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METODOLOGIE ECOLOGICHE CRIOGENICHE

Dry Ice Blasting Technologies

CATALOGUE www.meccrios.com

METODOLOGIE ECOLOGICHE CRIOGENICHE

www.meccrios.com

THE COMPANY

M.E.C. Srl
Viale Italia, 19 28010 Caltignaga (NO) Italia Tel. +39 0321 653800 Fax. + 39 0321653007 e-mail: meccrios@meccrios.com Web: www.meccrios.com www.ghiacciosecco.net

The M.E.C. srl, was founded in 1991. The company is based in Caltignaga (NO) Italy at 30km from Milan Malpensa Airport, The M.E.C. Company produces dry ice blasting machines and equipments for technical cleaning (with the dry ice blasting system) of machines for industrial production and equipments. We are the first Dry Ice Blasting machines manufactures in Italy and all our range of products are Made in Italy. M.E.C. Company produces also some prototypes for using at very low temperatures. Furthermore we are able to give a lot of different services, in order to always find the best solution at any customers' problem.

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

THE DRY ICE BLASTING TECHNOLOGY


How it works The dry ice blasting uses small pellets of dry ice sprayed through a jet nozzle with compressed air to remove paints, oil, grease, dirt, ink, adhesives and other materials you want to remove. The frigid temperature of the dry ice against the dirty surface causes adhesion to shrink and loosen from the surface. On immediate impact, the dry ice evaporates into environmentally safe and innocuous CO 2 gas. The kinetic energy ( E = mv ) The energy associated to the mass and to the speed is transferred to the surface to be cleaned / coating removal. This is the fundamental way to work either with this dry ice method or with sand / water etc. Thermal differential When the dry ice pellets cold touch the surface, a small thermic difference occurs between the coating material, the contaminant and the substrate. This provokes cracks and the detaching facilitating the removal process. Micro Explosion When the dry ice touches the surface and it transforms into innocuous CO 2 gas, this tends to invade the cracks and the pores penetrating into the coating / contaminant. Then it warms up and it expands rapidly and it makes the coating / contaminant detaching from the substrate, favouring still further the coating removal or the cleaning process. Sublimation With an inferior pressure at 5.2 bar, the solid CO2 transforms directly in gaseous state without turning into the Liquid state. But if the blasting pressure is superior at 5.2 bar ( 5.2 x 14.7 = 76.44 psi ), the CO 2 in the sublimation state will show some characteristics of the Liquid CO 2 while the same reaches its "triple point". Has been proved that the Liquid CO 2 is a strong organic solvent so it is reasonable to suppose that this solvent action can be present when the blasting pressure is superior at 5.2 bar.
2

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

DRY ICE
What is dry ice? The blasting agent which consists of dry ice is the solid form of CO2 ( carbon dioxide) at a temperature of - 78.5C. CO2 is a natural medium, which has an inherent thermal energy ready to be tapped. At atmospheric pressure, solid CO2 sublimates directly to vapour without a liquid phase. This unique property means that the dry ice blast medium simply disappears, leaving only the original contaminant to be disposed of. In addition, cleaning in water sensitive areas (e.g. in the proximity of electrical cabinets) is now possible. The grade of carbon dioxide used in blasting is the same as that used in the food and beverage industry and has been specifically approved by the FDA, the EPA and the USDA. The carbon dioxide is an odourless, non-toxic gas which is used in the drinks industry as an additive in beer and mineral water. It is also used in the food industry for cooling meat and sausage etc. Carbon dioxide is a non-poisonous, liquefied gas that is both inexpensive and easily stored at work sites. Of equal importance, it is nonconductive and non-flammable. CO2 is a natural by-product of several industrial manufacturing processes such as fermentation and petrochemical refining. The CO2 given off by the above production processes is captured and stored without losses until needed. When the CO2 is returned to the atmosphere during the blasting process, no new CO 2 is produced. Instead, only the original CO2 by-product is released.

How is dry ice produced? A regular supply of Liquid Carbon dioxide from a storage tank is expanded at low pressure and form the dry ice snow (at a temperature of 78,.5C ) which is then pressed through a die by a single acting horizontal piston producing dry ice pellets in different dimension. For the successful operation of the dry ice machine it is essential to use moisture free Liquid CO2.

TANK CO2 L
M.E.C. PELLETTIZER

For the storage of dry ice

CRYOBOX

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

DRY ICE BLASTING CLEANING


The advantages of dry ice cleaning
Save costs increase returns No damage to the parts being cleaned Avoidance of cleaning chemicals Abrasion free use No solvents Short cleaning times Thorough cleaning Reduction of downtimes Simultaneous disinfections Clean treatment Environmentally friendly Decreased down- time Safe for all equipment Sanitary and clean

It does not produce CO2 or add CO2 to the atmosphere and therefore does not contribute to the greenhouse effect!

Dry ice blasting is truly, and completely, environmentally friendly!


Cleaning method comparison
Pressure Blast Cleaning Technique Dry ice CO2 Hot Water Steam Water / Solvent Aluminum Oxide Metal Shot Glass Beads Sodium Bicarbonate Pumice Sponge Blast Plastic Beads Waste for Disposal NO Yes No Yes Yes Yes Yes Yes Yes Yes Yes Abrasive NO No No No Yes Yes Yes Yes Yes Yes Yes Health Hazard NO No No Yes Silicosis No Irrespirable dust Irrespirable dust Silicosis Silicosis Irrespirable dust Electrically Conductive NO Yes Yes Yes No No No No No No No Performance Comparison Excellent Poor Poor Limited Too aggressive Too aggressive Too aggressive Loss of patina Good Loss of patina Good

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

SECTORS WHERE TO USE DRY ICE BLASTING


Aeronautic Automation Automotive Chemistry Electric Environment Food Industry Foundry Hi - tech Household article Internal transport Maintenance Mechanic Motorcycle Naval Marine Painting Petrol chemistry Plastic Printing Railway Rubber Transportation
Delicate mechanical components cleaning for aeronautics Mounting machines, transfer, belt conveyors ( different types), carrier carts, Moulds for car parabola headlights, cleaning of cars, motor, gears, combustion chambers. Cast iron and aluminium dies ( mono-block, heads, circles) Silos, containers, stocking reservoirs, chemical reactors, Electric transformers maintenance, inside electric board cleaning, Removing graffiti from walls, monuments conservative cleaning, removing chewing-gum from pavements, dry-clean of office chairs and armchairs, prefabricated industrial workshop inside cleaning, Food containers, stocking reservoirs, food belt conveyors, food moulds ( wafer, chocolates, cakes, etc.), metal strips for ovens ( biscuits, crackers), food packaging machine ( coffee, sauce, etc.), PET bottle moulds cleaning Foundry shells cleaning, foundry core box cleaning, Cabin for anti-wearing layer application, gold-plating removing of quartz bell for epitaxial machines Moulds and lines for expanded insulator injection ( refrigerators) dry-clean of elevator carts Paint removing of signs and irremovable parts Tool machines, working centres, big fans Moulds for fibreglass articles production ( safety helmet) Ship kitchen ventilation pipes cleaning Removing anti-vegetative paint from boats Airplane transporters, conveyors, liquid painting cabin, inside oven of plaint polymerisation, phosphorous- degreasing tunnel, manufactures paint-removing, Decontamination of titanium coated reactors Plastic extruder screws and filters , moulds for plastic articles, Printing press ( rotogravure and flexography), rollers for printing off set, Inside railway carriage cleaning, maintenance of train electrical driving system, Tire moulds, moulds for robber articles production ( gaskets, sleeves, belts, silent block) dry-clean of inside trucks and motor vehicles, containers cleaning

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

DRY ICE BLASTING APPLICATIONS


Material
Adhesives Animal feed Asbestos Biscuit Bitumen Boiler scale Bread Carbon deposits Chewing gum Chocolate Combustion residues Crude oil Die coatings Fermentation residues Fish residue Flavourings Flour Fluxes Foam residues Grease Logos Mastics Meat residues Milk scale Mineral oils

Surface

Glass, metals, painted surfaces, plastics Metals, plastics, rubbers Brick, concrete, metals, piping Conveyors, moulds Concrete, glass, metals, plastics Boiler internal Baking tins, conveyors Commutators, electric and electronic components, metals Street paving Conveyors, moulds Boiler membrane walls, fire tubes, flues Holding vessel, piping Aluminium, steel, GRP Vats Working surfaces Glass, plastics, rubber, stainless steel Millstones, plastics, rubber, stainless steel Printed circuit board Cables, ducting, hydraulic hoses, mould vents Practically all Glass, metals, painted surfaces, plastics, rubber Glass, metals, plastics, painted surfaces Bones, hides, metals, plastics Glass, stainless steel, plastics Practically all especially as degreasing process

Equipment

Applicators, coating machines, labelling machines Bagging machines, extruders Boilers, buildings, heaters Baking ovens Construction equipment Manifolds, valves Baking ovens Electric motor windings, engine cylinder heads, generators, printed circuit boards (PCBs) Process and packaging equipment Process and coating equipment Burners, combustors, exhaust systems, reaction chambers Drilling equipment, valves Casting and hot forming moulds Distillery and brewing equipment, fermentation vessels Cutting and slicing equipment Mixing and applicator equipment Milling and process equipment PCB contact probes, PCB test equipment, welded surfaces EPS and EPU processing equipment Acts as a degreasing process Screen and tampon printed components Applicators, sealed components Animal by-products, cutting and processing equipment Processing equipment Electrical and mechanical components, surfaces to be coated Moulding tools and adjacent press equipment All machines and engines especially when refurbishing Holding tanks, water storage and purification equipment Spraying equipment, Jigs, tools, etc. Conveyors, strayed components, jigs, pre-painted panels Drying rollers and evacuation hoods, printing presses Food and power processing machinery Printing presses Process machinery Stored tools and equipment Generally tools and equipment that need to be removed from active areas PCB curing ovens, dies, tools and moulds used to extrude or form resin containing materials e.g. boards Moulding press tools and press ancillaries Processing and transport vessels and equipment Construction and processing equipment Food processing and frying equipment Paper making machinery

Mould release agents Low MP, alloys, aluminium, composite tooling,


GRP, tool and stainless etc.

Oil, grease and dirt Organic growth Over spray Paint Paper residues Powder build up Printing inks Process spillage Protective coating Radioactive contamination Resin Rubber Sugar and syrups Tar Vegetable oils Wood pulp

Cables, ducting, drive shafts, gears, hoses, switchgear, machine Ceramics, metals, stoneware, plastics Glass, metals, painted surfaces plastics, rubber Glass, metals, plastics, rubber Metals, plastics, painted surfaces, rubber Metals, plastics, painted surfaces, rubber Metals, plastics, painted surfaces, rubber Machinery surfaces Metals, plastics, painted panels Practically all Metals Composites, metals Glass, metals, plastics, rubber Glass, metals, plastics, rubber Glass, metals, plastics, rubber Glass, metals, plastics, rubber

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

ELECTRICAL APPLICATIONS
The M.E.C. Microblast machines are units for cleaning equipments, machineries, plants, surfaces and so on by using pellets of solid CO2 (dry ice), blasted with an appropriate gun made on this purpose. The users and maintenance guide supplied with the machine reports the technical data and all the using precaution; furthermore it gives to the users different examples about what to clean. Especially the guide explains that the machine can also be used on electrical boxes under tension, but it specifies the right limits for this use, that means that it's possible to work on electrical boxes under tension until 1000 Volt (light tension) but not over. During the cleaning of boxes with electrical tension, the operator, with all the necessary protections and instructions, will not touch the electrical components and the CO2 isnt absolutely an element of electrical transmission, and so for evident practical reasons the workings distances place the operator in a very safe area. The Italian CEI rules, according to the European rules for the safety of the electrical plants, permit to work on electrical box with light tension, as for CEI 11/37 and 11/47 procedures, but even if they don't specify the cleaning of electrical box and in particular the CO 2 using, without requesting any particular certification on the machines employed, or on the operators, but only requesting the necessary good sense and the use of individual protections. The laws and the Italian rules forbid works on and near machines and parts with tension over 1000 Volt. The European CE plate on the Microblast machine and the conformity declaration on the users and maintenance guide grant that the machines follow the requisitions of DPR 459/96, 89/392 CEE; 91/368 CEE, 93/68 CEE. These rules regulate the constructions of machines, the maintenance, the purpose for which they are on the market, so that the safety and the health of the operators are granted, respecting the limits and for the purposes he can work.

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

BLASTER
Operating system Double Hose Mod. Working Pressure (bar) 2,5 - 8,5 Air Consumption (mc/min) 3,1 - 4,2 6 bar Prneumatic Types od dry ice Pellets 3 mm Dimension (mm) 300 x 420 x h 800 Weight (kg) 35

Double Hose
Dry ice consumption kg/min 0.5 - 1

MB/AL

Features Standard model

Operating system Double Hose Mod.

Working Pressure (bar) 2,5 - 10

Air Consumption (mc/min) 3.1 - 5

Dry ice consumption kg/min 0.5 - 1

MB/AL - PS accessoriato

10 bar
Pneumatic Types od dry ice Pellets 3 mm Dimension (mm) 300 x 470 x h 800 Weight (kg) 40 Model accessories Features

Operating system Mod. Double Hose Pneumatic Types od dry ice Pellets 3 mm

Working Pressure (bar) 2,5 - 8,5

Air Consumption (mc/min) 3.3 - 4.4 8 bar

Dry ice consumption kg/min 0.5 - 1 0,03 - 0,07 BIK Features More stronger Dual using

MB/AL - BIK Bicarbonate mixing

Dimension (mm) 300 x 470 x h 800

Weight (kg) 40

Operating system Double Hose Mod. Pneumatic Types od dry ice Pellets 3 mm Cylinder 16mm tiles blocks

Working Pressure (bar) 2,5 - 8,5

Air Consumption (mc/min) 2.05 12 bar

Dry ice consumption kg/min 0.5 - 1

MB/AL - CRH with crusher

Dimension (mm) 300 x 470 x h 800

Weight (kg) 53

Features All type of dry ice

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

BLASTER
Operating system Pressurized Mod. Single Hose system Types od dry ice Pellets 3 mm Dimension (mm) 300 x 420 x h 800 Working Pressure (bar) 2,5 - 8,5 Air Consumption (mc/min) 4,5 6 bar Weight (kg) 47

Single Hose
Dry ice consumption kg/min 0.5 - 1,2

MB/MONO
Features standard model

Operating system Single Hose system Mod. Electro-peumatic Types od dry ice Pellets 3 mm

Working Pressure (bar) 2,5 - 8,5

Air Consumption (mc/min) 4 6 bar

Dry ice consumption kg/min 0.5 - 1,2

MB/MONO - ELT
Dimension (mm) 300 x 420 x h 800 Weight (kg) 47 Accessories Features

Operating system Pressurized Mod. Single Hose system Types od dry ice Pellets 3 mm cylinder 16mm tiles blocks

Working Pressure (bar) 2,5 - 8,5

Air Consumption (mc/min) 4,5 6 bar

Dry ice consumption kg/min 0.5 - 1,2

MB/MONO - CRH with crusher

Dimension (mm) 300 x 420 x h 800

Weight (kg) 47

Features Usa tutti i tipi di ghiaccio secco

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

MICRO - BLASTER
Operating system Pressurized Mod. Single Hose system Electro-pneumatic Types od dry ice Pellets 3 mm Dimension (mm) 550 x 440 x 980 mm Weight (kg) 74 Working Pressure (bar) 2 - 8,5 Air Consumption (mc/min) 0.8 - 1.2 max 10

Alice
Dry ice consumption kg/min 0.1 - 0.6

ALICE / NCJ

Features Precision Blasting system with micropellets

Operating system Pressurized Mod. Single Hose system Electro-pneumatic Types od dry ice Pellets 3 mm

Working Pressure (bar) 1 - 6,5

Air Consumption (mc/min) 0,80 5 bar

Dry ice consumption kg/min 0.1 - 0.6

ALICE / B

Dimension (mm) 600 x 370 x 530 mm

Weight (kg) 58

Features Precision Blasting system with micropellets

Operating system Pressurized Mod. Single Hose system Electro-pneumatic Types od dry ice Pellets 3 mm

Working Pressure (bar) 1 - 8.5

Air Consumption (mc/min) 0,80 5 bar

Dry ice consumption kg/min 0.1 - 0.6

ALICE / CC anti - condensa

Dimension (mm) 600 x 370 x 530 mm

Weight (kg) 58

Features Precision Blasting system with micropellets

Operating system Pressurized Mod. Double Hose system Types od dry ice Pellets 3 mm

Working Pressure (bar) 1 - 8.5

Air Consumption (mc/min) 1,00 5 bar

Dry ice consumption kg/min 0.1 - 0.6

ALICE / BIK con miscelatore di polveri (bicarbonato)

Dimension (mm) 600 x 370 x 530 mm

Weight (kg) 58

Features Precision Blasting system with micropellets

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

10

MICROBLAST - Blaster
DUAL HOSE BLASTING SYSTEM

The dual-hose system uses the flu dynamic principle named "Venturi system". The dried compressed air flows inside a hose and it reaches the gun: inside this gun a "Venturi" nozzle, creates before, through a constriction, an increase of the air speed, to leave it expand after. This expansion creates a vacuum and through the second hose dry ice pellets are sucked. Pellets and compressed air are mixed and accelerated by the blasting barrel against the object to clean. With the double-hose system the proportion between the nozzle (of the Venturi system) and the blasting barrel is very precise and with a very low variance to get an optimal flu dynamic performance. In particular the counter pressures which can be generated inside the barrel, for different construction reasons or of compressed air supply, can reduce or cancel the Venturi effect and in this way not aspirating pellets anymore or blasting them at lower speeds.

Benefits
The dual hose system can be used for 80% of all applications. Simple machine Reliable machine Maintenance almost non-existent Machine easy to use Extremely regular pellets supply Lower pellets consumption compared with the single hose because the pellets are conveyed through the separate pellets hose to the gun without being destroyed. Usable on all the materials, also on the sensible ones

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

11

Microblast MB/AL - Venturi system


Specification
The MB/AL , dual - hose blasting unit is a very reliable machine, which doesn't need any maintenance. Its reliability has been proven in numerous tests and demonstrations , including field tests and endurance tests. It has been designed to be technically very simple in order to be suitable for any users with extensive cleaning requirements. It is small, compact to handle even in narrow spaces. It can be used on all the materials, also on the sensible ones. The MB/AL is supplied complete with the "Coax" gun with 3.5mt hose and cylindrical barrel. The dry ice tank has a capacity of 40 kg allowing the machine to be used for 45-60 minutes before refilling. With an operating pressure of up to 7 bar, the MB/AL provides extremely effective cleaning. The machine is made of Inox 304 It weights 40kg that's why it is very handily and its compact size allows to be fitted even in narrow spaces. The MB/AL dual hose unit uses dry ice pellets with a diameter of 3mm.

DUAL HOSE BLASTER

Part: MB/AL

Technical data

Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption* Dual hose Pneumatic functioning Venturi system Noise

= 2.5 8 bar = 40 kg = 30 60 kg/h = 300 x 420 x h 800mm = 35kg (31 + 4 pipes) = 1" BSP = 3.1 4.2 mc/min at 6 bar

90 dB(A) 120 dB(A) depend on the type of nozzle

* The compressed air must be kept clean and free of oil, foreign bodies and water.

Supply

Blaster Microblast MB/AL Coax blasting gun with 3.5 mt hose Cylindrical nozzle Lubrification oil Handbook

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

12

Microblast MB/AL PS with accessories


Specification
The MB/AL - PS , dual - hose blasting unit is completed with all accessories, suitable for exigent users. The machine is made of Inox 304 and has a well-arranged , user-friendly control panel with all accessories making it simple to operate. The MB/AL-PS is supplied complete with the "Coax" gun with 3.5mt hose and cylindrical barrel. The dry ice tank has a capacity of 40 kg allowing the machine to be used for 45-60 minutes before refilling. With an operating pressure of up to 8 bar, the MB/AL- PS provides extremely effective cleaning and high performance. The machine weights 45kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The MB/AL-PS dual hose unit uses dry ice pellets with a diameter of 3mm.

DUAL HOSE BLASTER

Part: MB/AL-PS

Technical data

Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption Dual hose Pneumatic functioning Venturi system Noise

= 2.5 10 bar = 40 kg = 30 70 kg/h = 300 x 420 x h 800mm = 45kg (31 + 4 pipes) = 1" BSP = 3.1 5 mc/min at 10 bar

90 dB(A) 120 dB(A) depend on the type of nozzle

* The compressed air must be kept clean and free of oil, foreign bodies and water.

Accessories

Turbine vibrating Earthing Air pressure adapter Rapid unlock of nozzles

Not intrusion in the coverlet Plate barrel Gun hose 5mt

Supply

Blaster Microblast MB/AL - PS Coax blasting gun with 5 mt hose Cylindrical nozzle Lubrification oil Handbook

On demand the functioning can be made all electric.


M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

13

Microblast MB/AL - BIK with powder mixer


Specification
The MB/AL - BIK, dual - hose blasting unit is complete with a powder mixer (bicarbonate). This machine is suitable for specific application where is necessary to mix at the dry ice a very low quantity of powder like the bicarbonate. This makes stronger the action of the dry ice. The MB/AL - BIK unit is suitable for the removal of graffiti, chewing gum, inch, in the environment and building sector . The machine is made of Inox 304 and has powder mixer. The MB/AL BIK is supplied complete with the "Coax" gun with 3.5mt hose and cylindrical barrel. The dry ice tank has a capacity of 40 kg allowing the machine to be used for 45-60 minutes before refilling. With an operating pressure of up to 7 bar, the MB/AL - BIK provides extremely effective cleaning in short time. The machine weights 40kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The MB/AL - BIK dual hose unit uses dry ice pellets with a diameter of 3mm.

DUAL HOSE BLASTER

Part: MB/AL - BIK

Technical data

Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Bicarbonate consumption Compressed air consumption* Dual hose Pneumatic functioning Venturi system Powder mixer Noise

= 2.5 8.5 bar = 40 kg = 30 60 kg/h = 300 x 480 x h 800mm = 40 kg (36 + 4 pipes) = 1" BSP = 2 4 kg/h = 3.3 4.4 mc/min at 7 bar

90 dB(A) 120 dB(A) depend on the type of nozzle

* The compressed air must be kept clean and free of oil, foreign bodies and water.

Accessories

Turbine vibrating Earthing Air pressure adapter Rapid unlock of nozzles

Not intrusion in the coverlet Plate barrel Gun hose 5mt

Supply

Blaster MB/AL BIK Bicarbonate feeder Coax blasting gun with 3.5 mt hose Cylindrical nozzle Lubrification oil Handbook

On demand the functioning can be made all electric.


M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

14

Specification

Microblast MB/AL - CRH with crusher


Part: MB/AL - CRH

DUAL HOSE BLASTER

The MB/AL CRH , dual - hose blasting unit is complete with a pneumatic crusher device which grinds all shape of dry ice (pellets, nuggets, tiles etc. ) in order to make micro pellets. The machine is made of Inox 304 and is supplied with a 3.5mt hose , standard gun , cylindrical barrel and a pneumatic crusher. The dry ice tank has a capacity of 18kg and the dry ice consumption goes from 30 to 50kg/h depends on the way you work. This machine weights 53 kg. It is compact in size and very useful for its crusher device which allows to use the machine anytime.

Technical data

Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption* Dry ice shape Crusher device Dual hose Pneumatic functioning Venturi system Noise

= 2.5 10 bar = 18 kg = 30 50 kg/h = 300 x 420 x h 800mm = 53 kg (49 + 4 pipes) = 1" BSP = 4,5mc/min at 6 bar = all shape (pellets, nuggets, tiles etc)

90 dB(A) 120 dB(A) depend on the type of nozzle

* The compressed air must be kept clean and free of oil, foreign bodies and water.

Accessories

Turbine vibrating Earthing Air pressure adapter Rapid unlock of nozzles

Not intrusion in the coverlet Plate barrel Gun hose 5mt

Supply

Blaster MB/AL CRH Pneumatic revolver device Coax blasting gun with 5 mt hose Cylindrical nozzle Pneumatic crusher Lubrification oil

On demand the functioning can be made all electric.


M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

15

GUDual Dose lGunose NS- h ub e H


Our range of accessories is characterised by several blasting guns, hoses and nozzles to suit various cleaning requirements. For any specific request we are able to provide prototypes an to design any special accessories in order to satisfy all customers needs.

Cod. : MB/AL 002

Model Material

"Standard COAX" Inox 304

Cod. : MB/AL 102

Model Material

"TIX" Titanium gun and carbonic fiber Extra- light

Cod. : MB/AL -A013bis

Model Material Uso

"Stampi 90" Inox 304 High accessibility for moulds with anti rebund

Cod. : MB/BIK-100

Model Material Uso

"S/A Pistola Antiabrasione" Inox 304 To be use with some abrasive

Cod. DBS - 02

Model Material Uso

"Robot 2 -Pistola automatica" Inox 304 Automatic systems

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

16

Nozzle Double Hose


Cod. : MB/AL A049 Model Material Lenght Use "Standard " Tufnol (resin fenolic) 250 750 mm More applications

Cod. : MB/AL A012

Model Material Lenght Use

"Becco di Papera "Ugello piatto " Aluminum 350 mm Large surface

Cod. : MB/AL A011

Model Material Lenght Use

"Curvo 30 cilindrico" Inox 304 / Aluminum from 150 to 350 mm Hard entry

Cod. : MB/AL 048

Model

"Ugello Venturi Interno (L- MH)" Aluminum / inox L 2200 lt/min M 3100 lt/min H - 4200 lt/min "Boccola porta canotto antiusura " Stainless crome

Material Capacity

Cod. : MB/AL - 055

Model Material

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

17

NOZZLE Double Hose


Cod. : MB/BIK - 088 Model Material Use "AGA ugello cilindrico" Rubber/ Inox Abrasive mixing with dry ice

Cod. : MB/MO A017

Model Material Use

"Frantumatore" Inox/ Aluminum To change pellets in powder of dry ice. "CCC cilindrico" Carbonic Fiber Ultra-light

Cod. : MB/AL 027

Model Material

Lenght

100 250 mm

Cod. : MB/AL A044

Model Materiale Use

"Radiale 360C 80 mm" Aluminum Internal pipe

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

18

PIPES- Double Hose


Cod. : MB/AL A019 - 35 Cod. : MB/AL A019 - 50 Model: Silicone hose hight flessibility

Hight pression elastomer hose for compressed air with aluminium fittings Lenght 3.5mt or 5mt untila 12mt

Cod. : MB/AL - A030

Model:

fire protection heat

Dimension: diam. 60mm

Cod. : MB/AL -A002

Model:

Air compressed hose 1"x10mt

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

19

MICROBLAST - Blaster
SINGLE HOSE BLASTING SYSTEM

The single hose system uses a mechanical mixer, like a niches or holes dispenser. Pellets come in from the upper part of the distributor and this one, by turning, takes them to its lower part where the compressed air which will take them out to the blasting gun is injected. During this course, pellets and compressed air are mixed together inside the single-hose, and then they are accelerated inside the blasting barrel against the object to clean. In the single hose system, since it is a pressure pushing system for the pellets, the flu dynamic nozzle/barrel balance is very stable and also the work efficiency will take advantage, since any possible counter pressures created inside different blasting barrels don't modify the blasting speed and for this reason, with the single hose system it is possible to use all kind of barrels, also the most particular and special ones and also with higher pressures of compressed air supply.

Benefits
All kind of nozzles can be used independently from the pressure of the air supply Length of the gun hose until 35-40 m. Possibility of vertical cleaning almost without aggression reduction Hard soiling, incrustation and paint can be removed more easily due to the high discharge speed

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

20

Microblast MB/MONO-Pressurised system


Specification
The MB/Mono single - hose blasting unit is pressurized system useful for professional users with extensive and particular cleaning requirements. The machine is made of Inox 304 and it requires a minimum of maintenance The MB/MONO is supplied complete with the "Coax" gun with 5mt hose and cylindrical barrel. The dry ice tank has a capacity of 40 kg allowing the machine to be used for 45-60 minutes before refilling. With an operating pressure of up to 8 bar, the MB/MONO10 provides extremely effective cleaning in short time. The machine weights 40kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The MB/MONO single hose unit uses dry ice pellets with a diameter of 3mm.

SINGLE HOSE BLASTER

Part : MB/MONO

Technical data

Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption The compressed air must be kept clean and free of oil, foreign bodies and water Single hose Pneumatic functioning Pressurised system Noise

= 2.5 10 bar = 40 kg = 30 70 kg/h = 300 x 470 x h 800mm = 47kg (43 + 4 pipes) = 1" BSP = 4.5 mc/min at 6 bar

90 dB(A) 120 dB(A) depend on the type of nozzle

Supply

Blaster MB/MONO Pneumatic revolver device Coax blasting gun with 5 mt hose Cylindrical nozzle Pneumatic crusher Lubrification oil

On demand the functioning can be made all electric.

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

21

Microblast MB/MONO ELT (electro pneumatic)


The MB/MONO - ELT single - hose blasting unit is An electrical power system useful for professional users with extensive and particular cleaning requirements. The machine is made of Inox 304 and it requires a minimum of maintenance. The MB/MONO ELT is supplied complete with the "Coax" gun with 7.5mt hose and cylindrical nozzle. The dry ice tank has a capacity of 40 kg allowing the machine to be used for 45-60 minutes before refilling. With an operating pressure of up to 8 bar, the MB/MONOSP provides extremely effective cleaning in short time. The machine weights 47kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The MB/MONO-ELT single hose unit uses dry ice pellets with a diameter of 3mm.

SINGLE HOSE BLASTER

Description

Part: MB/MONO ELT

Technical data

Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption The compressed air must be kept clean and free of oil, foreign bodies and water Single hose Pneumatic functioning Pressurised system Noise

= 2.5 10 bar = 40 kg = 30 70 kg/h = 300 x 470 x h 800mm = 45kg (41 + 4 pipes) = 1" BSP = 4.5 mc/min at 6 bar

90 dB(A) 120 dB(A) depend on the type of nozzle

Accessories

Turbine vibrating Earthing Air pressure adapter Rapid unlock of nozzles

Not intrusion in the coverlet Plate barrel Gun hose 7,5mt

Supply

Blaster MB/MONO-PS Pneumatic revolver device Coax blasting gun with 7,5 mt hose Cylindrical nozzle Lubrification oil Handbook

On demand the functioning can be made all electric.


M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

22

Microblast MB/MONO- CRH (with crusher)


Description
The MB/MONO CRUSH single is a pressurized single hose system complete with dry ice grinding. All type of dry ice can be used ( pellets, nuggets, tiles etc). The grinding system allows to grind all type of dry ice producing micro pellets. The machine is made of Inox 304 and it requires a minimum of maintenance. The MB/MONO CRUSH is supplied complete with the "Coax" gun with 5mt hose and cylindrical barrel, pneumatic revolver device and pneumatic grinding. The dry ice tank has a capacity of 18 kg. With an operating pressure of 6 bar, the MB/MONOCRUSH provides extremely effective cleaning in short time. The machine weights 40kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The MB/MONO CRUSH single hose unit uses Micro pellets of dry ice

SINGLE HOSE BLASTER

Part : MB/MONO - CRH

Technical data

Operating pressure Dry ice capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption The compressed air must be kept clean and free of oil, foreign bodies and water Single hose Pneumatic functioning Pressurised system Noise

= 2.5 10 bar = 18 kg = 30 50 kg/h = all types (pellets, nuggets, tiles etc.) = 300 x 420 x h 800mm = 50kg (46 + 4 pipes) = 1" BSP = 4.5 mc/min at 6 bar

90 dB(A) 120 dB(A) depend on the type of nozzle

Supply

Blaster MB/MONO CRH Pneumatic revolver device Coax blasting gun with 5 mt hose Cylindrical nozzle Pneumatic crusher Lubrification oil Handbook

The functioning can be made all electric.


M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

23

Single hose - Gun


Our range of accessories is characterised by several blasting guns, hoses and nozzles to suit various cleaning requirements. For any specific request we are able to provide prototypes an to design any special accessories in order to satisfy all customers needs.

Cod. : MB/RE - 019

Model Material

"OR - Orizzontale" Inox 304/ aluminum

Cod.: MB/RE - 020

Model Material

"VR gun Verticale" Inox 304

Cod. : MB/RE - 021 bis

Model Use Material

"90 AR" Moulds Inox 304

Cod. : MB/RE - 023

Model Material

"TIX " Titanium and cabonic fiber Ultra-light

Cod. : DBS - 01

Model Material

" Robot 1 -Automatico " Stainless

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

24

NOZZLE -Single Hose


Cod. : MB/MO A001 Model Material lenght Use Cod. : MB/MO A004 Model Material Use "Standard 250" Aluminum / inox 304 100- 750mm standard applications "Uncino PET J " Inox 304 - copper Moulds PET for bottle

Cod. : MB/MO A006

Model Material Lenght Use

"Flessibile " Silicone 12 mt Heat and air condition Pipes

Cod. : MB/MO A013

Model Material lenght

"Bifido" Aluminum 320 mm Low Noise 93 dB(A) a 6 bar

Cod. : MB/MO A017

Model Material Lenght Use

"Frantumatore " Inox 304/aluminum 100 mm Soft use


Micropellets da 0.5 2 mm

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

25

NOZZLE -Single Hose


Cod. : MB/MO A030/3 Model Lenght Dimension Micropellets "Frantumatore classificatore" 120mm
0.3 mm 0.5 mm 0.8 mm 1 mm Aluminum

Materiale

Cod. : MB/MO A020

Model Material Lenght

"AB II " Aluminum 400 mm Very low noise 89 d B (A) a 6 bar

Cod. : MB/MO A050

Model Material Pellets/speed Use

"M2 Supersonic" Aluminum Ca. 500 m/sec Hard surface "Radiale 360 - 120mm" Aluminum 80-120 mm Internal pipes "Modellante 100 500mm" Copper 4-12 mm 100+1000 mm difficult entry

Cod. : MB/MO A005

Model Material Diam. Use

Cod. : MB/MO A018

Model Material Diam. Lenght Use

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

26

PIPES Single Hose


Cod. : MB/MO A021 -50 Model Lenght Material Single Hose pipes From 5 to 50 mt Silicone

Cod. : MB/AL A002

Model

"Pipes" Air compressed 1" x 10 mt

Cod. : MB/MO A030

Model

Fire protection heat Diam - 60 mm

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

27

MICRO - BLASTER / ALICE - production and launch of micro pellets ALICE /NCJ single hose
The ALICE/NCJ is a precision blasting machine for the production and launching of micro pellets with pressurized single hose. It uses all type of dry ice, blocks, nuggets, tiles etc. The ALICE/NCJ is a PATENTED machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. This machine uses small quantity of compressed air. It is not noisy and it is easy handly. The machine is made of Inox 304 The Alice NCJ is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/NCJ provides extremely effective cleaning in short time. The machine weights 74kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg

Part. ALICE/NCJ

Technical data

Operating pressure Feeding pressure Electric consumption Dry ice capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose

= 2 8,5bar = max 10bar = 220 V 50Hz 1KW monofase = 12 kg = 0,1 0,6 kg/min = all types (pellets, nuggets, tiles etc.) = 550 x 440 x h 980mm = 74kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar

Supply

Blaster ALICE/NCJ ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

28

MICRO - BLASTER/ALICE - production and launch of micro pellets

ALICE/B single hose

Description

The ALICE/B is a single hose precision blasting machine for the production and launching of micro pellets. It uses dry ice blocks The ALICE/B is a machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. The machine is made of Inox 304 The ALICE/B is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/B provides extremely effective cleaning in short time. The machine weights 58kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg

Part: ALICE/B

Technical data

Operating pressure Feeding pressure Electric consumption Dry ice blocks capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose

= 1 6,5bar = max 10bar = 220 V 50Hz 0,37KW monofase = 12 kg = 0,1 0,6 kg/min = Pellets 3mm = 600 x 370 x h 530mm = 58kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar

Supply

Blaster ALICE/B ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

29

MICRO - BLASTER / ALICE production and launch of micro pellets ALICE /CC single hose
Description
The ALICE/CC is a single hose precision blasting machine for the production and launching of micro pellets. It uses dry ice blocks The ALICE/CC is a machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. The machine is made of Inox 304 The ALICE/CC is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/CC provides extremely effective cleaning in short time. The machine weights 58kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg

Part : ALICE/CC

Technical data

Operating pressure Feeding pressure Electric consumption Dry ice blocks capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose

= 1 8,5bar = max 10bar = 220 V 50Hz 0,37KW monofase = 12 kg = 0,1 0,6 kg/min = pellets 3mm = 600 x 370 x h 530mm = 58kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar

Supply

Blaster ALICE/CC ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

30

MICRO - BLASTER/ALICE - production and launch of micro pellets ALICE/BIK dual hose
Description
The ALICE/BIK is a dual hose precision blasting machine for the production and launching of micro pellets mixed with bicarbonate. The ALICE/BIK is a machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. The machine is made of Inox 304 The ALICE/BIK is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/BIK provides extremely effective cleaning in short time. The machine weights 49kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg

Part : ALICE/BIK

Technical data

Operating pressure Feeding pressure Electric consumption Dry ice blocks capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose

= 1 8,5bar = max 10bar = 220 V 50Hz 0,37KW monofase = 12 kg = 0,1 0,6 kg/min = pellets 3mm = 600 x 370 x h 530mm = 49kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar

Supply

Blaster ALICE/BIK ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

31

Alice Gun
Our range of accessories is characterised by several blasting guns, hoses and nozzles to suit various cleaning requirements. For any specific request we are able to provide prototypes an to design any special accessories in order to satisfy all customers needs.

Cod. : ALI 100

Model Material Use

"Ice Mono" cilindrico Polietilene / Nylon / Tuflon Multi purpose

Cod. : ALI 101

Model Material Use

"Duck beak" - piatto Polietilene / Nylon/ Aluminum Large surface

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

32

Alice Nozzle
Cod. : ALI 081 Model Material Lenght Diam. "Standard " Tufnol 120 mm 4-7mm

Cod. : ALI OP006

Model Material
Section

"Paperino" Piatto Aluminum


2x20mm

Model Cod: ALI/OP007/3 Cod. : ALIOP007/5 Cod. : ALI / OP 007/8 Cod.: ALI / OP 007/10 Cod. : ALI / 090

"Frantumatore/ classificatore"
0,3 mm, micro pellets

0,5 mm, micro pellets 0,8 mm, micro pellets 1 mm, micro pellets Material Use Model Aluminum soft surface "Modellabile 4 mm Copper
Difficult entry

Material
Use

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

33

Alice Pipes
Cod. : ALI 084 3 Modell Lenght
Material

Single Hose from 3 to 10 mt


Silicone

Cod. : ALI OP005

Model

"Tubazione " air compressed " x 10 mt

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

34

ACCESSORIES FOR BLASTER


Cod. : MB/AL A005

Safety Kit: Cryogenic gloves, ear plugs, eye and ear protector, suit

Cod. : MB/AL A008

Light for the gun

Cod.: MB/AL A016

Earthing for guns and blasters

Cod.: MB/AL A017 Air pressure adapter

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

35

ACCESSORIES FOR BLASTER

Cod. ALI OP001

Trolley for easy transport of ALICE

Cod. ALI OP003

Air compresse heat


Capacity: 1 mc/min Temperature aria: 20-120 C Power : 1.5 kw, 230V 50Hz Air Connection: "

Cod.: MB/AL A 018

Crusher

Unit for produce the micro pellets, made from grinding of several types of dry ice (nuggest, tiles, blocks, pellets,ecc)

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

36

COMPRESSED AIR TREATMENT MTA 42 Air dryer


In order to obtain the best efficiency of the M.E.C. dry ice blasting machines the quality of the compressed air is very important. The supply compressed air must be clean, oil free, dry and free of foreign bodies. If the compressed air does not meet with the requirements, we recommend to use the M.E.C. appropriate compressed air treatment unit to clean the compressed air.

Compressed air quality

Air Rate

Most industrial facility have a compressed air supply which guarantee pressure of approximately 6-8bar and air rate 2 5-7m /min, sufficient for most applications. The air dryer group MTA 42 is used when the motor compressor is in use or where the compressed air of the establishment is not purified by H2O and by oil. This is a complete unit composed of separator, dryer, freezing, cooling.

Part : MTA 42

Technical data

Working pressure Air flow Max entry aria temperature Dewy point Electric power Dimensions Weight Air entry pipe Air exit pipe Filtration grade Residual oil

= 16 bar max = 4200 l/min. 252 mc/h = 120 C. = + 3 C. = 1 KW a 230 V 50 Hz = 1250 x 650 x h 1100 mm = 120 kg. 1/4 = 1 = 1 = 0,01 mm = 0,01 mg/mc

Supply
-

Final cooler Refrigerator drier Pre filter (oil and water) Condensation separator

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

37

ACCESSORIES for compresse air


Cod. : MTA 10 Cyclone moisture separator 6 m/ min - 16 bar Inlet 1" Filtration 1 micron

Cod. : MTA 21

Fridge dryer 4,2 m/ min 16 bar max Dew point + 3 C Power 1 kw 230 V 50 Hz Weight 120 kg connection I= 1 " U=1"

Cod.: MB/AL A007

Air Filter for air compress 4 m/ min 16 bar Filtration 0.01 micron Oli 0.01 mg/mc

Cod.: MB/RIS - 17

Electrical heater compressed air of 1.5 Kw To reduce humidity Capacity: 1 mc/min Temperature air: 20-120 C Power : 1.5 kw, 230V 50Hz Connection air : "

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

38

DRY ICE PRODUCTION - Pelletizers


M.E.C. Pelletizers are cryogenic machine for the production of 3mm standard blasting pellet. Our Pelletizers are known for the Excellent Technical Quality, the Reliability and the Great Productivity, they are designed for the continuous use. The dry ice pellets produced by our pelletizers are visibly more compact than standard ones and more resistant, ideal for various applications. To the M.E.C. Pelletizer you can adapt interchangeable die plates in order to produce dry ice in different shapes and dimensions.

Having your own Pelletizer means producing high density dry ice wherever and whenever you want!

Features and benefits


-

Benefits obtained with the use of the High density dry ice pellets made with the M.E.C. Pelletizers
Better transportability due to the High density of the dry ice pellets which are more resistant than standard ones , more compact and they don't break like regular dry ice. Longer shelf life, they don't sublimate quickly because of the higher concentration of dry ice particles which determine the high density grade.

Benefits of the dry ice production in house


-

Use of the dry ice "fresh" just made: manufacture and use. Better control of the quality of the dry ice Eliminate transport costs Eliminate sublimation losses during transport Production of the quantity needed , when you need it Pelletizers are simple to install and use

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

39

PELLETTIZER maker of dry ice pellets P40 MC


The P40 MC Pelletizer is designed in particular to produce small quantity of dry ice pellets with an High Density from the Liquid Carbon Dioxide at a very low temperature. In order to produce the snow and the gas you need a regular supply of Liquid CO2 from a storage tank which is fed at a very low pressure. The snow is then compressed through an extrusion plate from an interactive single horizontal piston , mechanically lead. The gas transferred outside the machine is then release in the atmosphere. The M.E.C. P40 MC is a unit which works without using any oil. It is made with special light alloy lead by an electric engine. All parts are designed in particular to work on a laboratory table. This mechanic system is suitable for using with interchangeable die plate in order to produce different dry ice shapes. In order to obtain an excellent functioning, it is advisable to use the Liquid CO2 without moisture. The Carbon dioxide is a melted and non toxic gas easy to store in working spaces. It is electrically non conductive and it is non inflammable. The necessary equipments for this kind of plants are generally the following: a Liquid CO2 refrigerated tank A pelletizer and a Liquid CO2 line for the connection.

Part P40 MC

Advantages:
-

Compact Easy to use Low cost investment Capacity up to 30kg/hr Cuts dry ice storage and transport losses Ideal for laboratories, hospitals, food distributors, Industries, caterers etc.

Technical data

Pellets dimensions Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe

= 3mm cylindric = 5 10mm = 35 kg/h = 1,1 Kw = 400 V - 50Hz = 1000 x 360 x 530mm = 75 kg = 20 bar = max 20 ppm of H2O = " insulated = 1 "

Supply
-

P40 MC Pelletizer Die plate 3 mm. Maintenance kit Users guide

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

40

PELLETTIZER maker of dry ice pellets P100E


The pelletizer P100 and produces dry ice pellets with high quality. The production of dry ice pellets occurs with the transformation of 'liquid carbon dioxide (CO2 L) in the solid. A regular supply of liquid CO2 from a storage tank is fed at low pressure to produce dry ice and gas. The snow is then compressed through an extruder die by a single horizontal piston mechanically driven. This fully automated system is a 'unit is ideal for producing large quantities of dry ice pellets of about 100 kg / h. The return gas transferred out of the car is released into the atmosphere or recovered. P100 of MEC unit is functioning completely dry (no oil needed). This mechanical system can adapt interchangeable dies to produce large quantities of dry ice of different dimensions . To Reach optimum operation of the machine is recommended that the 'use of liquid CO2 without moisture. Carbon dioxide is a non-toxic liquefied gas that is cheap and easy to store in places of works. Is a device easy to handle and install, requires only electricity and supply of liquid CO2. Functioning: mechanic

Part P100E

Technical data

Supply
-

Pellets diameter Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe P100E Pelletizer Die plate 3 mm. Maintenance kit Users guide

= 3 mm. cylindrical for blasting = 5 10 mm. = 100 kg/h (adjustable) = 3 KW with 6 poles = 400 V 50 Hz = 1400 x 550 x 1330 mm = 540 kg. = 12 21 bar = max 20 ppm of H2O = insulated = 2

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

41

PELLETTIZER maker of dry ice pellets P150E


The pelletizer P150 and produces dry ice pellets with high quality. The production of dry ice pellets occurs with the transformation of 'liquid carbon dioxide (CO2 L) in the solid. A regular supply of liquid CO2 from a storage tank is fed at low pressure to produce dry ice and gas. The snow is then compressed through an extruder die by a single horizontal piston mechanically driven. This fully automated system is a 'unit is ideal for producing large quantities of dry ice pellets of about 150 kg / h. The return gas transferred out of the car is released into the atmosphere or recovered. P150 of MEC unit is functioning completely dry (no oil needed). This mechanical system can adapt interchangeable dies to produce large quantities of dry ice of different dimensions . To Reach optimum operation of the machine is recommended that the 'use of liquid CO2 without moisture. Carbon dioxide is a non-toxic liquefied gas that is cheap and easy to store in places of works. Is a device easy to handle and install, requires only electricity and supply of liquid CO2. Functioning: mechanic

Part P150E

Technical data

Supply
-

Pellets diameter Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe P100E Pelletizer Die plate 3 mm. Maintenance kit Users guide

= 3 mm. cylindrical for blasting = 5 10 mm. = 150 kg/h (adjustable) = 3 KW with 6 poles = 400 V 50 Hz = 1400 x 550 x 1330 mm = 580 kg. = 12 21 bar = max 66 ppm of H2O = insulated = 2

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

42

PELLETTIZER maker of dry ice pellets P300E


The pelletizer P300 and produces dry ice pellets with high quality. The production of dry ice pellets occurs with the transformation of 'liquid carbon dioxide (CO2 L) in the solid. A regular supply of liquid CO2 from a storage tank is fed at low pressure to produce dry ice and gas. The snow is then compressed through an extruder die by a single horizontal piston mechanically driven. This fully automated system is a 'unit is ideal for producing large quantities of dry ice pellets of about 300 kg / h. The return gas transferred out of the car is released into the atmosphere or recovered. P300 of MEC unit is functioning completely dry (no oil needed). This mechanical system can adapt interchangeable dies to produce large quantities of dry ice of different dimensions . To Reach optimum operation of the machine is recommended that the 'use of liquid CO2 without moisture. Carbon dioxide is a non-toxic liquefied gas that is cheap and easy to store in places of works. Is a device easy to handle and install, requires only electricity and supply of liquid CO2. Functioning: mechanic

Part P300E

Technical data

Supply
-

Pellets diameter Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe P100E Pelletizer Die plate 3 mm. Maintenance kit Users guide

= 3 mm. cylindrical for blasting = 5 10 mm. = 300 kg/h (adjustable) = 3 KW with 6 poles = 400 V 50 Hz = 1400 x 550 x 1330 mm = 890 kg. = 12 21 bar = max 66 ppm of H2O = insulated = 2

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

43

PELLETTIZER for the production of dry ice powder from dry ice blocks GR BLOCK
The GR BLOCK is a dry ice powder producer from dry ice blocks.

Part GR BLOCK

This equipment is a 'good solution for countries where supplies are available only to blocks of dry ice. The GR - BLOCK has a very compact, easy to use and hold in a little spaces. Produttivity: 50 - 100 kg / h This units can be combined with both the MB / AL Double Venturi tube launcher with the MB / MONO pressurized Monotube cleaning technique.

Functioning: electro pneumatic

Technical data

Operating production Compressed air consumption Electrical supply Dry ice box dimensions Dimensions Weight Construction

= 50 100 kg/h = 20 lt/min at 2 bar = 0,5 Kw ad 220 V = 230 x 460 x 200 h mm. = 1150 x 550 x h 1200 mm. = 86 kg. = all in stainless steel type Aisi 304

Supply
-

GR- Block Blades set to 4 mm. Frame Lubrication kit Users guide

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

44

Accessories for Pelletizers


Cod. : P 40 - 9
Plate for Pelletizer P 40 MC

Cod. : P- 40 - 16

Plate 3 mm for Pelletizer P 100E

Cod. : P 100 16

Plate 16 mm for Pelletizer P 100 E

Cod. : P 100 -1,7

Plate 9 mm for pelletizer P 100 E

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

45

DRY ICE BLOCKS PRODUCER B/ICE 750


The Dry Ice Blocks a small and compact machine which produces in few minutes dry ice blocks ( 500gr or 750gr). This is an easy solution for customers who likes to produce the dry ice in small quantity and when they need it. The functioning is very simple: the dry ice blocks producer has to be connected to the Liquid CO2 tank.

Dimension block Production Net weight of the machine Dimension machine

Weight Block

mm No Kg mm

gr

70 x 70 x 200 10 blocks 30 kg of CO2 3 120 x 120 x h240

750

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

46

CRYOBOX insulated containers for the storage of dry ice


Optimum preservation of the pellets freshness and density Easy to transport and handle Robust and durable
Material Internal dimensions External dimensions Pellets capacity kg. Tare Sublimation loss kg/h Material: Internal dimensions External dimensions Pellets capacity kg. Tare Sublimation loss kg/h

Insulated for optimum preservation Temperature resistant to 80C (-112F) Fork lift accessible

Technical specification:
P: ALI OP002 Cryobox 60M

: : 350x780xh280 mm : 400x850xh380 mm : 60 : 12 : 0,42

P : MB/AL A009 Cryobox 125M

: 430x530xh650 mm : 570x725xh840 mm : 125 : 40 : 0,42

P: MB/AL A040 Cryobox 250 T

Material Internal dimensions : 960 x 500 x h 720 mm External dimensions: 1150 x 700 x h920 mm Pellets capacity kg. : 250 Tare: 145 Sublimation loss kg/h: 0,43 Material : Internal dimensions: 800 x 800 x h 610 mm External dimensions: 1000 x 800 x h 930 mm Pellets capacity kg: 300 Tare: 60 Sublimation loss kg/h: 0,49:

P: MB/AL A031 Cryobox 300A

Accessories

P : MB/AL A029

Frame with wheels for cryobox 125 M

P : MB/AL A032

Follower pellets

from cryobox and / or the blaster

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

47

DRY ICE NON RETURNABLE BOX - Insulated box


Technical specification:
P : SC/ICE - 10 Insulated polystyrene /carton non returnable box the dry ice storage Capacity: 10kg Insulated polystyrene /carton non returnable box for the dry ice storage Capacity: 20kg Insulated polystyrene /carton non returnable box for the dry ice storage Capacity: 50 kg Insulated polystyrene /carton non returnable box for the dry ice storage Capacity: 80kg Insulated polystyrene /carton non returnable box for the dry ice storage Capacity: 160kg Insulated polystyrene /carton non returnable box for the dry ice storage Capacity: 250kg

P: SC/ICE - 20

P: SC/ICE - 50 P: SC/ICE - 80 P: SC/ICE - 160 P: SC/ICE - 250

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

48

ENGINEERED SYSTEMS BLAST ROOM


The Blast Room is a cabin for manual operation of Dry Ice Blasting completed with automatic dust remover. This blast room has been designed for dry ice cleaning applications that require continuous and uninterrupted operations. This room is a quiet, soundproof enclosure with advances system to collect the contaminant being removed. -

Part CA/CR-T

Supply

Cabin completed with automatic dust remover Sequencer for filter cleaning Illumination system Users guide

Technical data

Useful dimensions Doors opening Air flow of dust remover Dust filtration grade Noise reduction Installed power Electric power

= 4200 x 5000 x h 3500 mm. = 2500 x h 2500 mm = 7000 mc/h = < 5 mg/mc = > 40 dB(A) = 7,5 KW = 400 V 50 Hz

All systems are custom configured based on the application.

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

49

ENGINEERED SYSTEMS SILENT BOX


Description
The Silent Box is a sound proof cabin for dry ice blasting with containment of dangerous residues. This silent box can be used with all types of M.E.C. blaster Microblast.

Part : CA/SI 1.0

Supply
-

Sound proof cabin Rotating platform for cleaning work Air aspiration and filtration system User' s guide

The Silent Box can also be supplied without the air aspiration and filtration system.

Technical data

Internal useful dimensions Operating platform dimensions Dust filtration grade Sound level for the operator Noise attenuation Operating platform capacity Air aspiration Installed power Electric supply

= 1100 x 1100 x h 1100 mm. = 1000 mm. = < 5 mg/mc = 80/85 dB(A) = around 30 dB(A) a 7 bar = 400 kg = up to 1000 mc/h = 1 ,5 Kw = 380 V 50 Hz

Part : CA/SI 1,0

Silent Box 1,0 sound proof

Part : CA/SI 1,2 Part : CA/SI 1,5

Silent box 1,2 sound proof Silent box 1,5 sound proof

Accessories
Operating platform with electrical mechanic rotation CO2 Level detector in the working area

All systems are custom configured based on the application.


M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

50

AUTOMATIC PLANTS BLASTING SYSTEM


The Dry Ice Blasting system is a completed system for the automatic operation of dry ice blasting, in cabin, through reciprocator, rotating/inclinable platform and with auto-production of solid CO2 pellets. With the Dry Ice Blasting system is possible to use all models of M.E.C. blasters and all types of barrels and nozzles on the robot gun.

Description

Part : AU/BL SY

Supply
-

Cabin completed with automatic dust remover Sequencer for filter cleaning Illumination system Cartesian reciprocator Rotating/inclinable platform Visual control system Commanding pulpit CO2 gas detector Pelletizer P100E Die plate 3 mm. Maintenance kit Flexible connection P100E MB Automatic control system of pellets quality Microblast / AL Coax gun with con gun tubes of 15 m and cylindrical nozzle Timed pneumatic agitator Greasing kit User' s guide

Technical data
- Room useful dimensions - Doors opening - Air flow of dust remover - Dust filtration grade - Noise reduction - Installed power - Electric power - Software - Cartesian reciprocator axles - Useful courses of axle X - Useful courses of axle Y - Useful courses of axle Z . - Reciprocator inclination - Vertical wrist translation - Horizontal wrist translation - Translating weight - Max power of the nozzle = 4200 x 5000 x =h3500mm = 2500 x h 2500 mm= 7000 mc/h = < 5 mg/mc = > 40 dB(A) = 14 KW = 380 V 50 Hz = PLC Allen-Bradlel = 6 grades of liberty = 2000 mm. = 1800 mm = 500 mm = 045 = 30 = 30 = 10 kg. = 400 N - X &Y axles translation speed - Z axles translation speed - Rotating platform capacity - Platform inclination - Platform rotation - Visual control system - CO2 detector - Pellets diameter - Pellets length - Productivity - Electric power - Electrical supply - Dimensions - Weight - Liquid CO2 entry pressure - Liquid CO2 purity - Liquid CO2 feeding pipe - CO2 exhaust pipe = 3 m/min = 1 m/min = 8000 kg = 045 = 0180 =high solution coloured video camera = alarm at 1500 ppm = 3 mm. cylindrical for blasting = 5 10 mm. 3 = 30 80 kg/h (adjustable) = 3 KW at 6 poles = 380 V 50 Hz = 1750 x 550 x h 1350mm = 290 kg. = 12 21 bar = max 66 ppm of H2O = insulated = 2

All systems are custom configured based on the application.

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

51

AUTOMATIC PLANTS MB/FXX - fully automatic system for the dry ice cleaning on the production line
The MB/FXX is an autonomous distribution system which can be integrated on a robotic production line. It can be controlled directly from a field bus (Profibus ...) or using pre-programmed recipes.

Benefits

- Uninterrupted operation 24h/24h - No contact with dry ice pellets - The only manual operation is the replacement of container which serves as a pellet hopper system - Pellets capacity from 20 to 80kg/h - System monitored and managed continuously on all physical parameters and functionality - No contact of pellets with the humidity of the air - Double hose blasting technology of launching of dry ice pellets

P: MB/FXX

Technology advantages
-

Fully automatic machine driven by an automation Manual or controlled by a program operation Weighing and continuous setting of the CO2 pellets flow (20 to 80 kg / h) Continuous operation. A 100 kg tank had an average autonomy of 2 hours at a rate of 45 kg/h Interchangeable tank Measurement of the substrate temperature Integration and external control possible: digital inputs, Profibus, on demand Shelf life of CO2 pellets in the tank up to 48 hours.

Applications

- Cleaning and degreasing of surfaces before treatment - Cooling system integrated in the process - Products cleaning after treatment: dusting, decaling. - Co treatment: - Integrated operation of cleaning / degreasing - Integrated cooling system

Example of the Automatic plant integrated on a production line

TANK CO2 L
M.E.C. PELLETTIZER
For the dry ice production

For the storage of dry ice

CRYOBOX

MB / FXX

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

52

SERVICES AND SOLUTIONS OFFERED BY M.E.C.


In order to satisfy all customer needs, M.E.C. offers different services and dry ice blasting solutions.

Dry Ice production

M.E.C. produces and delivers dry ice high density in different shapes: Micro pellets 1,7mm Pellets da 3mm Cylinders 16mm Tiles 120 x 120 sp 10 60 Tiles 150 x 210 sp 10 60 Blocks 500gr and 750gr

Dry Ice supply CO2 Service

M.E.C. provides delivery of the Dry Ice within 24h also during Christmas time and mid August holiday. M.E.C. does not effectuate holiday closure. Furthermore M.E.C. coordinates delivery schedules in order to satisfy any customer needs. The CO2 cleaning service with dry ice offered by M.E.C. is handled either at the customer ' s site or in our cleaning facility . All onsite cleaning services are handled including after hours and weekends by factory trained technicians able to handle any customer requests and any applications. Furthermore M.E.C. offers an In house CO2 cleaning service at our facility fully equipped to handle a range of cleaning and stripping applications.

Rental

M.E.C. offers a rentals services, providing the customer with the right quantity of dry ice necessary for the use of M.E.C. Blasters. For the quotation contact M.E.C.

Assistance

M.E.C. puts at the customer's disposal the ability of its professionals for maintenance works on M.E.C. plants and cryogenic machines. M.E.C. professionals are able to: Handle complex installations in order to maximise the performance of the machines. Manage regularly scheduled maintenance programs to keep your machine working at maximum efficiency Answer questions and provide support when customer need it - Provide maintenance and replacements when needed - Provide temporary replacement machines while your system is being repaired at our factory.

Training

M.E.C. offers a Training useful for the correct use of the machines. The training can be handle in - house or to the customer.

Maintenance Programs

M.E.C. offers to the customers a regularly scheduled maintenance programs. If during the maintenance it would be necessary to replace a parts , M.E.C. guarantees the replacement as soon as possible at an additional cost.

Spare parts and accessories

M.E.C. warehouse is complete with all accessories and spare parts in order to guarantee the delivery of them, with express courier in 24 48h. Abroad, in some Countries as for example the Middle East the delivery is guaranteed in 72h. M.E.C. professionals are able to handle the installation of spare parts when requested by the customer.

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

53

WARRANTY INFORMATION
The warranty lasts for shipment of them. twelve months for M.E.C. manufactured equipments and it commences on the Date of

The warranty gives the possibility to change all the parts with manufacturing or material defects without any additional cost, but it doesnt give the possibility to have a refund for any work breakages or for any other damages. From the warranty are excluded all the travelling expenses necessary to repair the machine at the customers workshop or the transport expenses necessary to send the machine to the manufacturer's workshop and to send it back. The warranty finishes if the customer makes some changes without the manufacturer's permission and if the customer does not respect the terms of payment. Any variation of the terms of payment must be authorized in written by M.E.C. . Any claim must be made in writing to M.E.C. within 7 days after the defect is discovered. If the claim is not made within that period, this warranty will be deemed or released therefore. This warranty shall not apply and M.E.C. shall neither be responsible nor liable for: a. b. c. d. e. Consequential, collateral or special losses, damages or the non suitability of the equipments for the purpose intended Equipment conditions caused by abnormal conditions of use, accident, neglect of the equipment, improver storage or damages resulting during shipment. Deviation from the equipment' s prescribed maintenance programs, replacement parts Labour charges, loss or damage resulting from improper operation, maintenance or repairs made by person (s) other than MEC authorized service representative. Improper application of the product

M.E.C. does not assume the responsibility for any event arising from breach of this warranty .

Warranty extension

M.E.C. offers the Warranty Extension Service of additional one or two years. For the quotation contact M.E.C.

AFTER SALES SUPPORT M.E.C. Srl provides after sales support to our customers by qualified technically trained staff able to handle any kind of maintenance of our Dry Ice Blasting products. At our factory based in Caltignaga (NO) Italy, we provide also the training for the correct usage of our machines anytime the customer needs and for free.

M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com

54

METODOLOGIE ECOLOGICHE CRIOGENICHE

www.meccrios.com

M.E.C. srl
Viale Italia, 19 28010 Caltignaga (NO) Italia Tel. +39 0321 653800 Fax. +39 0321 653007 E-mail: meccrios@meccrios.com Web: www.meccrios.com
METODOLOGIE ECOLOGICHE CRIOGENICHE

www.meccrios.com

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