVE FRONT AXLE HUB SUBASSY LH Using SST, remove the axle hub subassy. SST 0952000031

F40156

(b)
SST Turn

Using SST, remove the bearing inner race (outside) from the axle hub subassy. SST 0995040011 (0995104020, 0995204010, 0995304030, 0995404010, 0995504061, 0995704010, 0995804010), 0995060010 (0995100370)

Hold
C53088

SST
F45153

13. (a)

REMOVE DISC BRAKE DUST COVER FRONT LH Remove the 3 bolts and disc brake dust cover front LH.

AVENSIS REPAIR MANUAL (RM1018E)

3025
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH

14. (a)
SST

(b)

SST
F40230

REMOVE FRONT AXLE HUB LH BEARING Place the bearing inner race (outside) on the axle hub LH bearing. Using SST and a press, remove the axle hub LH bearing from the steering knuckle. SST 0952717011, 0995060010 (0995100640), 0995070010 (0995107100)

15. (a)
SST

INSTALL FRONT AXLE HUB LH BEARING Using SST and a press, install a new axle hub LH bearing to the steering knuckle. SST 0995060020 (0995100720), 0995070010 (0995107100)

F40231

16. (a)

INSTALL DISC BRAKE DUST COVER FRONT LH Install the disc brake dust cover with the 3 bolts. Torque: 8.3 NVm (85 kgfVcm, 73 in.Vlbf)

17. (a)
SST

INSTALL FRONT AXLE HUB SUBASSY LH Using SST and a press, install the axle hub subassy. SST 0960832010, 0995060010 (0995100600), 0995070010 (0995107100)

SST
F40232

18. (a)

INSTALL FRONT AXLE HUB LH HOLE SNAP RING Using snap ring pliers, install the hole snap ring.

F40229

AVENSIS REPAIR MANUAL (RM1018E)

3026
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH

INSTALL LOWER BALL JOINT ASSY FRONT LH Install the lower ball joint and torque the nut. Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) (b) Install a new cotter pin. NOTICE: If the holes for the cotter pin are not aligned, tighten the nut up to 60_ further.

19. (a)

C83023

INSTALL FRONT AXLE ASSY LH Install the 2 bolts, nuts and steering knuckle with 2 bolts and nuts to the shock absorber. Torque: 220 NVm (2,243 kgfVcm, 162 ftVlbf) NOTICE: Only when reusing the bolts and nuts, apply engine oil to the screw part of the nuts. (b) Push the front axle assy toward the outside of the vehicle, fit the splined part of the drive shaft assy to that of the front axle assy and insert the drive shaft assy into the front axle assy. NOTICE: S Do not push out the front axle assy excessively. S Be careful not to damage the drive shaft outboard joint boot. S Be careful not to damage the speed sensor rotor.

20. (a)

21. (a)

INSTALL FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH Install the front suspension arm subassy lower No.1 LH and lower ball joint with the 2 nuts and bolt. Torque: 89 NVm (908 kgfVcm, 66 ftVlbf)

C80293

INSTALL TIE ROD END SUBASSY LH Install the tie rod end subassy LH to the steering knuckle. Install the nut and a new cotter pin. Torque: 49 NVm (500 kgfVcm, 36 ftVlbf) NOTICE: If the holes for the cotter pin are not aligned, tighten the nut up to 60_ further. 23. INSTALL FRONT STABILIZER LINK ASSY LH (See page 306) 24. INSTALL FRONT DISC

22. (a) (b)

AVENSIS REPAIR MANUAL (RM1018E)

3027
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH

25. (a)

INSTALL FRONT DISC BRAKE CALIPER ASSY LH Install the disc brake caliper assy with the 2 bolts to the steering knuckle. Torque: 104 NVm (1,040 kgfVcm, 75 ftVlbf)

C67088

INSTALL FRONT AXLE HUB LH NUT Using a socket wrench (30 mm), install a new axle hub LH nut. Torque: 216 NVm (2,200 kgfVcm, 159 ftVlbf) 27. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (a) Removing the 2 bolts, separate the disc brake caliper assy from the steering knuckle. NOTICE: Use a string or other device to keep the brake caliper from hanging down. 28. REMOVE FRONT DISC 29. INSPECT BEARING BACKLASH (See page 302) 30. INSPECT AXLE HUB DEVIATION (See page 302) 31. INSTALL FRONT DISC 32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH (a) Install the disc brake caliper assy with the 2 bolts to the steering knuckle. Torque: 104 NVm (1,040 kgfVcm, 75 ftVlbf) 33. (a) CONNECT SPEED SENSOR FRONT LH Install the speed sensor front LH to the steering knuckle with the bolt. Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)

26. (a)

F44775

(b)

Connect the speed sensor wire and flexible hose to the shock absorber with the bolt. Torque: 19 NVm (194 kgfVcm, 14 ftVlbf) NOTICE: S Be careful not to damage the speed sensor. S Keep the speed sensor clean. S Do not twist the sensor wire when installing the sensor.

C80291

AVENSIS REPAIR MANUAL (RM1018E)

3028
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUBASSY LH

34. (a) (b)

INSTALL FRONT AXLE HUB LH NUT While applying the brakes, install a new axle hub LH nut. Torque: 216 NVm (2,200 kgfVcm, 159 ftVlbf) Using a chisel and hammer, stake the axle hub LH nut.

C68609

35. 36. 37. (a) (b)

INSTALL FRONT WHEEL Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 266) CHECK ABS SPEED SENSOR SIGNAL ABD WITH EBD SYSTEM (See page 05699) ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05756)

AVENSIS REPAIR MANUAL (RM1018E)

3029
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE LH HUB BOLT

FRONT AXLE LH HUB BOLT

3009202

REPLACEMENT
HINT:
S S

1. 2. 3.

COMPONENTS: See page 3021 Replace the RH side by the same procedures as the LH side. REMOVE FRONT WHEEL SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (See page 3022) REMOVE FRONT DISC 4. (a) REMOVE FRONT AXLE LH HUB BOLT Using SST and a hammer handle or an equivalent to hold the axle hub subassy LH, remove the LH hub bolt. SST 0962810011

Hold

SST

Turn

D27405

5. (a)
Washer Nut Hold

(b)

INSTALL FRONT AXLE LH HUB BOLT Install a washer and nut to a new LH hub bolt as shown in the illustration. Using a hammer handle or an equivalent to hold the axle hub subassy LH, install the LH hub bolt by tightening the nut.

Turn

D27401

6. 7. 8.

INSTALL FRONT DISC INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page 3022) INSTALL FRONT WHEEL Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)

AVENSIS REPAIR MANUAL (RM1018E)

303
DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT

FRONT DRIVE SHAFT

300JW01

COMPONENTS
Front Drive Shaft Assy RH z Front Drive Shaft RH Hole Snap Ring zFront Drive Shaft LH Hole Snap Ring zFront Drive Shaft LH Hole Snap Ring 1AZFSE/ 1AZFE/ 1CDFTV:
64 (650, 47)

3ZZFE/ 1ZZFE:

Front Drive Shaft Assy LH 3ZZFE/ 1ZZFE/ 1AZFSE (AT)/ 1AZFE (AT): Speed Sensor Front LH
8.0 (82, 71 in.Vlbf)

Front Drive Shaft Assy RH

64 (650, 47)

Front Drive Shaft Assy LH

1AZFSE (MT)/ 1AZFE (MT)/ 1CDFTV:

49 (500, 36)

Front Stabilizer Link Assy LH zCotter Pin

Tie Rod End Subassy Flexible Hose

74 (755, 55)

19 (194, 14)

z Front Suspension Arm Subassy No.1 LH

216 (2,200, 159)

Front Axle Hub LH Nut

NVm (kgfVcm, ftVlbf)

: Specified torque

z Nonreusable parts

AVENSIS REPAIR MANUAL (RM1018E)

89 (908, 66)
F44751

304
DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT

LH: z Front Drive Shaft Dust Cover LH Front Drive Inboard Joint Assy LH z Front Drive Inner Shaft Inner LH Shaft Snap Ring zFront Axle Inboard Joint Boot LH Clamp

Tripod Joint Assy

z Front Axle Inboard Joint Boot LH No.2 Clamp zFront Drive Shaft Inboard Joint Boot

Except 1AZFSE (MT)/ 1AZFE (MT)/ 1CDFTV:

zDrive Shaft Damper Clamp Drive Shaft Damper

z Front Drive Shaft Out board Joint Boot z Front Axle Outboard Joint Boot LH No.2 Clamp

Front Drive Outboard Joint Shaft Assy LH

z Front Axle Outboard Joint Boot LH Clamp

F44752

z Nonreusable parts

F45574

AVENSIS REPAIR MANUAL (RM1018E)

305
DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT

RH:

z Front Axle Outboard Joint Boot RH No.2 Clamp

zDrive Shaft Outboard Joint Boot z Front Axle Out board Joint Boot RH Clamp

3ZZFE/ 1ZZFE:

1AZFSE/ 1AZFE/ 1CDFTV:

z Front Axle Inboard Joint Boot RH Clamp zDrive Shaft Inboard Joint Boot zFront Axle Inboard Joint Boot RH No.2 Clamp

Drive Shaft Damper

Front Drive Outboard Joint Shaft Assy RH 1AZFSE/ 1AZFE/ 1CDFTV: 3ZZFE/ 1ZZFE: z Drive Shaft Bearing Case Snap Ring Tripod Joint Assy

z Front Drive Inner Shaft Inner RH Shaft Snap Ring

z Front Drive Shaft Bearing Front Drive Inboard Joint Assy RH

z Straight Pin

Front Drive Inboard Joint Assy RH

z Front Drive Shaft Dust Cover RH

Drive Shaft Bearing Case z Front Drive Shaft Hole Snap Ring z Front Drive Shaft Dust Cover z Front Drive Shaft Dust Cover RH
F45575

F44753

z Nonreusable parts

AVENSIS REPAIR MANUAL (RM1018E)

3030
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUBASSY LH

REAR AXLE CARRIER SUBASSY LH

3009302

COMPONENTS
Skid Control Sensor Wire
5.0 (51, 44 in.Vlbf)

Upper Control Arm Assy LH Rear Disc Brake Caliper Assy LH

74 (755, 55) 47 (475, 34)

z Clip
60 (612, 44)

Lower Control Arm Assy LH

Parking Brake Shoe Lever LH z Clip Parking Brake Shoe

Rear Disc
74 (755, 55)

105 (1,071, 77)

Parking Brake Cable Assy No.3 Parking Brake Shoe

140 (1,428, 103) 56 (571, 41)

Parking Brake Adjuster Kit

x4

Parking Brake Shoe Adjusting Screw Set

Rear Axle Hub Bolt Rear Axle Carrier Subassy LH Rear Axle Hub & Bearing Assy LH Back Plate Assy LH NVm (kgfVcm, ftVlbf) : Specified torque z Nonreusable parts
F44773 F45576

AVENSIS REPAIR MANUAL (RM1018E)

3031
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUBASSY LH
300JZ01

REPLACEMENT
HINT: Replace the RH side by the same procedures as the LH side. 1. INSPECT REAR AXLE CARRIER SUBASSY LH (a) Check that there is no looseness on the ball joint by shaking the lower arm up and down with a force of 294 N (30kgf, 66 lbf). 2. REMOVE REAR WHEEL

3. (a) (b)

DISCONNECT SKID CONTROL SENSOR WIRE Remove the bolt, disconnect the skid control sensor wire. Disconnect the connector.

G24432

F45267

4. SEPARATE REAR DISC BRAKE CALIPER ASSY LH (a) Removing the 2 bolts and rear disc brake caliper assy. NOTICE: Use a string or other device to keep the brake caliper from hanging down. 5. REMOVE REAR DISC 6. REMOVE PARKING BRAKE ADJUSTER KIT (See page 3314) 7. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET (See page 3314) 8. REMOVE PARKING BRAKE SHOE KIT (See page 3314) SST 0971800010 9. REMOVE PARKING BRAKE SHOE LEVER LH (See page 3314) 10. DISCONNECT PARKING BRAKE CABLE ASSY NO.3 (a) Using needlenose pliers, and disconnect the parking brake cable assy No.3 from the backing plate.

F44818

11. (a) (b) (c)

SEPARATE LOWER CONTROL ARM ASSY LH Loosen the lower control arm assy bolt (member side). Remove the clip and nut. Using SST, separate the lower control arm assy from the axle carrier. SST 0961020012

SST
G21550 F45752

AVENSIS REPAIR MANUAL (RM1018E)

3032
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUBASSY LH

SST

12. (a) (b)

SEPARATE REAR SUSPENSION ARM ASSY NO.1 LH Remove the clip and nut. Using SST, separate the rear suspension arm assy No.1 (ball joint side). SST 0962862011

Turn Hold
G21538 F45753

(c)

Remove the bolt and nut, separate the rear suspension arm assy No.1. NOTICE: When removing the bolt, hold the nut not to rotate.

G21537

13. (a)

SEPARATE UPPER CONTROL ARM ASSY Remove the bolt and nut, separate the upper control arm assy from the axle carrier. NOTICE: When removing the bolt, hold the nut not to rotate.

G21542

14. (a)

REMOVE REAR AXLE CARRIER SUBASSY LH Remove the 4 bolts and nut, hub & bearing assy and axle carrier subassy.

G20965

AVENSIS REPAIR MANUAL (RM1018E)

3033
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUBASSY LH

G21613

INSPECT REAR AXLE CARRIER SUBASSY LH As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut. (b) Using a torque wrench, turn the nut continuously at a rate of 3 5 seconds per turn and take the torque reading on the 5th turn. Turning torque (Maximum): 3.0 NVm (30 kgfVcm, 27 in.Vlbf) NOTICE: S Neither abnormal drag nor rattle exists during the rotation. S Neither crack nor grease leakage exists and deformation on the dust cover.

15. (a)

16. (a)

INSTALL REAR AXLE CARRIER SUBASSY LH Install the hub & bearing assy and rear axle carrier sub assy with the 4 bolts and nut. Torque: Bolt: 56 NVm (571 kgfVcm, 41 ftVlbf) Nut: 140 NVm (1,428 kgfVcm, 103 ftVlbf)

G20965

17. (a)

TEMPORARILY TIGHTEN UPPER CONTROL ARM ASSY Temporarily tighten the upper control arm assy with the bolt and nut. Temporarily tighten torque: 7 13 NVm (71 133 kgfVcm, 5.1 9.6 ftVlbf)

G21542

HINT: Insert the bolt from the rear side of the vehicle and temporarily install the bolt. 18. (a) (b) TEMPORARILY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 LH Temporarily tighten the rear suspension arm assy (ball joint side) with the nut. Temporarily tighten the bolt and nut. Temporarily tighten torque: 7 13 NVm (71 133 kgfVcm, 5.1 9.6 ftVlbf)

G21537

HINT: Insert the bolt from the rear side of the vehicle and temporarily install the bolt.

AVENSIS REPAIR MANUAL (RM1018E)

3034
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUBASSY LH

19. (a)

TEMPORARILY TIGHTEN LOWER CONTROL ARM ASSY LH Temporarily tighten the lower control arm assy with the nut. Temporarily tighten Torque: 7 13 NVm (71 133 kgfVcm, 5.1 9.6 ftVlbf)

G21543

20. (a)

CONNECT PARKING BRAKE CABLE ASSY NO.3 Connect the parking brake cable assy No.3 to the backing plate.

F44820

21. 22. 23. 24. 25. 26. 27. 28. 29. 30. (a)

INSTALL PARKING BRAKE SHOE LEVER LH (See page 3314) INSTALL PARKING BRAKE SHOE KIT (See page 3314) SST 0971800010 INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (See page 3314) INSTALL PARKING BRAKE ADJUSTER KIT (See page 3314) CHECK PARKING BRAKE INSTALLATION (See page 3314) INSPECT BEARING BACKLASH (See page 302) INSPECT AXLE HUB DEVIATION (See page 302) INSTALL REAR DISC ADJUST PARKING BRAKE SHOE CLEARANCE (See page 3314) INSTALL REAR DISC BRAKE CALIPER ASSY LH Install the rear disc brake caliper with the 2 bolts. Torque: 47 NVm (475 kgfVcm, 34 ftVlbf)

31. (a)

(b) HINT: Do not twist the sensor wire when installing the sensor.

CONNECT SKID CONTROL SENSOR WIRE Connect the skid control sensor wire with the bolt. Torque: 5.0 NVm (51 kgfVcm, 44 in.Vlbf) Connect the connector.

G24432

F45267

32. 33.

INSTALL REAR WHEEL Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf) STABILIZE SUSPENSION (See page 278)

AVENSIS REPAIR MANUAL (RM1018E)

3035
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE CARRIER SUBASSY LH

FULLY TIGHTEN UPPER CONTROL ARM ASSY Fully tighten the bolt. Torque: 74 NVm (755 kgfVcm, 55 ftVlbf) NOTICE: When installing the bolt, hold the nut not to rotate. 35. FULLY TIGHTEN REAR SUSPENSION ARM ASSY NO.1 LH (a) Fully tighten the nut (ball joint side). Torque: 105 NVm (1,071 kgfVcm, 77 ftVlbf) (b) Install the clip. NOTICE: If the holes for the clip are not aligned, tighten the nut up to 60_ further. (c) Fully tighten the bolt and nut. Torque: 74 NVm (755 kgfVcm, 55 ftVlbf) NOTICE: When installing the bolt, hold the nut not to rotate. 36. FULLY TIGHTEN LOWER CONTROL ARM ASSY LH (a) Fully tighten the nut. Torque: 60 NVm (612 kgfVcm, 44 ftVlbf) (b) Install the clip. NOTICE: If the holes for the clip are not aligned, tighten the nut up to 60_ further. (c) Fully tighten the bolt (member side). Torque: 105 NVm (1,071 kgfVcm, 77 ftVlbf) NOTICE: When installing the bolt, hold the nut not to rotate. 37. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL (See page 332) 38. INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 274) 39. CHECK ABS SPEED SENSOR SIGNAL (a) ABD WITH EBD SYSTEM (See page 05699) (b) ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05756)

34. (a)

AVENSIS REPAIR MANUAL (RM1018E)

3036
DRIVE SHAFT / PROPELLER SHAFT REAR AXLE LH HUB BOLT

REAR AXLE LH HUB BOLT

300K001

REPLACEMENT
HINT: COMPONENTS: See page 3030 Replace the RH side by the same procedures as the LH side. 1. REMOVE REAR WHEEL 2. SEPARATE REAR DISC BRAKE CALIPER ASSY LH (a) Removing the 2 bolts and rear disc brake caliper assy. NOTICE: Use a string or other device to keep the brake caliper from hanging down. 3. REMOVE REAR DISC
S S

SST

4. (a)

Hold
G20967

Turn

F45577

REMOVE REAR AXLE LH HUB BOLT Turn the axle hub to move the LH hub bolt and SST, that are to be removed, to the place shown in the illustration. NOTICE: Do not replace the hub bolt in any places other than that in the illustration. (b) Using SST and a hammer handle or an equivalent to hold the axle hub, remove the LH hub bolt. SST 0962810011 5. (a) (b) INSTALL REAR AXLE LH HUB BOLT Install a washer and nut to a new LH hub bolt as shown in the illustration. Using a hammer handle or an equivalent to hold the axle hub, install the LH hub bolt by torquing the nut.

Washer Nut

Hold Turn

G20968

F45578

6. 7. (a) 8.

INSTALL REAR DISC INSTALL REAR DISC BRAKE CALIPER ASSY LH Install the rear disc brake caliper assy with the 2 bolts. Torque: 47 NVm (475 kgfVcm, 34 ftVlbf) INSTALL REAR WHEEL Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)

AVENSIS REPAIR MANUAL (RM1018E)