Professional Documents
Culture Documents
CATALOGUE www.meccrios.com
www.meccrios.com
THE COMPANY
M.E.C. Srl
Viale Italia, 19 28010 Caltignaga (NO) Italia Tel. +39 0321 653800 Fax. + 39 0321653007 e-mail: meccrios@meccrios.com Web: www.meccrios.com www.ghiacciosecco.net
The M.E.C. srl, was founded in 1991. The company is based in Caltignaga (NO) Italy at 30km from Milan Malpensa Airport, The M.E.C. Company produces dry ice blasting machines and equipments for technical cleaning (with the dry ice blasting system) of machines for industrial production and equipments. We are the first Dry Ice Blasting machines manufactures in Italy and all our range of products are Made in Italy. M.E.C. Company produces also some prototypes for using at very low temperatures. Furthermore we are able to give a lot of different services, in order to always find the best solution at any customers' problem.
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
DRY ICE
What is dry ice? The blasting agent which consists of dry ice is the solid form of CO2 ( carbon dioxide) at a temperature of - 78.5C. CO2 is a natural medium, which has an inherent thermal energy ready to be tapped. At atmospheric pressure, solid CO2 sublimates directly to vapour without a liquid phase. This unique property means that the dry ice blast medium simply disappears, leaving only the original contaminant to be disposed of. In addition, cleaning in water sensitive areas (e.g. in the proximity of electrical cabinets) is now possible. The grade of carbon dioxide used in blasting is the same as that used in the food and beverage industry and has been specifically approved by the FDA, the EPA and the USDA. The carbon dioxide is an odourless, non-toxic gas which is used in the drinks industry as an additive in beer and mineral water. It is also used in the food industry for cooling meat and sausage etc. Carbon dioxide is a non-poisonous, liquefied gas that is both inexpensive and easily stored at work sites. Of equal importance, it is nonconductive and non-flammable. CO2 is a natural by-product of several industrial manufacturing processes such as fermentation and petrochemical refining. The CO2 given off by the above production processes is captured and stored without losses until needed. When the CO2 is returned to the atmosphere during the blasting process, no new CO 2 is produced. Instead, only the original CO2 by-product is released.
How is dry ice produced? A regular supply of Liquid Carbon dioxide from a storage tank is expanded at low pressure and form the dry ice snow (at a temperature of 78,.5C ) which is then pressed through a die by a single acting horizontal piston producing dry ice pellets in different dimension. For the successful operation of the dry ice machine it is essential to use moisture free Liquid CO2.
TANK CO2 L
M.E.C. PELLETTIZER
CRYOBOX
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
It does not produce CO2 or add CO2 to the atmosphere and therefore does not contribute to the greenhouse effect!
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
Surface
Glass, metals, painted surfaces, plastics Metals, plastics, rubbers Brick, concrete, metals, piping Conveyors, moulds Concrete, glass, metals, plastics Boiler internal Baking tins, conveyors Commutators, electric and electronic components, metals Street paving Conveyors, moulds Boiler membrane walls, fire tubes, flues Holding vessel, piping Aluminium, steel, GRP Vats Working surfaces Glass, plastics, rubber, stainless steel Millstones, plastics, rubber, stainless steel Printed circuit board Cables, ducting, hydraulic hoses, mould vents Practically all Glass, metals, painted surfaces, plastics, rubber Glass, metals, plastics, painted surfaces Bones, hides, metals, plastics Glass, stainless steel, plastics Practically all especially as degreasing process
Equipment
Applicators, coating machines, labelling machines Bagging machines, extruders Boilers, buildings, heaters Baking ovens Construction equipment Manifolds, valves Baking ovens Electric motor windings, engine cylinder heads, generators, printed circuit boards (PCBs) Process and packaging equipment Process and coating equipment Burners, combustors, exhaust systems, reaction chambers Drilling equipment, valves Casting and hot forming moulds Distillery and brewing equipment, fermentation vessels Cutting and slicing equipment Mixing and applicator equipment Milling and process equipment PCB contact probes, PCB test equipment, welded surfaces EPS and EPU processing equipment Acts as a degreasing process Screen and tampon printed components Applicators, sealed components Animal by-products, cutting and processing equipment Processing equipment Electrical and mechanical components, surfaces to be coated Moulding tools and adjacent press equipment All machines and engines especially when refurbishing Holding tanks, water storage and purification equipment Spraying equipment, Jigs, tools, etc. Conveyors, strayed components, jigs, pre-painted panels Drying rollers and evacuation hoods, printing presses Food and power processing machinery Printing presses Process machinery Stored tools and equipment Generally tools and equipment that need to be removed from active areas PCB curing ovens, dies, tools and moulds used to extrude or form resin containing materials e.g. boards Moulding press tools and press ancillaries Processing and transport vessels and equipment Construction and processing equipment Food processing and frying equipment Paper making machinery
Oil, grease and dirt Organic growth Over spray Paint Paper residues Powder build up Printing inks Process spillage Protective coating Radioactive contamination Resin Rubber Sugar and syrups Tar Vegetable oils Wood pulp
Cables, ducting, drive shafts, gears, hoses, switchgear, machine Ceramics, metals, stoneware, plastics Glass, metals, painted surfaces plastics, rubber Glass, metals, plastics, rubber Metals, plastics, painted surfaces, rubber Metals, plastics, painted surfaces, rubber Metals, plastics, painted surfaces, rubber Machinery surfaces Metals, plastics, painted panels Practically all Metals Composites, metals Glass, metals, plastics, rubber Glass, metals, plastics, rubber Glass, metals, plastics, rubber Glass, metals, plastics, rubber
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
ELECTRICAL APPLICATIONS
The M.E.C. Microblast machines are units for cleaning equipments, machineries, plants, surfaces and so on by using pellets of solid CO2 (dry ice), blasted with an appropriate gun made on this purpose. The users and maintenance guide supplied with the machine reports the technical data and all the using precaution; furthermore it gives to the users different examples about what to clean. Especially the guide explains that the machine can also be used on electrical boxes under tension, but it specifies the right limits for this use, that means that it's possible to work on electrical boxes under tension until 1000 Volt (light tension) but not over. During the cleaning of boxes with electrical tension, the operator, with all the necessary protections and instructions, will not touch the electrical components and the CO2 isnt absolutely an element of electrical transmission, and so for evident practical reasons the workings distances place the operator in a very safe area. The Italian CEI rules, according to the European rules for the safety of the electrical plants, permit to work on electrical box with light tension, as for CEI 11/37 and 11/47 procedures, but even if they don't specify the cleaning of electrical box and in particular the CO 2 using, without requesting any particular certification on the machines employed, or on the operators, but only requesting the necessary good sense and the use of individual protections. The laws and the Italian rules forbid works on and near machines and parts with tension over 1000 Volt. The European CE plate on the Microblast machine and the conformity declaration on the users and maintenance guide grant that the machines follow the requisitions of DPR 459/96, 89/392 CEE; 91/368 CEE, 93/68 CEE. These rules regulate the constructions of machines, the maintenance, the purpose for which they are on the market, so that the safety and the health of the operators are granted, respecting the limits and for the purposes he can work.
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
BLASTER
Operating system Double Hose Mod. Working Pressure (bar) 2,5 - 8,5 Air Consumption (mc/min) 3,1 - 4,2 6 bar Prneumatic Types od dry ice Pellets 3 mm Dimension (mm) 300 x 420 x h 800 Weight (kg) 35
Double Hose
Dry ice consumption kg/min 0.5 - 1
MB/AL
MB/AL - PS accessoriato
10 bar
Pneumatic Types od dry ice Pellets 3 mm Dimension (mm) 300 x 470 x h 800 Weight (kg) 40 Model accessories Features
Operating system Mod. Double Hose Pneumatic Types od dry ice Pellets 3 mm
Dry ice consumption kg/min 0.5 - 1 0,03 - 0,07 BIK Features More stronger Dual using
Weight (kg) 40
Operating system Double Hose Mod. Pneumatic Types od dry ice Pellets 3 mm Cylinder 16mm tiles blocks
Weight (kg) 53
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
BLASTER
Operating system Pressurized Mod. Single Hose system Types od dry ice Pellets 3 mm Dimension (mm) 300 x 420 x h 800 Working Pressure (bar) 2,5 - 8,5 Air Consumption (mc/min) 4,5 6 bar Weight (kg) 47
Single Hose
Dry ice consumption kg/min 0.5 - 1,2
MB/MONO
Features standard model
Operating system Single Hose system Mod. Electro-peumatic Types od dry ice Pellets 3 mm
MB/MONO - ELT
Dimension (mm) 300 x 420 x h 800 Weight (kg) 47 Accessories Features
Operating system Pressurized Mod. Single Hose system Types od dry ice Pellets 3 mm cylinder 16mm tiles blocks
Weight (kg) 47
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
MICRO - BLASTER
Operating system Pressurized Mod. Single Hose system Electro-pneumatic Types od dry ice Pellets 3 mm Dimension (mm) 550 x 440 x 980 mm Weight (kg) 74 Working Pressure (bar) 2 - 8,5 Air Consumption (mc/min) 0.8 - 1.2 max 10
Alice
Dry ice consumption kg/min 0.1 - 0.6
ALICE / NCJ
Operating system Pressurized Mod. Single Hose system Electro-pneumatic Types od dry ice Pellets 3 mm
ALICE / B
Weight (kg) 58
Operating system Pressurized Mod. Single Hose system Electro-pneumatic Types od dry ice Pellets 3 mm
Weight (kg) 58
Operating system Pressurized Mod. Double Hose system Types od dry ice Pellets 3 mm
Weight (kg) 58
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
10
MICROBLAST - Blaster
DUAL HOSE BLASTING SYSTEM
The dual-hose system uses the flu dynamic principle named "Venturi system". The dried compressed air flows inside a hose and it reaches the gun: inside this gun a "Venturi" nozzle, creates before, through a constriction, an increase of the air speed, to leave it expand after. This expansion creates a vacuum and through the second hose dry ice pellets are sucked. Pellets and compressed air are mixed and accelerated by the blasting barrel against the object to clean. With the double-hose system the proportion between the nozzle (of the Venturi system) and the blasting barrel is very precise and with a very low variance to get an optimal flu dynamic performance. In particular the counter pressures which can be generated inside the barrel, for different construction reasons or of compressed air supply, can reduce or cancel the Venturi effect and in this way not aspirating pellets anymore or blasting them at lower speeds.
Benefits
The dual hose system can be used for 80% of all applications. Simple machine Reliable machine Maintenance almost non-existent Machine easy to use Extremely regular pellets supply Lower pellets consumption compared with the single hose because the pellets are conveyed through the separate pellets hose to the gun without being destroyed. Usable on all the materials, also on the sensible ones
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
11
Part: MB/AL
Technical data
Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption* Dual hose Pneumatic functioning Venturi system Noise
= 2.5 8 bar = 40 kg = 30 60 kg/h = 300 x 420 x h 800mm = 35kg (31 + 4 pipes) = 1" BSP = 3.1 4.2 mc/min at 6 bar
* The compressed air must be kept clean and free of oil, foreign bodies and water.
Supply
Blaster Microblast MB/AL Coax blasting gun with 3.5 mt hose Cylindrical nozzle Lubrification oil Handbook
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
12
Part: MB/AL-PS
Technical data
Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption Dual hose Pneumatic functioning Venturi system Noise
= 2.5 10 bar = 40 kg = 30 70 kg/h = 300 x 420 x h 800mm = 45kg (31 + 4 pipes) = 1" BSP = 3.1 5 mc/min at 10 bar
* The compressed air must be kept clean and free of oil, foreign bodies and water.
Accessories
Supply
Blaster Microblast MB/AL - PS Coax blasting gun with 5 mt hose Cylindrical nozzle Lubrification oil Handbook
13
Technical data
Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Bicarbonate consumption Compressed air consumption* Dual hose Pneumatic functioning Venturi system Powder mixer Noise
= 2.5 8.5 bar = 40 kg = 30 60 kg/h = 300 x 480 x h 800mm = 40 kg (36 + 4 pipes) = 1" BSP = 2 4 kg/h = 3.3 4.4 mc/min at 7 bar
* The compressed air must be kept clean and free of oil, foreign bodies and water.
Accessories
Supply
Blaster MB/AL BIK Bicarbonate feeder Coax blasting gun with 3.5 mt hose Cylindrical nozzle Lubrification oil Handbook
14
Specification
The MB/AL CRH , dual - hose blasting unit is complete with a pneumatic crusher device which grinds all shape of dry ice (pellets, nuggets, tiles etc. ) in order to make micro pellets. The machine is made of Inox 304 and is supplied with a 3.5mt hose , standard gun , cylindrical barrel and a pneumatic crusher. The dry ice tank has a capacity of 18kg and the dry ice consumption goes from 30 to 50kg/h depends on the way you work. This machine weights 53 kg. It is compact in size and very useful for its crusher device which allows to use the machine anytime.
Technical data
Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption* Dry ice shape Crusher device Dual hose Pneumatic functioning Venturi system Noise
= 2.5 10 bar = 18 kg = 30 50 kg/h = 300 x 420 x h 800mm = 53 kg (49 + 4 pipes) = 1" BSP = 4,5mc/min at 6 bar = all shape (pellets, nuggets, tiles etc)
* The compressed air must be kept clean and free of oil, foreign bodies and water.
Accessories
Supply
Blaster MB/AL CRH Pneumatic revolver device Coax blasting gun with 5 mt hose Cylindrical nozzle Pneumatic crusher Lubrification oil
15
Model Material
Model Material
"Stampi 90" Inox 304 High accessibility for moulds with anti rebund
Cod. : MB/BIK-100
Cod. DBS - 02
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
16
"Curvo 30 cilindrico" Inox 304 / Aluminum from 150 to 350 mm Hard entry
Model
"Ugello Venturi Interno (L- MH)" Aluminum / inox L 2200 lt/min M 3100 lt/min H - 4200 lt/min "Boccola porta canotto antiusura " Stainless crome
Material Capacity
Model Material
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
17
"Frantumatore" Inox/ Aluminum To change pellets in powder of dry ice. "CCC cilindrico" Carbonic Fiber Ultra-light
Model Material
Lenght
100 250 mm
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
18
Hight pression elastomer hose for compressed air with aluminium fittings Lenght 3.5mt or 5mt untila 12mt
Model:
Model:
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
19
MICROBLAST - Blaster
SINGLE HOSE BLASTING SYSTEM
The single hose system uses a mechanical mixer, like a niches or holes dispenser. Pellets come in from the upper part of the distributor and this one, by turning, takes them to its lower part where the compressed air which will take them out to the blasting gun is injected. During this course, pellets and compressed air are mixed together inside the single-hose, and then they are accelerated inside the blasting barrel against the object to clean. In the single hose system, since it is a pressure pushing system for the pellets, the flu dynamic nozzle/barrel balance is very stable and also the work efficiency will take advantage, since any possible counter pressures created inside different blasting barrels don't modify the blasting speed and for this reason, with the single hose system it is possible to use all kind of barrels, also the most particular and special ones and also with higher pressures of compressed air supply.
Benefits
All kind of nozzles can be used independently from the pressure of the air supply Length of the gun hose until 35-40 m. Possibility of vertical cleaning almost without aggression reduction Hard soiling, incrustation and paint can be removed more easily due to the high discharge speed
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
20
Part : MB/MONO
Technical data
Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption The compressed air must be kept clean and free of oil, foreign bodies and water Single hose Pneumatic functioning Pressurised system Noise
= 2.5 10 bar = 40 kg = 30 70 kg/h = 300 x 470 x h 800mm = 47kg (43 + 4 pipes) = 1" BSP = 4.5 mc/min at 6 bar
Supply
Blaster MB/MONO Pneumatic revolver device Coax blasting gun with 5 mt hose Cylindrical nozzle Pneumatic crusher Lubrification oil
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
21
Description
Technical data
Operating pressure Dry ice capacity Dry ice consumption Dimensions Weight Air connection Compressed air consumption The compressed air must be kept clean and free of oil, foreign bodies and water Single hose Pneumatic functioning Pressurised system Noise
= 2.5 10 bar = 40 kg = 30 70 kg/h = 300 x 470 x h 800mm = 45kg (41 + 4 pipes) = 1" BSP = 4.5 mc/min at 6 bar
Accessories
Supply
Blaster MB/MONO-PS Pneumatic revolver device Coax blasting gun with 7,5 mt hose Cylindrical nozzle Lubrification oil Handbook
22
Technical data
Operating pressure Dry ice capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption The compressed air must be kept clean and free of oil, foreign bodies and water Single hose Pneumatic functioning Pressurised system Noise
= 2.5 10 bar = 18 kg = 30 50 kg/h = all types (pellets, nuggets, tiles etc.) = 300 x 420 x h 800mm = 50kg (46 + 4 pipes) = 1" BSP = 4.5 mc/min at 6 bar
Supply
Blaster MB/MONO CRH Pneumatic revolver device Coax blasting gun with 5 mt hose Cylindrical nozzle Pneumatic crusher Lubrification oil Handbook
23
Model Material
Model Material
Model Material
Cod. : DBS - 01
Model Material
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
24
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
25
Materiale
"M2 Supersonic" Aluminum Ca. 500 m/sec Hard surface "Radiale 360 - 120mm" Aluminum 80-120 mm Internal pipes "Modellante 100 500mm" Copper 4-12 mm 100+1000 mm difficult entry
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
26
Model
Model
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
27
MICRO - BLASTER / ALICE - production and launch of micro pellets ALICE /NCJ single hose
The ALICE/NCJ is a precision blasting machine for the production and launching of micro pellets with pressurized single hose. It uses all type of dry ice, blocks, nuggets, tiles etc. The ALICE/NCJ is a PATENTED machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. This machine uses small quantity of compressed air. It is not noisy and it is easy handly. The machine is made of Inox 304 The Alice NCJ is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/NCJ provides extremely effective cleaning in short time. The machine weights 74kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg
Part. ALICE/NCJ
Technical data
Operating pressure Feeding pressure Electric consumption Dry ice capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose
= 2 8,5bar = max 10bar = 220 V 50Hz 1KW monofase = 12 kg = 0,1 0,6 kg/min = all types (pellets, nuggets, tiles etc.) = 550 x 440 x h 980mm = 74kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar
Supply
Blaster ALICE/NCJ ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
28
Description
The ALICE/B is a single hose precision blasting machine for the production and launching of micro pellets. It uses dry ice blocks The ALICE/B is a machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. The machine is made of Inox 304 The ALICE/B is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/B provides extremely effective cleaning in short time. The machine weights 58kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg
Part: ALICE/B
Technical data
Operating pressure Feeding pressure Electric consumption Dry ice blocks capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose
= 1 6,5bar = max 10bar = 220 V 50Hz 0,37KW monofase = 12 kg = 0,1 0,6 kg/min = Pellets 3mm = 600 x 370 x h 530mm = 58kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar
Supply
Blaster ALICE/B ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
29
MICRO - BLASTER / ALICE production and launch of micro pellets ALICE /CC single hose
Description
The ALICE/CC is a single hose precision blasting machine for the production and launching of micro pellets. It uses dry ice blocks The ALICE/CC is a machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. The machine is made of Inox 304 The ALICE/CC is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/CC provides extremely effective cleaning in short time. The machine weights 58kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg
Part : ALICE/CC
Technical data
Operating pressure Feeding pressure Electric consumption Dry ice blocks capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose
= 1 8,5bar = max 10bar = 220 V 50Hz 0,37KW monofase = 12 kg = 0,1 0,6 kg/min = pellets 3mm = 600 x 370 x h 530mm = 58kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar
Supply
Blaster ALICE/CC ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
30
MICRO - BLASTER/ALICE - production and launch of micro pellets ALICE/BIK dual hose
Description
The ALICE/BIK is a dual hose precision blasting machine for the production and launching of micro pellets mixed with bicarbonate. The ALICE/BIK is a machine ideal for the micro - mechanic and for all industries where a special and precise cleaning application is required. The machine is made of Inox 304 The ALICE/BIK is supplied complete with the "Ice Mono " gun with 3mt hose and cylindrical nozzle. With an operating pressure of 6 bar, the ALICE/BIK provides extremely effective cleaning in short time. The machine weights 49kg. Its compact size allows to be fitted even in narrow spaces and in production areas. The dry ice capacity is 12kg
Part : ALICE/BIK
Technical data
Operating pressure Feeding pressure Electric consumption Dry ice blocks capacity Dry ice consumption Quality dry ice Dimensions Weight Air connection Compressed air consumption Noise level The compressed air must be kept clean and free of oil, foreign bodies and water Single hose
= 1 8,5bar = max 10bar = 220 V 50Hz 0,37KW monofase = 12 kg = 0,1 0,6 kg/min = pellets 3mm = 600 x 370 x h 530mm = 49kg = " gas = 0,8 mc/min at 5 bar = 82 db(A) at 4 bar
Supply
Blaster ALICE/BIK ice-mono blasting gun with 3mt hose Cylindrical nozzle Handbook
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
31
Alice Gun
Our range of accessories is characterised by several blasting guns, hoses and nozzles to suit various cleaning requirements. For any specific request we are able to provide prototypes an to design any special accessories in order to satisfy all customers needs.
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
32
Alice Nozzle
Cod. : ALI 081 Model Material Lenght Diam. "Standard " Tufnol 120 mm 4-7mm
Model Material
Section
Model Cod: ALI/OP007/3 Cod. : ALIOP007/5 Cod. : ALI / OP 007/8 Cod.: ALI / OP 007/10 Cod. : ALI / 090
"Frantumatore/ classificatore"
0,3 mm, micro pellets
0,5 mm, micro pellets 0,8 mm, micro pellets 1 mm, micro pellets Material Use Model Aluminum soft surface "Modellabile 4 mm Copper
Difficult entry
Material
Use
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
33
Alice Pipes
Cod. : ALI 084 3 Modell Lenght
Material
Model
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
34
Safety Kit: Cryogenic gloves, ear plugs, eye and ear protector, suit
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
35
Crusher
Unit for produce the micro pellets, made from grinding of several types of dry ice (nuggest, tiles, blocks, pellets,ecc)
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
36
Air Rate
Most industrial facility have a compressed air supply which guarantee pressure of approximately 6-8bar and air rate 2 5-7m /min, sufficient for most applications. The air dryer group MTA 42 is used when the motor compressor is in use or where the compressed air of the establishment is not purified by H2O and by oil. This is a complete unit composed of separator, dryer, freezing, cooling.
Part : MTA 42
Technical data
Working pressure Air flow Max entry aria temperature Dewy point Electric power Dimensions Weight Air entry pipe Air exit pipe Filtration grade Residual oil
= 16 bar max = 4200 l/min. 252 mc/h = 120 C. = + 3 C. = 1 KW a 230 V 50 Hz = 1250 x 650 x h 1100 mm = 120 kg. 1/4 = 1 = 1 = 0,01 mm = 0,01 mg/mc
Supply
-
Final cooler Refrigerator drier Pre filter (oil and water) Condensation separator
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
37
Cod. : MTA 21
Fridge dryer 4,2 m/ min 16 bar max Dew point + 3 C Power 1 kw 230 V 50 Hz Weight 120 kg connection I= 1 " U=1"
Air Filter for air compress 4 m/ min 16 bar Filtration 0.01 micron Oli 0.01 mg/mc
Cod.: MB/RIS - 17
Electrical heater compressed air of 1.5 Kw To reduce humidity Capacity: 1 mc/min Temperature air: 20-120 C Power : 1.5 kw, 230V 50Hz Connection air : "
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
38
Having your own Pelletizer means producing high density dry ice wherever and whenever you want!
Benefits obtained with the use of the High density dry ice pellets made with the M.E.C. Pelletizers
Better transportability due to the High density of the dry ice pellets which are more resistant than standard ones , more compact and they don't break like regular dry ice. Longer shelf life, they don't sublimate quickly because of the higher concentration of dry ice particles which determine the high density grade.
Use of the dry ice "fresh" just made: manufacture and use. Better control of the quality of the dry ice Eliminate transport costs Eliminate sublimation losses during transport Production of the quantity needed , when you need it Pelletizers are simple to install and use
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
39
Part P40 MC
Advantages:
-
Compact Easy to use Low cost investment Capacity up to 30kg/hr Cuts dry ice storage and transport losses Ideal for laboratories, hospitals, food distributors, Industries, caterers etc.
Technical data
Pellets dimensions Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe
= 3mm cylindric = 5 10mm = 35 kg/h = 1,1 Kw = 400 V - 50Hz = 1000 x 360 x 530mm = 75 kg = 20 bar = max 20 ppm of H2O = " insulated = 1 "
Supply
-
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
40
Part P100E
Technical data
Supply
-
Pellets diameter Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe P100E Pelletizer Die plate 3 mm. Maintenance kit Users guide
= 3 mm. cylindrical for blasting = 5 10 mm. = 100 kg/h (adjustable) = 3 KW with 6 poles = 400 V 50 Hz = 1400 x 550 x 1330 mm = 540 kg. = 12 21 bar = max 20 ppm of H2O = insulated = 2
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
41
Part P150E
Technical data
Supply
-
Pellets diameter Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe P100E Pelletizer Die plate 3 mm. Maintenance kit Users guide
= 3 mm. cylindrical for blasting = 5 10 mm. = 150 kg/h (adjustable) = 3 KW with 6 poles = 400 V 50 Hz = 1400 x 550 x 1330 mm = 580 kg. = 12 21 bar = max 66 ppm of H2O = insulated = 2
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
42
Part P300E
Technical data
Supply
-
Pellets diameter Pellets length Productivity Electric power Electric supply Dimensions Weight Liquid CO2 entry pressure Liquid CO2 purity Liquid CO2 feeding pipe CO2 exhaust pipe P100E Pelletizer Die plate 3 mm. Maintenance kit Users guide
= 3 mm. cylindrical for blasting = 5 10 mm. = 300 kg/h (adjustable) = 3 KW with 6 poles = 400 V 50 Hz = 1400 x 550 x 1330 mm = 890 kg. = 12 21 bar = max 66 ppm of H2O = insulated = 2
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
43
PELLETTIZER for the production of dry ice powder from dry ice blocks GR BLOCK
The GR BLOCK is a dry ice powder producer from dry ice blocks.
Part GR BLOCK
This equipment is a 'good solution for countries where supplies are available only to blocks of dry ice. The GR - BLOCK has a very compact, easy to use and hold in a little spaces. Produttivity: 50 - 100 kg / h This units can be combined with both the MB / AL Double Venturi tube launcher with the MB / MONO pressurized Monotube cleaning technique.
Technical data
Operating production Compressed air consumption Electrical supply Dry ice box dimensions Dimensions Weight Construction
= 50 100 kg/h = 20 lt/min at 2 bar = 0,5 Kw ad 220 V = 230 x 460 x 200 h mm. = 1150 x 550 x h 1200 mm. = 86 kg. = all in stainless steel type Aisi 304
Supply
-
GR- Block Blades set to 4 mm. Frame Lubrication kit Users guide
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
44
Cod. : P- 40 - 16
Cod. : P 100 16
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
45
Weight Block
mm No Kg mm
gr
750
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
46
Insulated for optimum preservation Temperature resistant to 80C (-112F) Fork lift accessible
Technical specification:
P: ALI OP002 Cryobox 60M
Material Internal dimensions : 960 x 500 x h 720 mm External dimensions: 1150 x 700 x h920 mm Pellets capacity kg. : 250 Tare: 145 Sublimation loss kg/h: 0,43 Material : Internal dimensions: 800 x 800 x h 610 mm External dimensions: 1000 x 800 x h 930 mm Pellets capacity kg: 300 Tare: 60 Sublimation loss kg/h: 0,49:
Accessories
P : MB/AL A029
P : MB/AL A032
Follower pellets
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
47
P: SC/ICE - 20
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
48
Part CA/CR-T
Supply
Cabin completed with automatic dust remover Sequencer for filter cleaning Illumination system Users guide
Technical data
Useful dimensions Doors opening Air flow of dust remover Dust filtration grade Noise reduction Installed power Electric power
= 4200 x 5000 x h 3500 mm. = 2500 x h 2500 mm = 7000 mc/h = < 5 mg/mc = > 40 dB(A) = 7,5 KW = 400 V 50 Hz
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
49
Supply
-
Sound proof cabin Rotating platform for cleaning work Air aspiration and filtration system User' s guide
The Silent Box can also be supplied without the air aspiration and filtration system.
Technical data
Internal useful dimensions Operating platform dimensions Dust filtration grade Sound level for the operator Noise attenuation Operating platform capacity Air aspiration Installed power Electric supply
= 1100 x 1100 x h 1100 mm. = 1000 mm. = < 5 mg/mc = 80/85 dB(A) = around 30 dB(A) a 7 bar = 400 kg = up to 1000 mc/h = 1 ,5 Kw = 380 V 50 Hz
Silent box 1,2 sound proof Silent box 1,5 sound proof
Accessories
Operating platform with electrical mechanic rotation CO2 Level detector in the working area
50
Description
Part : AU/BL SY
Supply
-
Cabin completed with automatic dust remover Sequencer for filter cleaning Illumination system Cartesian reciprocator Rotating/inclinable platform Visual control system Commanding pulpit CO2 gas detector Pelletizer P100E Die plate 3 mm. Maintenance kit Flexible connection P100E MB Automatic control system of pellets quality Microblast / AL Coax gun with con gun tubes of 15 m and cylindrical nozzle Timed pneumatic agitator Greasing kit User' s guide
Technical data
- Room useful dimensions - Doors opening - Air flow of dust remover - Dust filtration grade - Noise reduction - Installed power - Electric power - Software - Cartesian reciprocator axles - Useful courses of axle X - Useful courses of axle Y - Useful courses of axle Z . - Reciprocator inclination - Vertical wrist translation - Horizontal wrist translation - Translating weight - Max power of the nozzle = 4200 x 5000 x =h3500mm = 2500 x h 2500 mm= 7000 mc/h = < 5 mg/mc = > 40 dB(A) = 14 KW = 380 V 50 Hz = PLC Allen-Bradlel = 6 grades of liberty = 2000 mm. = 1800 mm = 500 mm = 045 = 30 = 30 = 10 kg. = 400 N - X &Y axles translation speed - Z axles translation speed - Rotating platform capacity - Platform inclination - Platform rotation - Visual control system - CO2 detector - Pellets diameter - Pellets length - Productivity - Electric power - Electrical supply - Dimensions - Weight - Liquid CO2 entry pressure - Liquid CO2 purity - Liquid CO2 feeding pipe - CO2 exhaust pipe = 3 m/min = 1 m/min = 8000 kg = 045 = 0180 =high solution coloured video camera = alarm at 1500 ppm = 3 mm. cylindrical for blasting = 5 10 mm. 3 = 30 80 kg/h (adjustable) = 3 KW at 6 poles = 380 V 50 Hz = 1750 x 550 x h 1350mm = 290 kg. = 12 21 bar = max 66 ppm of H2O = insulated = 2
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
51
AUTOMATIC PLANTS MB/FXX - fully automatic system for the dry ice cleaning on the production line
The MB/FXX is an autonomous distribution system which can be integrated on a robotic production line. It can be controlled directly from a field bus (Profibus ...) or using pre-programmed recipes.
Benefits
- Uninterrupted operation 24h/24h - No contact with dry ice pellets - The only manual operation is the replacement of container which serves as a pellet hopper system - Pellets capacity from 20 to 80kg/h - System monitored and managed continuously on all physical parameters and functionality - No contact of pellets with the humidity of the air - Double hose blasting technology of launching of dry ice pellets
P: MB/FXX
Technology advantages
-
Fully automatic machine driven by an automation Manual or controlled by a program operation Weighing and continuous setting of the CO2 pellets flow (20 to 80 kg / h) Continuous operation. A 100 kg tank had an average autonomy of 2 hours at a rate of 45 kg/h Interchangeable tank Measurement of the substrate temperature Integration and external control possible: digital inputs, Profibus, on demand Shelf life of CO2 pellets in the tank up to 48 hours.
Applications
- Cleaning and degreasing of surfaces before treatment - Cooling system integrated in the process - Products cleaning after treatment: dusting, decaling. - Co treatment: - Integrated operation of cleaning / degreasing - Integrated cooling system
TANK CO2 L
M.E.C. PELLETTIZER
For the dry ice production
CRYOBOX
MB / FXX
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
52
M.E.C. produces and delivers dry ice high density in different shapes: Micro pellets 1,7mm Pellets da 3mm Cylinders 16mm Tiles 120 x 120 sp 10 60 Tiles 150 x 210 sp 10 60 Blocks 500gr and 750gr
M.E.C. provides delivery of the Dry Ice within 24h also during Christmas time and mid August holiday. M.E.C. does not effectuate holiday closure. Furthermore M.E.C. coordinates delivery schedules in order to satisfy any customer needs. The CO2 cleaning service with dry ice offered by M.E.C. is handled either at the customer ' s site or in our cleaning facility . All onsite cleaning services are handled including after hours and weekends by factory trained technicians able to handle any customer requests and any applications. Furthermore M.E.C. offers an In house CO2 cleaning service at our facility fully equipped to handle a range of cleaning and stripping applications.
Rental
M.E.C. offers a rentals services, providing the customer with the right quantity of dry ice necessary for the use of M.E.C. Blasters. For the quotation contact M.E.C.
Assistance
M.E.C. puts at the customer's disposal the ability of its professionals for maintenance works on M.E.C. plants and cryogenic machines. M.E.C. professionals are able to: Handle complex installations in order to maximise the performance of the machines. Manage regularly scheduled maintenance programs to keep your machine working at maximum efficiency Answer questions and provide support when customer need it - Provide maintenance and replacements when needed - Provide temporary replacement machines while your system is being repaired at our factory.
Training
M.E.C. offers a Training useful for the correct use of the machines. The training can be handle in - house or to the customer.
Maintenance Programs
M.E.C. offers to the customers a regularly scheduled maintenance programs. If during the maintenance it would be necessary to replace a parts , M.E.C. guarantees the replacement as soon as possible at an additional cost.
M.E.C. warehouse is complete with all accessories and spare parts in order to guarantee the delivery of them, with express courier in 24 48h. Abroad, in some Countries as for example the Middle East the delivery is guaranteed in 72h. M.E.C. professionals are able to handle the installation of spare parts when requested by the customer.
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
53
WARRANTY INFORMATION
The warranty lasts for shipment of them. twelve months for M.E.C. manufactured equipments and it commences on the Date of
The warranty gives the possibility to change all the parts with manufacturing or material defects without any additional cost, but it doesnt give the possibility to have a refund for any work breakages or for any other damages. From the warranty are excluded all the travelling expenses necessary to repair the machine at the customers workshop or the transport expenses necessary to send the machine to the manufacturer's workshop and to send it back. The warranty finishes if the customer makes some changes without the manufacturer's permission and if the customer does not respect the terms of payment. Any variation of the terms of payment must be authorized in written by M.E.C. . Any claim must be made in writing to M.E.C. within 7 days after the defect is discovered. If the claim is not made within that period, this warranty will be deemed or released therefore. This warranty shall not apply and M.E.C. shall neither be responsible nor liable for: a. b. c. d. e. Consequential, collateral or special losses, damages or the non suitability of the equipments for the purpose intended Equipment conditions caused by abnormal conditions of use, accident, neglect of the equipment, improver storage or damages resulting during shipment. Deviation from the equipment' s prescribed maintenance programs, replacement parts Labour charges, loss or damage resulting from improper operation, maintenance or repairs made by person (s) other than MEC authorized service representative. Improper application of the product
M.E.C. does not assume the responsibility for any event arising from breach of this warranty .
Warranty extension
M.E.C. offers the Warranty Extension Service of additional one or two years. For the quotation contact M.E.C.
AFTER SALES SUPPORT M.E.C. Srl provides after sales support to our customers by qualified technically trained staff able to handle any kind of maintenance of our Dry Ice Blasting products. At our factory based in Caltignaga (NO) Italy, we provide also the training for the correct usage of our machines anytime the customer needs and for free.
M.E.C. srl Tel. +39 0321 653800 Fax. +39 0321 653007 meccrios@meccrios.com - www.meccrios.com
54
www.meccrios.com
M.E.C. srl
Viale Italia, 19 28010 Caltignaga (NO) Italia Tel. +39 0321 653800 Fax. +39 0321 653007 E-mail: meccrios@meccrios.com Web: www.meccrios.com
METODOLOGIE ECOLOGICHE CRIOGENICHE
www.meccrios.com