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www.zirtec.com.br
Presentation:
Marco Canton Division Coordinator Flow Hydroblasting Fan Tso Min Technical Director Roberto Menegon Potters President Marcos Ribeiro General Manager - Flow Brazil
Zirtec is a specialized company in Surface Preparation and Finishing. Zirtec represents industry-leading companies, like Flow (Hydroblasting) and is also manufacturer of blasting equipment and industrial washers. Zirtec is one of the biggest distributors of spare parts and abrasives to dry blasting processes.
- The Ultra High Pressure Hydroblasting - Conventions and Principles - Procedures for Opening Blasting Profile - Definition and properties sought in an ideal system - Partnership to produce and Tests - Product Definition and Application in the works - How it works (hardware) - Zirflocos production, numbers and Benefits - Questions
How the Ultra High Pressure Hydroblasting works Today PRINCIPLE OF HYDROBLASTING - Restoration of pre-existing original Profile.
1
Speed: Three times the sound speed Aprox. 1.000 meters / second Pressure: 40.000 to 55.000 psi [2.760 to 3.800 bar] Rotation: 3.000 rpm Water Flow: 2.5 to 3.2 gallons / minute [9,5 to 12,1 liters / minute] Abrasive: Water
DISADVANTAGES - High dust generation - High volume of disposal of abrasive - Need to ventilation - Need for strong illumination - Operator Discomfort
2 - SPONGEJET
ADVANTAGES - Recoverable - Dry process DISADVANTAGES - Lower moisture resistance - The sponge become saturated with dust quickly - Requires confined enviroment - Requires special equipment for recycling
DISADVANTAGES - High waste generation - Problems with the disposal of waste - Dirty work enviroment (Mud)
ADVANTAGES - Relative low cost of equipment - Doesnt need air compressor (engine included)
What is missing ?
- Productivity of the work as a whole. - Abrasive without risks for the operators and the environment. - Small volume of waste.
CONCEPT
(Ultra High Pressure working together with Abrasive)
1 - Generation of roughness requires high impact abrasive. 2 - Ultra High Pressure generates high-impact at short distance. 3 - Kinetic Energy Formula:
Where:
M V2 Ec = 2
The kinetic energy increases with the square of the velocity: This mean that if a car crash happens at 160 km/h will cause 4 times more damages than at 80 km/h or 16 times more damages than at 40 km/h or 64 times more damages than at 20 km/h
can provide the high impact and its the perfect accelerator vehicle to the abrasive particles. 5 Consequence: Can minimize the amount of abrasive.
4 - No Heavy Metals
(Exempted of metals and highly chemically reactive and bio-cumulative, material witch organisms are not able to eliminate.)
7 - Moisture Repellent
(Not Laying gravel form in the presence of moisture.)
8 - Proven Quality
(Manufacturing quality control)
9 - Abundant
(No supply and logistics problems.)
Partnership ZIRTEC + POTTERS for the creation of the abrasive ZIRFLOCOS to answer well to all questions established. Each particle is coated with moisture repellent. This feature means that there is greater fluidity in the system and prevents the aggregation and sedimentation of particles in the presence of moisture. His geometric shape generates much higher productivity than the regular glass beads.
prepared prepared
Not prepared
Not prepared
30x
80x
DEFINITION The Zirflocos is an inert abrasive specially designed to work with Hydroblasting at Ultra High Pressure aiming to enhance the operation of surface preparation, coating removal, mill scale, and open-profile. The abrasive is stored in a hopper and is carried by the venturi effect caused by the mixer gun. This mixer gun is adapted at the Hydroblasting manual tool. The Zirflocos is made of 100% glass flakes and crystal-fil. Zirflocos is composed of inert materials witch do not pollute or harm the environment and the waste can be freely and easily discharged. The Zirflocos poses no hazard to the operator and maximize results.
Nota: Esta uma traduo do original norteamericano editado pela OSHA. Organizao do trabalho que cuida das condies de trabalho e risco dos operadores.
Profile: 60 to 90 m
OPERATING DIAGRAM
OPERATION FLOWCHART
KEY BENEFITS
1 - Successfully Remove Mill Scale. 2 - Meets most requirements of roughness: up to 90 mm 3 - Free of Salt Contaminants. 4 - Good Productivity: from 10 to 12 m / hour 5 - Low Cost: about 20% above the waterjet UHP. 6 - Good adhesion for coverage : from 25 to 29 Mpa. 7 - Low amount of residue after the operation: Dry blast: 40 to 80 kg / m UHP + Zirflocos: from 2,5 to 4 kg / m 16 to 20 times less
4 Personal Protective Equipment lighter and more comfortable for the operator.
No need for indirect air for the operator.
2 Water Flow:
2,0 to 6,0 gpm (8,0 to 19,0 liters / min)
3 - Finishing Reachable:
White metal (Sa3 or WJ 1)
4 - Abrasive consumption:
2,5 to 4,0 kg / m
5 - Productivity:
10 to 12 m / hour / tool
(Note: On Oil Tanks with profile from 60 to 80 m)
www.zirtec.com.br/zirflocos