3E-3388

155-2273

5
6

172-6062

227-4002

155-2264

9 10 11 12

10

3E-3370

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

Pin

64 63 62 61

82 81 80 79 78 77
93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

P274
1117898

Socket

Single Wire
Connector

Wire
Color

Plug
Wire
Gauge

Part Number For

J274
Connector Assembly
3E5179
325-A135 PK-14
1
Receptacle
2
Fuse

Pin or Socket
Number

Ground
Circuit
Connection
Number
Identification

115 114 113 112 111

120 119 118 117 116

Connector Reference
Designator

J174
1306795

72 71 70 69

98 97 96 95 94

Harness And Wire Symbols

325-AG135 PK-14

56 55 54 53

88 87 86 85 84 83

P174
1306795

48 47 46 45

68 67 66 65

32 31 30 29 28

76 75 74 73

16 15 14 13 12 11

60 59 58 57

3E-3364 NOTE X

155-2267

22 21 20 19 18 17

52 51 50 49

174-0502

RENR7948-01
November 2006

13 14 15 16 17 18

Harness identification code

This example indicates
wire 135 in harness "AG".

200-L32 BK-14

105-9344

100-3320

Component Identifiers (CID)

Module Identifier (MID)

160-7689

CID

A
2

129-7164

127-5486

129-7163

127-5485

(12-14 AWG)

0001

Injector Cylinder #1

0002

Injector Cylinder #2

23

14
24

39

32

0003

Injector Cylinder #3

47

40

0004

Injector Cylinder #4

57

48

0005

Injector Cylinder #5

70

58

0006

Injector Cylinder #6

0041

ECM (Electronic Control Module) 8 Volt DC Supply

0042

Injector Actuation Valve

0091

Throttle Position Sensor

0094

Fuel Pressure Sensor

C9 Industrial Engine
Electrical System

9X-1343

8T-8736
9W-1951

C
B

10

11

15

16

20

21

25

26

30

31

35

36

40

JSC1-UP
MBD1-UP

C
A

D
E

ENGINE COOLANT
TEMPERATURE
SENSOR P100

INJECTOR
CYLINDER 1 P301

INJECTOR
CYLINDER 2 P302

INJECTOR
CYLINDER 3 P303

INJECTOR
CYLINDER 4 P304

INJECTOR
CYLINDER 5 P305

Engine Oil Pressure Sensor

0102

Boost Pressure Sensor

Failure Description
Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

0110

Engine Coolant Temperature Sensor

0111

Engine Coolant Level Sensor

0164

Injector Actuation Pressure Sensor

12

Bad device or component.

0168

Electrical System Voltage

13

Out of calibration.

0172

Intake Manifold Air Temperature Sensor

14

Parameter failures.

0190

Engine Speed Sensor

15

Parameter failures.
Parameter not available.

SAE J1939 Data Link

16

0253

Personality Module

17

Module not responding.

0261

Engine Timing Calibration

18

Sensor supply fault.

10

0262

5 Volt Sensor Power Supply

19

Condition not met.

20

16

15

11

0268

Programmed Parameter Fault

20

Parameter failures.

30

26

25

21

0274

Atmospheric Pressure Sensor

40

36

35

31

0342

Secondary Engine Speed Sensor

0617

Inlet Air Heater Relay

1835

Auxiliary Pressure Sensor

1836

Auxiliary Temperature Sensor

2417

Ether Injection Control Solinoid

3E-3382

INJECTOR
CYLINDER 6 P306

0100

0247

8T-9834

J
H

Failure Mode Identifiers (FMI)

FMI No.

31

(8-10 AWG)

Component

13

(12-14 AWG)

(8-10 AWG)

Component
Part Number

153-9693

111-2416
155-2269

191-7823

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Identifiers (EID)

EID
6

12 11 10 9

18 17 16 15 14 13

155-2252

Event

E096

High Fuel Pressure

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E443

High Auxilliary Pressure

E445

High Auxilliary Temperature

Related Electrical Service Manuals

Title

E539

High Intake Manifold Air Temperature

E2143

Low Engine Coolant Level

Form Number

Troubleshooting

RENR2418

Systems Operation / Testing and Adjusting

RENR7597

Operation and Maintenance Manual

SEBU7772

The CID is a diagnostic code that indicates which circuit is faulty.

10

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

3E-5179
10 11 12

CONNECTOR TABLES FOR HARNESS 227-3812

INJECTOR HARNESS
INTERFACE P300/J300
TURBO OUTLET(BOOST) PRESSURE SENSOR
(INTAKE MANIFOLD AIR) P200
INJECTION ACTUATION
PRESSURE CONTROL
VALVE(IAPCV) P500

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

ATMOSPHERIC PRESSURE
SENSOR P203

INLET AIR HEATER RELAY

CABLE TO INLET AIR HEATER

INTAKE MANIFOLD AIR TEMPERATURE

SENSOR P103

INLET AIR HEATER GROUND STRAP

QTY
1
200mm
1

CLR-GA
WH-18
GN-18
PK-18

TOP VIEW

QTY
1
200mm
1

INJECTION ACTUATION
PRESSURE CONTROL
VALVE(IAPCV) P500

TURBO OUTLET(BOOST) PRESSURE

SENSOR(INTAKE MANIFOLD AIR)
P200

ATMOSPHERIC PRESSURE
SENSOR P203

TIMING CALIBRATION
(TC)PROBE CONNECTOR P400

J93
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9339
G833-N5
2
180-9339
T725-N6
3
180-9339
N707-N7
4
180-9339
G828-N1
5
180-9339
G829-N2
6
180-9339
C991-N3
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
114-8844
WEDGE
3E-3389
J209
WIRE NAME POS TERM/PLUG
G828-N1
A
180-9339
G829-N2
B
180-9339
C991-N3
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
PAINT/PRO
114-8843
WEDGE
3E-3371

CLR-GA
WH-18
PU-18
QTY
1
200mm
1

CLR-GA
YL-18
PK-18
QTY
1
200mm
1

NOT USED
WIRE NAME POS TERM/PLUG
T725-N6
1
180-9340
N707-N7
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
PAINT/PRO
114-8843
WEDGE
155-2261
NOT USED
WIRE NAME POS TERM/PLUG
F421-N4
1
180-9340
G833-N5
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
PAINT/PRO
114-8843
WEDGE
155-2261

CONNECTOR TABLES FOR HARNESS 263-7731

FUEL HARNESS
INTERFACE CONNECTOR P93

CLR-GA

PU-18
YL-18
PK-18

QTY
1
200mm
1

J93
WIRE NAME

POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
G828-M5
5
180-9339
G829-M6
6
180-9339
C991-M7
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
110-3202
WEDGE
3E-3389

J209
CLR-GA WIRE NAME POS TERM/PLUG
PU-18
G828-M5
A
180-9339
YL-18
G829-M6
B
180-9339
PK-18
C991-M7
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-3370
200mm
PAINT/PRO
110-3202
1
WEDGE
3E-3371

CONNECTOR TABLES FOR HARNESS 257-7274

ENGINE LEFT SIDE VIEW SHOWING INLET HEATER WIRING - FRONT MOUNTED RELAY

CLR-GA

WH-18
GN-18
PK-18

INLET AIR HEATER GROUND STRAP

FUEL
PRESSURE
SENSOR
J209

CABLE TO INLET AIR HEATER

INLET AIR HEATER RELAY

INJECTION ACTUATION
PRESSURE SENSOR J204
SECONDARY ENGINE
SPEED/TIMING
SENSOR(BOTTOM)
P402

LEFT SIDE VIEW

CONNECTOR
P2/J2

CONNECTOR J1
ELECTRONIC CONTROL MODULE (ECM)

J209
WIRE NAME POS TERM/PLUG
G828-M5
A
180-9339
G829-M6
B
180-9339
C991-M7
C
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-3370
200mm
PAINT/PRO
110-3202
1
WEDGE
3E-3371

CLR-GA
WH-18
GN-18
PK-18

CONNECTOR TABLES FOR HARNESS 215-3249

J300
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_YL-16 T951-A54
1
144-1636
NEO_BR-16 T952-A55
2
144-1636
NEO_BU-16 T953-A56
3
144-1636
NEO_GY-16 T954-A57
4
144-1636
NEO_GN-16 T955-A58
5
144-1636
NEO_GY-16 T956-A63
6
144-1636
7
8
9
10
11
12
NEO_WH-16 T962-A64
13
144-1636
NEO_GN-16 T961-A65
14
144-1636
NEO_BU-16 T960-A66
15
144-1636
NEO_BR-16 T959-A67
16
144-1636
NEO_YL-16 T958-A68
17
144-1636
NEO_PU-16 T957-A69
18
144-1636
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 191-7823
1
WEDGE
172-6064
5
STRAP
3S-2093
5
MOUNT-WIRE_TIE 105-1797

FUEL FILTER
SIDE VIEW

ENGINE OIL
PRESSURE
SENSOR P201

POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
G828-M5
5
180-9339
G829-M6
6
180-9339
C991-M7
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3388
PAINT/PRO
110-3202
WEDGE
3E-3389

TOP VIEW

FUEL PRESSURE
SENSOR J209

PRIMARY ENGINE
SPEED/TIMING
SENSOR(TOP)
P401

QTY
1
200mm
1

J93
WIRE NAME

NOTE: FUEL PRESSURE SENSOR LOCATION

DEPENDS ON ENGINE CONFIGURATION

ENGINE LEFT SIDE VIEW SHOWING INLET HEATER WIRING - REAR MOUNTED RELAY

P301 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_YL-16 T951-A54
1
154-2389
NEO_PU-16 T957-A69
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P304 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GY-16 T954-A57
1
154-2389
NEO_BU-16 T960-A66
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P302 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_BR-16 T952-A55
1
154-2389
NEO_YL-16 T958-A68
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P305 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GN-16 T955-A58
1
154-2389
NEO_GN-16 T961-A65
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P303 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_BU-16 T953-A56
1
154-2389
NEO_BR-16 T959-A67
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

P306 NOTE X
CLR-GA
WIRE NAME POS TERM/PLUG
NEO_GY-16 T956-A63
1
154-2389
NEO_WH-16 T962-A64
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG_AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

CONNECTOR TABLES FOR HARNESS 235-8202

CLR-GA

P2
WIRE NAME

POS
1
2
3
4
RD-18
C987-A99
5
6
7
8
9
PU-18
G855-A91
10
11
12
BU-18
995-A12
13
14
PK-18
R746-A20
15
16
GN-18
G829-A93
17
18
19
PK-18
G854-A92
20
21
22
23
24
BK-18
E963-A27
25
WH-18
G856-A22
26
27
GY-18
994-A10
28
29
PK-18
G833-A47
30
31
32
33
34
WH-18
E964-A26
35
YL-18
G857-A30
36
37
38
39
PK-18
C991-A33
40
41
42
43
44
45
YL-18
E966-A49
46
BU-18
E965-A48
47
48
49
50
51
52
53
BU-18
G827-A2
54
55
BU-18
C967-A15
56
GY-18
R747-A6
57
58
59
60
61
YL-18
A751-A13
62
63
64
WH-18
T725-A32
65
66
67
68
69
70
71
WH-18
G828-A92
72
73
74
75
76
77
78
BU-18
G850-A98
79
BR-18
G826-A1
80
81
82
PU-18
N707-A31
83
84
BR-18
G849-A96
85
86
87
88
89
90
91
92
93
94
95
96
97
98
OR-18-XLPE
T860-A34
99
100
101
102
103
GY-18-XLPE
T858-A23 104
WH-18-XLPE
T962-A28 105
BR-18-XLPE
T959-A18 106
GN-18-XLPE
T961-A29 107
BU-18-XLPE
T960-A19 108
109
110
111
112
113
114
WH-18-XLPE
T859-A37 115
PU-18-XLPE
T957-A16 116
117
YL-18-XLPE
T958-A17 118
119
120
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
1
ENDBELL
200mm
PAINT/PRO

TERM/PLUG
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737
P/N
227-4002
211-6807
110-3202

CLR-GA
WH-18
GN-18
BR-18
QTY
1
200mm
1

CLR-GA
WH-18
GN-18
PK-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

CLR-GA
BR-18
BU-18
GY-18
QTY
1
1
200mm

CLR-GA
RD-18
BU-18
QTY
1
200mm
1

CLR-GA
YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

QTY
1
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
200mm
1

CLR-GA
BU-18
PK-18
QTY
1
200mm
1

CLR-GA
PK-18
PU-18
QTY
1
200mm
1

J204
WIRE NAME POS TERM/PLUG
G828-A95
A
180-9339
G829-A94
B
180-9339
G849-A96
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
PAINT/PRO
110-3202
WEDGE
3E-3371
P200
WIRE NAME POS
G828-A39
A
G829-A41
B
R746-A20
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P203
WIRE NAME POS
G828-A40
A
G829-A42
B
R747-A6
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P201
WIRE NAME POS
G826-A38
A
G827-A43
B
994-A10
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P501
WIRE NAME POS
C987-A99
1
G850-A98
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P93
WIRE NAME
A751-A13
G833-A46
T725-A32
N707-A31
G826-A35
G827-A36
C991-A33

POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO
P100
WIRE NAME POS
995-A12
1
G833-A44
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P103
WIRE NAME POS
C967-A15
1
G833-A45
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
P500
WIRE NAME POS
G854-A92
1
G855-A91
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276
110-3202

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276
110-3202

TERM/PLUG
180-9340
180-9340
180-9340
P/N
155-2267
155-2276
110-3202

CLR-GA
BU-18
YL-18
QTY
1
200mm

CLR-GA
BK-18
WH-18
QTY
1
200mm

CLR-GA
GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

CLR-GA
WH-18
YL-18

P/N
155-2269
110-3202
155-2261

QTY
1
200mm
1

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737

CLR-GA

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

P401
WIRE NAME POS
E963-A27
A
E964-A26
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
P300
WIRE NAME
T858-A86
T858-A85
T859-A88
T859-A87
T860-A90
T860-A89

POS
1
2
3
4
5
6
7
8
9
10
11
12
WH-18-XLPE
T962-A28
13
GN-18-XLPE
T961-A29
14
BU-18-XLPE
T960-A19
15
BR-18-XLPE
T959-A18
16
YL-18-XLPE
T958-A17
17
PU-18-XLPE
T957-A16
18
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
200mm
PAINT/PRO
1
WEDGE

TERM/PLUG
180-9340
180-9340

P/N
155-2264
155-2259
110-3202

P402
WIRE NAME POS
E965-A48
A
E966-A49
B
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO

QTY
1

P400
WIRE NAME POS
G856-A22
1
G857-A30
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
PAINT/PRO
WEDGE
J400
WIRE NAME

TERM/PLUG
111-1567
111-1567
P/N
111-2416
110-3202

TERM/PLUG
111-1567
111-1567
P/N
100-3320
110-3202

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
P/N
172-6062
110-3202
172-6065

TERM/PLUG
180-9340
180-9340
P/N
155-2269
110-3202
155-2261

POS TERM/PLUG
1
8T-8737
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364

20 Page, (Dimensions : 39 Inches x 24 Inches)

11

RENR7948-01

12

F404 RD-16
F420 GN-16
120 YL-14
F716 WH-16

269E4604
267E4207

HOURMETER

GROUND STUD
BK-18
BK-18

266E957

C
S
B

MTR

OFF
ON
ST

1
1275486 1275485

N785-G20 BU-18

FUEL TEMPERATURE
DIFFERENTIAL FUEL PRESSURE SW

In
Out

PRESSURE SENSOR +5V

AIR INLET HEATER RETURN

ANALOG POWER +5V
FUEL DIFFERENTIAL PRESSURE SW RETURN

TACHOMETER
207-2825
RS485A
RS485B
GAUGE GROUND
GAUGE V+

N782-G34
N783-G35
N784-G36
N785-G29

N782-G30
N783-G31
N784-G32
N785-G33

INJECTOR 1&2
INJECTOR 5
INJECTOR 3
INJECTOR 6
INJECTOR 4

N783-G31 GN-18

G-S15
G-S16

N785-G28 BU-18

G-C6
1552273

3E3364
101-V1 RD-14
200-V2 BK-14

N784-G32 WH-18

120-C35 YL-16

N785-G33 BU-18

WARNING LAMP
7N5876

101-C39 RD-14
391-C33 PK-14
F404-C9 RD-16
F420-C8 GN-16
120-C45 YL-14
229-C50 BK-16
F424-C41 YL-16

229-C54 BK-14

BATTERY

1297163

KEYSWITCH
3E0156

120-C36 YL-16

1297164
200-V2 BK-14

120-C45 YL-14

391-C33 PK-14

BATTERY
BATTERY
DISCONNECT
SWITCH

BAT.

1275485
1

1275485

START RELAY
1

AUXILIARY PRESSURE
AUXILIARY TEMPERATURE

START AID OVERRIDE

RETARDER SOLENOID LO/HI SWITCH

LAMP
LAMP
LAMP
LAMP

J1939 DATA LINK (-)

RETARDER SOLENOID MED/HI

PTO INTERRUPT
J1939 DATA LINK SHIELD
REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
J1939 DATA LINK (+)
BATTERY (+) - UNSWITCHED
BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH
PTO ENABLE SWITCH
PTO RAMP UP SWITCH

BATTERY (-)
BATTERY (-)
THROTTLE POSITION 1 (PWM)
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH

F426-C52 BU-16
893-C12 GN-16
892-C11 BR-16

TERMINATION
RESISTOR 1743016

K900-C26 YL
K990-C24 GN
A234-C22 BK

A234-C22 BK
A234-C46 BK

K990-C24 GN
K990-C43 GN
120-C7 YL-14
120-C45 YL-14

K990-C15 GN

A234-C40 BK
A234-C37 BK
K990-C32 GN
K990-C15 GN
K900-C14 YL
K900-C13 YL

C-S7

C-S5

C-S6

A234-C46 BK
K990-C43 GN
K900-C42 YL

J63
ENGINE SERVICE
TOOL CONNECTOR
9W1951

C-C2
1740502

K900-C26 YL
K900-C42 YL

120-C7 YL-14
120-C45 YL-14
229-C28 BK-14
892-C11 BR-16
893-C12 GN-16
K900-C42 YL
K990-C43 GN
A234-C46 BK

C-S1
1

C-S2
1

C-S3
1

C-S4
1

A234-C23 BK
K900-C27 YL
K990-C25 GN

120-C19 YL-14
229-C28 BK-14
A234-C23 BK
893-C12 GN-16
892-C11 BR-16
K990-C25 GN
K900-C27 YL

A
B
C
D
E
F
G
H
J

120-C19 YL-14

229-C28 BK-14
893-C12 GN-16
892-C11 BR-16

229-C30 BK-14

C-C13
1552269
391-C56 PK-14
229-C57 BK-14

1
2

DIODE
1893158

G967-C4 WH-16
229-C17 BK-14
229-C18 BK-14
229-C16 BK-14

AUXILIARY PRESSURE SENSOR

AUXILIARY TEMPERATURE SENSOR

START AID OVERRIDE SWITCH

NOT USED

LAMP
LAMP
LAMP
USED

PTO ENABLE SWITCH

PTO RAMP UP/SET SWITCH
NOT USED
PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)
BATTERY (-)
BATTERY (-)
THROTTLE POSITION SENSOR 1 (pwm)
SOLENOID COMMON
THROTTLE POSITION SENSOR 2 (pwm)
+BATTERY (SWITCHED)

391-C33 PK-14

150-C1 OR-14

G955-C3 GN-16

OFF
ON
ST

+BATTERY (UNSWITCHED)
+BATTERY (UNSWITCHED)
75% OVERSPEED VERIFY SWITCH

229-C44 BK-14
229-C53 BK-16

229-C51 BK-16

C
S
B

C-S9

391-C56 PK-14

391-C31 PK-14
F716-C5 WH-16

229-C28 BK-14
120-C45 YL-14
150-C1 OR-14
F716-C5 WH-16
150-C6 OR-14
150-C2 OR-14
F404-C9 RD-16
F420-C8 GN-16
G955-C3 GN-16
G967-C4 WH-16
F424-C41 YL-16
F426-C52 BU-16
229-C51 BK-16
229-C16 BK-14
229-C18 BK-14
229-C17 BK-14

NOT USED
+BATTERY (UNSWITCHED)
COOLANT LEVEL SENSOR
J1939 DATA (+)

STOP SWITCH
111-1325

F716-C5 WH-16

150-C2 OR-14
150-C6 OR-14

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE DUE RESET SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER START VALVE RELAY
INLET AIR SHUTOFF SOLENOID RELAY

ELECTRONIC CONTROL MODULE (ECM)

A234-C37 BK

K900-C13 YL

REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH

(+)BATTERY
(-)BATTERY
J1939 SHIELD
CAT DATA LINK(+)
CAT DATA LINK(-)
J1939(-)
J1939(+)

893-C12 GN-16
892-C11 BR-16
120-C7 YL-14
120-C45 YL-14
229-C28 BK-14

120-C7 YL-14
1607689
P1
J154
1743016 3E3370
A
K900-C14 YL
TERMINATION
B
K990-C32 GN
RESISTOR
C
A234-C40 BK

ELECTRONIC CONTROL MODULE

A
B
C
A
B
C

F404-C9 RD-16
F420-C8 GN-16
F424-C41 YL-16

NOT USED
PTO INTERRUPT SWITCH
J1939 SHIELD

C-C11
A
B
C

C-C8
1552267
K900-C47 YL
K990-C48 GN
A234-C49 BK

INJECTOR 2 LS

120-C45 YL-14
150-C1 OR-14
150-C6 OR-14
150-C2 OR-14
F404-C9 RD-16
F716-C5 WH-16
F420-C8 GN-16
G955-C3 GN-16
G967-C4 WH-16
F424-C41 YL-16
F426-C52 BU-16
229-C51 BK-16
229-C16 BK-14
229-C54 BK-14
C-S8
229-C57 BK-14
229-C18 BK-14
229-C17 BK-14
1

229-C58 BK-14
C-S10
1

229-C28 BK-14

229-C30 BK-14

229-C59 BK-14
C-S11
1

229-C50 BK-16
229-C29 BK-14
229-C44 BK-14

MAINTENANCE
CLEAR SWITCH
3N-5716
229-C53 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

994-A10
995-A12
A751-A13
C967-A15
C987-A99
C991-A33
E963-A27
E964-A26
E965-A48
E966-A49

E963-A27 BK-18
G856-A22 WH-18
994-A10 GY-18
G833-A47 PK-18

G826-A1 BR-18

E964-A26 WH-18
G857-A30 YL-18

A-S4

G827-A2 BU-18
C991-A33 PK-18

A-S2

G828-A92 WH-18

A-S3

G829-A93 GN-18

E966-A49 YL-18
E965-A48 BU-18

A-S1

G833-A47 PK-18

G827-A2 BU-18
C967-A15 BU-18
R747-A6 GY-18

A751-A13 YL-18
T725-A32 WH-18

A751-A13
G833-A46
T725-A32
N707-A31
G826-A35
G827-A36
C991-A33

G826-A38 BR-18
G826-A35 BR-18
G827-A43 BU-18
G827-A36 BU-18
994-A10
995-A12
A751-A13
C967-A15
C987-A99
C991-A33
E963-A27
E964-A26
E965-A48
E966-A49
G826-A35
G826-A38
G827-A36
G827-A43
G828-A39
G828-A40
G828-A95
G829-A41
G829-A94
G829-A42
G833-A44
G833-A46
G833-A45
G849-A96
G850-A98
G854-A92
G855-A91
G856-A22
G857-A30
N707-A31
R746-A20
R747-A6
T725-A32

G828-A95 WH-18
G828-A40 WH-18
G828-A39 WH-18
G829-A94 GN-18
G829-A42 GN-18
G829-A41 GN-18
G833-A46 PK-18
G833-A44 PK-18
G833-A45 PK-18

BR-18
BU-18
PK-18
PU-18
WH-18
YL-18
PU-18
PK-18
GY-18
WH-18

T957-A16
T958-A17
T959-A18
T960-A19
T961-A29
T962-A28

PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE

GY-18
BU-18
YL-18
BU-18
RD-18
PK-18
BK-18
WH-18
BU-18
YL-18
BR-18
BR-18
BU-18
BU-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18
BR-18
BU-18
PK-18
PU-18
WH-18
YL-18
PU-18
PK-18
GY-18
WH-18

P93
1552264
YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

T859-A37 WH-18-XLPE
T858-A23 GY-18-XLPE

A-S7
A-S8

J93
3E3388

P401
1003320

1
2

F421-N4
G833-N5
T725-N6
N707-N7
G828-N1
G829-N2
C991-N3

INJECTOR
CYLINDER #2

YL-18
PK-18
WH-18
PU-18
WH-18
GR-18
PK-18

INJECTOR
CYLINDER #3

1552269
NOT
USED
1552269
J209
NOT
USED 3E3370
A
B
C
FUEL HARNESS

SECONDARY ENGINE
SPEED/TIMING SENSOR(BOTTOM)

1
2

SIGNAL
RETURN

ENGINE COOLANT
TEMPERATURE SENSOR
(197-8392)

P103
1552269
C967-A15 BU-18
1
G833-A45 PK-18
2

SIGNAL
RETURN

INTAKE MANIFOLD
AIR TEMPERATURE SENSOR
(197-8391)

P100
1552269

P200
1552267

G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18

P201
1552267

G826-A38 BR-18
G827-A43 BU-18
994-A10 GY-18
T859-A87 WH-18-XLPE
T859-A88 WH-18-XLPE

INJECTOR
CYLINDER #5

P306
1539693
NOTE X

TURBO OUTLET(BOOST) PRESSURE

SENSOR(INTAKE MANIFOLD AIR) P200

INJECTOR
CYLINDER #6

J93
3E3388

NOTE: WIRE G828-M5 IS WHITE

& WIRE G829-M6 IS GREEN IN
FUEL
THE 2577274 HARNESS
PRESSURE
J209
SENSOR
3E3370
1946725
G828-M5 PU-18
A
OR-18 V+ ANALOG
G829-M6 YL-18
B
YL-18 RETURN
C
GN-18 SIGNAL
C991-M7 PK-18
ALTERNATE FUEL HARNESS

INTAKE MANIFOLD AIR TEMPERATURE

SENSOR P103

PRIMARY ENGINE
SPEED/TIMING SENSOR(TOP)
(236-6221)

INLET AIR
HEATER RELAY P501
A
B
C

V+ ANALOG
RETURN
SIGNAL

TURBO OUTLET(BOOST) PRESSURE

SENSOR(INTAKE MANIFOLD AIR)
(210-1747)

A
B
C

V+ ANALOG
RETURN
SIGNAL

ENGINE OIL
PRESSURE SENSOR
(197-8394)

A
B
C

V+ ANALOG
RETURN
SIGNAL

ATMOSPHERIC
PRESSURE SENSOR
(197-8393)

A
B
C

OR-18
YL-18
GN-18

INJECTOR ACTUATION
PRESSURE CONTROL
VALVE(IAPCV) P500

G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18

N707-A31 PU-18
G849-A96 BR-18

J204
3E3370

G828-A95 WH-18
G829-A94 GN-18
G849-A96 BR-18

V+ ANALOG
RETURN
SIGNAL

A-S6

P500
1552269
G854-A92 PK-18
G855-A91 PU-18

1
2
P501
1552269
1
2

C987-A99 RD-18
G850-A98 BU-18

J501
3E3364
BK-18
BK-18

INLET AIR
HEATER

T860-A34 OR-18-XLPE
INLET AIR
HEATER RELAY

T858-A23
T962-A28
T959-A18
T961-A29
T960-A19

TIMING CALIBRATION
(TC)PROBE CONNECTOR
P400/J400

INJECTION ACTUATION
PRESSURE CONTROL VALVE(IAPCV)

OR-2

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 235-8202

SECONDARY ENGINE SPEED/TIMING

SENSOR(BOTTOM) P402

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

ELECTRONIC
CONTROL MODULE P2

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)

1
2
T859-A37 WH-18-XLPE
T957-A16 PU-18-XLPE

INLET AIR SHUTOFF

SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF

SOLENOID (NOTE V)

T958-A17 YL-18-XLPE

P1
1607689
125/OR
T993/BR
167/OR
A274/BK
F426/BU
M909/GN
893/PK
892/WH
382/PK
G971/BR

BATTERY
NOTE D
TERMINATION
RESISTOR
(134-2540)
(NOTE B&C)

120

A B C
P154
1740502

G469/BU
G488/GN

M910/OR
H407/YL

F404/RD
F420/GN
F424/YL
T936/GN
K990/GN
SPARE 1

H406/GY
M904/OR
A234/BK
F716/WH
G968/WH
H405/BU
150/OR(48)
E452/WH
K900/YL
150/OR(52)
150/OR(53)
387/PK
381/PU
G955/GN
E798/PK
G967/WH
229/BK(61)
229/BK(63)
229/BK(65)
A307/GY
G969/YL
C912/GN
120/YL

BATTERY
DISCONNECT
SWITCH

J63
ENGINE SERVICE
TOOL CONNECTOR
8T8736
(+)BATTERY
120/YL
A
(-)BATTERY
229/BK
B
J1939 SHIELD
A234/BK
C
CAT DATA LINK(+)
893/PK
D
CAT DATA LINK(-)
892/WH
E
J1939(-)
K990/GN
F
J1939(+)
K900/YL
G
H
J

BATTERY

1297163

NOTE D
G
MTR

120/YL
A234/BK
K900/YL
K990/GN
892/WH
893/PK
M909/GN
T936/GN
G971/BR
G969/YL
167/OR
A274/BK
A307/GY
G488/GN
F426/BU
F424/YL
125/OR
T993/BR
M904/OR
E798/PK
382/PK
F404/RD
F420/GN
F716/WH
G968/WH
381/PU
G955/GN
G469/BU
H407/YL
H406/GY
E452/WH
H405/BU
M910/OR
G967/WH
387/PK
150/OR(48)
150/OR(52)
150/OR(53)
SPARE 1
C912/GN

AUXILIARY
TEMPERATURE
SENSOR
145-7028

P800/J800
A
C
B

+8V
SIGNAL
RETURN

COOLANT LEVEL
SENSOR
OFF ENGINE
165-6634/239-9957

P220/J220
A
C
B

+5V
SIGNAL
RETURN

AUXILIARY
PRESSURE
SENSOR
161-9932

(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN

THROTTLE
POSITION
SENSOR 1
(pwm)

DESIRED
SPEED
CONTROL
(NOTE W)

SENSOR / ACTUATOR SUPPLY

SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM

BATTERY(-)

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

ETHER START VALVE RELAY

BAT.

ST
NOTE D

NOTE D

ALTERNATOR

BK-18
BK-18

ON
OFF

ETHER START
VALVE RELAY
(NOTE V)

B
S
C
R

START RELAY
(SMMS)

ELECTRONICS
GROUND STUD
NOTE A
120/YL
A234/BK
K900/YL
K990/GN
892/WH
893/PK

SIGNAL
RETURN

J403/P403
SIG
C
A
+ BAT.
B
- BAT.

1297164
1

STARTING
MOTOR

229/BK(63)
229/BK(61)
229/BK(65)

OPTIONAL
WIRING

P142/J142
1
2

1
2

ETHER START VALVE

BATTERY(-)

ETHER
START
VALVE
(NOTE V)

ETHER
START
VALVE
(NOTE V)

1
2

ALTERNATE ETHER VALVE WIRING

P515
1552269
STARTING AID OVERRIDE SW

MAINTENANCE DUE RESET SW

J61
P61
9X1343
+BAT. (UNSWITCHED)
1
150/OR(48)
M909/GN
2
TORQUE LIMIT SW
3
NOT USED
T936/GN
G971/BR
4
INLET AIR SHUTOFF SOLENOID RELAY
G969/YL
5
SOLENOID COMMON
892/WH
6
CAT DATA LINK 893/PK
7
CAT DATA LINK +
8
DIG SNSR PWR (+8V)
167/OR
A274/BK
9
DIG SNSR RETURN
10
A307/GY
THROTTLE POSITION SENSOR 1 (pwm)
11
AUXILIARY TEMP SNSR
G488/GN
12
F426/BU
MAINTENANCE DUE RESET SW
F424/YL
13
MAINTENANCE DUE LAMP
125/OR
14
ANLG SNSR PWR (+5V)
T993/BR
15
ANLG SNSR RETURN
16
A234/BK
J1939 SHIELD
17
K900/YL
J1939 DATA +
18
K990/GN
J1939 DATA 19
M904/OR
PTO INTERRUPT SW
20
C912/GN
THROTTLE POSITION SENSOR 2 (pwm)
21
E798/PK
NOT USED
382/PK
22
ETHER START VALVE RELAY
23
SPARE 1
NOT USED
24
F404/RD
DIAGNOSTIC LAMP
F420/GN
25
WARNING LAMP
26
+BAT. (SWITCHED)
120/YL
F716/WH
27
REMOTE SHUTDOWN SW
28
G968/WH
INTERMEDIATE ENGINE SPEED SW
29
PTO ENABLE SW
381/PU
30
PTO RAMP UP/SET SW
G955/GN
31
150/OR(52)
+BAT. (UNSWITCHED)
32
150/OR(53)
+BAT. (UNSWITCHED)
33
G469/BU
AUXILIARY PRESS. SNSR
34
NOT USED
H407/YL
35
H406/GY
NOT USED
36
E452/WH
COOLANT LEVEL SNSR
37
H405/BU
NOT USED
38
M910/OR
STARTING AID OVERRIDE SW
39
PTO RAMP DOWN/RESUME SW
G967/WH
40
387/PK
75% OVERSPEED VERIFY SW

14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SENSOR 1 (pwm)
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
ETHER START VALVE RELAY
STARTING AID OVERRIDE SW
MAINTENANCE DUE RESET SW
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
75% OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW

REMOTE SHUTDOWN SW (NOTE K)

INTERMEDIATE ENGINE SPEED SW

OVERSPEED VERIFY SW

PTO INTERRUPT SW

PTO ENABLE SW

14 AWG

ORANGE

YL

YELLOW

PK

PINK

BK

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

UNLESS OTHERWISE SPECIFIED:

ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

MAINTENANCE
DUE LAMP

CB

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN

ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL

1A

DIAGNOSTIC LAMP

CB
J1939 SHIELD
J1939 DATA +
J1939 DATA -

1A

WARNING LAMP

CB
1A

C B A

B A C

MAX LENGTH 30 METERS

120

150-C38 OR-14

WHITE

OR

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES

WITHOUT CATERPILLAR ENGINEERING APPROVAL
PTO RAMP
UP/DOWN SWITCH

C B A

101-C39 RD-14

RED

WH

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CONNECTION TO BATTERY (-).
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
TERMINATION RESISTOR) IS 40 METERS
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
FOR ALL J1939 DATA LINK CONNECTIONS
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
ON RELAY COILS AND SOLENOID COILS.
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
INSTALLATION GUIDE.
NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.

THIS SCHEMATIC IS FOR THE C9 INDUSTRIAL ENGINE (S/N JSC, MBD)

15A

ALTERNATOR
AMERICAN TRUCKING ASSOCIATION
CIRCUIT BREAKER
CUSTOMER IGNITION SWITCH
DIGITAL
ELECTRONIC CONTROL MODULE
NO CONNECTION
PULSE WIDTH MODULATION
STARTING MOTOR
START MOTOR MAG SWITCH

RD

TORQUE LIMIT SW

PTO RAMP UP/SET SW

PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
+BAT. (SWITCHED)
CAT DATA LINK CAT DATA LINK +

COLOR
ABBREVIATIONS

ABBREVIATIONS
ALT
ATA
CB
CIS
DIG
ECM
N/C
PWM
SM
SMMS

KEYSTART
SWITCH
1
2

DATA LINK PLUS

DATA LINK MINUS

FOR:

CIRCUIT BREAKER
6T-3643

A-S8

A-S7

IDENT

G967-C4 WH-16
G955-C3 GN-16
229-C50 BK-16
229-C54 BK-14
F424-C41 YL-16
F404-C9 RD-16
F420-C8 GN-16
120-C45 YL-14
150-C2 OR-14
150-C1 OR-14
150-C6 OR-14

A-S4

INJECTOR HARNESS
INTERFACE P300

PRIMARY ENGINE SPEED/TIMING

SENSOR(TOP) P401

INJECTION ACTUATION
PRESSURE SENSOR
(236-6220)

1
3

FUEL HARNESS
INTERFACE P93

P203
1552267

T858-A85 GY-18-XLPE
T858-A86 GY-18-XLPE

HI/LO IDLE
110-7884
2

INJECTION ACTUATION
PRESSURE SENSOR J204

A-S5

ENGINE OIL PRESSURE

SENSOR P201

F426-C52 BU-16

229-C29 BK-14
229-C51 BK-16

A-S3

A-S1

ENGINE COOLANT TEMPERATURE

SENSOR P100

SIGNAL
RETURN

995-A12 BU-18
G833-A44 PK-18

1
2
3
4
5
6
7
8

P305
1539693
NOTE X

A-S2

A
B

P402
1112416

P304
1539693
NOTE X

INJECTOR
CYLINDER #4

FUEL
PRESSURE
SENSOR
1946725
OR-18 V+ ANALOG
YL-18 RETURN
GN-18 SIGNAL

SIGNAL
RETURN

E965-A48 BU-18
E966-A49 YL-18

P303
1539693
NOTE X

J400
3E3364
TIMING CALIBRATION
(TC)PROBE CONNECTOR

(153-2707)
(NOTES B & E)

P302
1539693
NOTE X

A
B

E963-A27 BK-18
E964-A26 WH-18

A-S6

1
2
3
4
5
6
7
8

P400
1552269

G856-A22 WH-18
G857-A30 YL-18

T860-A90 OR-18-XLPE
T860-A89 OR-18-XLPE
T860-A34 OR-18-XLPE

P301
1539693
NOTE X

INJECTOR
CYLINDER #1

G849-A96
G850-A98
G854-A92
G855-A91
G856-A22
G857-A30
N707-A31
R746-A20
R747-A6
T725-A32

G828-A92 WH-18

G850-A98 BU-18
G826-A1 BR-18

INJECTOR HARNESS
CONNECTOR

GY-18
BU-18
YL-18
BU-18
RD-18
PK-18
BK-18
WH-18
BU-18
YL-18

A-S5

ATMOSPHERIC PRESSURE
SENSOR P203

G854-A92 PK-18

WH-16
GN-16
BU-16
BR-16
YL-16
PU-16

G829-A93 GN-18

T962-C64
T961-C65
T960-C66
T959-C67
T958-C68
T957-C69

PTO RAMP DOWN / RESUME SWITCH

BATTERY (-)

DT TEE
1330970

DIAGNOSTIC
WARNING
MAINTENANCE OVERDUE
RETARDER

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2

P515
1552269
391-C55 PK-14
229-C30 BK-14

391-C55 PK-14

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID

BK-18
BK-18

MAINTENANCE
DUE LAMP
7N5876

J1939 DATA (-)

NOT USED

1
2
3
4

DIAGNOSTIC LAMP
7N5876

DIAGNOSTIC
WARNING
MAINTENANCE DUE
NOT

391-C31 PK-14

101-C10 RD-10

1275486

ALTERNATOR

OPTIONAL
WIRING

1275486

NOTE D

STARTING
MOTOR

101-C20 RD-10

MTR

101-C39 RD-14
150-C38 OR-14

20 Page, (Dimensions : 39 inches x 24 Inches)

1297164
101-V1 RD-14

120-C34 YL-16
F420-C8 GN-16
F404-C9 RD-16
120-C36 YL-16
F424-C41 YL-16

120-C21 YL-16

INJECTOR 3&4 HS
INJECTOR 1 LS

RENR7948-01

120-C34 YL-16
229-C50 BK-16
F420-C8 GN-16
F404-C9 RD-16
F424-C41 YL-16
120-C36 YL-16

1552269
1
2

HS
LS
LS
LS
LS

N782-G30 BU-18

G-S14

N784-G27 WH-18

INJECTOR 5&6 HS

BU-18
GN-18
WH-18
BU-18

G-C5
1552273

G-S13

N783-G26 GN-18

OPTIONAL CONTROL PANEL

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18
G-S12

INTAKE MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE

VOLTMETER
207-2822

N782-G21
N783-G22
N784-G23
N785-G24
G-S11

ANALOG RETURN

1297163

SECONDARY ENGINE SPEED/TIMING

SECONDARY ENGINE SPEED/TIMING

INJECTOR ACTION PRESS SENSOR

G-C4
1552273

N782-G25 BU-18

G-S10

N784-G19 WH-18

G-S8

N785-G12 BU-18

ALTERNATOR

In
Out

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+

N785-G4 BU-18

G-S9

N783-G18 GN-18

G-S7

N784-G11 WH-18

G-S4

N782-G17 BU-18

G-S6

N783-G10 GN-18

G-S3

N784-G3 WH-18

G-S5

N782-G9 BU-18

G-S2

G-C3
1552273

N782-G13
N783-G14
N784-G15
N785-G16

N782-G5
N783-G6
N784-G7
N785-G8
N782-G1 BU-18

+Battery
+Battery
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery
+Battery
+Battery
Battery
Load
Common
Down
Up
+Battery
-Battery
Red+
RedYellow+
YellowR or IGN

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+

1
2
3
4
5
6

ENGINE OIL
PRESSURE
207-2824

1
2
3
4
5
6

FUEL
PRESSURE
211-0745

G-S1

N783-G2 GN-18

Alternator Breaker (RH)

Alternator Breaker (RH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alternator (LH)
Alernatror (LH)
Alternator Breaker (LH)
Alternator Breaker (LH)
Circuit Breaker 2
Circuit Breaker 2
Raise/Lower Switch
Raise/Lower Switch
Raise/Lower Switch
Hourmeter
Hourmeter
Warning Lamp +
Warning Lamp Diagnostic Lamp +
Diagnostic Lamp Start/Stop Key Switch
12 Pin Connector J94
6 Pin Connector J95

RS485A
RS485B
GAUGE GROUND
GAUGE V+

264
265
351
352
353
355
356
358
364
365
366
367
408
409
410
756
757
793
794
795
796
957
4201 - 4212
4601 - 4606

ENGINE COOLANT
TEMPERATURE
207-2823

G-C1
1552273
1
2
3
4
5
6

FUEL PRESSURE

NOTE D

CONTROL PANEL

+Battery
-Battery
Start
+Battery Out
+Battery
-Battery
Start
+Battery Out
+Battery In
N.O. In
N.O. Out
S
B
N.C. In
N.C. Out
-Battery
+Battery
-Battery
-Battery
+Battery
+Battery

G-C2
1552273

BAT.

STARTING
MOTOR

START/STOP
KEY SWITCH

BU-18
GN-18
WH-18
BU-18

Starter Motor (RH)

Starter Motor (RH)
Starter Motor (RH)
Start Relay (RH)
Starter Motor (LH)
Starter Motor (LH)
Starter Motor (LH)
Start Relay (LH)
Start Relay (LH)
Engine Stop Switch
Engine Stop Switch
Start/Stop Key Switch
Start/Stop Key Switch
Engine Stop Switch
Engine Stop Switch
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)
Alternator (RH)

BU-18
GN-18
WH-18
BU-18
229-C50 BK-16

CONTROL MODULE
210-4309
+BATTERY
J1939 DATA+
RS485A
J1939 DATARS485B
J1939 SHIELD
GAUGE GROUND
GAUGE V+
GROUND

ENGINE STOP SWITCH

Right Hand Starter Motor +Battery Connection

C9 Engine
Left Hand Alternator Breaker Power Out Connection
This wire routes from the Right Hand Starter Motor +Battery Connection to
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.

1
2
3
4
5
6

PRIMARY ENGINE SPEED TIMING SENSOR

TIMING CALIBRATION PROBE -

1
2

Terminal

TYPICAL WIRE NUMBER: 050 E 365

C-C7
1552273

1275485 1275486
1

1552269

Wire Number Code

120-C34 YL-16
K900-C47 YL
K990-C48 GN
A234-C49 BK

CB1 15A

DN
SPEED
RAISE/LOWER
SWITCH
START
RELAY
(SMMS)

Component

ENGINE OIL PRESSURE SENSOR

ENGINE COOLANT TEMPERATURE SENSOR COMMON

UP

Code

PRIMARY ENGINE SPEED/TIMING

TIMING CALIBRATION PROBE +

BATTERY

381 PU-16
G955 GN-16
150(52) OR-14
150(53) OR-14

G967 WH-16

IAPCV

266E793

041 BK-16

050
051
052
056
150
151
152
156
159
163
165
168
169
169
172
251
252
253
255
256
258

CB2 15A

756E168

E452 WH-16

PRESSURE SENSOR COMMON

3E3382 1552264
1
REMOTE STOP
2
-BAT
3
REMOTE START
4
REMOTE RUN
5
+BAT
6
NOTE D

WH-18-XLPE
GN-18-XLPE
BU-18-XLPE
BR-18-XLPE
YL-18-XLPE
PU-18-XLPE

+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
PTO RAMP UP/SET SW
PTO RAMP DOWN/RESUME SW
REMOTE SHUTDOWN SW
+BAT. (UNSWITCHED)
+BAT. (SWITCHED)
041 BK-16
WARNING LAMP
DIAGNOSTIC LAMP
PTO ENABLE SW

T993 BK-16

J649
3E5179
1
2
3
4
5
6
7
8
9
10
11
WARNING RD
12
DIAGNOSTIC
YL

T962-A28
T961-A29
T960-A19
T959-A18
T958-A17
T957-A16

P649
1552252
150(52) OR-14
150(53) OR-14
G955 GN-16
G967 WH-16
F716 WH-16
150(48) OR-14
120 YL-14
041 BK-16
F420 GN-16
F404 RD-16

995-A12 BU-18
R746-A20 PK-18

EMGINE COOLANT TEMPERATURE

TURBO OUTLET PRESSURE(INTAKE MANIFOLD AIR)

COOLANT
LEVEL
SENSOR

HARNESS
215-3249

+5V
SIGNAL
RETURN

A
C
B

G855-A91 PU-18

167 0R-16
E452 WH-16
T993 BK-16

DIG SNSR PWR (+8V)

COOLANT LEVEL SNSR
ANLG SNSR RETURN

IAPCV RETURN

167 0R-16

P800
1552267

YL-16
BR-16
BU-16
GY-16
GN-16
GY-16

1
2

G971 BR-16
G969 YL-16

C987-A99 RD-18

T951-C54
T952-C55
T953-C56
T954-C57
T955-C58
T956-C63

INLET AIR SHUTOFF SOLENOID RELAY

SOLENOID COMMON

INLET AIR HEATER

INLET AIR SHUTOFF

SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF

SOLENOID (NOTE V)

J300
1917823

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

P520
1552269

G971 BR-16
G969 YL-16

T858-A86
T858-A85
T859-A88
T859-A87
T860-A90
T860-A89

1297163

1
2

150(48) OR-14

P300
1726062

P2
2274002

J61 P61
9X1343 8T9834
1
+BAT. (UNSWITCHED)
150/OR(48)
M909/GN
2
3
T936/GN
G971/BR
4
INLET AIR SHUTOFF SOLENOID RELAY
G969/YL
5
SOLENOID COMMON
892/WH
6
893/PK
7
8
DIG SNSR PWR (+8V)
167/OR
A274/BK
9
10
A307/GY
11
G488/GN
12
F426/BU
F424/YL
13
125/OR
14
T993/BR
15
ANLG SNSR RETURN
16
A234/BK
17
K900/YL
18
K990/GN
19
M904/OR
20
21
E798/PK
382/PK
22
23
24
F404/RD
DIAGNOSTIC LAMP
F420/GN
25
WARNING LAMP
26
+BAT. (SWITCHED)
120/YL
F716/WH
27
REMOTE SHUTDOWN SW
28
G968/WH
29
PTO ENABLE SW
381/PU
30
PTO RAMP UP/SET SW
G955/GN
31
150/OR(52)
+BAT. (UNSWITCHED)
32
150/OR(53)
+BAT. (UNSWITCHED)
33
G469/BU
34
H407/YL
35
H406/GY
36
E452/WH
COOLANT LEVEL SNSR
37
H405/BU
38
M910/OR
39
PTO RAMP DOWN/RESUME SW
G967/WH
40
387/PK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

1297164

Optional Start/Stop Control wiring

TERMINATION
RESISTOR
(174-3016)
(NOTE B & C)

DEVICE

(165-0200)
MAX LENGTH 1 METER
(NOTE B)

A
B
C
D
E
F
G
H
J

+ BAT.
- BAT.
CAT DATA LINK +
CAT DATA LINK -

(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN

A
C
M
M
N

HARNESS

CHG

C9 ACERT
235-8202
215-3249
263-7731
257-7274
227-3812

04
03
00
00
01

(EXTERNAL) ENGINE MASTER HARNESS

(INTERNAL) INJECTOR HARNESS
FUEL HARNESS (CUSTOMER INSTALLED REMOTE FILTER)
FUEL HARNESS (RIGHT SIDE FILTER)
FUEL HARNESS (LEFT FRONT FILTER)