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ROLLMAX
EXPANSION ROLLERS

EXPANDER
EXPANSION ROLLERS

SPIROX
EXPANSION ROLLERS

ROLLDRIVER
CENTERING ROLLERS

www.faitgroup.it

ROLLMAX

ROLLMAX

ROLLMAX

ROLLMAX* is a patented expansion roller housing discs set at different angles. Each roller component rotates along its own axis and its angle of inclination can be adjusted both quickly and accurately by a handwheel. ROLLMAX lets you optimise the expansion of fabrics, plastic films, paper and all ribbon materials in general. The fact that the system is made up of separate components means that roller parameters can be set to meet specific requirements. Compared with other expansion rollers, ROLLMAX offers more even pressure over the entire contact surface avoiding dangerous tension or lateral pull that might damage the product being rolled. It is also well worth noting that rollers can be "expanded" during the rolling procedure.

*PATENTED

Fig. 1 Close-up of the regulation wheel

ROLLMAX

ROLLMAX
EXPANSION ROLLERS

Fig. 2 125 roller with rubber components with flexible edges (suitable for light materials)

Fig.3 105 roller with smooth rubber components.

New

Fig. 4 130 roller with smooth silicone bearings and stainless steel shaft

Fig. 5 150 roller for lengths up to 6 metres with central support and smooth rubber components.

ROLLMAX

ROLLMAX
EXPANSION ROLLERS

ROLLMAX expansion rollers have been designed to provide perfect, evenly expanded surfaces over the full length of the material being machined. ROLLMAX is ideal for all ribbon materials such as fabrics, paper, plastic films and non-woven fabrics. The new 150 version can deal with lengths of up to 6 metres with the option of inserting a central support that decreases deflection. The roller has a steel or carbon fibre inner shaft that means it is lighter and vibrates and bends less. Each disc consists of a resin bearing with stainless steel ball bearings for smooth uninterrupted running.

Fig.6 ROLLMAX 150

Fig.7 Steel and carbon fibre shaft with fixed support for ROLLMAX
48 30 100 30 M8 124 8.5 +Lamat. 109

15

13.5 60 +0.015 -0.0 14 132 0.15 160 14

13.5

Fig.8 Disc with resin bearing and stainless steel ball bearings

Fig.9 Standard mounting support for 150

75 0.015

115

ROLLMAX

ROLLMAX
EXPANSION ROLLERS

Functional principle
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The ROLLMAX system lets you adjust how much a material is expanded by changing the angle of the inner discs by turning the handwheel.

Fig.10

The expansion factor can be further modified as required by fitting an oscillating counter-roller that, apart from increasing the tension, also increases the angle at which the material is coiled on the ROLLMAX to provide even greater performance.

Fig.11

M8

The shaft supports can be fixed (see figure alongside), or be free at one end and adjustable at the other by means of a handwheel connected to a reduction gear system. This allows for faster adjustment by just one operator.

15 M6

40

15

56

7 15 M6

56 40 70 15

7 40

Fig. 12 Standard mounting support for 105 - 125 - 130

ROLLMAX

M8

EXPANDER
SLATTED EXPANSION ROLLER
EXPANDER is a slatted roller that allows all ribbon material surfaces to be expanded even under intense lateral tension. Thanks to moveable lathes, EXPANDER ensures strong, even pull over the whole surface to be treated.

Fig. 13 Close-up of slats in middle of EXPANDER expansion roller TYPE Expansion roller with adjustable 126 and 215 slats with fixed shaft STANDARD TYPE N12 slats with extended stainless steel shafts, inner moving components in hardened zinc-coated stainless steel STAINLESS STEEL TYPE Inner and outer parts made of AISI 304 stainless steel MOTORISED TYPE Expansion roller with adjustable 126 or 215 slats designed to be motorised (flange available on request) All types can be supplied with satin-finish slats or with slats covered with suitable materials to increase adherence. Standard sizes from 1500 to 4000mm. Custom made rollers.

Fig.14 EXPANDER idle and motorised shaft ends.

ROLLMAX

SPIROX
STAINLESS STEEL SPIRAL EXPANDER
Spiral expander in AISI 304 stainless steel 3 coils with 18 mm thread

Type of profile

External diameters [mm]

Standard lengths [mm]

3
74.3 90.1 128.3 102.9 153.7 1800 2000 2400 2600

115.6

69.9

85.7 123.9

98.5 149.3

2800

111.2

ROLLMAX

ROLLDRIVER
CENTRING ROLLER
ROLLDRIVER is a centring roller that, thanks to constant electronic adjustment, guides the material along the roller to facilitate centring.

Fig.17 ROLLDRIVE centring roller

Any distortion of the material is detected by sensors that instantly correct the angle of the discs that make up the ROLLDRIVER to centre the material properly. ROLLDRIVER lets you optimise the centring of fabrics, plastic films, paper and all ribbon materials in general. The fact that the system is made up of separate components means that roller parameters can be set to meet specific requirements. ROLLDRIVER is also available without electronics and can be customised to meet customer requirements.

Fig. 18

ROLLMAX

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ROLLMAX EXPANDER SPIROX ROLLDRIVER

o Request for quotation o
o ROLLMAX
L tot = L=

Order
D 105 125 130 150 A 35 35 40 60 STUB QUANTITY

Normal Normal Normal Normal

Threaded Threaded Threaded Threaded

o EXPANDER
L tot = 25 L utile = 25

D A

QUANTITY 126 215

o SPIROX

M12

3
L tot = L rullo =

5 6
D 18

QUANTITY

o ROLLDRIVER
L tot =

QUANTITY
108

Motorised Not motorised

L=

Customer information

Note

Customer Price Delivery

Our products can be customised to meet customer specifications. Send DWG or DXF file to ufficiotecnico@faitgroup.it

ROLLMAX

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FAIT GROUP S.p.A.

Head office Via Scarpettini, 367/369 59013 Oste Montemurlo (PO) Italia Tel: +39 0574 68121 s.p. fax. +39 0574 681262 e-mail: info@faitgroup.it www.faitgroup.it Milan Branch Via Danimarca, 21 20093 Cologno Monzese (MI) Italia Tel: +39 02 26708477 fax. +39 02 26708887 e-mail: info@faitgroup.it www.faitgroup.it

ROLLMAX

DO-9-2011