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SEIJ00002
Notice
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them. The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them. The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof. EPSON is a registered trademark of SEIKO EPSON CORPORATION. General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2000 SEIKO EPSON CORPORATION. Imaging & Information Product Division TPCS Quality Assurance Center TPCS Department
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment. DANGER WARNING Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings. Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES. 2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK. 3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN. 2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/ RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE. 3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS. 4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
Manual Configuration
This manual consists of six chapters and Appendix. CHAPTER 1. PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product. CHAPTER 2. OPERATING PRINCIPLES Describes the theory of electrical and mechanical operations of the product. CHAPTER 3. TROUBLESHOOTING Describes the step-by-step procedures for the troubleshooting. CHAPTER 4. DISASSEMBLY / ASSEMBLY Describes the step-by-step procedures for disassembling and assembling the product. CHAPTER 5. ADJUSTMENT Provides Epson-approved methods for adjustment. CHAPTER 6. MAINTENANCE Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product. APPENDIX Provides the following additional information for reference: Connector pin assignments Electric circuit boards components layout Electrical circuit boards schematics Exploded diagram & Parts List
Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the products quality. Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment. May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action. Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
C A U T IO N
C H E C K P O IN T
W A R N IN G
Revision Status
Revision
A
Issued Date
May 11, 2000 First Release
Description
* Page 72: Fig 4-2, Fig 4-3 was revised due the change of the top housing securing screw number. * Page 76: Fig 4-11, Fig 4-12 was revised due to the addition of the Front Housing (Stacker Guide.) * Page 139: The Exploded diagram was changed with new figure. The Front Housing (Stacker Guide) was added in the Exploded diagram. * Page 141: Ref. Number 108 Front Housing (Stacker Guide) was added in the parts list. * Preface format changed. * Page 67: Warning message for static discharge added. * Page 68: Caution messages for torque and ink tube position added.
CONTENTS
Chapter 1 Product Description
1.1 Overview .............................................................................................................. 9 1.1.1 Features ........................................................................................................ 9 1.2 Basic Specification ............................................................................................ 1.2.1 Printing Specification ................................................................................ 1.2.2 Paper Specification .................................................................................... 1.2.3 Printable Area ............................................................................................ 1.2.4 PG Adjust Lever ........................................................................................ 1.2.5 Ink Cartridge .............................................................................................. 1.2.6 Input Data Buffer ....................................................................................... 1.2.7 Electric Specification ................................................................................. 1.2.8 Reliability .................................................................................................. 1.2.9 Safety Approvals ....................................................................................... 1.2.10 Acoustic Noise ......................................................................................... 1.2.11 CE Marking (for 220V - 240V) ............................................................... 1.2.12 Environmental Conditions ....................................................................... 1.3 Interface Specification ...................................................................................... 1.3.1 IEEE-1284 Parallel I/F (Forward Channel) ............................................... 1.3.2 IEEE-1284 Parallel I/F (Reverse Channel) ................................................ 1.3.3 EEE1284.4 Protocol .................................................................................. 1.3.4 Miscellanea ................................................................................................ 1.3.4.1 Receive Data Buffer Full Operation .................................................. 1.3.5 Panel-less control & Status Indication ....................................................... 1.3.5.1 Error Indication on Status Monitor 3 ................................................ 1.3.5.2 Status Monitor 3 function ................................................................. 1.3.6 Initialization ............................................................................................... 10 10 11 14 15 16 17 17 17 17 17 18 18 20 20 21 23 24 24 24 24 26 27 2.1 Overview ............................................................................................................ 2.1.1 Printer Mechanism ..................................................................................... 2.1.2 Printhead .................................................................................................... 2.1.2.1 Printing Process ................................................................................. 2.1.2.2 Printing Method ................................................................................. 2.1.3 Carriage Mechanism .................................................................................. 2.1.4 Paper Feeding Mechanism ......................................................................... 2.1.5 Paper Loading Mechanism (ASF Unit) ..................................................... 2.1.6 Ink System Mechanism ............................................................................. 2.1.6.1 Pump Unit & Wiper mechanism ....................................................... 2.1.6.2 Capping Mechanism .......................................................................... 2.1.7 Ink Sequence .............................................................................................. 2.1.8 Printing mode ............................................................................................ 2.2 ..........................................................Electrical Circuit Operating Principles 2.2.1 C367 PSB/PSE board ................................................................................ 2.2.2 C367MAIN-B Board ................................................................................. 2.2.2.1 Main elements ................................................................................... 2.2.2.2 Printhead Driver Circuit .................................................................... 2.2.2.3 PF Motor (PF/ PUMP/ ASF Motor) Driver Circuit .......................... 2.2.2.4 CR Motor Driver Circuit ................................................................... 2.2.2.5 Reset Circuit ...................................................................................... 2.2.2.6 EEPROM Control Circuit ................................................................. 2.2.2.7 Sensor Circuit .................................................................................... 31 31 32 33 33 34 35 36 39 39 40 40 42 43 43 45 45 46 47 47 48 48 49
Chapter 3 Troubleshooting
3.1 Overview ............................................................................................................ 51 3.2 Unit Level Troubleshooting ............................................................................. 55
4.1.2 Tools .......................................................................................................... 68 4.1.3 Work Completion Check ........................................................................... 69 4.2 Disassembly ....................................................................................................... 4.2.1 Housing removal ........................................................................................ 4.2.2 Printhead removal ...................................................................................... 4.2.3 CR motor removal ..................................................................................... 4.2.4 Circuit board removal ................................................................................ 4.2.5 Waste drain ink pad unit removal .............................................................. 4.2.6 PF motor removal ...................................................................................... 4.2.7 LD Roller removal ..................................................................................... 4.2.8 HP/PE/IC Sensor removal ......................................................................... 4.2.9 Ink system unit removal (Cap & Pump unit ) ............................................ 4.2.10 Paper Eject Roller removal ...................................................................... 4.2.11 Paper feed roller removal ......................................................................... 4.2.12 CR unit removal ....................................................................................... 4.2.13 Disassembling ASF frame unit ................................................................ 70 71 72 74 75 79 80 81 84 86 88 90 92 95
5.3.6 Refurbishment for DOA .......................................................................... 118 5.3.7 A4 Check pattern ..................................................................................... 119
Chapter 6 Maintenance
6.1 Overview .......................................................................................................... 6.1.1 Cleaning ................................................................................................... 6.1.2 Service Maintenance ................................................................................ 6.1.3 Lubrication ............................................................................................... 121 121 122 123
Chapter 7 Appendix
7.1 Connector Summary ...................................................................................... 128 7.1.1 Major Component Unit ............................................................................ 128 7.1.2 EEPROM Address Map ........................................................................... 130 7.2 Component Layout ......................................................................................... 133 7.3 Exploded Diagram .......................................................................................... 135 7.4 Parts List ......................................................................................................... 140 7.5 Electrical Circuits ........................................................................................... 144
Chapter 5 Adjustment
5.1 Overview ............................................................................................................ 99 5.1.1 Required Adjustment ................................................................................. 99 5.1.2 Adjustment Program feature .................................................................... 100 5.1.3 Adjustment Program Installation Procedure ............................................ 101 5.1.4 Adjustment Program Initial Setting menu ............................................... 102 5.2 Sequential Repair Service Program feature ................................................ 5.2.1 Feature ..................................................................................................... 5.2.2 Printhead removal .................................................................................... 5.2.3 Printhead replacement ............................................................................. 5.2.4 Main board replacement .......................................................................... 5.2.5 CR unit replacement or removal .............................................................. 5.2.6 CR motor replacement or removal .......................................................... 5.2.7 Printer mechanism replacement ............................................................... 5.2.8 Waste ink pad replacement ..................................................................... 5.3 Individual service adjustment program feature .......................................... 5.3.1 Get status function ................................................................................... 5.3.2 Head cleaning function ............................................................................ 5.3.3 Initial ink charge function ........................................................................ 5.3.4 Protection counter check/reset ................................................................. 5.3.5 EEPROM check function ........................................................................ 103 103 105 107 110 114 114 115 115 116 116 116 116 116 117
CHAPTER
1
PRODUCT DESCRIPTION
Revision C
1.1 Overview
Stylus Color 480 is developed newly for the low end product and realize a high quality graphic printing with the low price.
1.1.1 Features
Major features of this printer are as follows; High quality color printing 72 0d p i (H ) x 72 0 d pi(V ) d pi printin g. M A C H tech no log y (4 colo r p rintin g . Y M C K ) M icro w av e, S u per m icro w av e prin tin g M u lti-S ho t & V ariable d ot p rintin g Control panel less Host computer controls the printer. Built in I/F IE E E -1 2 84 p arallel W in d ow s exclu sive p rin ter. Small, space-saving Built-in auto sheet feeder H old s 10 0 cu t-sheets (6 5g /m 2 ) H old s 10 en v elop es H old s 10 transp aren cy film s H old s 30 sp ecial pap er
Product Description
Overview
Revision C
PRINTING DIRECTION Bi-direction with logic seeking PRINTING SPEED Character mode: Refer to the table below Table 1-1. Character mode: black only
Character Quality LQ Printable Columns 80column
NOZZLE CONFIGURATION
Black: Color: 48 nozzles x 1 row
CR Speed 20IPS
45 nozzles x 1 row 15 nozzle is assigned for each 3 colors in the one row. (Cyan, Magenta, Yellow)
Raster graphics mode: Refer to the table below. Table 1-2. Printing Speed (Raster Graphics Mode)
Horizontal Resolution 480 dpi Printable Area 8.26 inch 8.26 inch 8.26 inch Available Dot 3968 2976 5952 CR Speed 14.1 IPS 20 IPS 20 IPS Notes Black mode ---
2 .2 5 7 8 (3 2 /3 6 0 ")
# B 4 8
# Y 1 5
1 7
# Y 1
# M 1 5
CHARACTER SPECIFICATION
Character code: None. International character sets is not available. Only following characters are available.
0 .2 1 1 1 7 (1 /1 2 0 ")
# C 1 5
# M 1
# B 1
# C 1
unit: mm
ASCII 37 characters + Space code + One Symbol Alphabet A-Z (Code 41H-5AH) Number 0-9 (Code 30H-39H) SPACE (Code 20H) Symbol # (Code 23H) Typeface Bit map LQ font: EPSON Courier 10CPI
Figure 1-2. Nozzle Configuration (Seen from the Back of the Head)
Product Description
Basic Specification
10
Revision C
Friction feed with ASF Cut sheet ASF (Top entry - Front out)
Programmable by 1/6 inch or 1/360 inch
Paper Feed Speed: 271.9ms 10 ms (10.16 mm (2/5 inch) at paper feed) 1.67inch/sec (at continuous paper feed)
No wrinkled, scuffing, torn or folded paper be used. No curled paper more than 5mm be used.
Product Description
Basic Specification
11
Revision C
Use above mentioned paper at normal temperature. (temperature = 15 to 25%, humidity = 40 to 60% RH) No wrinkled, scuffing, torn or folded paper be used. No curled paper more than 5mm be used. No paper with glue on flap be used. No double envelops nor with window envelops be used. Do not print on the back.
INDEX CARD
S ize A 6 Ind ex card (1 0 5m m x 1 48 m m ) A 5 Ind ex card (1 4 8m m x 2 19 m m ) 5 x 8 In dex C ard (1 2 7m m x 2 03 m m ) 10 x 8 Ind ex card (12 7m m x 2 0 3m m ) T h ickn ess L ess than 0.23 m m A S F ho pp er av ailab le capacity 30 sheets
ENVELOPE
S ize: N o.1 0 (2 4 1.3 m m x 1 04 .8 m m ) D L (2 20 m m x 11 0 m m ) C 6 (1 62 m m x 11 4 m m ) 4x 6(22 0m m x 13 2m m ) T h ickn ess 0.1 6m m to 0 .52 m m W eigh t 45 g/m 2 to 75 g/m 2 Q uality B on d paper, P lain pap er, A ir m ail A S F ho pp er av ailable capacity 10 sheets NOTE: * Envelope printing is available only in the normal temperature. * Keep the longer side of the envelope horizontally at setting.
Product Description
Basic Specification
12
Revision C
SPECIAL PAPER
Paper type: EPSON exclusive paper P ho to Q u ality Ink Jet P ap er A 4 (21 0 x 2 97 m m ) A 6 (10 5 x 1 48 m m )* B 5 (1 82 x 25 7 m m ) L etter (21 6 x 27 9 m m ) L eg al (2 16 x 35 6 m m ) 5 x 8 (1 27 x 20 3 m m )*1 8 x 10 (1 00 x 14 8 m m )*1 36 0 d pi In k Jet P ap er A 4 (21 0 x 2 97 m m ) L etter (21 6 x 27 9 m m ) T ransparen cies * 2) A 4 (21 0 x 2 97 m m ) L etter (21 6 x 27 9 m m ) P ho to Q u ality G lo ssy F ilm * 2) A 4 (21 0 x 2 97 m m ) A 6 (10 5 x 1 48 m m )* 1 L etter (21 6 x 27 9 m m ) P ho to P ap er (P P 2 ) A 4 (21 0 x 2 97 m m ) L etter (21 6 x 27 9 m m ) P ho to q uality card 2 (1 00 x 14 8 m m )*1 P ano ram a (2 10 x 59 4 m m ) 4 x 6(11 3.6 x 17 5.4 ) 10 0m m x 15 0m m 20 0m m x 30 0m m P ho to S tick er A 4 (21 0 x 2 97 m m ) A 6 (10 5 x 1 48 m m ) 8 x 10 (10 0 x 14 8 m m )* 1
NOTE: *1): Set the enclosed loading support sheet as the last sheet in the ASF. *2): Set the plain paper as the last sheet in the ASF.
C A U T IO N
U se ab ove m en tion ed p ap er at n orm al tem p eratu re. (tem p eratu re = 15 to 25% , h u m id ity = 40 to 60% R H )
Product Description
Basic Specification
13
Revision C
CUT SHEET
Refer to the following table. As for the each margin area, refer to the Figure 1-3
TM
Printable area
PL
BM
NOTE: *1): Bottom margin can be set up to 3mm at minimum when the paper length is designated with ESC(S command.) However, the printing quality is not guaranteed in the area ranging from 3mm to 14mm, from the form lower end. When the paper length is not designated, the bottom margin must be wider than 14 mm. *2): Bottom margin for color printing can be set up 3mm at minimum when the paper length is designated with ESC(S command.). However, guaranteed print area of color printing is narrow than BK (monochrome)printing. This is due to the each color nozzles is assigned in the one row nozzles.
print re
Product Description
Basic Specification
14
Revision C
L M
R M T M
#10
241mm
104.8 mm
28mm
3mm
Printable area
DL
216mm
279mm
7mm
3mm
C6
182mm
257mm
3mm
3mm
B M
NOTE: *1): Bottom margin can be set up to 3mm at minimum when the paper length is designated with ESC(S command.) However, the printing quality is not guaranteed in the area ranging from 3mm to 14mm, from the form lower end. When the paper length is not designated, the bottom margin must be wider than 14 mm. *2): Bottom margin for color printing can be set up 3mm at minimum when the paper length is designated with ESC(S command.). However, guaranteed print area of color printing is narrow than BK (monochrome)printing. This is due to the each color nozzles is assigned in the one row nozzles.
Product Description
Basic Specification
15
Revision C
Storage temperature: -3 0 C to 6 0 C B eing tran sp orted, w ith in 1 20 h ou rs at 60 C , w ith in a m o n th at 40 C -3 0 C to 4 0 C P ack ing sto rag e, w ithin a m on th at 4 0 C -2 0 C to 4 0 C M o un ted o n th e prin ter, w ith in a m o nth at 40 C Dimension: 42.9mm (W) x 52.7 mm (D) x 38.5mm (H)
Storage temperature: -3 0 C to 6 0 C B eing transp orted, w ith in 12 0 h ou rs at 60 C , w ith in a m o nth at 40 C -3 0 C to 4 0 C P ack ing sto rag e, w ith in a m on th at 4 0 C -2 0 C to 4 0 C M ou n ted on the p rin ter, w ithin a m o nth at 4 0 C Dimension: 19.8mm (W) x 52.7 mm (D) x 38.5mm (H)
51.2
52.7
38.5
18.3
41.4
Figure 1-6. Color Ink Cartridge Figure 1-5. Black Ink Cartridge
Product Description
Basic Specification
16
Revision C
Power consumption: Approx. 21W (ISO/IEI 10561 Letter pattern) Approx. 5.5W in standby mode Energy star compliant 10 M ohms min. (between AC line and chassis, DC 500V) AC 1500 V rms. 1 minute less than 0.75mA (input: 276V/60Hz)
1.2.8 Reliability
Total print volume: Printhead Life: : 10000 pages (A4.Letter) (except ESP,EIO,EPC) : 20000 pages (A4, Letter) (ESP, EIO,EPC) 4000 million dots/nozzle .
Leak Current :
Product Description
Basic Specification
17
Revision C
(%)
80
55
20
10
27
35
(C)
tmphumid
HUMIDITY
Operating: Non-operating: 20 to 80% RH without condensation, Refer to Figure 1-7 5 to 85% RH without condensation, with shipment container
Non-operating:
RESISTANCE TO VIBRATION
Operating: Non-operating: 0.15G 0.50G (with shipment container)
The environmental condition should be within the range shown in the figure below.
Product Description
Basic Specification
18
Revision C
C A U T IO N
When non-operating, make sure the printhead is capped. When transporting, make sure the printhead is capped and keep the ink cartridge mounted on the printer. Under the power OFF condition, if the printhead is not capped, turn ON the printer after installing the ink cartridge, and turn off the printer after the capping has completed. If the printer kept under -40C , the ink inside the printhead and inside the ink cartridge will be frozen. It takes 3 hours at 25C to recover once frozen ink to be ready for use.
Product Description
Basic Specification
19
28 28 30 30 29 30
PE SLCT -AFXT -INIT -ERROR Logic H +5V Chassis GND GND NC -SLIN
NOTE: I/F cable is recommended to be in minimum length. The connector pin assignment is described below. For these signals described in the table, use the twist pair wire and connect the return side to the signal GND.
19
-STROBE
PC
2-9
20-27
Data1-8
PC
10
28
-ACKNLG
Printer
Product Description
Interface Specification
20
Revision C
The connector pin assignment is described in the table below. For these signals described in the table, use the twist pair wire and connect the return side to the signal GND.
Table 1-8. Connector Pin Assignment and Signals (F-Channel) Table 1-7. Parallel I/F Specification (R-Channel)
Item Transmission mode Synchronization Handshaking Logic Level Data trans. timing Extensibility request data IEEE-1284 nibble mode Comply with the IEEE-1284 specification Comply with the IEEE-1284 specification TTL level (IEEE-1284-Level 1 device) Comply with the IEEE-1284 specification The printer responds affirmatively when the extensibility request values are 00H or 04H; 00H: Request Nibble Mode Reverse Channel Transfer. 04H: Request Device ID; Return Data Using Nibble Mode Reverse Channel Transfer 10 11 12 13 14 31 32 18 35 17 28 29 28 28 30 30 29 30 PtrClk PtrBusy/ DataBit-3,7 AckDataReq/ DataBit-2,6 Xflag/DataBit1,5 HostBusy -INIT -DataAvail/ DataBit-0,4 Logic H +5V Chassis GND NC 1284-Active Printer Printer Printer Printer PC PC Printer Printer Printer PC Specification Pin No. 1 2-9 Return GND Pin 19 20-27 Signal Name HostClk Data1-8 From PC PC Function Description Host clock signal. The DATA 1 through DATA8 signals represent data bits 1-8 respectively. Printer clock signal. Printer busy signal and reverse channel transfer data bit 3 or 7. Acknowledge data request signal and reverse channel transfer data bit 2 or 6. X-flag signal and reverse channel transfer data bit 1 or 5. Host busy signal. Not used. Data available signal and reverse channel transfer data bit 0 or 4. Pulled up to +5V via 3.9K ohm resistor. Pulled up to +5V via 3.3 K ohm resistor. Printer chassis GND. Signal GND Not used. 1284 active signal.
Device ID The printer sends following device ID string when it is requested. [00H] [5AH] MFG: EPSON; CMD: ESCPL2, BDC, D4;(*1) MDL: Stylus[SP]COLOR[SP]480; CLS: PRINTER; DES: EPSON[SP]Stylus[SP]COLOR[SP]480; (*1): When the D4 mode (IEEE1284.4) is OFF, printer reply as follows. CMD: ESCPL2,BDC NOTE: [00H] denotes a hexadecimal value of zero. MDL value depends on the EEPROM setting. Refer to Appendix.
Product Description
Interface Specification
21
Revision C
Following lists Notes when using the parallel interface. Return GND pin in the table means twist pair return and is connected to the signal GND level. For each signal, use the twist pair wire and connect the return side. Also, these cables are shielded wires and it is effective means to connect to each chassis GND in the center machine and printer for electrostatic noise. Refer to the timing chart for transmission timing of each signals. Do not perform data transmission ignoring -ACK or BUSY signals. (Perform the data transmission after confirming that either -ACK or BUSY signal is Low) It is possible to perform the printing test including interface circuit without using external equipment when 8-bit data signal (2-9 pin) is set to appropriate character code (against GND, Open=1, Short=0) and connect then forcefully to -ACK and -STRB. However, to perform this, I/F selection of EEPROM must be set to Auto. Also, IEEE-1284.4 packet mode must be set Off. The figure below shows the timing chart of the parallel interface.
DATA
Data byte n
(1*): Rise and fall time of every output signals. (*2): Rise and fall time of every input signals. On the above timing chart, Tack rated period is varies depend on the Parallel I/F data transmission speed below.
tstb
tnext
tbusy
Product Description
Interface Specification
22
Revision C
Product Description
Interface Specification
23
Revision C
1.3.4 Miscellanea
1.3.4.1 Receive Data Buffer Full Operation
Generally, hosts abandon data transfer to peripherals when a peripheral is in busy state for dozens of seconds continuously. In order to prevent the long busy status, printer start receive the data every 1 second when the reset of the input buffer become less than several hundreds of bytes. The printer will be in busy state continuously when the input buffer finally gets full. This operation is not IEEE 1284.4 protocol .
Product Description
Interface Specification
24
Revision C
Fatal Error When the general error has occurred, this error is displayed on the STM3. For example, circuit damage, motor damage...etc.
Figure 1-12. Paper jam error indication Figure 1-14. Maintenance Error indication
Product Description
Interface Specification
25
Revision C
Product Description
Interface Specification
26
Revision C
1.3.6 Initialization
The printer have 3 types of initialization. The initialization operations executed by each initialization method are described below.
HARDWARE INITIALIZATION
This printer initializes itself when it is turned power on or printer recognized the Reset command (D4 command). On this initialization, following actions are performed. In itialize printer m ech anism C lear the in pu t data b uffer C lear the p rin t b u ffer S et default v alues
SOFTWARE INITIALIZATION
Initialization command, ESC@ also initializes the printer. On this initialization, following actions are performed. C lear the p rin t b u ffer S et default v alues
Product Description
Interface Specification
27
Revision C
311mm
271mm
431mm
WEIGHT
S tylu s C o lor 4 80 : 3.0 kg (w ith ou t th e ink cartridg es)
Product Description
Physical Specification
28
Revision C
ENCLOSED PARTS
The following parts are enclosed in the Production.
NOTE: *1: On the 100-120V version product, the power cable is soldered on the PS board directly.
Product Description
29
CHAPTER
2
OPERATING PRINCIPLES
Revision C
2.1 Overview
This section describes the operating principles of the printer mechanism and electrical circuit boards. The Stylus COLOR 480 has only the following two circuit boards and dose not have control panel: M ain bo ard : P ow er su pp ly b oard: C 36 7M A IN -B (o r C 36 7M A IN ) * 1 C 36 7 P S B /P S E
CR unit HP/PE/IC Sensor LD Roller Paper Eject Roller PF Roller
CR Timing belt
NOTE: *1): C367MAIN board is used for the product in the first mass production and it will be changed to C367MAIN-B board at an early date. The major difference is that C367MAIN-B has one chip CPU which include the ASCI function. This section describes the operation principle of C367MAIN-B.
CR lock lever
Clutch mechanism
Operating Principles
Overview
31
Revision C
2.1.2 Printhead
The printhead uses a new developed U-CHIPS head and Stylus COLOR 480 can perform multiple shot printing and variable printing. Printhead nozzle configuration is as follows. 48 no zzles x 1 row : B lack (n o zzle pitch of th e ro w : 1 /1 20 in ch ) 45 no zzles x 1 row : C olo r (n ozzle p itch o f the row : 1 /12 0 in ch) In th e on e ro w for the co lor, 1 5 n ozzles are assig ned for each y ellow , m agen ta, cyan co lor) The basic operating principles of the printhead, which plays a major role in printing, are the same as previous models; on-demand method which uses PZT (Piezo Electric Element). In order to uniform the amount of ejecting ink, the printhead has its own head ID (6 digits for this printhead) which adjust PZT voltage drive features. The printhead stores the head ID to EEPROM and generates appropriate PZT drive voltage to prevent amount of ink from varying by printheads. Following explains printhead basic components. PZT PZT is an abbreviation of Piezo Electric Element. Certain amount of voltage expands and contracts PTZ. The drive wave generated on MAIN board drives PZT and PZT pushes the top cavity which has ink stored to discharge the ink from each nozzle on the nozzle plate. Ink Cavity The ink absorbed from the ink cartridge goes through the filter and then is stored temporarily in this tank called cavity until PZT is driven. Nozzle Plate The board with nozzle holes on the printhead surface is called Nozzle Plate. Filter When the ink cartridge is installed, if any dirt or dust around the cartridge needle is absorbed into the head, there is a great possibility of causing nozzle clog and disturbance of ink flow, and finally causing alignment failure and dot missing. To prevent this problem, a filter is set below the cartridge needle, where ink is filtered.
Nozzle Plate PZT Cavity
Filter
Operating Principles
Overview
32
Revision C
2) Ejecting State: When the print signal is output from the C367MAIN-B board, IC (Nozzle Selector) located on the printhead unit latches data once by 1-byte unit. An appropriate PZT latched by the nozzle selector is pushed into the cavity by the common voltage applied from the main board. By this operation, ink stored in the cavity spurts out from nozzles.(Refer to Figure 2.1.2.2.) In k P ath PZT In k C avity
N ozzle
Operating Principles
Overview
33
Revision C
Low signal
High signal
The drive from CR motor is transferred to the CR unit via CR timing belt. And the CR home position is detected with the HP/PE/IC sensor. This sensor is available as CR HP detector only in the HP (home position) detection sequence & pump operation sequence. (not available in the paper feeding sequence for the CR HP detector because it is used for only PE sensor during the paper feeding sequence.) Moreover, unlike the previous products, this printer dose not have the PG adjustment mechanism (1.7mm).
HP/PE/ICSensor CR Motor
High signal
Low signal
CR unit
CR Guide shaft
CR Timing belt
Operating Principles
Overview
34
Top view
PF Motor HP/PE/IC Sensor Star Wheel
Combination Gear 12.6, 18.4
Non paper
Feeding Paper
HP/PE/IC Sensor
Low signal
Combination Gear 11.2, 32.4
High signal
Additionally, the top & end of the paper is detected with the HP/PE/IC sensor. In case the PE sensor dose not detect the paper in the paper loading sequence, the printer detects the Paper out error. If the paper is detected after complete the paper eject sequence, the printer detects the Paper jam error.
Operating Principles
Overview
35
Revision C
Transfer the PF motor drive to LD roller PF Motor pinion gear rotates CW direction Combination Gear 8.4, 21.6 (CCW) Combination Gear 11.2, 32.4 (CW) Change Lever rotates (CW) Combination Gear 22.4, 32 (CCW) Spur Gear 35.2(CW) (include the clutch mechanism) LD roller (CW). Following Figure 2-9 shows the PF motor drive transmission path to the LD roller unit built in the ASF unit. The LD roller is assembled on the same shaft that the Spur gear 35.2 is assembled. R igh t sid e view T op V iew
Spur Gear 35.2 Combination Gear 22.4, 32
Change Lever
When the PF motor torque is switched to the ASF unit side by the clutch mechanism, the function of the ASF mechanism varies depending on the rotational direction of the PF motor, as shown in the table below.
Combination Gear 11.2, 32.4 Combination Gear 8.4, 21.6 PF pinion gear
Counterclockwise (*1)
(*1): The PF Motor rotational direction = seen from the right side of the printer.
Operating Principles
Overview
36
Revision C
Step1
Clutch gear
Step2
Tension spring 0.143
Step3
LD roller shaft
C lu tch lever
2.
ASF frame
3.
4.
Operating Principles
Overview
37
Revision C
Step 2
Change lever
Clutch gear
When the paper is loaded (pick up) from the ASF unit, the Change lever moves to the printer front side with the CCW rotation of the PF motor pinion gear and releases the Clutch lever. As the result, the Clutch turns back to the engagement position by the tension force of the Tension spring 0.143. And the Clutch lock tooth is engaged with the Clutch gear as right figure.
Step 3
Compression spring 2.67
Step 4
The ASF LD roller rotates CW direction moreover and the Paper return plate is stored under the ASF frame. The paper is advanced up to the PF roller. and the ASF LD roller & the clutch rotate to the Step1 position. The Clutch lever is locked with the Change lever. The drive from the PF motor is interrupted and the drive is transmitted to the PF roller side.
The PF motor pinion gear rotates CW direction and the drive from the PF motor is transmitted to the ASF LD roller shaft through the Clutch lock tooth and the Clutch gear. The ASF hopper release lever rotates with the ASF LD roller and release the ASF Hopper. The ASF hopper is pushed with the Compression spring 2.67 and the paper is picked up with the ASF LD roller.
Operating Principles
Overview
38
Revision C Table 2-4. PF motor rotational direction & Ink System Mechanism
Directions Counterclockwise (*1) Clockwise (*1) Functions Sets the wiper. Absorbs ink by the pump unit Set the CR lock lever Resets the wiper.
(*1): The PF Motor rotational direction = seen from the right side of the printer. Following figure shows the overview of the pump mechanism operation.
The Pump unit and Wiper mechanism drives according to the PF motor rotational direction, as shown in the right table.
PF Motor
Star Wheel
Combination
Spur Gear 15
(PF Roller)
Spur Gear 34.2 Paper Guide Roller
Wiper
CR lock lever
Pump unit
Cap unit
(Pump unit)
Operating Principles
Overview
39
Revision C
Slider cap
-W ipin g o peration W ip es n ozzle plate b y the rub ber part o n th e righ t half of th e w iper. -F lash ing o p eratio n P rev ents co lor from m ix ing . S tab ilizes ink su rface insid e th e no zzle. CL1 - In k ab sorptio n B lack In k:1 .0 2 m l, C o lor Ink : 1.0 2m l -W ipin g o peration W ip es n ozzle plate b y the rub ber part o n th e righ t half of th e w iper. -F lash ing o p eratio n P rev ents co lor from m ix ing . S tab ilizes ink su rface insid e th e no zzle.
Operating Principles
Overview
40
Revision C
This printer performs the following two kinds of the Flashing for the following purpose. P erio dical F lash ing T h is is du e to av oid the in crem ent o f bo th in ks v iscosity in the printh ead n o zzle du rin g the con tinu ou s printin g and th e specific sm all am o u nt o f th e in k is ejected in th e cap b ased o n the p erio dical flashin g tim er. P erio dical large am ou n t F lash ing T h is is d u e to av o id the increm ent of black ink s v iscosity in th e printh ead n ozzle du rin g th e con tinu ou s prin ting and larg e am o un t of th e ink is ejected in th e cap based on the p erio dical large m ou nt flash ing tim er.
Operating Principles
Overview
41
Revision C
Speed Plain paper Default Quality 360 dpi Ink jet paper
ND-3dot MSD2 VSD 6pl 360 dpi Ink jet paper N/A 360 x 360 Normal 360 OFF ON MSD2
360 x 720 720 x 720 360 x 720 720 x 720 360 x 720 720 x 720
Fine 360 Photo 720 Fine 360 Photo 720 Fine 360 Photo 720
ON ON ON ON ON ON
N/A
360 x 360
Normal 360
OFF
ON
Default Photo Quality ink jet paper Quality Default Matte PaperHeavyweight Quality Default Photo paper Quality Photo Quality Glossy Film Ink Jet transparencies
360 x 720 720 x 720 360 x 720 720 x 720 360 x 720 720 x 720
Fine 360 Photo 720 Fine 360 Photo 720 Fine 360 Photo 720
ON ON ON ON ON ON
Default MSD2 VSD 6pl MSD2 VSD 6pl Photo Quality Glossy Film Ink Jet transparencies N/A Photo paper Quality
720 x 720
Photo 720
OFF
ON
VSD 6pl
N/A
360 x 360
Normal 360
OFF
ON
MSD2
N/A
720 x 720
Photo 720
OFF
ON
VSD 6pl
N/A
360 x 360
Normal 360
OFF
ON
MSD2
NOTE: *1: High speed means Bi-directional printing. *2: ND means Normal dot. MS means Multi Shot Dot. VSD means Variable Shot dot.
NOTE: *1: High speed means Bi-directional printing. *2: ND means Normal dot. MS means Multi Shot Dot. VSD means Variable Shot dot.
Operating Principles
Overview
42
Revision C
NOTE: C367MAIN board is used for the product in the first mass production and it will be changed to C367MAIN-B board at an early date. The major difference is that C367MAIN-B has one chip CPU which include the ASCI function. This section describes the operation principle of C367MAIN-B This section provides operating principles of C367MAIN-B Board and C367 PSB/PSE Board. Refer to Figure 2-16 for the major connection of the each boards and their roles.
+5VDC
P r in te r M e c h a n is m C 3 6 7 M A IN -B B o a rd C R M o to r P F M o to r H e a d D r iv e r B o a r d H P /P E /IC S e n s o r + 5 V D C + 4 2 V D C
This printer dose not have the Power SW. So, the printer is turned on when the AC cable is connected to the AC inlet. If the AC cable is disconnected from the AC inlet, this power supply circuit supply 5 voltage for approximately 70us to keep the logic circuit. AC voltage input from AC inlet first goes through filter circuit that removes high frequency components and is then converted to DC voltage via the rectifier circuit and the smoothing circuit. DC voltage is then lead to the switching circuit and FET Q1 preforms the switching operation. By the switching operation of the primary circuit, +42VDC is generated and stabilized at the secondary circuit. This +42VDC generated by the secondary circuit is converted to +5VDC by the chopping regulator IC of the secondary circuit.
C 3 6 7 P S B /P S E B o a rd
Figure 2-16. Electric Circuit
Operating Principles
43
Revision C
+ 4 2 V D C
+ 5 V D C
IC 5 1 + 5 V R e g u la to r
+42Vline over voltage protection circuit: The output voltage line is monitored by ZD52,ZD87. If the output level of the voltage level of +42DC line exceeds +48V, this circuit stops the operation of the switching FET Q1 via PC1,Q82,Q83 and prevents high voltage from applied to the secondary side +42Vline over current protection circuit: The output voltage is monitored by the F51. When the abnormal current is detected by F51, F51 is fused and cut off the +42V line output to the Main board +5V line constant voltage control circuit/+5V line over current protection circuit: The output level of the +5VDC line voltage is monitored by the regulator IC51. If abnormal voltage is detected, the information is fed back to the internal comparator.
P h o to C o u p le r
+ 4 2 V D C o v e r c u r r e n t p r o te c tio n
F 5 1
R 9 2 ,R 9 3 ,Q 9 1 ,Z D 5 1 + 4 2 V D C L in e C o n s ta n t C o n tro l C 5 1 S m o o th in g C ir c u it D 5 1 P C 1
T R A N S (T 1 )
C 1 1 S m o o th in g C ir c u it O v e r C u rre n t P r o te c tio n F 1 A C In p u t L 1 Q 1 M a in S w itc h in g C ir c u it Q 2 ,Q 3 A b n o rm a l F e e d b a c k c ir c u it
+5V line over voltage protection circuit: The output voltage level of the +5V line is monitored by ZD53. If the output level of the voltage level of +5DC line exceeds +7V, this circuit stops the operation of the switching FET via PC1,Q82,Q83and prevents high voltage from applied to the secondary side.
F ilte r C ir c iu t
F u ll W a v e R e c tifie r c ir c u it D B 1
Operating Principles
44
Revision C
P -R O M 4 M (IC 3 )
A d d re s s D a ta
D -R A M 1 M (IC 4 )
R e s e t IC (IC 6 )
PROM RAM
E E P R O M (IC 5 )
AT93C46
C N 1 2 C R H P /P E /IC S e n M o to r
IC5
E 0 1 A 1 4 N A C P U (IC 1 )
M o to r D r iv e r (IC 8 ) M o to r D r iv e r (IC 9 ) C o m m o n D r iv e r ( IC 7 )
P a r a lle l I/F IC (IC 1 0 )
C N
LA5623M
IC6
P F M o to r
H e a d
C R 2
Operating Principles
45
Revision C
Head common driver circuit The reference head drive waveform is generated in the common driver (IC7) based on the following 11 signal lines output from the CPU (IC1); A0-A3, CLK1, CLK2, FLOOR, RST, DATA, DCLK, and E. Based on the DATA signal output from the CPU (IC1), the original data for the head drive waveform is written in the memory in the common driver (IC7). The addresses for the written data are determined by the A0 - A3 signals, and, of among, data used to determine the waveform angles is selected and appropriate head driver waveform is generated. Generated head drive waveform is transferred to nozzle selector IC on the head driver board and applied to the nozzle PZT specified by nozzle selector IC. Head nozzle selector circuit Printing data are allocated to the two rows, the number of the head nozzle rows, and converted into serial data by the CPU (IC1). Then the converted data is transferred to the nozzle selector IC through the two signal lines (SI0 to SI2). Data transmission from the CPU to the nozzle selector synchronizes with the SCK clock signal and the LAT signal. Referring to the transferred data, nozzles to be activated are selected, and the PZTs of the selected nozzles are driven by the drive waveform output from the head common driver.
+ 5 V 1 3
V D D
F 1
H W A H W A H W A H W A 0 1 2 3
4 7 2 4 6 2 4 5 2 4 3 2 7 6
8 5
A O A 1 A 2 A 3
V C C 4 5 V C C 4 5 _ 2
2 2
IC
E 0 1 A 1 4 N A
H W C H W C H W F H W R H W S H W S H W S L K 1 L K 2 L R S T D A T A C L K L A T
H W L A T
2 3 N P N B 2 0 F B 1 8 1 6 P N P B
1 6 1 5 1 4 5 3
9 7
V H V
C O M
G N D 2 G N G N G N G N D D D D
4 0 3 9 3 8 3 7 4 8 4 9 4 1 2 5 3 0 2 8 2 7 2 6 2 4 2 9 2 2 5 3 4
IC 7 C o m m o m D r iv e r IC
C L C L F L R S D A D C K 1 K 2 O O R T T A L K
H e a d D r iv e P u ls e
6 2 9
C N 4 4
3 0 1 E
N o z z le S e le c o r IC IR 2 C 9 6 F L A T S I1 S I2 S C K N C H G C H S P T H M
H S 0 1 H S 0 2 H C L K
H N C H H C H S A N
G P 0 H
1 0 6 5 2 1 1 1
1 2
Operating Principles
46
Revision C
E 0 1 A 1 4 N A (IC 1 )
P F IA 2 P F IA 3 P F IB 2 P F IB 3
1 4 1 3 1 5 1 6
2 2 2 3 2 1 2 0 2 4 1 9
L B 1 8 4 5 (IC 9 )
I0 1 I1 1 I0 2 I1 2 E N A B L E 1 E N A B L E 2 P H 1 P H 2 O U T 1 B O U T 1 A 6 7
E 0 1 A 1 4 N A (IC 1 )
C R IA 2 C R IA 3 C R IB 2
1 4 1 1 4 0 1 4 2 1 4 3
2 2 2 3 2 1 2 0 2 4
L B 1 8 4 5 (IC 8 )
I0 1 I1 1 I0 2 I1 2 E N A B L E 1 E N A B L E 2 P H 1 P H 2 O U T 1 B O U T 1 A 6 7
C N 3 A A /
2 3 1
C R IB 3
C N 2 A A /
2 3 1
1 9 C R P H A A 1 3 9 1 4 4 3 2 6 2 5 1 8
P F P H A A P F P H A B P F V 2
1 2 1 7 7
2 5 1 8
R o to r
C R P H A B M T V 2
R o to r
2 6 1 7 2 7 1 6 2 3 1 3 1 2
O U T 2 A V R E F 1 V R E F 2 R C 1 R C 2 O U T 2 B 8 9
B B /
O U T 2 A V R E F 1 V R E F 2 R C 1 R C 2 S E N 1 3 E 1 S E N 2 E 2 O U T 2 B 8 9
B B /
1 7 2 7 1 6 2
S E N 1 E 1 S E N 2 E 2
1 3 1 2
Operating Principles
47
Revision C
+ 4 2 V
IC 6 L A 5 6 2 3 M -T E -L 1 2 3 4 N C 1 IN N C 2 G N D
+ 5 V
IC 1 E 0 1 A 1 4 N A
+ 5 V
A T 9 3 C 4 6 (IC 5 )
8
7 6
E 0 1 A 1 4 N A (IC 1 )
1 2 3 4 1 3 5 1 3 4 1 3 3 1 3 2
M R E S V C C O U T 1 O U T 2
8 7 6 5
1 2 8
V C C N C
O R G
P 8 5
C S S K D I D O
E C S E C K E D I E D O
1 2 9 1 3 0
N M I
X R E S E T
G N D
Figure 2-23. EEPROM Circuit Diagram Figure 2-22. Reset Circuit Block Diagram
Main signal lines are explained below; O U T1: O U T2: IN : VCC: In terru p t sig nal R eset lin e + 4 2V lin e m o nito rin g lin e + 5 V line m on itoring line EEPROM is connected to CPU with 4 lines and each line has the following function. CS: CK: D I: DO: C hip selection sig nal D ata syn ch ron ism clo ck p ulse D ata w ritin g lin e (serial d ata) at po w er o ff. D ata readin g lin e (serial data) at po w er o n.
Operating Principles
48
Revision C
The block diagram for the sensor circuit is shown below :
IC 1 E 0 1 A 1 4 N A
+ 5 V
H P P V 3 + 5 V G N D 2 H P P E 1
C N 1 H P /P E /IC S e n s o r
+ 5 V S W H P P E 3 2
G N D
C N 4 H e a d F F C
A N 0
2 2
T H M
Operating Principles
49
CHAPTER
3
TROUBLESHOOTING
Revision C
3.1 Overview
This chapter describes how to identify troubles in two levels: unit level repair and component level repair. Refer to the flowchart in this chapter to identify the defective unit and perform component level repair if necessary. This chapter also explains motor coil resistance, sensor specification and error indication.
Motor CR Motor
PF Motor
CN3
START
Unit repair
HP/PE/IC Sensor CN1/Pin 1 and 2 More than 2.4V
END
Analog signal
Troubleshooting
Overview
51
Revision C
Troubleshooting
Overview
52
Revision C
General Error
Troubleshooting
Overview
53
Revision C
Troubleshooting
Overview
54
Figure 3-20
Any error indication is not displayed. But, the paper is not ejected completely. Paper jam dose not occur.
Figure 3-21
Multiple papers are always loaded. Paper is always loaded without any print job
Table 3-15 Table 3-16 Print quality is not good Vertical banding Horizontal banding Printing is blurred Ink stains the paper
Troubleshooting
55
EPSON Stylus COLOR 480 Table 3-10. Paper out error indication on STM3
Paper out error indication on STM3 Step No. Detail phenomenon ASF LD roller dose not attempt to load the paper. But, the PF motor and the Spur gear 35.2 is rotating. 2
Spur gear 35.2
Revision C
If the problem fits to the detail phenomenon in the table, make sure the check point and repair the product following the corresponding remedy mentioned in the table when you find the defective parts in the check point.
ASF LD roller attempt to load the paper. But, paper is not loaded at all. The LD roller seems slipping.
LD roller
If the problem is not solved, replace the LD roller with new one.
Troubleshooting
56
EPSON Stylus COLOR 480 Table 3-12. Paper jam error indication on STM3
Paper Jam error indication on STM3 Remedy 1. Replace the Change lever with new one. Step No. Detail phenomenon Check point Check if the star wheel assembly is assembled in the Paper eject frame.
Star wheel assy
Revision C
Remedy Remove the jammed paper and assemble the Star wheel assembly in the Paper eject frame completely. If the hook portion of the Star wheel assembly is broken, replace the Star wheel assembly with new one.
When the print data is sent to the printer, ASF LD roller continue to load the paper even if the first paper is loaded to the PF roller and the paper is ejected while the ASF hopper is flapping.
Paper is not ejected completely and jammed around the Paper eject frame.
2. Check if the Compression spring 0.98 comes off from the Change lever
If it is no problem, proceed the next step Check if the Paper eject roller is rotating correctly.
Paper eject roller
If it is no problem, proceed the next step. 1. Check if the PF motor connector is connected to the CN3. 2. Check if the PF motor coil resistance is about 7ohm by using tester Refer to Table 3-1. 1. Connect the PF motor connector to the CN3 on the Main board. 2. Replace the PF motor with new one.
Set the tip of the Spur gear 15 to the protrusion of the Pump unit and assemble it correctly.
When the printer is turned on, ASF hopper dose not operate at all in the power on sequence
Ditto
Spur gear 15
3. If the problem is not solved, replace the Main board with new one.
Troubleshooting
57
Revision C
1. Check if the CN1 1. Connect the CN1 When the paper is connector cable for HP/ connector cable to the loaded from the ASF PE/IC sensor cable is CN1 on the Main board. and ejected without disconnected on the any printing. After Main board or sensor. eject the paper, 2. Check if the HP/PE/IC 2. Replace the HP/PE/IC paper eject sequence sensor with new one. sensor operates is continued.
If any print job is sent to the printer, General error is displayed on the STM.
Front Paper guide
3. If the problem is not solved, replace the Main board with new one.
If it is no problem, proceed the next step Check if the Torsion spring 0.22 comes off on the both PE sensor lever. If the Torsion spring 0.22 is not set on the correct position, set it correctly. If any paper Tension spring dust is placed around the 0.22 PE sensor lever, remove it
Paper is loaded correctly from ASF. But, after complete the print job, paper jam indicated on the screen without any paper jam. If you send the new print job in this condition, the General PE sensor lever error is indicated on the screen.,
Troubleshooting
58
EPSON Stylus COLOR 480 Table 3-15. Multiple papers are always loaded
Multiple papers are always loaded. Step No. Detail phenomenon Check point Check if the Paper return plate is operating correctly in the ASF when the paper is loaded. Remedy Assemble the torsion spring 28.9 in the ASF frame. Step No.
.
Revision C
Any error indication is not displayed on the monitor. But, multiple papers are always loaded from ASF.
2. Check if the Compression spring 0.98 comes off from the Change lever
Troubleshooting
59
Revision C
Remedy 1. Set the Torsion spring 0.22 on the HP/IC sensor lever.
Detail phenomenon
Check point
Remedy 1. Connect the CR motor connector to the CN2 on the Main board. 2. Replace the CR motor with new one.
1. Check if the CR motor connector is connected CN2 on the Main board. When the printer is 2. Check if the coil turned on, the CR unit resistance of the CR dose not move at all in motor is about 7.8ohm the power on sequence. by using the tester. Refer to Table 3-1.
3. If the problem is not solved, replace the Main board with new one. 2. Set the Torsion spring 0.22 on the PE sensor lever. 3 1. Check if the PF motor connector is connected to the CN3. 2. Check if the PF motor coil resistance is about 7ohm by using tester 1. Connect the PF motor connector to the CN3 on the Main board. 2. Replace the PF motor with new one. 3. If the problem is not solved, replace the Main board with new one.
When the printer is turned on, the printer continue the paper eject sequence even if the paper is not in the paper path.
2. Check if the Torsion spring 0.22 comes off on the both PE sensor lever.
Tension spring 0.22
When the printer is turned on, PF roller dose not rotate at all in the power on sequence.
PE sensor lever
3. Check if the CN1 connector cable is connected on the CN1 on the Main board or sensor. 4. Check if the HP/PE sensor work correctly by using the tester. Refer to Table 3-2
3. Connect the CN1 connector cable to the CN1 on the Main board. 4. Replace the HP/PE/IC sensor with new one.
5. If the problem is not solved, replace the Main board with new one.
Troubleshooting
60
EPSON Stylus COLOR 480 Table 3-19. General Error indication on the STM3
General Error indication on the STM3 Step No. Detail phenomenon Check point 1. Check if the Top housing is secured with the fixing screw at the front side.
Top housing
When the printer is turned on, printer dose not operate at all.
2. If the problem is not solved, replace the main board with new one. 1. Check if the Parallel I/F cable supports the bi-directional transportation. 2. Check if the PC support bi-directional communication. 3. Check if SC480 printer driver is used for the print job. 4. Check if the incorrect model name is stored in the 02<H> address of the EEPROM in the Main board. 5. Check if scan monitor is installed in the PC and it is active. 1. Replace the Parallel I/C cable with the suitable one. 2. Change the setting of Bi-d communication in the BIOS of the PC. 3. Install the SC480 printer driver in the PC. 4. Write down 01<H> data into the 02<H> address of the EEPOM by using the Dump.exe program. 5. Close the scan monitor in the Windows task bar or overwrite the latest ESCPCSCAN.DLL.
2. Check if the Change lever is placed to the printer front side. When the printer is turned on, it sounds strange noise and the CR unit is stopped around the CR lock lever.
Change lever
2. Turn back the Change lever to the printer back side with the tweezer or small screw driver. When the printer is turned on, power on sequence is operated correctly. But, when any print job is sent to printer, communication error is indicated on the monitor.
3. Check if the PF motor is operated. Check the CN3 connector and the coil resistance for PF motor. 4. If the CR lock lever is not released even if the PF motor rotate in the power on sequence, check if one of the gears has any damage in the PF motor torque transportation path. Refer to Figure 2-14.
3. Connect the PF motor cable to CN3 on the Main board. Replace the PF motor with new one. 4. Change the damaged gear with new one.
6. If the problem is not solved, replace the main board with new one.
5. If the problem is not solved, replace the Main board with new one.
Troubleshooting
61
Revision C
Table 3-21. Paper is not ejected completely without any error indication
Paper is not ejected completely without any error indication Step No. Detail phenomenon Check point 1. Check if the Paper eject roller rotate when the paper is ejected. Remedy 1. Assemble the Spur gear 15 to the protrusion on the pump unit.
Spur gear 15
Printing is normal. But, the paper is not ejected completely and the bottom area stay around the Paper eject frame.
2. Check if the Paper eject frame is secured with the three fixing screws to the Main frame.
Paper eject frame
2. Secure the Paper eject frame witt the two fixing screws to the Main frame. 1
In the CL sequence, the pump unit seems work correctly. But, ink is not ejected to the waste ink pad at all. Moreover, any ink is not absorbed from the head to the cap.
3. Check if any damage is observed around the seal rubber parts on the cap assembly. 4. Check if the two compression spring are assembled in the Cap assembly correctly.
Compression spring
Troubleshooting
62
Revision C
2. Replace the Head FFC with the new one. 3. Replace the printhead with new one.
In the CL sequence, the pump unit seems work correctly. But, any ink is not ejected to waste ink pad. Moreover, any ink is not absorbed from the head to the cap.
6) Check if the pump tube has a little slack between the Cap assembly and the pump unit when the Cap assembly is slide up completely.
Cap assy. Tube
6) Pump unit may coil the pump tube inside the unit. In this case, pull out the coiled tube from the pump unit carefully. After that, connect the pump tube to the Cap assembly after placing the tube correctly.
1. Check if the Head FFC is connected to the CN4 on the Main board or Head FFC.
1. Connect the Head FFC securely to the CN4 on the Main board or Printhead. 2. Replace the Printhead with new one. 3. Replace the Main board with new one.
Pump unit
7) If the problem is not solved, replace the Pump unit with new one.
Troubleshooting
63
Revision C
1
CR movement direction G26 lubrication
Micro banding appears horizontally against the paper feeding direction and it appears with the same width.
5. Check if the surface of the CR guide shaft is flat. 6. Check if the surface of the Paper eject frame is flat.
4. Reassemble the CR guide shaft into the mounting slat on the both side frame and secure it with Rod spring. Figure 4-50 and Figure 4-51. 5. Replace the CR guide shaft with new one. 6. Replace the Paper eject frame with new one.
CR movement direction
1. Check if each segment is printed correctly in the nozzle check pattern. 2. Check if the suitable paper is used according to the printer driver setting. 3. Check if the Paper feed roller is dirty. 4. Check if the following parts do not have any damage. Combination gear 8.4, 21.6 Combination gear 9.6,33.6 Spur gear 35.4. Spur gear 15
Troubleshooting
64
Revision C
Printing is blurred.
2. Wipe off the ink drop with the soft cloth carefully. 3. Secure the screws fixing the Paper eject frame.
Troubleshooting
65
CHAPTER
4
DISASSEMBLY AND ASSEMBLY
Revision C
4.1 Overview
T h is sectio n d escribes p ro cedu res fo r disassem b lin g the m ain co m p o nen ts o f the S ty lus C O L O R 48 0. U nless oth erw ise specified , d isassem bly un its o r co m p on ents can be reassem bled by reversing th e disassem b ly p ro ced ure. T h in gs, if n o t strictly ob serv ed, that cou ld result in inju ry or loss of life are described un der the head ing W arn ing . P recau tio ns fo r any d isassem bly o r assem b ly proced ures are d escrib ed un der th e head ing C A U T IO N . C hip s fo r d isassem blin g p ro cedu res are d escrib ed u nd er th e h ead ing C H E C K P O IN T . If th e assem blin g p ro ced ure is different from th e rev ersed pro ced ure of th e disassem b ling , the p ro cedu re is described un der th e headin g R E A S S E M B L Y . A ny adju stm en ts requ ired after d isassem b ling th e un its are described un der the h eadin g A D JU S T M E N T R E Q U IR E D . W h en y ou hav e to rem o ve an y u nits or p arts that are no t described in this ch apter, refer to the ex plo ded diag ram s in the ap p end ix. R ead p recau tion s d escrib ed in the n ext sectio n before starting .
4.1.1 Precautions
S ee the p recautio ns giv en u nd er th e han dlin g W A R N IN G an d C A U T IO N in th e fo llow in g co lum n w h en d isassem b ling o r assem b ling E P S O N S ty lus C O L O R 4 8 0.
W A R N IN G
If you need to work on the printer with power applied, strictly follow the instructions in this manual.
Wear protective goggles to protect your eyes from ink. If ink gets in your eye, flush the eye with fresh water and see a doctor immediately. Always wear gloves for disassembly and reassembly to avoid iujury from sharp metal edges. To protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with soap and water immediately. If irritation occurs, contact a physician.
Overview
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4.1.2 Tools
C A U T IO N
Never remove the ink cartridge from the carriage unless this manual specifies to do so. When transporting the printer after installing the ink cartridge, be sure to pack the printer for transportation without removing the ink cartridge. Use only recommended tools for disassembling, assembling or adjusting the printer. Observe the specified torque when tightening screws. Apply lubricants and adhesives as specified. (See Chapter 6 for details.) Make the specified adjustments when you disassemble the printer. (See Chapter 5 for details.) When assembling, if an ink cartridge is removed and needs to be installed again, be sure to install a new ink cartridge because of the following reasons; 1.Once the ink cartridge mounted on the printer is removed, air comes in and creates bubbles in the cartridge. These bubbles clog ink path and cause printing malfunction. 2.If an ink cartridge in use is removed and is reinstalled, ink quantity will not be detected correctly since the counter to check ink consumption is cleared. Because of the reasons above, make sure to return the printer to the user with a new ink cartridge installed. Make sure the tip of the waste ink tube is located at correct position when reassembling the waste ink tube. Otherwise it will cause ink leakage.
Overview
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Specified Lubrication
Overview
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4.2 Disassembly
T h e flow chart b elo w sh ow s step-by -step d isassem b ly procedu res. W h en d isassem blin g each u n it, refer to th e pag e nu m ber sh ow n in the figu re.
U p p e r H o u s in g re m o v a l
Page 71
P r in th e a d r e m o v a l
C R
M o to r re m o v a l
Page 72
Page 74
C ir c u it b o a r d re m o v a l
a s te D r a in In k P a d u n it r e m o v a l
Page 75
Page 79
R e m o v in g th e L D R o lle r u n it
R e m o v in g th e P a p e r E je c t R o lle r
C R
u n it r e m o v a l
A S F fr a m e u n it d is a s s e m b lin g
Page 81
Page 88
Page 92
Page 95
P F M o to r re m o v a l
In k S y s te m
u n it re m o v a l
M a in B o a r d u n it re m o v a l
P S
B o a r d u n it re m o v a l
L D
R o lle r r e m o v a l
R e m o v in g th e P F R o lle r u n it
Page 80
Page 86
Page 75
Page 75
Page 81
Page 90
C a p u n it r e m o v a l
P u m p u n it r e m o v a l
H P /P E / IC
S e n s o r re m o v a l
Page 86
Page 86
Page 84
Disassembly
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Disassembly
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6. D iscon n ect the P rin theads F F C fro m th e con necto r o n the P rinth ead .]
C H E C K P O IN T
Place the Printheads FFC in the cable holder by the four portions indicated in the following Figure4-6. Make sure that the Head Grounding Plate is installed to the carriage correctly. Refer to Figure 4-7. Make sure that two holes of the Printhead correctly fit in the installing position pins. Figure 4-7.
Head FFC
Step2
Step1
Figure 4-6. Placing the Printheads FFC Figure 4-5. Removing the one screw tightening the Printhead
Disassembly
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Figure 4-7. Printhead installing the position pin & the grounding plate.
A D J U S T M E N T R E Q U IR E D
When the Printhead is replaced with a new one, following adjustments must be performed in the order below: Refer to Page107. 1. In itial in k ch arge 2. P rin th ead ID in p u t 3. B i-d ad ju stm en t When the Printhead is removed and reinstalled, only the following adjustment is required. Refer to Page105. 1. H ead clean in g 2. B i-d ad ju stm en t
Disassembly
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7. R em o ve th e C R m oto r fro m th e P rin ter m echan ism takin g th e fo llow in g step : - S lid e th e C R m oto r to rig h t sid e. (S tep2 ) - S lid e th e C R m oto r to b ackw ard to take o ff th e fix ing p art p lacing the righ t sid e of th e C R m oto r. (S tep 3) - S lid e th e C R m oto r to th e left side to tak e off the fixin g p art placing th e left side o f th e fix ing part. (S tep 4). 3 4
Step 1
Step 2
Figure 4-10. Removing the CR motor Figure 4-8. Taking off the CR timing belt.
5. R em o ve the C om pressio n spring 1 5.7 an d H o lder reinfo rcem en t p late betw een the C R m o tor h o lder an d th e protrusion on the M ain fram e w ith th e tw eezers.
Compression spring 15.7
8. 9.
T ak e the C R m o tors cable o ut from th e cab le h o ok in the W aste drain ink pad un it. D iscon n ect the C R m oto r co nn ector cable from the C N 2 o n th e M ain b o ard w ith tw eezers. The Gap adjustment (Bi-d adjustment) is required when the CR motor is removed or replaced. Refer to Page114.
A D J U S T M E N T R E Q U IR E D
Connect the CR motor connector cable to the CN2 on the Main board. Use of tweezers or pincers is recommended to facilitate the job, since the CN2 is not located near the rear edge of the Main board. Make sure to set the Holder reinforcement plate with the Compression spring 15.7. Refer to Figure4-9.
Disassembly
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4. R em o ve fou r screw s (C .B .S .3x 6 , F /Z n ) secu rin g the C ircu it bo ard un it at th e back side of the P rin ter m echan ism an d rem o ve tw o screw s (C .B .S . 3 x6 , F /Z n) securin g th e C ircu it b oard u nit at th e righ t sid e (v iew ed fro m back side).
C.B.S. 3X6 F/zn
Figure 4-13. Removing six screws at the printer back side & right side
5.
H o ldin g the L eft h ou sin g lig htly , pu ll d o w n the C ircu it b oard un it. T h en d isco n nect the fo llow in g fou r cab les from the co rresp o nd ing con necto rs on the M ain bo ard . C R m oto r co nn ector cable : C N 2 P F m o tor co n necto r cab le P rin thead F F C H P /P E /IC sen so r cab le : CN3 : CN4 : CN1
6.
R em o ve th e fo llow in g screw s secu rin g each circu it b oard to the S hield plate. F ig ure F igu re 4 -1 4. C 36 4 M A IN /B : R em o ve fiv e screw s. C .B .S . 3 x6 , F /Z n (R ed circled screw s) C .P . 3x 6, F /Z n (Y ello w circled screw s) : 3p cs (fo r M ain bo ard ) : 2p cs (fo r P arallel I/F ) con nector)
C 36 4P S B /E : R em o ve fiv e screw s. C .B .S , 3 x6 , F /Z n (Y ellow circled screw s) : 3p cs (fo r P S bo ard ) C .B .S -T IT E R , 3 x 6, F /U C (R ed circled screw ) : 1p cs (fo r P S bo ard ) C .B .(O ),4 x5 , F /Z G fo r 12 0V (G reen circled screw ):1 pcs (for E arth term in al) H ex ago n n ut, N orm al M 4(G reen circled ) :1 pcs (fo r E arth term in al) (C .B .S S crew 3 x 6, F /Z n for 2 20 V (G reen circled screw ): 1p cs (fo r E arth term inal))
Disassembly
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1. 2. 3.
Since the cable between C364 MAIN board and C364 PSB/E board are directly soldered, take the following steps when replacing only one circuit board in the service activity. T ak e off th e cab le on th e M ain b oard b y rem ovin g th e solder by h eatin g it w ith th e sold erin g iron . R ep lace th e d efective circu it b oard w ith n ew on e. Insert the tip of the cable into the soldering hole of the ASP Main board and solder it securely. Tightening Torque for screw
C.B.S. 3x6 F/Zn screw for PS board C.B.S TITE R 3x6,F/Uc screw for PS board C.B.S. 3x6 F/Zn screw for Main board C.P. 3x6,F.Zn screw for Parallel I/F connector C.B.S. 3x6 F/Zn screw for Circuit unit C.B.(O) 4x5, F/ZG screw for Earth cable : 6+/- 1kgf.cm : 6+/- 1kgf.cm : 6+/- 1kgf.cm : 6+/- 1kgf.cm : 6+/- 1kgf.cm : 11+/-1kgf.cm
A D J U S T M E N T R E Q U IR E D
When replacing the Main board with a new one, perform the following service items. Before removing the Main board, connect the parallel I/F Cable and try to read out the following data by using the Adjustment program. If this operation succeeds, replace the Main board and write the read out data to the new Main board through the Adjustment program. Refer to Page110. 1) I/C Ink consumption counter. 2) Waste ink drain pad counter. 3) Printhead ID input. 4) Gap adjustment (Bi-d adjustment) In case the above mentioned data are not able to be read out from the defective Main board, perform the following service items. Replace the both ink cartridges with a brand new one. Replace the Waste ink drain pad with a new one. Input the Printhead ID. Adjust the Bi-d alignment.
Disassembly
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C H E C K P O IN T
When replacing or removing the PS board, be sure to use the following suitable screw to secure the PS board.
Disassembly
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C H E C K P O IN T
Check the Earth terminal and wire position. Refer to the following figure. The earth wire for 120V must be placed back side of the Heat sinker HT1. And the earth wire for 220V must be placed in front of the Heat sinker HT1 as following figure.
Earth terminal
120v Type
Heat sinker
Earth terminal
220V Type
Heat sinker
Disassembly
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.
C H E C K P O IN T
After assembling the Waste drain ink pad unit, be sure to set the following three cables in the cable hook in the Waste drain ink pad unit. Refer to the Figure 4-18. When assembling the Waste drain ink pad unit, be sure to set the tip of the waste ink tube in the suitable position of the Waste drain ink pad. Refer to the Figure 4-19
Figure 4-17. Removing one screw securing the Waste ink pad unit
Pump unit Ink tube
3.
R em o ve o ne screw (C .B .P . T IT E 3 x8 F /Z n screw ) an d tak e th ree cables off fro m th e cab le h o ok in the W aste drain ink pad un it as sh ow n in the follo w ing figu re.
When the Waste drain ink pad is replaced with a new one, following service item is required. Waste drain ink counter reset operation. Refer to Page115.
: 9+/1 kgf.cm
Figure 4-18. Removing one screws & cables at the back side of the printer
4. R em ov e the W aste drain in k p ad un it fro m th e printer
Disassembly
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CR motor
C H E C K P O IN T
Be sure that the PF motor cable is placed to the backward. Refer to the Figure 4-20.
Disassembly
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4. 5. P ush th e tw o h oo k s o f the L D roller sh aft h old er as sh ow n in th e follo w in g fig ure. P ull th e L D ro ller shaft h o lder u nit u pw ard from the M ain fram e.
6.
R em o ve th e L D ro ller alo ng w ith the C lu tch m echanism from the L D roller sh aft ho ld er un it.
LD Roller shaft holder unit
Figure 4-21. Taking Head FFC out from the FFC holder
3. R em o ve tw o screw s (C .B .S . 3 x 6, F /Z n screw ) securing the L D roller h old er to th e M ain fram e.
C.B.S 3X6 F/Zn screws
Clutch mechanism
LD Roller
Disassembly
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C A U T IO N
Do not damage the tooth of the Spur gear 35.2 and the Combination gear 11.2, 35.2 when assembling the LD roller shaft holder unit.
Spur gear 35.2
Before assembling the LD roller shaft, make sure that the round hole of the Clutch is set on the protrusion on the LD roller shaft as shown in the following figure.
round hole on the Clutch
Figure 4-25. Combination Gear 11.2, 35.2 and Spur Gear 35.2
Change lever
Disassembly
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2) Assemble the LD roller shaft holder unit while storing the Paper return plate into the ASF frame.
Disassembly
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C H E C K P O IN T
Make sure that the Torsion spring 0.22 is hung to the following suitable position.
Torsion spring 0.22
Tor
PE sensor lever
HP/PE/IC sensor
Disassembly
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C H E C K P O IN T
Make sure that the HP/PE/IC sensor cable is placed to the suitable groove on the LD roller shaft holder.
HP/PE/IC sensor
Disassembly
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C A U T IO N
Since the compression spring is included in the Pump assembly, watch out for the spring and the gear that pop out from the unit when the Pump assembly is removed from the Ink system unit. When replacing the cleaner head built in the Pump assembly, be careful of the following points. 1) Do not touch the cleaner head with your bare hands. Ware gloves or use tweezers. 2) Do not smear the head cleaner with oil or grease. When installing the Cleaner head, set the rubber side (black side) facing toward the right side of the frame. When installing the Cleaner head, set the two square cut offs on the Cleaner head into the two hooks on the Ink system.
Cleaner head
When the Ink system unit is removed, be careful that the gears do not come off from each shaft on the Ink system frame.
When replacing the Cap Assembly, do not touch the sealing rubber portion of the Cap Assembly. The component parts in the Pump Assembly are not individually supplied as ASP. So please replace the whole Pump Assembly when replacing the Pump Assembly. Be careful not to crush or leave any stress on the ink tube connecting the pump assembly and the cap assembly.
5. 6.
R elease on e ho ok for C ap assem b ly on the In k sy stem fram e an d tak e the C ap assem b ly ou t fro m th e In k system fram e. D iscon nect th e w aste drain in k tub e carefully fro m th e bo ttom of th e C ap assem b ly.
Disassembly
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C H E C K P O IN T
Make sure that all gears are set in each gear shaft on the Ink system frame. The Combination gear 9.6, 33.6 must be set first on the Ink system frame.
Combination gear 9.6, 33.6 Spur gear 34.2 Combination gear 12.6, 18.4
Pump unit
Ink tube
Disassembly
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4. S lide th e P aper eject ro ller carefully to th e left side an d rem o ve th e Paper eject roller to the forw ard .
Paper eject roller C.B.S. 3X5, F/CU screw Step1 Step2 C.B.S 3X6, F/Zn screw
Do not damage the tooth of the Spur Gear 15, EJ, with the round hole on the Main frame.
When removing the Front frame, if the CR unit is out of the CR home position, the nozzle surface of the Printhead may come in contact with Paper guide front as soon as the Front frame is removed. This is because the CR unit is held with this frame. Therefore, be sure to set the CR unit in the CR home position before removing the Front frame. Otherwise, the dot missing problem may occur.
Disassembly
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A D J U S T M E N T R E Q U IR E D
When you replace the Frame front, make sure to lubricate the specific amount of G26 to the Frame front. Refer to the Chapter 6 Figure6-8. When you replace the Paper eject roller with new one, make sure to lubricate the specific amount of G26 to the Spur gear 15, EJ. Refer to the Chapter 6 Figure6-10.
1. 2. 3.
Assemble the Paper eject roller in the following procedure. S et th e S p u r G ear 15, E J to th e cu t ou t h ole in th e M ain fram e. S et th e n arrow p ortion s of th e sh aft in th e P ap er eject roller to th e sh aft gu id e h old ers on th e F ron t p ap er gu id e. S lid e th e P ap er eject roller to th e righ t sid e carefu lly an d en gage th e gear w ith th e C om b in ation gear 12.6, 18.4 an d th e S p u r gear 34.2. When you assemble the Front frame to the Printer mechanism, set the CR unit to the left side and assemble the Front frame from the right side. Be careful not damage the CR lock lever. Fasten the Front frame with C.B.S. Screw 3x6, F/Zn in the order of 1,2,3.
2 3
Disassembly
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6. L ift u p th e left edg e of the F ro nt p aper gu ide w h ile slantin g the F ron t pap er g uid e b y pu llin g up its fron t edg e, and then slid e the F ron t p ap er gu ide to the left sid e after releasin g th e rig ht ho ok on the F ro nt p aper gu ide.
Step2
Figure 4-44. Remove the Front paper guide. Figure 4-42. Releasing the PF grounding spring
4. 5. S et the C R u nit to th e ho m e p o sitio n. R elease on e ho ok lo cated on the left ed ge o f the F ron t pap er g uid e.
Left PF roller bushing
7.
F it the p rotrusio ns of th e L eft P F ro ller b ush ing to the n otch es in the fram es as sho w n in th e fo llo w in g fig ure and rem ov e the P F ro ller fasten sp acer w ith tw eezer.
2
PF roller fasten spacer
hook
Figure 4-45. Fit the protrusions of the Left PF roller bushing to each notches
8. S lide th e L eft P F ro ller b ushin g to rig ht side as abo ve figu re S tep 2 .
Disassembly
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Revision C
9.
F it th e protrusio ns o f th e R ig ht P F roller b ush ing to the no tches in th e fram es as sho w n in th e follo w in g fig ure
Right PF roller bushing
C H E C K P O IN T
After assemble the PF roller, make sure that the dowel of the both left and right PF roller bushing holder fit in the cut hole of both frames. After assemble the Front paper guide to the printer mechanism, make sure that the hooks and the dowel pins on the Front paper guide is set to the fitting positions secure. Slide the Front paper guide to the right side by pushing it and make sure that the right hook on the Front paper guide is locked to the frame securely. If the Front paper guide is not fixed securely to the suitable position, it may cause the paper jam problem.
Right hook
Figure 4-46. Fit the protrusions of the Left PF roller bushing to each notches
10 . S lide th e P F roller to the left sid e alon g w ith th e bo th P F ro ller b ush ing s an d rem o ve the P F ro ller from the p rinter m ech an ism .
Two dowel pins
When you replace the PF roller with new one, be sure to lubricate a specific amount of G-26 between the Left PF roller bushing holder and the left edge of the PF roller. Refer to Chapter 6 Figure6-5.
When you assemble the Paper guide front to the Printer mechanism, set the CR unit to the home position and assemble the Paper guide front. When you assemble the Front frame to the Printer mechanism, set the CR unit to the left side and assemble the Front frame from the right side. Be careful not damage the CR lock lever.
Disassembly
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Revision C
CR timing belt
Figure 4-51. Release Right Rod spring for CR shaft Figure 4-49. Taking Printhead FFC off
Disassembly
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C H E C K P O IN T
Unlike the previous products, the oil pad is not built in the CR unit. Make sure that the tips of the CR guide shaft rod springs are set in the holes in the Main frame. Make sure that the CR guide shaft rod springs are correctly set in the suitable position. Refer to Figure 4-50,Figure 4-51. If you disassemble the CR unit after removing the CR unit from the printer, make sure that the CR Grounding plate is assembled in the suitable position in the CR unit. Refer to Figure 4-53. .Make sure that the CR slider is assembled on the CR unit.
CR guide shaft
CR Grounding plate
Remove the CR guide shaft while holding the CR unit by hand. If you remove the CR guide shaft without holding the CR unit, the nozzle surface of the Printhead may come in contact with the Paper guide front, which causes the dot missing problem.
CR slider
Disassembly
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Revision C
C H E C K P O IN T
If the CR unit is disassembled or replaced with a new one, make sure that the CR timing belt is set in the assembling groove correctly as following figure.
Assembling groove
CR timing belt
When you replace the CR unit with a new one, lubricate it with the suitable amount of the G-55 grease by the specified position. Refer to Chapter 6 Figure 6-4. When you replace the CR Pulley shaft with new one, lubricate it with the suitable amount of G-26 grease by the specific position. Refer to Chapter 6 Figure6-6. When removing or replacing the CR unit with a new one, adjust the Gap (Bi-d). Refer to Page114.
Disassembly
94
Revision C
5.
R em o ve th e C om p ression S p rin g 2.67 lo cated b etw een th e A S F F ram e and th e H op per, an d rem ov e the H o pp er from the A S F fram e.
ASF Hopper
Disassembly
95
Revision C
Make sure that the each tip of the Torsion spring 25.7 is set in the slot of the Pad holder and ASF frame. Refer to Figure 4-57. Make sure that the Pad holder moves smoothly after assembling it to the ASF frame. Make sure the change lever setting position. Refer to following figure.
Pad holder
ASF Frame
Disassembly
96
Revision C
Disassembly
97
CHAPTER
5
ADJUSTMENT
Revision C
This section describes the detailed procedures of each adjustment by Adjustment Program. In this printer, it is necessary to set the adjusting information for each printer mechanism in order to maintain consistent printing function and quality, eliminating differences of each printer mechanisms characteristics. Therefore, in case that the combination of the printer mechanism and main board changes or the print head is replaced during the repair service, you must set and save the correct information to the MAIN board, using the exclusive adjustment program. This section describes the detailed procedures of each adjustment by Adjustment Program.
5.1 Overview
This section describes the procedure for adjustments required when the printer is disassembled and assembled for repair or service.
W A R N IN G
In case an y p arts is rem oved an d assem b led on th e rep air p rod u ct w h ile ru n n in g th e A d ju stm en t p rogram , tu rn off th e p rin ter certain ly.
NOTE: : Required Adjustment. The number in the circle shows the required adjustment order. NA: Not applicable. NOTE: Following adjustments are not required on this product. - Platen Gap adjustment - Head Angular adjustment. - USB ID input NOTE: When the Main board is replaced with new one, you may have to replace the following parts also in case the EEPROM parameter back up function is not available on the defective main board. * Waste drain ink pad * Both Black & Color Ink Cartridge
Adjustment
Overview
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Revision C
Individual service adjustment program This program provides you the adjustment item individually as same as the previous adjustment program. The available functions are as following table.
This adjustment program operates only under Windows 95/98: This program does not operate under DOS or Windows 3.X, NT. This adjustment program automatically install the appropriate program according to your OS. Perform this adjustment program using parallel I/F port.
Maintenance
Refurbishment for DOA Protection counter check / reset EEPROM check / write
The user interface of the main menu on this program is shown below.
Adjustment
Overview
100
Revision C
The user interface of the Sequential repair service program is as following figure.
4 5 6 7
CR Unit replacement or removal CR Motor replacement Printer mechanism replacement Waste Ink pad replacement
Adjustment
Overview
101
Revision C
3. S elect th e suitab le destin ation in th e m ark et m en u. W o rld is th e stand ard destin ation setting ex cept the E S P and E IO . T h e w aste d rain ink p ad life fo r E S P & E IO p ro du ct is different from W o rld stan dard. S o, yo u h ave to select th e suitab le destin ation in order to set the su itable w aste drain ink pad life. T his settin g is u sed w hen th e w aste d rain ink pad co un ter is reset o r th e m ain bo ard is rep laced w ith n ew on e in the ad justm ent prog ram .
Adjustment
Overview
102
Revision C
status even if the printer is error condition, and can control the printer under the error condition. Following explain you the common function of the Sequential repair service program. Quit If you want to exit this program, click the Quit button. Following menu is displayed on the screen. And clicking the Quit Button in the following menu exit the adjustment program completely. Clicking the Next button returns to the Top menu (Initial setting menu) of Figure 5-3.
Adjustment
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Revision C
R eset th e printer T h is reset fun ction is alm o st sam e as th e P o w er o n reset an d follo w ing item s are reset b y this fu nctio n . * Initialize p rin ter m echan ism . * C lears th e in p ut data b u ffer * C lears th e prin t bu ffer * S ets defau lt v alues ex cep t I/F settin g. C heck the P rotectio n co un ter (W aste drain in k p ad co un ter ch eck.) In this fu nctio n, yo u can check th e W aste drain in k p ad co un ter. W e recom m end to u se th is fun ctio n to ch eck th e co un ter after com plete th e rep air. Basically, you have to click the Get Status button to get the printer status. But, when any error condition is detected by this program on the connected printer, error status is displayed automatically as following figure.
Adjustment
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Revision C
4. C lick the Y es b utto n starts the P o w erful C L in o rder to eject th e air bu bb les fro m the p rin thead cav ity. In th is fun ction , C L 1 is perfo rm ed an d ab ou t 1/8 in k o f the brand -n ew B lack I/C an d 1 /18 in k o f the b ran d-new C o lor I/C are con su m ed.
P o w e r fu l C le a n in g
Adjustment
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Revision C
S elect th e m ost alig ned pattern n um ber in the p rin ted p attern and in p ut the n um ber in the follo w ing m en u.
Figure 5-17. Input the suitable pattern number Figure 5-15. Bi-d adjustment menu
8. B y click ing th e P rin t B u tto n in th e abo ve m enu , follo w in g m essag e is d isplay ed. S et th e pap er in the A S F by fo llow in g th e m essage an d click the O K b u tto n to start the p rin ting for th e B i-d irectio nal alig nm ent ch eck p attern. 10 . A fter inp ut the su itable p attern nu m b er, click th e R etry bu tton to retu rn th e B idirectio nal ch eck alig nm en t + pattern p rin t m en u o f F igu re 5 -15 . W h en th e P rin t bu tto n is clicked for the 2 nd check pattern p rintin g , fo llow ing m essage is disp layed W hen th e sam e pap er used fo r 1 st ch eck pattern prin tin g is set in th e A S F and click th e O K bu tton in th e follo w ing m essage, printer ad van ces th e p ap er auto m atically u n der the 1 st p rin ted p attern and the 2 nd check pattern is printed fro m th e p o sitio n.
Figure 5-16. Setting the new paper in the ASF Figure 5-18. Setting the same paper in the ASF
C H E C K P O IN T
T h e cu rren t setting is p rin ted at th e cen ter of th e 5k in d s of th e B i-d ad ju stm en t p attern . S o, ch eck th e cen ter p attern an d select th e m ost align ed p attern n u m b er.
11 . R epeated S tep 7 ) to S tep 10 ) to ad just th e B i-direction al prin t align m ent co m p letely. If yo u ex it this B i-d irectio nal p rin t align m ent p ro gram , click the F in ish b utto n o n th e ab ov e F igu re 5-17 or C lick th e M en u b utto n. 12 . C lick th e G et statu s bu tton and check the w aste d rain in k p ad co un ter in this fu nctio n . If the w aste d rain ink pad co un ter is aro un d th e lim it co un ter, replace th e pad an d reset th e cou nter accordin g to th e custo m er req uest. 13 . C lick th e M en u b utto n to ex it the p ro gram .
Adjustment
106
Revision C
NOTE: If you input the incorrect digits code for the Head voltage ID menu, following error message is displayed.
Figure 5-21. Error message for incorrect Head voltage input (1)
Figure 5-22. Error message for incorrect Head voltage input (2)
Adjustment
107
Revision C
In itia l in k c h a r g e h a s c o m p le te d
Adjustment
108
Revision C
11 . S elect th e m ost alig ned pattern n um ber in the p rin ted p attern and in p ut the n um ber in the follo w ing m en u.
Figure 5-29. Input the suitable pattern number Figure 5-27. Bi-d adjustment menu
10 . B y click ing th e P rin t B u tto n in th e abo ve m enu , follo w in g m essag e is d isplay ed. S et the p aper in the A S F b y fo llow in g th e m essag e and click th e O K bu tton to start the B i-d irectio nal ch eck pattern p rintin g. 12 . A fter inp ut the su itable p attern nu m b er, click th e R etry bu tton to retu rn th e B id irection al check pattern p rin t m en u o f F igu re 5 -27 . W h en th e P rin t b u tton is click ed fo r th e 2n d ch eck p attern prin tin g, fo llo w in g m essag e is d isplay ed. W hen th e sam e pap er used fo r 1 st ch eck pattern prin tin g is set in th e A S F and click th e O K b utto n in th e fo llow in g m essag e, printer ad v ances th e p ap er un der the 1 st ch eck printed pattern an d th e 2n d ch eck p attern is p rin ted o n from th e po sition .
Figure 5-28. Setting the new paper in the ASF Figure 5-30. Setting the same paper in the ASF
C H E C K P O IN T
T h e cu rren t settin g is p rin ted at th e cen ter of th e five B i-d ad ju stm en t p attern s. S o, ch eck th e cen ter p attern an d select th e m ost align ed p attern n u m b er.
13 . R epeat S tep 9) to S tep 1 2) to adju st th e B i-direction al print alig nm ent co m p letely . If yo u ex it this B i-d irectio nal p rin t align m ent p ro gram , click the F in ish b utto n o n th e ab ov e figu re o r click th e M en ub utto n . 14 . C lick th e G et statu s bu tton and check the w aste d rain in k p ad co un ter in this fu nctio n . If the w aste d rain ink pad co un ter is aro un d th e lim it co un ter, replace th e pad an d reset th e cou nter accordin g to th e custo m er req uest. 15 . C lick th e M en u b utto n to ex it the p ro gram .
Adjustment
109
Revision C
2. C lick th e M ain b oard replacem en t in the S eq u ential repair service p ro gram . T h e fo llow in g m enu is d isp lay ed.
Adjustment
110
Revision C
T u rn o n th e printer an d click the L oad on E E P R O M to cop y th e E E P R O M b ack u p data to the n ew m ain bo ard . It takes abo u t 3 0 seco nd s to com plete th e E E P R O M d ata co py .
Figure 5-37. Copy the EEPROM data to the new main board.
7. W hen the E E P R O M back up data is cop ied successfully , follo w ing m essage is disp layed an d the n ecessary service item s for M ain b oard rep lacem en t is co m p leted. C lick th e M en u b utto n to ex it this prog ram .
Figure 5-36. Replace the defective main board with new one
Adjustment
111
Revision C
12 . A fter com plete th e H ead ID inp ut an d B i-d adju stm en t item s, click the In k p ad rep lacem ent b utto n. R eplace the W aste d rain ink pad w ith n ew on e by follo w ing the m essag e displayed on th e screen . T urn o n the p rin ter after rep lace the W aste drain ink pad w ith n ew on e and click th e O K bu tton to w rite th e m arket settin g and the defau lt settin g in to the E E P R O M .
Figure 5-39. Replace the defective main board with new one.
10 . C lick the O K bu tton to proceed the follo w ing adju stm en t m en u after turn o n the printer.
Figure 5-41. Replace the Waste drain in pad & Set the market setting
13 . C lick th e I/C replacem en t bu tto n to replace th e bo th I/C w ith n ew on e. R eplace th e bo th I/C w ith new o ne b y fo llow in g th e m essag e.
Adjustment
112
Revision C
C A U T IO N
In case the EEPROM back up / copy function is not available and main board is replaced with new one, the new main board dose not have the current Ink counter and waste drain ink pad counter. So, you have to replace the Waste drain ink pad and both I/C with new one. T h e cu rren t settin g is p rin ted at th e cen ter of th e five B i-d ad ju stm en t p attern s. S o, ch eck th e cen ter p attern an d select th e m ost align ed p atter n u m b er.
C H E C K P O IN T
Adjustment
113
Revision C
5.
5.
Adjustment
114
Revision C
C h e c k th e p r o te c tio n c o u n te r
Adjustment
115
Revision C
Adjustment
116
Revision C
Do not use this function except the special case. Careless usage causes any trouble.
Adjustment
117
Revision C
Exchange sequence 1 Set the dummy I/C filled with S46 liquid into the CR unit and click the EXCHANGE SEQUENCE1 in the Transportation Liquid Exchange menu. The S46 liquid is charged into the printhead cavity and ink is discharged from printhead cavity to the cap. Exchange Sequence 2 Remove the dummy I/C from the CR unit and click the EXCHANGE SEQUENCE2 in the Transportation Liquid Exchange menu. In this sequence, the S46 liquid is not discharged from the printhead and only the ink in the cap is discharged to the waste drain ink pad. After complete this sequence, this program set the initial ink charge flag into the EEPROM and reset the several ink consumption counters to 0.
After carry out this function, replace the waste drain ink pad with new one and reset the Waste drain ink pad counter. Otherwise, the ink or S46 liquid may leak from the pad during the transportation. Prepare the following tool. * Dummy ink cartridge, Injector, S46 liquid Do not carry out this program (Exchange sequence 1&2) repeatedly. This operation is available only one time. Excessive operation causes overflow of the ink& S46 liquid. When you refurbish the repair product by using this program, do it on your responsibility. When you charge S46 liquid into the dummy ink cartridge with the Injector, make sure fill out the dummy ink cartridge with S46 liquid. In case enough S46 liquid is not charged into the dummy cartridge, the printhead will not cleaned and not filled with the S46 liquid enough in this operation. Keep the S46 liquid and the dummy ink cartridge clean.
Select the Refurbishment for DOA function in the Maintenance menu. The main menu of this function is as following figure.
Adjustment
118
Revision C
D o n ot p rin t th e A 4 C h eck p attern on th e E P SO N exclu sive p ap er su ch as P h oto q u ality in k jet p ap er. T h is ch eck p attern is for th e p lain p ap er. S o, u se th e P lain p ap er for th is ch eck p attern p rin tin g.
C H E C K P O IN T
The check point for the first black and each color solid pattern (beta pattern 360 x 360dpi normal dot) in the A4 Check pattern is as follows. - Any white line is not observed - Uneven banding is not observed extremely The check point for the second Nozzle check pattern (120dpi) is as follows. - Ink is fired from all nozzles. - Uneven banding is not observed extremely. The check point for the third Alignment pattern is as follows. - Each vertical line is printed straight. If any incorrect printing is observed on the A4 Check pattern, perform the head cleaning or bi-d adjustment. If the phenomenon is not improved, replace the printhead or suitable mechanical parts.
Adjustment
119
CHAPTER
6
MAINTENANCE
Revision C
6.1 Overview
This section provides information to maintain the printer in its optimum condition.
6.1.1 Cleaning
This printer has no mechanical components which require regular cleaning except the printhead. Therefore, when returning the printer to the user, check the following parts and perform appropriate cleaning if stain is noticeable.
C A U T IO N
Never use chemical solvents, such as thinner, benzine, and acetone to clean the exterior parts of printer like the housing. These chemicals may deform or deteriorate the components of the printer. Be careful not to damage any components when you clean inside the printer. Do not scratch the surface (coated part) of PF roller assembly. Use soft brush to wipe off any dusts. Use a soft cloth moistened with alcohol to remove the ink stain. Do not use cleaning sheet included in the media for normal usage. It may damage the coated surface of PF roller. If the adhesive surface of the cleaning sheet is set to the ASF LD roller side and used to clean the ASF LD roller surface, it is no problem.
Exterior parts Use a clean soft cloth moistened with water and wipe off any dirt. If the exterior parts are stained with ink, use a cloth moistened with neutral detergent to wipe it off. Inside the printer Use a vacuum cleaner to remove any paper dust. ASF LD Roller If paper dust on the surface of ASF LD Roller lowers the friction, set the adhesive surface of the cleaning sheet included in the media to the surface of the ASF roller and repeat loading paper from the ASF.
Maintenance
Overview
121
Revision C
2. S elect th e H ead C lean ing in the P rin ter d riv er utility and perfo rm th e H ead cleanin g. A fter perform in g th e head clean ing seq uence, perfo rm th e print ch eck. If y o u rep eat clean ing w itho ut p rin t ch eck , th e w eak est cleanin g, C L 1 w ill b e repeated.
1.
M ak e su re th at the p rinter is in stan d-by state b y u sin g th e S tatus m o nito r 3 . If th e printer is in stan db y m o d e, follo w ing figu re is ind icated o n th e m o nito r.
Maintenance
Overview
122
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6.1.3 Lubrication
The characteristics of the grease have great affects on the mechanical function and durability, especially does the characteristics about temperature environment. The type and amount of grease used to lubricate the printer parts are determined based on the results of internal evaluations. Therefore, be sure to apply the specified type and amount of grease to the specified part of the printer mechanism during servicing.
C A U T IO N
Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the printer function. Never apply larger amount of grease than specified in this manual.
Grease
Maintenance
Overview
123
Revision C
Remarks Use a syringe to apply it. After lubrication, move the CR unit left or right and smooth out the grease on the Front frame.
The Cam parts on the LD roller shaft must touch the G-26 lubricated on the ASF hopper in the LD roller shaft rotation.
Use a syringe to apply it. After lubrication, move the ASF hopper manually and smooth out the grease inside the ASF frame.
Maintenance
Overview
124
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G -55
G -26
G -26 G -26
Maintenance
Overview
125
Revision C
35m m
40m m G -26
40m m
35m m
G -26
G -26
Maintenance
Overview
126
CHAPTER
7
APPENDIX
Revision C
Function For connection with the HP/PE/BCO/CCO sensor For connection with the CR motor For connection with the PF motor For connection with the printhead For connection with the power supply board For connection with the parallel interface
Table to refer to Table 7-2 Table 7-3 Table 7-4 Table 7-5 Table 7-6 Refer to IEEE-1284 Parallel I/F (Forward Channel) on page 20
C 367P S B /P S E C 367P S B
CN2 CN5
CN1
C 367M A IN / C 367M A IN M A IN -B
CN6 Parallel I/F
Printer Mechanism
Appendix
Connector Summary
128
Revision C
6 7 8
Appendix
Connector Summary
129
02H
Market
03H 04H 05H 06H 07H 08H 09H 0AH 0BH 0CH 0DH
1st dot adjustment Bi-D adjustment data (Multi shot 2) Bi-D adjustment data (Multi shot 1) Uni-D adjustment data B i-D adjustm ent data (V ariable shot) Carriage speed adjustment data Head actuator rank ID for VhL Head actuator rank ID for VhN Head actuator rank ID for VhM Head actuator rank ID for VhV Head actuator rank ID for AR
0 to 255 (by second) 0: High speed 0: Auto 2: Off 0: Auto 2: Off 0: Bi-D 2: Auto 1: Normal 1: On
26H
1: On
00H
00H
27H
1: Uni-D
02H
02H
Appendix
Connector Summary
130
EPSON Stylus COLOR 480 Table 7-7. EEPROM Address Map (continued)
Address 28H 29H 2AH 2B H -2F H 30H -39H 3A H -3D H 3EH 3FH 40H Password 3 41H bit7: reserved bit6: black one time bit5: color one time bit4: Initial fill required bit3: reserved bit2: in cleaning seq. bit1: black CL required bit0: color CL required 0FH 0FH CR-phase of Home reserved Reserved for USB Explanation Reserved Bi-d Alignment request Reserved for CG table bit2 :Bi-d Alignment request (0=request, 1=no request) Setting QPIT setting 00H 00H 00H 00H 00H 00H 00H 00H 5AH Factory setting 00H 00H 00H 00H 00H 00H 00H 00H 5AH 43H Ink flags 2 Address
00H
00H
42H
Ink flags
10H
10H
44H -47H
Ink counter Cb (total) 1 count = 100 (ng) Ink counter Cy (total) 1 count = 100 (ng) Ink counter Cm (total) 1 count = 100 (ng) Password 4
00H
00H
48H -4B H
00H
00H
00H
Appendix
Connector Summary
131
EPSON Stylus COLOR 480 Table 7-7. EEPROM Address Map (continued)
Address 56H 57H 58H 59H Explanation Cleaning counter for CL1 counter Cleaning counter for CL1 counter Cleaning counter for CL2 counter Cleaning counter for out of HP CL counter Cleaning counter for timer cleaning counter Cleaning counter for Bk replace CL counter Cleaning counter for YMC replace CL counter Reserved Reserved Reserved Password 5 61H 62H Ink counter Rb0 63H 64H Ink counter Ry0 65H 66H Ink counter A 67H 00H 00H 00H 00H 00H 00H 00H 00H 00H 00H 0FH 00H 0FH 00H Setting QPIT setting 00H 00H 00H 00H Factory setting 00H 00H 00H 00H Address 68H 69H 6AH CL time 6BH 6CH 6DH 6EH 00H 00H 6FH 70H 00H 00H 71H 72H -79H 7A H -7F H accumulated printing time CL Time without timer command Reserved for Password 7 customized model name string of model field for Device ID
5AH
5BH
Appendix
Connector Summary
132
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Appendix
Component Layout
133
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Appendix
Component Layout
134
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Appendix
Exploded Diagram
135
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Appendix
Exploded Diagram
136
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Appendix
Exploded Diagram
137
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Appendix
Exploded Diagram
138
Revision C
Appendix
Exploded Diagram
139
CN1
Appendix
Parts List
140
EPSON Stylus COLOR 480 Table 7-8. Stylus COLOR 480 Parts List
Code IC9 Q1 Q1 Q2 Q2 300 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 Parts Name HIC C.B.SCREW,2.6X6,F/ZN TRANSISTOR C.B.SCREW,2.6X6,F/ZN TRANSISTOR BOARD ASSY.,POWER SUPPLY FRAME,MAIN REINFORCEMENT PLATE,HOLDER HOLDER,MOTOR ASSY.,CR COMPRESSIONSPRING,15.7 PUMP ASSY. CAP ASSY. MOTOR ASSY.,CR MOTOR ASSY.,PF TIMINGBELT SPUR GEAR,15 SPRINGPIN,2X14.5 FRAME,FRONT PULLEY,DRIVEN SHAFT,PULLEY,DRIVEN SPUR GEAR,34.2 COMBINATION GEAR,12.6,18.4 COMPRESSION SPRING,5.85 SPURGEAR,15.2 COMBINATION GEAR,8.4,21.6 Code 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544
Appendix
Parts List
141
EPSON Stylus COLOR 480 Table 7-8. Stylus COLOR 480 Parts List
Code 545 546 547 548 549 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 Parts Name STARWHEEL ASSY.,8;E ROD SPRING,STAR WHEEL C.C.S.SCREW PAPERGUIDE,LEFT SPACER,COVER CARTRIDGE PRINT HEAD LEVER,CHANGE COMPRESSION SPRING,0.98 HARNESS,DETECTOR DETECTOR,HP;C HOLDER,SHAFT LEVER,DETECTOR,HP EDGEGUIDE HOPPER FRAME,ASF PAD,HOPPER HOLDER,PAD PAD,LD,SMALL PAD,BRAKE,EDGE GUIED PAD,LD,C LEVER,DETECTOR,PE ROLLER,LD EXTENSION SPRING,0.143 SHAFT,ROLLER,LD CLUTCH Code 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 1 3 4 NON FIG NON FIG NON FIG NON FIG NON FIG
Appendix
Parts List
142
Revision C
Appendix
Parts List
143
Revision C
Appendix
Electrical Circuits
144