You are on page 1of 65

Sustainable Solutions

Company Profile

Sustainable Solutions

BMS Company Profile

Slide 1

Contents

The Company Bayer MaterialScience Sustainable Processes and Products Global Megatrends Solutions for Industry and Society Bayer Corporation

Sustainable Solutions

BMS Company Profile

Slide 2

Science For A Better Life


Sustainable Solutions BMS Company Profile Slide 3

Materials for life


Bayer MaterialScience provides high-tech polymer solutions:
through its 14,800 employees worldwide, in polyurethanes, polycarbonate and
special applications,

for customers in a wide range of industries,


including: automotive, construction, electrical / electronics, medical, furniture and leisure,

generating annual sales of 10.8 billion (2011), with an R&D investment of more than
237 million (2011).

Sustainable Solutions

BMS Company Profile

Slide 4

Close to our customers


Strategically positioned world-scale manufacturing facilities, systems houses and innovation centers:
Approximately 30 production sites
around the world provide short delivery times and flexible service

World-scale production plants meet


the needs of our global customers

More than 30 local systems houses


throughout the world

Global network of competence centers,


technical and innovation centers

Sustainable Solutions

BMS Company Profile

Slide 5

The site in Shanghai


A world-scale, fully integrated manufacturing facility in Shanghai for the worlds fastest-growing market
Total investment over the next years:
~ 3 billion, including investments of about 1 billion in China

Polycarbonate projects comprise


primary resin production and compounding

Polyurethane projects comprise


production of mMDI, MDI, TDI

Coatings, Adhesives, Specialties projects


comprise production of Desmodur N, Desmodur L, HDI, PU dispersions

Sustainable Solutions

BMS Company Profile

Slide 6

A one-stop shop
From orders to delivery, customers get the services they require: Bayer MaterialScience Customer Service Center in:
Leverkusen (Germany) Pittsburgh (USA) So Paulo (Brazil) Hong Kong (China)

Sustainable Solutions

BMS Company Profile

Slide 7

One Business One Team


Sustainable Solutions BMS Company Profile Slide 8

Dr. Axel Steiger-Bagel


Chief Financial Officer Regional responsibility for EMEA / EEMEA

Patrick Thomas
Chief Executive Officer

Dr. Tony Van Osselaer


Head of Industrial Operations

Michael Koenig
Head of Polycarbonates Business Unit Regional responsibility for APAC

Dr. Joachim Wolff


Head of Polyurethanes Business Unit

Wolfgang Miebach
Head of Corporate Development

Daniel Meyer
Head of Coatings, Adhesives, Specialties Business Unit Head of Industrial Marketing & Innovation Regional responsibility for NAFTA/LATAM

Michael Bernhardt
Head of Human Resources and Labor Director

Richard Northcote
Head of Communications and Public Affairs

The Executive Committee


Sustainable Solutions BMS Company Profile Slide 9

A permanent eye on the future


Sustainable Solutions BMS Company Profile Slide 10

A forward-looking strategy
Listening to customers coupled with strong market intelligence creates new business opportunities:
New Technologies: We develop technical
innovations through close co-operation with our large network of external companies, institutions, colleges, universities and customers

Creative Center: We co-operate with


external experts to focus on the needs of the market over the next decade

Industry Innovation: We develop


market-driven products and technologies

Sustainable Solutions

BMS Company Profile

Slide 11

Investing in the future: More than 237 million for R&D


Sustainable Solutions BMS Company Profile Slide 12

The secret of success


Innovation today Polyurethane insulation in buildings Lightweight materials for wind turbines e. g. Low- and zero-VOC coatings Polycarbonate glazing for vehicles and
buildings

Innovation pipeline Pultrusion Cosmetics Carbon nanotubes Polymer electronics

Sustainable Solutions

BMS Company Profile

Slide 13

Stop heating the planet!


Sustainable Solutions BMS Company Profile Slide 14

Foam for what?


Professor Otto Bayer: Invented polyurethane in 1937.
Nobody really knew what to do with it.

It looks like a Swiss cheese.


Bayer Board Management

Sustainable Solutions

BMS Company Profile

Slide 15

Grown from foam


Bayer MaterialScience is the leading producer of polyurethane systems and raw materials:
Polyurethanes sales in 2011: over 5.4 billion World-scale production sites
strategically located in Europe, Asia and the Americas

Global R&D centers located in


Leverkusen, Dormagen (both Germany), South Charleston, WV (USA), and Shanghai (China)

Sustainable Solutions

BMS Company Profile

Slide 16

Systematic innovations
Systems houses produce and supply polyurethane system solutions:
More than 30 local systems houses
throughout the world are complemented by 23 global competence centers

Advantages
Close cooperation with the customer
from development stage

Customized expert on-the-spot support Short delivery times

Sustainable Solutions

BMS Company Profile

Slide 17

Bright prospects
Sustainable Solutions BMS Company Profile Slide 18

A clear vision
Dr. Hermann Schnell: Invented industrial scale polycarbonate in 1953.
While even his colleagues doubted his experiments, Schnell succeeded in synthesizing Makrolon at the first attempt.

Sustainable Solutions

BMS Company Profile

Slide 19

Tough and smart


BMS is one of the worlds leading manufacturers of polycarbonate resins, compounds and sheets:
Polycarbonate sales in 2011: ca. 2.9 billion Technology leader in polycarbonate
manufacturing, application development and injection molding technologies

World-scale production sites in Germany,


Belgium, United States, Thailand and China close to world markets

A growing global network with focused


application portfolio

Sustainable Solutions

BMS Company Profile

Slide 20

Market needs in focus


BMS is well positioned in the polycarbonate industry value chain:
Global network of forward integration for
sheets and compounding close to central growth markets

Technology cells for key industries


established that ensure global knowledge transfer into growth markets (e. g. glazing)

Close network of technical centers and


development capabilities with easy access for our customers and joint collaboration projects

Sustainable Solutions

BMS Company Profile

Slide 21

Sitting on top of the league


Sustainable Solutions BMS Company Profile Slide 22

A born inventor
Dr. Kuno Wagner: Invented the Desmodur N family of crosslinkers for light-resistant polyurethane coatings
His capacity for innovation is demonstrated by 305 patents granted in the field of organic and macromolecular chemistry, as well as the development of 24 products such as highly corrosion-resistant coatings for ships, aircraft and motor vehicles.

Sustainable Solutions

BMS Company Profile

Slide 23

More than brilliant surfaces


A world-leading manufacturer of polyurethane-based coatings, adhesives and specialties:
Special focus on aliphatic and
aromatic polyisocyanates, polyurethane dispersions

Specialties: functional films, carbon


nanotubes, polyurethanes for the cosmetic and medical industries

CAS sales in 2011: over 1.8 billion

Sustainable Solutions

BMS Company Profile

Slide 24

Increasing the ability to conserve natural resources for future generations


Sustainable Solutions BMS Company Profile Slide 25

Polyurethanes the sustainable material


Unlimited opportunities to save natural resources and energy
Approximately 50 million kWh of energy
is saved each year in the EU through the use of polyurethane insulation.

Wall insulation of 1.6 cm of PUR has the


same insulation efficiency as a 1.34 m thick concrete wall.*

PUR are an important contributor to


energy conservation in refrigerators. Models designated A++ are 60 % more efficient than refrigerators 15 years ago.

Source: (*) ISOPA

Sustainable Solutions

BMS Company Profile

Slide 26

Superior process technology


Minimizing the consumption of precious resources
Advanced PUR process technology
results in lower energy consumption, lower CO2 emissions and lower investment costs (TDI-GPP, PMPO, ODC, Impact).

Introduction of STRUCTese system to


manage energy efficiency of operations

Investment in future technology: CAT


Aachen: CO2 dream reaction to utilize CO2 as building block for new materials

Sustainable Solutions

BMS Company Profile

Slide 27

Taking out energy


ODC* technology revolutionizes chlorine production by hydrochloric acid electrolysis
Advantages

30 % less electrical energy Closed chlorine recycling during


isocyanate production Annual capacity

Germany: 20,000 t chlorine in China: 215,000 t chlorine

* ODC: Oxygen Depolarized Cathode

Sustainable Solutions

BMS Company Profile

Slide 28

and reducing emissions


Gas-phase phosgenation for TDI production
Advantages

80 % less solvent Up to 60 % less energy 60,000 tons fewer CO2 emissions per world-scale plant of same size
(250,000 tons p.a.)

20 % lower investment costs


Annual capacity

China: 250,000 t TDI in 2011 Europe: 300,000 t TDI in 2014

Sustainable Solutions

BMS Company Profile

Slide 29

Toward zero emissions


EcoCommercial Building
Rigid polyurethane foam for high- and
low-temperature insulation

Lightweight, stable and transparent


polycarbonate sheets

Components for durable, efficient


photovoltaics

Raw materials for low- and zero-VOC


paints, coatings and adhesives

Building a network of specialists

Sustainable Solutions

BMS Company Profile

Slide 30

Accelerating changes in technology / Dynamic market changes The networked computers of 2030 will be at least several million times more powerful than today's machines

Growing population / Changing societal demographics The world's population increases by 1 billion every 14 years

Healthcare revolution A baby born in 2030 may live until 2160

Globalization / Urbanization In 1960 there were 2 megacities by 2015 there will be 26

Climate change and global warming Energy shortage of fossil resources Melting of the polar ice sheets would cause sea levels to rise by up to 70 m

Global megatrends: The world is changing


Sustainable Solutions BMS Company Profile Slide 31

Megatrend: Climate change


How the worlds climate could change during the next two decades:
Extreme weather conditions in
western Europe: arctic temperatures in winter, monsoon rains in summer.

38 % of the Earths land surface


is at risk from desertification.*

During the last 50 years the number


of weather-related disasters has risen from 13 to 74 per year.**

Sources: (*) GTZ; (**) Munich RE

Sustainable Solutions

BMS Company Profile

Slide 32

Our solutions
Sustainability sits at the heart of our strategy:
Building insulation Insulation throughout the cool chain Materials for solar modules and
wind power plants

Lightweight materials for automotive


and transportation

Waterborne coatings High solid coatings

Sustainable Solutions

BMS Company Profile

Slide 33

Megatrend: Urbanization / Globalization


The 21st Century will be marked by
the rapid growth of cities.

By 2030, some 5 billion people will live


in urban areas.*

The number of people living in cities in


Asia and Africa is currently growing at a rate of 1 million a week.*

By 2030 the total built-up area of


cities with more than 100,000 inhabitants will increase by 175 %.*

Source: (*) UNFPA 2007 (United Nations Human Settlements Programme)

Sustainable Solutions

BMS Company Profile

Slide 34

Our solutions
Innovative building materials Coating materials and PCS sheets PC/Blends for light management solutions Polyurethane insulation materials Composite materials Anti-corrosion materials Materials for greater mobility Materials for auto components Rail track construction solutions Improved communications Smart films Data storage solutions IT hardware materials

Sustainable Solutions

BMS Company Profile

Slide 35

Megatrend: Growing population


Currently, as much as 50 % of the food
produced in developing countries is wasted.

Protective food packaging has a limited


market in developing countries.*

The amount of drinking water lost due


to pipe leakage in England and Wales amounts to 19 % of the total; in France the figure is 26 %.**

Sources: (*) ISOPA; (**) Allianz der ffentlichen Wasserwirtschaft

Sustainable Solutions

BMS Company Profile

Slide 36

Our solutions
Food protection

Packaging materials Materials to maintain and optimize


the cool chain Water supplies

Systems for sealing drinking water pipes Materials for water bottles

Sustainable Solutions

BMS Company Profile

Slide 37

Megatrend: Healthcare revolution


Increased life expectancy requires
continuous innovations in health care.

7.2 million people die from heart


attacks every year. Many of them could be saved if their condition was carefully monitored.*

In recent years the number of blood


transfusions carried out worldwide has doubled.**

Artificial blood will help to overcome


the supply bottleneck.

Robots help with 80 % of prostate


operations in the USA.***

Sources: (*) German Heart Institute Berlin; (**) German Red Cross; (***) University of Munich Hospital

Sustainable Solutions

BMS Company Profile

Slide 38

Our solutions
Prostheses
Materials for prostheses

Targeted clinical application


Medical coatings Medical devices

Sustainable Solutions

BMS Company Profile

Slide 39

Megatrend: Accelerating technological change


Technological change as a growth driver New products such as multifunctional or
holographic films open up new fields of application in a variety of industries

Development of innovative film-based


products for the electronics market

Tapping new sources of energy


in the sea

Sustainable Solutions

BMS Company Profile

Slide 40

Our solutions
Carbon nanotubes (CNT)
of consistently high quality, can be manufactured on an
industrial scale.

Films that:
are transparent and flexible, and can
conduct and store electrical energy,

contract like a muscle.

Sustainable Solutions

BMS Company Profile

Slide 41

Chemicals

8%

21%

Automotive

Sports, leisure, medical etc.

20%

16%

Electro / Electronics

Furniture / Wood

16%

19%

Construction

Customers at a glance: Sales in 2010 by industry sector


Sustainable Solutions BMS Company Profile Slide 42

Source: WIFO

The number of cars worldwide will rise from 600 million today to 2.7 billion in 2050
Sustainable Solutions BMS Company Profile Slide 43

Industry and society require


Fuel-efficient automobiles Emission reductions Lightweight and durable materials Short design cycles Recyclable materials

Sustainable Solutions

BMS Company Profile

Slide 44

Our solutions
Environmentally friendly materials
for durable coatings

Materials for metal-free dashboards Energy absorbing materials for bumpers Polyurethane foam for car seats Lightweight materials to replace e. g.
glass in windows, panorama roofs, headlamp lenses and bezels

Technologies enabling easy and costefficient integration of functionalities in body and glazing parts Customers in the automotive industry account for 20 % of the total sales of Bayer MaterialScience (2010).

Sustainable Solutions

BMS Company Profile

Slide 45

Source: WIFO

Buildings are responsible for more than 40 % of global energy use


Sustainable Solutions BMS Company Profile Slide 46

Industry and society require


Low-emission buildings Energy-efficient architecture Sustainable solutions Modular systems

Photo: Hearst Tower, New York (Green Building)

Sustainable Solutions

BMS Company Profile

Slide 47

Our solutions
Rigid polyurethane foam for high- and
low-temperature insulation

Lightweight, stable and transparent


polycarbonate sheets

Components for durable, efficient photovoltaics Flame retardant polycarbonate blends


for smart energy metering and cabling

Materials for low- and zero-VOC


paints, coatings and adhesives

Polycarbonate for energy-saving LED


and other interior lighting solutions

A concept for zero-emission buildings


Customers in the construction industry account for 19 % of the total sales of Bayer MaterialScience (2010).
Sustainable Solutions BMS Company Profile Slide 48

Source: ID-TechEX

Polymer electronics: The $ 100 billion market


Sustainable Solutions BMS Company Profile Slide 49

Industry and society require


Smaller, faster and more
efficient products

Greater mobility Greater design freedom New sources for generating


inexpensive solar energy

Forgery-proof protection for


documents and goods

Cost-efficient production

Photo: ProteXXion identification technology

Sustainable Solutions

BMS Company Profile

Slide 50

Our solutions
Film technology based on polyurethane and polycarbonate technology, for innovative products, such as diffuser sheets to ensure uniform light distribution in LCD flatscreens Customers in the electrical / electronic industry account for 17 % of the total sales of Bayer MaterialScience (2010).

Sustainable Solutions

BMS Company Profile

Slide 51

The leisure industry is developing into the model economy of the future
Sustainable Solutions BMS Company Profile Slide 52

(Prof. Horst W. Opaschowski)

Industry and society need


High-quality products Longer-lasting goods Wide design freedom Comfort Pollutant-free products Materials that breathe Ease of use

Sustainable Solutions

BMS Company Profile

Slide 53

Our solutions
Material for
sports and leisure, textile and clothing packaging, household, power tools and
garden equipment,

Consumer electronics.

Sustainable Solutions

BMS Company Profile

Slide 54

Innovation in medical technology because health is so important


Sustainable Solutions BMS Company Profile Slide 55

Industry and society need


Safety Effectiveness Freedom in design,
manufacture and application

Hygiene protection Bio-compatibility Reliability of supply and consistency


in manufacture

Sustainable Solutions

BMS Company Profile

Slide 56

Our solutions
Polycarbonates and coatings for:
medical devices eyeglasses

Polyurethanes for:
visco-elastic foams housings of computer tomographs

Sustainable Solutions

BMS Company Profile

Slide 57

Comfort and style at home and in the workplace


Sustainable Solutions BMS Company Profile Slide 58

Industry and society need


High-quality products Environmental compatibility Long-lasting products Comfort No health hazards Wide design freedom Durability

Sustainable Solutions

BMS Company Profile

Slide 59

Our solutions
Coating systems to protect
high-quality furniture

Polyurethane-based floor coatings Materials for flexible and rigid foams Polycarbonate for high-impact resistant
furniture with great design freedom

Non-halogen, flame-retardant materials


for household and electronics applications Customers in the wood and furniture industries account for about 19 % of the total sales of Bayer MaterialScience (2010).

Sustainable Solutions

BMS Company Profile

Slide 60

Bayer An inventor company and a global enterprise


Sustainable Solutions BMS Company Profile Slide 61

Innovation and growth


Bayer is a global corporation active in healthcare, nutrition and high-tech materials.
Full year sales: 36.5 billion Number of employees: 111,800 R & D expenditures: 2.9 billion

Sustainable Solutions

BMS Company Profile

Slide 62

Bayer: Science For A Better Life


Our mission:
We help patients around the world
by preventing, alleviating and curing diseases as well as improving diagnosis.

We ensure a sufficient supply of


high-quality food, feed and fiber.

We make significant contributions


in the fields of energy and resource efficiency, mobility and home living to name just a few.

Sustainable Solutions

BMS Company Profile

Slide 63

Thank you for your attention!

Sustainable Solutions

BMS Company Profile

Slide 64

Forward-Looking Statements
This presentation may contain forward-looking statements based on current assumptions and forecasts made by Bayer Group or subgroup management. Various known and unknown risks, uncertainties and other factors could lead to material differences between the actual future results, financial situation, development or performance of the company and the estimates given here. These factors include those discussed in Bayers public reports which are available on the Bayer website at www.bayer.com. The company assumes no liability whatsoever to update these forward-looking statements or to conform them to future events or developments.

Sustainable Solutions

BMS Company Profile

Slide 65

You might also like