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Digital pHController
Flat glass probe featuring self cleaning and abrasionfree operation. Freely programmable PID controlller functions for easy pHcontrol systems solutions Remote version with seperated controller away from the sensor Commissioning is easy due to multilanguage, menuguided operation For use in both pipes and tanks using custom ttings or submersion kits Approval
The 8205 pH system measures 014 ph, 0.2% accuracy in 1/2 to 4 lines, wet tap assembly or tank submersion ttings. Available in stainless steel, brass, PVDF, PP or PVC. The 8205 pH controller combines easy control functionality with an integrated or remote sensor probe for an intelligent, lowcost, ON/OFF or continuous process pH control solution. The Type 8205 directly links with a full range of Burkert process valves specically designed for the control of acids and caustic uids to create highaccuracy pH control systems. Applications range from wastewater treatment and cooling water monitoring to chemical dosing, food and beverage, pharmaceutical, electroplating, and swimming pool engineering. The new sensor is competitively priced and compatible with most industry standard valves.
Easily integrated into existing and new process systems, the Type 8205 unit features a 4-20 mA output signal of process pH value, two pulses outputs and one alarm output. The output signals control valves or pumps directly by means of standard output impulses that vary in frequency and duration in accordance with the user's parameters and the desired pH value set point for the process. The controller is easy to program and calibrate via three input keys and menu-driven screens that also enable individual calibrations of all measuring ranges. The unique SIMULATE function allows the user to temporarily simulate a set pH while conducting maintenance or sensor calibration. This eliminates nuisance alarms and incorrect pH readings in a networked distributed control system while the pH controller maintenance or calibration is conducted.
The sensor component can also be remotely panel or wall mounted. It has a Pt1000 temperature sensor (if desired) for automatic temperature compensation. The Type 8205 Controller systems are available in three different remote mounting congurations: inline, submersion and wet tap. These kits include all necessary components to use the 8205 series pH controller in a tank pH monitoring conguration. The system item number includes the probe, ttings, 25 of cable, and a panel or wall mount controller that can be mounted in a variety of locations. The only parts not included are PVC pipe and ttings for your custom mounting application.
Applications pHmeasurement Waste treatment engineering Water treatment and process technology Cooling water monitoring Swimming pool engineering Chemical dosing Electroplating
Burkert Contromatic USA 2602 McGaw Avenue Irvine, CA 92614 Tel. 949.223.3100 Fax 949.223.3198 www.burkert-usa.com
www.burkertusa.com
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8205 pH-Controller
ON/OFF Valve
PWM controller outputs for direct valve control Relay, triac or transistor output Data Recorder
Controlling principle
The pH-controller Type 8205 is designed for use in static or dynamic process pH-control. The output signals control a valve or a pump by means of impulses which vary in time duration or frequency and are computed according to the users parameters and the set pH-value of the uid. Static Process Control Dynamic Process Control
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Principle of operation
The most important part of a pH-electrode is the glass membrane of the pH-selective glass. When the electrode is immersed into the solution, an electrical charge caused by H-ions (H+) generates a cell voltage between the glass membrane and the solution. This electric voltage is recorded with reference to a reference electrode, located around the pH-glass electrode. The cell voltage of the combination electrode is directly proportional to the pH-value. The controller functions in a 3-wire circuit and requires a power supply of 12 30 VDC. The wall-mounted version is also available with a 115 230 VAC power supply. A relay alarm contact, and a 4 20 mA standard signal proportional to the pH-signal or to the temperature (F), are available output signals. The pulse output signals are provided by relays (standard), triacs, or transistors.
Installation
The compact pH-controller can easily be installed into any Burkert insertion tting system, S020 or 1500 / 1501, by connecting the main nut. The controller Type 8205 is available in a panel-mounted version or in a wall-mounted plastic NEMA 4 enclosure.
Separate Version 8205 Flat Glass pH-Sensor pH-Controller 8205 Output Signals
Operation / commissioning
Customized adjustments, such as measuring ranges, engineering units, and alarm setpoints can be performed on site via a multi-lingual display. Please refer to the operating instructions prior to commissioning the devices.
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Relay Alarm: contact closed Direction downwards in menu or sideways for digit selection Relay 1: contact closed (base) Relay 2: contact closed (acid) Acceptance of chosen parameter or adjusted value
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Technical data
General data Measuring range Measuring error Temperature compensation Ambient temperature Storage temperature 0 14 pH +/-0.2%, depending on electrode calibration Automatic (integrated Pt1000) reference temperature 77F (25C) 32F to 140F (0C to 60C) 32F to 140F (0C to 60C)
Compact version Pipe diameter Stainless steel Brass PVC, PP, PVDF PE, PP, PVDF Enclosure Electronic housing Front plate Sensor housing Voltage supply Consumption Display Analog output signal Load Relay output (alarm) Temperature Sensor Pt1000 Pulse outputs Polycarbonate Polyester PVDF; Orings FKM / EPDM 1230 VDC 80 mA (with relays), 20 mA (with triac or transistor) .6 x 2.4 in. LCD 8 digits, alphanumeric 15 segments, .35 in. high 4 20 mA programmable, proportional to the pH or to the temperature <1300 at 30 V; <1000 at 24 V; <550 at 15 V 1 relays 3 A / 230 V; freely adjustable Stainless Steel 316 Ti Relay Transistor Triac 3A / 250 V max.; F <1 Hz 300 mA / 30 V max.; F <17 Hz 1 A / 250 V max.; F <17 Hz 1/2" to 2" 21/2" to 4" 1/2" to 2" 1/2" to 2" 21/2" to 4" (DN 15 to DN 50) tting Type S020 (DN 65 to DN 100) weldolet tting Type 1500 (DN 15 to DN 50) tting Type S020 (DN 15 to DN 50) tting Type S020 (DN 65 to DN 100) weldolet tting Type 1501
Control mode
PressureTemperatureDiagram
145 130.5 116
Pressure (PSI)
PVDF PVDF
PVC + PP
PVC PP
-30 -10 +10 +30 +50 +70 +90 +110 +130
Temperature F
Electrode for compact version Type 8205 Housing Max.pressure at max. temperature
FLAT glass shaft *100 PSI @ 170F 85 PSI @ 180F 50 PSI @ 212F polyethylene methyl cellulose
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NPT1/2
G 2"
NPT1/2
NPT1/2
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Applicable for all Fitting Materials 1/22 (DN 15 50) Process Connections.
Insertion tting dimensions (for compact 8205) Internal thread Stainless steel (316L - 1.4404) or brass (CuZn39Pb2) NPT G Rc
P [mm] 80.3
A [mm] 85.0
D NPT G Rc NPT G Rc NPT 1 G 1 Rc 1 NPT 1 G 1 Rc 1 NPT 1 G 1 Rc 1 NPT 2 G 2 Rc 2 1/2 1/2 1/2 3/4 3/4 3/4
3/4 (20)
77.8
95.0
1 (25)
D
78.0
105.0
L A
1 1/4 (32)
81.6
120.0
1 1/2 (40)
85.4
130.0
2 (50)
91.5
150.0
L [mm] 17.0 16.0 15.0 18.3 17.0 16.3 18.0 23.5 18.0 21.0 23.5 21.0 20.0 23.5 19.0 24.0 27.5 24.0
External thread Stainless steel (316L - 1.4404) or Brass (CuZn39Pb2) or PVC (only DN 6 and 8)
G
Orice [DN] 1/4 (6) 5/16 (8) 1/2 (15) 3/4 (20) 1 (25) 1 1/4 (32) 1 1/2 (40) 2 (50) P [mm] 75.3 75.3 80.3 77.8 78.0 81.6 85.4 91.5 A [mm] 90.0 90.0 84.0 94.0 104.0 119.0 129.0 149.0 D G 1/2 G 1/2 G 3/4 G 1 G 1 1/4 G 1 1/2 M 55 x 2 M 64 x 2 L [mm] 14.0 14.0 11.5 13.5 14.0 18.0 19.0 20.0
L
A
SMS1145
Orice [DN] 1 (25) 1 1/2 (40) 2 (50) P [mm] 77.8 81.6 85.4 A [mm] 130 164 173 D Rd40 x 1/6 Rd60 x 1/6 Rd70 x 1/6
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Insertion fitting dimensions (for compact 8205) Welding ends Stainles steel BS 4825/ASME BPE EN ISO 1127 / ISO 4200 SMS 3008
(316L - 1.4404)
P [mm] 80.3 83.3 77.8 83.3 77.8 78.0 77.8 78.0 81.6 78.0 81.6 85.4 81.6 85.4 91.5 85.4 91.5 91.5
A [mm] 84.0 84.0 94.0 84.0 94.0 104.0 94.0 104.0 119.0 104.0 119.0 129.0 119.0 128.0 149.0 128.0 147.0 147.0
Standard ASME BPE ISO 4200 SMS 3008 ASME BPE ISO 4200 SMS 3008
BS4825/ASME BPE
3/4 (20)
s
H P
1 (25)
1 1/4 (32)
A
1 1/2 (40)
2 (50)
2 1/2 (65)
D [mm] 21.30 19.05 26.90 20.00 25.40 33.70 25.00 32.00 42.40 38.10 48.30 38.00 50.80 60.30 51.00 63.50 63.50
s [mm] 1.60 1.65 1.60 1.00 1.65 2.00 1.20 1.60 2.00 1.65 2.00 1.20 1.65 2.00 1.20 1.65 1.60
P A Standard D2 D1 D [mm] [mm] [mm] [mm] [mm] ASME BPE 80.3 130 ISO (for pipe ISO 4200) 18.1 27.5 34.0 - SMS 3017/ISO 2852 3/4 (20) ASME BPE 15.75 - 25.0 77.8 150 ISO (for pipe ISO 4200) 23.7 43.5 50.5 80.3 - SMS 3017/ISO 2852 1 (25) BS 4825/ASME BPE 22.1 43.5 50.5 78.0 160 ISO (for pipe ISO 4200) 29.7 43.5 50.5 77.8 129.0 SMS 3017/ISO 2852 22.6 43.5 50.5 1 1/4 (32) BS 4825/ASME BPE 81.6 180 ISO (for pipe ISO 4200) 38.4 43.5 50.5 - SMS 3017/ISO 2852 1 1/2 (40) BS 4825/ASME BPE 34.8 43.5 50.5 85.4 200 ISO (for pipe ISO 4200) 44.3 56.5 64.0 81.6 161.0 SMS 3017/ISO 2852 35.6 43.5 50.5 2 (50) BS 4825/ASME BPE 47.5 56.5 64.0 91.5 230 ISO (for pipe ISO 4200) 55.1 70.5 77.5 85.4 192.0 SMS 3017/ISO 2852 48.6 56.5 64.0 2 1/2 (65) BS 4825/ASME BPE 60.2 70.5 77.5 - ISO (for pipe ISO 4200) 91.5 216.0 SMS 3017/ISO 2852 60.3 70.5 77.5
D D1 D2
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Insertion fitting dimensions (for compact 8205) Flange Stainless steel (316L - 1.4404) DIN 2633 ANSI B16-5-1988 JIS 10K
DIN/ ANSI
D2
D1
D [mm] 89.0 95.0 95.0 99.0 105.0 100.0 108.0 115.0 125.0 117.0 140.0 135.0 127.0 150.0 140.0 152.0 165.0 155.0
[mm] [mm] 80.3 130.0 152.0 ANSI DIN JIS 3/4 77.8 150.0 178.0 ANSI (20) DIN JIS 1 78.0 160.0 216.0 ANSI (25) DIN JIS 1 1/4 81.6 180.0 229.0 ANSI (32) DIN JIS 1 1/2 85.4 200.0 241.0 ANSI (40) DIN JIS 2 91.5 230.0 267.0 ANSI (50) DIN JIS
[mm] 23.5 4x15.8 4x14.0 4x15.0 28.5 4x15.8 4x14.0 4x15.0 28.5 4x15.8 4x14.0 4x19.0 4x15.8 31.0 4x18.0 4x19.0 36.0 4x15.8 4x18.0 4x19.0 41.0 4x19.0 4x18.0 4x19.0
[mm] [mm] 34.9 60.3 45.0 65.0 51.0 70.0 42.9 69.8 58.0 75.0 56.0 75.0 50.8 79.4 68.0 85.0 67.0 90.0 63.5 88.9 78.0 100.0 76.0 100.0 73.0 98.4 88.0 110.0 81.0 105.0 92.1 120.6 102.0 125.0 96.0 120.0
True union nut with solvent or fusion spigot PVC, PP, PVDF
D D1 D2
Orice
[DN]
D1
A2
[mm]
A1
[mm]
A2 A1 A
80.4 43 81.4 74 77.8 53 81.4 74 78.0 60 81.4 74 81.4 74 85.2 83 91.5 103
20 20 25 25 32 32 40 50 63
D1
Orice
[DN]
[mm]
[mm]
L A
20 25 32 40 50 63
14 16 18 20 23 27
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Dimensions [mm] fittings 2 1/2" 4" (DN 65 100) (for compact 8205) Fusion spigot PE, PP, PVDF
DIA.
[DN]
H H1
[mm] [mm]
PE H2
[mm]
H1
[mm]
PP H2
[mm]
PVDF H1 H2
[mm] [mm]
----5.0
----5
----6
H H1 H2
39
R
27,6 33,6
Saddle PVC
Body material: PVC, Seal material: BUNA
ORING SEAL
P
WEDGE CLAMP
D1 D
pHController Compact 420 mA Output, with 2 Transistor Pulse Outputs, 1 Relay Alarm, 12 30 VDC; 2 x NPT 1/2 Conduit Entry with Pt1000
Gasket FKM
ITEMNo US05351
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Ordering chart for Insertion fitting S020 (for compact 8205) Brass T-fitting
Specication Port connection 1/2 (DN 15) 3/4 (DN 20) 1 (DN 25) Standards Seal Item no. / Orice 1 1/4 (DN 32) 1 1/2 (DN 40) 2 (DN 50) 2 1/2 (DN 65) --------428 765 443 944 443 312 428 771 443 969 443 316 443 974 443 960 ------416 637 US50C55 428 687 428 675 429 083 428 681 4428 675 2 (DN 50) 12 (DN 300) 14 (DN 350) TBD 14 (DN 350) 2 1/2 (DN 65) -----------
Internal thread
FKM
External thread
FKM
NPT G Rc (ISO7) G
Internal thread
FKM
NPT G Rc (ISO7) G SMS 1145 EN ISO 1127/ISO 4200 BS4825 / ASME BPE SMS 3008 EN ISO 1127/ISO 4200 BS4825/ASME BPE SMS3017/ISO2852 BS4825/ASME BPE* SMS3017/ISO2852* ANSI B16-5-1988 DIN 2633 JIS 10K
428 742 428 736 428 748 428 754 ------------------428 778 428 772 431 053
428 743 428 737 428 749 428 755 --428 760 443 734 --428 766 443 965 --443 970 --428 779 428 773 431 054
428 744 428 738 428 750 428 756 443 317 428 761 443 735 443 309 428 767 443 966 443 313 443 971 443 957 428 780 428 774 431 055
428 745 428 739 428 751 428 757 --428 762 443 736 --428 768 --------428 781 428 775 431 056
428 746 428 740 428 753 428 758 443 318 428 763 443 942 443 310 428 769 443 967 443 314 443 972 443 958 428 782 428 776 431 057
Tri-Clamp
FKM EPDM
Flange
FKM
Weld tabs
418 111
418 112
418 114
418 115
418 116
418 117
US50B49
US50B33
US50B34
US50B61
US50C34
US50B27
PVC T-fitting
Specication 1/2 (DN 15) 3/4 (DN 20) Port connection Standards Seal Item no. / Orice
FKM
FKM FKM
428 682 428 670 429 078 428 676 430 837
428 683 428 671 429 079 428 677 430 838
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Ordering chart for insertion fitting S020 (for compact 8205) PVC saddle (long finger required for 6" & 8" saddle)
Item no. / Orice Specication 4 (DN 100) 6 (DN 150) 8 (DN 200) US50B42 14 (DN 350) 418 170 418 170 1 1/2 (DN 40) 428 692 428 698 428 692 428 693 428 699 428 693 14 (DN 350) 418 657 436 488 436 488 2 (DN 50) 428 704 428 710 428 704 428 705 428 711 428 705 14 (DN 350) ----14 (DN 350) 418 649 436 489 418 598 436 489 16 (DN 400) 16 (DN 400) --2 1/2 (DN 65) 16 (DN 400) --2 (DN 50) 16 (DN 400) 2 (DN 50) 3 (DN 80) 413 470 T
413 469 W
US50B20
US50B17
---
418 170
418 170
418 170
418 170
418 170
PP T-fitting
Specication Port connection 3/4 (DN 20) 9/16 (DN 6) Standards Item no. / Orice 1 (DN 25) 428 690 428 696 460 842 8 (DN 200) 418 655 436 488 428 702 428 708 460 845 8 (DN 200) --8 (DN 200) 418 647 436 489 10 (DN 250) 10 (DN 250) 1 1/4 (DN 32) 10 (DN 250)
Seal
True union - solvent spigot Solvent ends For Analysis: True union- solvent spigot
--436 488
PVDF T-fitting
Specication Port connection 3/4 (DN 20) 1 (DN 25) Standards Item no. / Orice
True union - solvent spigot Solvent ends For Analysis: True union- solvent spigot
Seal
Fusion spigot
418 658
418 660
---
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Ordering chart for remote pH systems (includes 25 ft. cable for pH electrode)
The pHController systems as shown on rst page, include 420mA output, choice of relay, transistor, or triac pulse outputs, 25 of cable from pH sensor to transmitter, at self ushing pH probe designed for longer life expectancy housed in a CPVC body. pH Probe connects to cable via quick BNC connector for easy maintenance and/or replacement. Nema 4 wall mounted or panel mounted transmitter, pH Simulation Mode, easy 2 point calibration with hold function thus locking in existing plant conditions during calibration. All systems shown are 24VDC. 115230 AC versions available for wall mount electronics only
Type 8205 In Line pHController System with Wall or Panel Mount Electronics and 2 Relay Pulse Outputs
Description Wall Mount System 3/4 NPT PVC tting, Temperature Compensated 3/4 NPT PVC tting, No Temperature Compensation 1 NPT PVC tting, Temperature Compensated 1 NPT PVC tting, No Temperature Compensation 2 NPT PVC tting, Temperature Compensated 2 NPT PVC tting, No Temperature Compensation Panel Mount System 3/4 NPT PVC tting, Temperature Compensated 3/4 NPT PVC tting, No Temperature Compensation 1 NPT PVC tting, Temperature Compensated 1 NPT PVC tting, No Temperature Compensation 2 NPT PVC tting, Temperature Compensated 2 NPT PVC tting, No Temperature Compensation Item no. US07471 US07472 US07473 US07474 US51B30 US07475 US50U51 US07476 US07477 US07478 US07479 US07480
Type 8205 Submersion Controller System with Wall or Panel Mount Electronics and 2 Relay Pulse Outputs
Description Wall Mount System pH Submersion Kit, Temperature Compensated pH Submersion Kit, No Temperature Compensation Panel Mount System pH Submersion Kit, Temperature Compensated pH Submersion Kit, No Temperature Compensation Item no. US50X62 US07481 US07482 US07483
Type 8205 Wet Tap pH System with Wall or Panel Mount Electronics and 2 Relay Pulse Outputs
Description Wall Mount System 12 Insertion Wet Tap pH Wall Transmitter, Temperature Compensated 12 Insertion Wet Tap pH Wall Transmitter, No Temperature Compensation Panel Mount System 12 Insertion Wet Tap pH Wall Transmitter, Temperature Compensated 12 Insertion Wet Tap pH Wall Transmitter, No Temperature Compensation Item no. US07484 US07485 US07486 US07487
Type 8205 In Line pHController System with Wall or Panel Mount Electronics and 2 Triac Pulse Outputs
Description Wall Mount System 3/4 NPT PVC tting, Temperature Compensated 3/4 NPT PVC tting, No Temperature Compensation 1 NPT PVC tting, Temperature Compensated 1 NPT PVC tting, No Temperature Compensation 2 NPT PVC tting, Temperature Compensated 2 NPT PVC tting, No Temperature Compensation Panel Mount System 3/4 NPT PVC tting, Temperature Compensated 3/4 NPT PVC tting, No Temperature Compensation 1 NPT PVC tting, Temperature Compensated 1 NPT PVC tting, No Temperature Compensation 2 NPT PVC tting, Temperature Compensated 2 NPT PVC tting, No Temperature Compensation Item no. US07488 US07489 US07490 US07491 US07492 US07493 US07494 US07495 US07496 US07497 US07498 US07499
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Ordering data for pH systems (includes 25ft. of cable for pH electrode) continued Type 8205 Submersion Controller System with Wall or Panel Mount Electronics and 2 Triac Pulse Outputs
Description Wall Mount System pH Submersion Kit, Temperature Compensated pH Submersion Kit, No Temperature Compensation Panel Mount System pH Submersion Kit, Temperature Compensated pH Submersion Kit, No Temperature Compensation Item no. US07500 US07501 US07502 US07503
Type 8205 Wet Tap pH System with Wall or Panel Mount Electronics and 2 Triac Pulse Outputs
Description Wall Mount System 12 Insertion Wet Tap pH Wall Transmitter, Temperature Compensated 12 Insertion Wet Tap pH Wall Transmitter, No Temperature Compensation Panel Mount System 12 Insertion Wet Tap pH Wall Transmitter, Temperature Compensated 12 Insertion Wet Tap pH Wall Transmitter, No Temperature Compensation Item no. US07504 US07505 US07506 US07507
Type 8205 In Line pHController System with Wall or Panel Mount Electronics and 2 Transistor Pulse Outputs
Description Wall Mount System 3/4 NPT PVC tting, Temperature Compensated 3/4 NPT PVC tting, No Temperature Compensation 1 NPT PVC tting, Temperature Compensated 1 NPT PVC tting, No Temperature Compensation 2 NPT PVC tting, Temperature Compensated 2 NPT PVC tting, No Temperature Compensation Panel Mount System 3/4 NPT PVC tting, Temperature Compensated 3/4 NPT PVC tting, No Temperature Compensation 1 NPT PVC tting, Temperature Compensated 1 NPT PVC tting, No Temperature Compensation 2 NPT PVC tting, Temperature Compensated 2 NPT PVC tting, No Temperature Compensation Item no. US07508 US07509 US07510 US07511 US07512 US07513 US07514 US07515 US07516 US07517 US07518 US07519
Type 8205 Submersion Controller System with Wall or Panel Mount Electronics and 2 Transistor Pulse Outputs
Description Wall Mount System pH Submersion Kit, Temperature Compensated pH Submersion Kit, No Temperature Compensation Panel Mount System pH Submersion Kit, Temperature Compensated pH Submersion Kit, No Temperature Compensation Item no. US07520 US07521 US07522 US07523
Type 8205 Wet Tap pH System with Wall or Panel Mount Electronics and 2 Transistor Pulse Outputs
Description Wall Mount System 12 Insertion Wet Tap pH Wall Transmitter, Temperature Compensated 12 Insertion Wet Tap pH Wall Transmitter, No Temperature Compensation Panel Mount System 12 Insertion Wet Tap pH Wall Transmitter, Temperature Compensated 12 Insertion Wet Tap pH Wall Transmitter, No Temperature Compensation Item no. US07524 US07525 US07526 US07527
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0602/2_US-en
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