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INTRODUCTION
This application note is intended to assist in setting up a constant level control system. It is assumed that the person using this note is trained in the use of Rediflo4 pumps, 4-20 mA sensors, the SI/MP1 VFD Converter and PID loop control. In order to make this application work the Rediflo4 pump end must have a Variable Performance Motor (MS402E), INW part number 3P777 or Grundfos Part number 96022532 attached.
GENERAL OVERVIEW
The VFD Converter has the ability to follow a 4-20 mA signal when it is set up in the auto run mode. Unfortunately the VFD does not have the ability to use the signal directly from a level sensor to achieve constant level control. A PID controller must be between the sensor and the input of the VFD to control the 4-20 ma signal so the pump output will drive the level in the well to the proper set point. When the level is at the set point desired (programmed in the PID), the discharge of the pump will be equal to the recharge of the well. If the recharge rate goes up the level sensor will detect that the water level is rising and the pump needs to pump faster so it will drive the pump at a higher RPM. Likewise if the recharge rate goes down the level sensor will detect a drop in the water level and will need to slow the pump down. Therefore a pump size must be selected that can pump at a flow rate greater than the recharge rate of the well and be able to be throttled back to a pump rate less than or equal to the recharge rate to have set point control. Below is the general requirements of a level control system. 1. The pump must be sized so that it can pump at the recharge rate of the well. 2. The level sensor must be able to provide an accurate level signal to the PID free of pump noise effects at the range of levels desired. 3. The PID controller must be able to provide set point control based on the input signal from the sensor. 4. The VFD must be set up right to provide 4-20 ma automatic control. 5. The system should be tested and checked periodically for accurate operation.
VFD manual pages 11 to 14.) 4. Optionally you can set the maximum and minimum Output Frequency with the F02 and F03 if a wider or narrower setting is desired. 5. Once the wiring and setting is done the unit the setup is ready to be tested.
2
REVISIONS DESCRIPTION DATE
1
APPROVED
+24v
JUMPER
1 2
11
-14 13+
WATLOW 96A LOOP CONTROLER
4-20 mA IN
(-)
+
C
TERMINAL BLOCK
SELECTOR
POT
LCD
230v IN
B
5A FUSE 100-240v
PRESSURE TRANSDUCER
24v EXCITATION SUPPLIED BY VFD
REDi-Flo4
INSTRUMENTATION NORTHWEST, INC.
This draw ing is the sole property of INW and is made available to customers and/or suppliers for limited use. The information contained on this draw ing is considered confidential and this draw ing must be returned after it has served its purpose. No use or disclosure of this draw ing is authorized for any purposes beyond that specified w hen transmitted. Any unauthorized use of this draw ing shall be subject to the penalties provided under law . DASH # SCALE: NONE INW P/N LOOP CONTROLLED VARIABLE PERFORMANCE EXTRACTION TITLE WELL PUMP INSTRUMENTATION NORTHWEST 8902 122ND AVE N.E. KIRKLAND, WA 98033 (425) 822-4434 C 2001 TOL +.XX +.XXX ANG MATERIAL DRAWN BY GSG INSP BY APPROVED BY PAGE 1OF DRAWING #
1
DATE: AUG01
REV
8P7004
1
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