1. Draft on pattern means b) Allowance for machining c) Locating pad d) Compensate for stripping e) Compensation for shrinkage Ans.

: d) Compensate for stripping

2. Slag inclusion in the casting is a a) Surface defects b) Internal defect c) Crack d) Notch Ans.: a) Surface defects

3. Fettling is an operation performed a) Before casting b) After casting c) During casting d) After heat treatment Ans.: b) After casting

4. Sprue in casting refers to a) Gate b) Runner c) Riser

d) Vertical passage Ans.: d) Vertical passage

5. Severe quenching can cause a) Blow holes b) Warping c) Inclusions d) Non of them Ans.: b) Warping

6. Casting defects caused by the molten metal is a) Blow holes b) Swell c) Scab d) All of the above Ans.: d) All of the above

7. Forming operation which does not involve rotation of work piece is a) Spinning b) Thread rolling c) Ring rolling d) Upsetting Ans.: d) Upsetting

8. In hot working process

a) Poor surface finish is produced b) Scale formed c) Close tolerance is difficult to maintain d) All of the above Ans.: d) All of the above

9. Swaging is an operation of a) Extrusion b) Forging c) Casting d) Rolling Ans.: b) Forging

10. Age hardening is related with a) Stainless steel b) Duralumin c) Gun metal d) Cast iron Ans.: b) Duralumin

11. Foundry crucible is made of a) Stainless steel b) Mild steel c) Lead d) Graphite

Ans.: d) Graphite

12. A 1000 tonne press implies that a) The weight of press is 1000 tonne b) The press can handle works weighing up to 1000 tonne c) It can exert pressure up to 1000 tonne d) Its turn over in a day is 1000 tonne Ans.: c) It can exert pressure up to 1000 tonne

13. The transistor is made of a) Silver b) Germanium c) Copper d) Cast iron Ans.: b) Germanium

14. Pre heating is essential in welding of a) High speed steel b) German steel c) Stainless steel d) Cast iron Ans.: a) High speed steel

15. Spring back phenomenon occurs in a) Forging

b) Hot penning c) Spinning d) Bending Ans.: d) Bending

16. Wire is made by a) Drawing b) Forging c) Rolling d) Casting Ans.: a) Drawing

17. Greater forging capacity is achieved with a) Mechanical press b) Power hammer c) Hydraulic press d) Non of them Ans.: c) Hydraulic press

18. Turbine rotor is made by a) Rolling b) Sand casting c) Forging d) Extrusion Ans.: b) Sand casting

19. Which of the following welding process uses consumable electrodes a) TIG b) MIG c) Thermit d) Laser Ans.: b) MIG

20. The phenomenon of weld decay occurs in a) Cast iron b) Brass c) Bronze d) Stainless steel Ans.: d) Stainless steel

21. The crystal structure of alpha iron a) BCC b) FCC c) HCP d) Cubic Ans.: a) BCC

22. The hardest known material is a) Ceramic b) High speed steel

c) Cemented carbide d) Diamond Ans.: d) Diamond

23. Which of the following is the most ductile material a) Lead b) Copper c) Mild steel d) Vanadium Ans.: a) Lead

24. Brinell hardness tester uses a hardened steel ball of size a) 1 mm b) 5 mm c) 10 mm d) 15 mm Ans.: c) 10 mm

25. Trimming process is associated with a) Polishing of metals b) Machining c) Electroplating d) Forging Ans.: d) Forging 1. Seamless rings are made by the process

a) Super-plastic forming b) Mandrel forging c) Ring rolling d) Diffusion bonding Ans.: c) Ring rolling

2. Internal defects in material is detected by a) Fluorescent penetrate check b) Red dye check c) Ultrasonic d) Eddy current check Ans.: c) Ultrasonic

3. Smaller the grains in steel a) Higher the tensile strength b) Higher the fatigue strength c) Lower the creep d) All the above Ans.: a) Higher the tensile strength

4. Alloying element which lowers the hardenability in steel a) Cobalt b) Tungsten c) Chromium d) Aluminum

Ans.: d) Aluminum

5. Base element in Warp alloy is a) Iron b) Nickel c) Cobalt d) Aluminum Ans.: b) Nickel

6. Glass bead peening on components done to a) Improve creep strength b) Improve fatigue strength c) Improve finish d) Impart further coating Ans.: b) Improve fatigue strength

7. Forging is superior to casting due to a) Better grain direction b) Better flowability c) Less internal defects d) Higher strength Ans.: a) Better grain direction

8. DOE in process control variance is a) Department Of Energy

b) Design Of Experiments c) Defects on external areas d) None of the above Ans.: b) Design Of Experiments

9. Strain rate is the lowest in a) Hydraulic press b) Counter blow hammers c) Screw presses d) Drop hammers Ans.: c) Screw presses

10. Titanium is preferred in high pressure compressor blades due to a) Higher strength b) Lower density c) High temperature strength d) Higher strength to weight ratio Ans.: d) Higher strength to weight ratio

11. Austenite is a combination of a) Ferrite + austenite b) ferrite+ cementite c) Ferrite + graphite d) cementite + gamma iron Ans.: b) ferrite+ cementite

12. The unique property of cast iron a) Malleability b) Damping capacity c) Hardness d) Ductility Ans.: b) Damping capacity

13. Charpy test is conducted to measure a) Hardness b) Fatigue resistance c) Brittleness d) Malleability Ans.: c) Brittleness

14. Machinability of a metal depends on a) Tensile strength b) Hardness c) Toughness d) Both (a) & (b) Ans.: d) Both (a) & (b) 15. For pure metals the recrystallization temperature is a) 0.2Tm b) 0.5Tm c) 0.7Tm

d) 0.9Tm Ans.: b) 0.5Tm

16. Impurity in the metal and alloy a) Decreases the resistivity b) Increases the resistivity c) No effect d) None of them Ans.: b) Increases the resistivity

17. The increase in hardness due to cold working is called a) cold hardening b) hot hardening c) work hardening d) age hardening Ans.: c) work hardening

18. Steel balls are manufactured by a) casting b) machining c) sintering d) spinning Ans.: d) spinning

19. The mould is housed in a

a) flask b) cope c) drag d) cheek Ans.: a) flask

20. Cores are used to a) make desired shapes in the casting b) strengthen moulding sand c) support loose pieces a) remove pattern easily Ans.: a) make desired shapes in the casting