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Cylinder #1 Injector

Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Timing Calibration
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch
Start Aid Current

Machine Control
(MID No. 039)
CID

Component

0041
0096
0127

8v Sensor Supply
Fuel Level Sensor
Transmission Pressure Sensor

0191

Transmission Output Speed Sensor

0262
0268
0298
0370
0374
0444
0590
0600
0726
0727
0735
0882
1130
1326
1401
1402
1482
1530
1558
1615
1617
1621
1622
1628
1629
1630
1657
1658
1960
2110
2104
2210
2129
2142
2149
2184
2185
2213
2214
2256
2447
2543
2544
2545
2546
2547
2592
2593
2594
2599
2600
2649
2665
2666
2667
2668

5v Sensor Supply
Programmed Parameter
Brake Ped Lim Sw
Boom Float Solenoid
Swing Brake Solenoid
Start Relay
Engine Control
Hydraulic Oil Temperature Sensor
Right Steering Solenoid
Left Steering Solenoid
Heavy Lift Solenoid
Implement Lockout Solenoid
Left Attachment Pedal Position Sensor
ECM Location Code
Transmission Solenoid 1
Transmission Solenoid 2
10v Sensor Supply
Quick Coupler Solenoid
Electronic Implement Control #2
One Way / Two Way Valve Solenoid
Oscillating Axle Solenoid
Generator Valve Solenoid
Travel Lock Magnet
Arm Rest Switch
Main Pump Power Shift Pres Solenoid
Swing Pump Sol
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Ignition Key Reader
Machine Pitch Sensor
Travel Motor Swash Plate Angle Limit Solenoid
Right Joystick Thumbwheel
Ride Control Solenoid
Straight Travel Pedal Position Sensor
Travel Pilot Pressure Solenoid
Medium Pressure Hydraulic Circuit Port B Solenoid
Medium Pressure Hydraulic Circuit Port A Solenoid
Auxiliary Valve #2 Port B Solenoid
Auxiliary Valve #2 Port A Solenoid
Hydraulic Modulation Solenoid
Travel Motor Bypass Solenoid
Joystick Steering Enable Switch
Offset Boom Offset Left Solenoid
Offset Boom Offset Right Solenoid
Hydraulic Cab Riser Raise Solenoid
Hydraulic Cab Riser Lower Solenoid
Auxiliary Valve Port A Flow Solenoid
Auxiliary Valve Port B Flow Solenoid
Hammer Solenoid
Auxiliary Valve Port A Line Relief Solenoid
Auxiliary Valve Port B Line Relief Solenoid
Auxiliary Valve Load Sensing Solenoid
Boom Float Down Solenoid
Offset Boom Enable Switch
Limp Home Sw
Hydraulic Cab Riser Enable Switch

200
210
229
235
A209
A250

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Description
Power Circuits
Bat (+)
Aux Ckt
Key Sw
Heater Relay
Alt Output (+) Term.
Main Power Rly Output
Radio
Warning Horn (forward)
Cab Lamp Relay
12V Power Converter
Wiper Control
Alternator Diode
12V 7A Converter 1
Seat Heater
A/C
Air Suspension
Cigar Lighter
Engine Control
Converter 12V Memory Out
Converter 24V Switched In
Unused
Unused
Caution Lamp Relay
Switch Power
Boom Lamp Relay
Under Window Limit Switch
Neutral Start Relay to Neutral Start Limit Sw
Chassis Lamp Relay
Caution Lamp Relay
Refueling System Power
Backup EPR Valve Sw
Heater Relay / Product Link Radio and ECM
A/C Unit
Main Brkr
12V 7A Converter 2
Boom Float Disable Relay
Machine ECM
Radio
Hydraulic Lock
Action Alarm / Beacon Relay
Ground Circuits
Main Chassis
Converter Output (24/12 Volt)
12V 7A Socket B
Machine Control Ground
Machine ECM Analog Return
Engine Control Ground
Basic Machine Circuits
Starter Relay to Starter Motor
Start Relay Coil to Neutral Start Relay
Key Sw To Neutral Start Relay
Main Power Relay Coil
Alternator Regulator Term.
Engine Control to Heater Relay
Horn Relay Coil To Sw
Travel Alarm
Warning Horn (forward)
Fuel Pump Power
Fuel Pump Relay Cut-out
Key Sw 'C' Term.
Refueling Pwr Rly to Refueling Stop Rly
Start Relay to Start Control Relay
Travel Alarm Relay
Refueling Stop Sw to Refueling Stop Relay
Monitoring Circuits
CAN 1 Data Link (+)
CAN 2 Data Link (+)
CAN 1 Data Link (-)
CAN 2 Data Link (-)
Alternator (R) Term.
Engine Oil Pressure
Action Alarm
Coolant Level
Air Cleaner Sw
Hyd Oil Filter Sw
Hyd Oil Temp Sender
Fuel Level Signal
Hyd Oil Level
Engine Oil Level
Boom Cylinder Rod End Pressure
Boom Angle Sensor
Stick Angle Sensor
Machine ECM 8v Sensor Supply
RH Thumb Wheel
LH Thumb Wheel
Overload Warning Switch
Overload Warning Pressure Sensor
Travel Straight Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Wiper - Front (low)
Washer - Front
Radio Speaker - Left
Radio Speaker - Left (commom)
Radio Speaker - Right
Radio Speaker - Right (common)
Washer Right
Sw To Wiper Sw
Wiper - Aux (Park)
Wiper - Aux (Low)
Washer - Aux
Wiper Sw To Intermittent Module
DC/DC Converter Power Output
DC/DC Converter Memory Output
Seat Heater
Backup Resistor to Diode 1
Wiper Motor +
Wiper Motor Wiper Motor Reverse
Wiper Motor Stop
Front Window Limit Sw To Wiper Cont
Wiper Sw To Wiper Cont
Hyd Lock Sw to Hyd Lock Solenoid
Left Rear Speaker
Left Rear Speaker (common)
Converter 2 12V Switched Out
A/C Controller To A/C Compressor Clutch
Quick Coupler Sw

RD
RD
RD
RD
RD
PU
OR
RD
RD
RD
GY
PK
YL
WH
GN
OR
BU
RD
BU
OR
RD
RD
BR
PU
RD
BU
RD
PU
YL
RD
PK
RD
RD
RD
BU
GN
RD
WH
RD
OR
BK
BK
BK
BK
BK
BK

304
306
307
308
309
310
320
321
322
323
325
326
329
330
331
365

WH
GN
OR
YL
GY
PU
RD
BR
GY
WH
PK
RD
YL
YL
OR
YL

251
252
261
262
403
405
410
412
430
487
491
495
496
C468
E411
E441
E442
E472
E473
E474
E480
H446
H473
H474
H475
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
YL
GN
GN
GN
GY
OR
PK
PK
BR
GN
BU
WH

501
506
508
509
511
512
530
535
575
576
578
590
592
A513
A537
A549
A579
A580
A581
A582
A584
A586
A588
C560
C566
C569
E554
E562

GN
PU
PU
WH
BR
GN
OR
BU
YL
PK
BU
GY
BU
RD
PK
BU
OR
BR
GN
PU
BU
OR
GN
OR
PK
YL
PK
PU

E564
E565

PK
BU

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
RD
RD
RD
BU

763
779
780
788
789
A755
A756
A757
A758
A760
A762
A768
A769
A770
E787
F716
F772
F773
F774
G723
H746
H747
H792
K776
M736
M737
M739
M740
M743
M744
M745
M746
M747
M748
M749
M751
M755
N789
N793
N794
N795
R725
T725
X738
X794
877
892
893
F889
G834
K843
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K868
K869
K871
K872
K876
K877
K879
L885
L886
936
998
E997
G973
G976
K904
K906
K907
K931
K950
K952
L968
L969
L972
L973
L976
L978
M906
N957
N959
N960
N963
N970
N973
N979
N981
T901
T902
T967

BU
WH
PU
YL
RD
PK
BU
GY
BR
GY
PU
BU
GY
PK
PK
WH
WH
OR
WH
YL
YL
BR
BR
GN
BU
WH
YL
PK
GN
WH
GY
YL
BU
BR
PK
YL
OR
BU
GN
GY
WH
WH
WH
PK
BU
YL
BR
GN
WH
PU
GN
GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
BR
BU
WH
OR
BR
BU
GN
BU
BU
PU
BR
RD
OR
BU
GN
GN
BU
GN
YL
BR
OR
WH
BU
GN
GN
GY
BU
PK
PK
OR
OR
YL
BR
GN
GN
YL
PK
YL

Component Location
Schematic
Location

Machine
Location

A/C Unit

K-9

C-1

Air Heater

F-18

A-1

Description

Component

Accessory Circuits (Continued)


Quick Coupler Relays
QC Sw to QC Relay 2
Lighting Circuits
Rotary Beacon
Flood Lamp - Front
Cab Flood Lamp/ROPS
Bucket Flood Lamp/Boom Flood Lamp
Rotary Beacon
Headlamp Relay
Light Sw To Front Flood Relay
Cab Flood Lamp
Right Cab Flood Lamp Sw To Relay
Control Circuits
Travel Speed Solenoid
Universal Quick Coupler Solenoid (Low)
Universal Quick Coupler Solenoid (High)
Engine Speed (-)
Hydraulic Lock
Throttle Sw #1
Throttle Sw #2
Throttle Sw #3
Throttle Sw #4
Machine Control +5v Supply
Engine Speed (+)
Backup EPR Valve Sw to Power Shift Pressure Solenoid
Backup EPR Valve Sw to Power Shift Pressure Solenoid
Backup EPR Valve Sw to Backup Resistor
Bucket Lock Solenoid
Secondary Shutdown Sw
Crane Backup Sw
Backup Governor Accel
Backup Governor Decel
Heavy Lift Solenoid
Viscous Clutch Solenoid (+)
Viscous Clutch Solenoid (-)
Smart Boom Up/Down Relay to Boom Up/Down Pressure Sw
Alternator L Terminal to Start Control Relay
Governor Command
Flow Limit Solenoid
Flow Limit Solenoid
Travel Straight Solenoid
Boom Float Disable Relay
Smart Boom Select Sw
Boom Check Solenoid 1 / Boom Down Pressure Sw
Smart Boom Select Sw
Smart Boom Select Sw
Boom Bown Pressure Sw / Boom Down Line Cutoff Solenoid
Boom Check Solenoid 2 / Boom Up/Down Pressure Sw
Crane Cancel Sw
Bucket Extend Pressure Sw
Viscous Clutch Temp Sensor
Foot Pedal Sw
Aux Pedal-LH
Aux Pedal-RH
Not Used
Not Used
Hammer Return Filter Sw
Stick Out Stop Solenoid
Heater Relay
Cat Data Link (-)
Cat Data Link (+)
Engine Speed Command
Viscous Clutch Fan Speed +
RH Joystick Upper Sw
LH Joystick Upper Sw
RH Joystick Smart Boom Sw
LH Joystick Fore Sw
Att Stem 1
Att Stem 2
Att Stem 3
Att Stem 4
Stem 1 Control Valve A
Stem 2 Control Valve A
Stem 3 Control Valve A
Stem 4 Control Valve A
Stem 1 Control Valve B
Stem 2 Control Valve B
Stem 3 Control Valve B
Stem 4 Control Valve B
Relief Solenoid 1
Relief Solenoid 2
Att 1-way / 2-way Control Valve
Stem 1/2 Extend/Retract Solenoids
Stem 3 Extend/Retract Solenoids
1P / 2P Change Solenoids
Single Action Solenoids 1 / 2
Relief 1 Check Solenoid
Relief 2 Check Solenoid
Double Action Solenoid
Not Used
Not Used
Backup Resistor to Diode 3
Backup Governor Sw
Hydraulic Lock Diode
Boom Raise Pressure Sw
Water Separator Level Sensor
Pump 1 Pressure Sensor
Swing Brake Solenoid
Backup EPR Valve Sw
Backup Resistor to Diode 2
Boom Up Limit PRV
Boom Up Solenoid to Backup Crane Sw
Bachup EPR Valve Sw
PS Pressure
One Touch Low Idle Sw
Fine Swing Cont Sw to Fine Swing Solenoid
Refueling Start Switch (N.O.)
Level Sw to Leveling Solenoid
Squeze Pressure Sensor
Product Link RS232 Rxd - Comm #1
Product Link RS232 Rxd - Comm #3
Product Link RS232 Txd - Comm #1
Product Link RS232 Txd - Comm #3
Product Link RS232 Dtr - Comm #1
Product Link RS232 Dcd - Comm #1
Product Link RS232 Signal Gnd - Comm #1
Product Link RS232 Signal Gnd - Comm #3
MSS Exciter Coil In
MSS Exciter Coil Out
Pump Pressure Sensor 2

Alarm - Action

Connector Location
Schematic
Location

Machine
Location

Sensor - Atch Viscus Clutch Temp

L-14

B-40

Sensor - Atch Wtr Separator Lvl 2

K-14

B-41

Component

F-1

C-2

Sensor - Eng Speed Pickup

E-18

A-4

Alarm - Atch Travel

A-16

B-2

Sensor - Fuel Level

A-15

B-15

Alternator

D-18

B-1

Sensor - Pump 1 Press.

A-18

B-16

L-4

C-7

Sensor - Pump 2 Press.

A-18

B-17

Atch Air Suspension


Battery - Atch Front

F-17

D-1

Solenoid - A/C Clutch

D-18

B-20

Battery - Atch Rear

F-18

D-2

Solenoid - Atch 1p 2p Change 1 (Sol 2)

B-18

B-21

Battery - Front

F-17

D-4

Solenoid - Atch 1p 2p Change 2 (Sol 3)

B-18

B-22

Battery - Rear

H-18

D-5

Solenoid - Atch 1way/2way Change

B-9

B-49

Block - As

G-12

D-6

Solenoid - Atch Boom Up

L-9

C-54

Block - Gp

F-18

D-7

Solenoid - Atch Bucket Lock

L-9

C-53

Breaker - Alt

H-11

D-8

Solenoid - Atch Double Action (Sol 3)

B-18

B-23

Breaker - Heater

H-11

D-9

Solenoid - Atch Fine Swing

A-9

A-12

Breaker - Main

H-11

D-10

Solenoid - Atch Flow Limit

A-18

B-24

Bus Bar

H-11

D-3

Solenoid - Atch Heavy Lift

A-12

A-11

J-1

C-12

Solenoid - Atch Quick Coupler

J-15

B-25

Control - Engine

K-18

A-19

Solenoid - Atch Relief 1

B-11

B-48

Control - Machine

G-11

D-14

Solenoid - Atch Relief 1 Check

B-11

B-47

Control - PLJ

K-18

D-17

Solenoid - Atch Relief 2

B-9

B-50

Control - Product Link

L-17

D-12

Solenoid - Atch Relief 2 Check

B-9

B-51

Control - Wiper

D-2

C-88

Solenoid - Atch Single Action (1)

B-9

B-18

Coil - Atch Exciter

Converter - Atch 12V 7A (1)

K-4

C-4

Solenoid - Atch Single Action (2)

B-9

B-19

Converter - Atch 12V 7A (2)

K-4

C-3

Solenoid - Atch Stem 1 Extend

A-17

B-42

Converter - Radio

C-8

C-38

Solenoid - Atch Stem 1 Retract

A-17

B-43

Diode - ACC

J-5

C-22

Solenoid - Atch Stem 2 Extend

A-17

B-44

Diode - Alternator

G-6

C-31

Solenoid - Atch Stem 2 Retract

B-17

B-45

Diode - Hyd Lock

J-5

C-23

Solenoid - Atch Stem 3 Extend

D-16

B-52

Diode - Lamp

G-9

C-24

Solenoid - Atch Stem 3 Retract

D-16

B-53

Diode - Main Relay

D-9

C-25

Solenoid - Atch Stick Out Stop

L-9

C-55

Diode - Start Relay

H-12

D-13

Solenoid - Atch Viscus Clutch

L-13

B-39

Diode-1

K-9

C-26

Solenoid - Hyd Lock

A-12

A-13

Diode-2

K-9

C-27

Solenoid - Power Shift Press.

A-18

B-26

Diode-3

K-9

C-28

Solenoid - Swing Brake

A-12

A-14

Fuse Base

G-8

C-30

Solenoid - Travel Speed

A-12

A-15

Holder As - Fuse

G-11

C-89

Solenoid - Travel Straight

A-12

B-27

K-14

A-16

L-1

C-58

Indicator Unit

I-1

C-32

Switch - Air Cleaner

Joystick - Atch LH

L-3

C-13

Switch - Atch Aux Pump Press. (Stem 4)

Joystick - Atch RH

J-1

C-15

Switch - Atch Boom Raise Press.

B-12

B-29

Joystick - Atch RH (3 Sw)

J-1

C-16

Switch - Atch Bucket Ex Press.

B-12

B-28

Joystick- Atch LH (3 Sw)

L-3

C-14

Switch - Atch Buckup Crane

I-1

C-59

Keyreader - Atch Mss

J-2

C-17

Switch - Atch Crane Cancel

B-5

C-60

Meter - Atch Boom Potentio

B-9

B-7

Switch - Atch Fine Swing Cont

B-2

C-61

Meter - Atch Stick Potentio

C-9

A-6

Switch - Atch Foot

L-1

C-62

Meter - Service

E-1

C-33

Switch - Atch Hammer Return Filter

I-15

D-22

Monitor

G-1

C-34

Switch - Atch High Press. (Stem 1)

K-1

C-63

G-11

D-15

Switch - Atch Leveling

B-1

L-1

C-36

Switch - Atch Lower Washer

B-3

C-65

Motor - Starter

E-18

B-8

Switch - Atch Lower Wiper

B-2

C-66

Motor - Washer

G-11

D-16

Switch - Atch Medium Press. (Stem 3)

L-1

C-67

E-2

C-37

Switch - Atch Over Load Warning

B-4

C-68

Motor - Atch Lower Washer


Motor - Atch Lower Wiper

Motor - Wiper
Pedal - Atch Aux LH

L-1

C-8

Switch - Atch Quick Coupler

B-1

C-69

Radio - Prod Link 2nd Generation

J-16

D-11

Switch - Atch Radio Mute

B-3

C-70

Relay - Atch Beacon

E-9

C-47

Switch - Atch Refueling Start

A-6

B-37

Relay - Atch Caution Lamp

F-10

C-40

Switch - Atch Refueling Stop

A-6

B-36

Relay - Atch Single

G-10

C-41

Switch - Atch Seat Heater

B-4

C-71
C-72

Relay - Boom Lamp

G-9

C-42

Switch - Atch Smart Boom Select

B-4

Relay - Cab Lamp

F-9

C-44

Switch - Atch Travel Straight Press.

K-1

C-73

Relay - Chas Lamp

F-9

C-43

Switch - Atch Under Window Limit

E-2

C-74

Relay - Horn

F-9

C-45

Switch - Backup EPR Valve

I-3

C-75

Relay - Main

C-10

C-46

Switch - Backup Gov

I-3

C-76

F-9

C-50

Switch - Coolant Level

L-13

A-17

A = See Area A

Relay - Start

H-12

D-19

Switch - Disconnect

G-12

D-23

B = See Area B

Relay - Start Cont

G-8

C-48

Switch - Eng Oil Level

D-18

B-32

C = See Area C
D = See Area D

Relay - Neutral Start

Relay - Travel Alarm

E-9

C-39

Switch - Horn

L-3

C-77

Resistor

C-3

C-51

Switch - Hyd Oil Filter

A-16

B-34

Resistor - 2

D-6

C-52

Switch - Hyd Oil Level

A-16

B-35

Resistor - Atch Backup

F-10

C-9

Switch - Implement Press.

K-4

C-78

Resistor - Backup

G-8

C-20

Switch - Key

I-1

C-79

Resistor - Can 1

C-11

D-20

Switch - Neutral Start Limit

L-3

C-80

Resistor - Can 1 PLJ

C-10

D-18

Switch - One Touch Low Idle

J-2

C-81

Resistor - Can 2

C-11

D-21

Switch - Panel

E-2

C-82

Sender- Hyd Temp

A-16

B-13

Switch - Secondary Shutdown

H-10

C-83

Sensor - Atch Boom Cyl Head Press.

C-9

A-8

Switch - Throttle Position

I-1

C-84

Sensor - Atch Boom Cyl Rod Press.

C-9

A-9

Switch - Travel L Press.

K-1

C-85

Sensor - Atch O.L.W.D. Press.

A-9

A-10

Switch - Travel R Press.

K-1

C-86

Sensor - Atch Squeeze Press.

B-11

B-46

Timer - Atch Lamp Delay

D-10

C-87

Machine
Location

L-15, L-16, L-18


C-14, C-15, C-16
K-15, L-15, J-16, L-16
J-15, K-16
L-15
E-15
D-15
C-15, D-15
C-15
C-15
A-15
I-14
J-14
L-14
A-12, A-13
L-11
K-11
J-11
J-11
I-11
I-11
I-11
H-11
C-11
A-10
C-10
D-10
H-9
A-8
A-8
B-8
B-8, C-8
G-8
H-8
H-8
H-7
F-7
F-7
C-6, C-7
A-6
A-6
D-6
H-6
H-6
H-5
H-5
L-5
L-5
J-4, J-5
B-5
H-4
I-4, J-5, J-6
I-4
J-4
J-4
C-2
I-2
C-1
L-16
G-17
J-7
E-7
E-7
G-17

12D
7B
26D
23D
25D
9B
1B
36B
47B
6B
22B
14D
16D
43B
9A
2D
4D
1C
5D
13D
11D
128C
7D
22D
4A
19B
70C
14C
16B
14B
6A
13B
97C
3C
18C
19C
80C
96C
91C
40B
41B
68C
24C
20C
2C
99C
26C
17C
29C
54C
105C
23C
35C
30C
21C
127C
117C
90C
26D
19A
19C
80C
96C
2B

Connector Number
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5 Serial Service Connector
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
CONN 37
CONN 38
CONN 39
CONN 40
CONN 41
CONN 42 ET Connector
CONN 43
CONN 44
CONN 45
CONN 46
CONN 47
CONN 48
CONN 49
CONN 50
CONN 51
CONN 52
CONN 53
CONN 54
CONN 55
CONN 56
CONN 57
CONN 58
CONN 59
CONN 60
CONN 62
CONN 63
CONN 64
CONN 65

C-64

Schematic
Location

KENR6118-05
October 2011

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

102-8016

Resistor:

111-9916

Solenoid:

121-1491

Solenoid:

126-2941

Resistor:

163-6700

Sender:

11.7 1.2

320D Excavator
Electrical System

32 3.2

120 10%

34 0.5

Resistor:

234-4460

Solenoid:

Fine Swing

244-8506

Solenoid:

Relief 1

260-3877

Solenoid:

Quick Coupler

A6F1-UP
A8F1-UP
A9F1-UP
KGF1-UP
KTF1-UP
MGG1-UP
MCH1-UP

Positions 1,2,3,4 = 25 5%
0% - 83.5 1.5
50% - 33.8 2.0
100% - 8.0 +1.0 -0.5

174-3016

Sender:

47 5%

Fuel Level
CAN 1
CAN 2
CAN 1 PLJ
Resistor
Resistor 2

4I-5394

Resistance (Ohms)

Backup
Flow Limit
Power Shift Pressure
Stem 1 Extend
Stem 1 Retract
Stem 2 Extend
Stem 2 Retract
Stem 3 Extend
Stem 3 Retract
Bucket Lock
1P / 2P Change 1
1P / 2P Change 2
Double Action
Travel Straight
Travel Speed
Swing Brake
Hydraulic Lock
Universal Quick Coupler High
Universal Quick Coupler Low
Backup

FAL1-UP
PCM1-UP
KHN1-UP
BZP1-UP
PHX1-UP
JFZ1-UP

19.5 2
26.96 1.6

Hydraulic Oil Temperature

6134 to 7496

At room temperature unless otherwise noted.

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols


Symbols

A = See Area A
T

B = See Area B

Pressure
Symbol

C = See Area C
D = See Area D

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Event Codes
Engine Control
Event Code

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Off Machine Switch Specification


Part No.

Condition

E096

High Fuel Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

Related Electrical Service Manuals


Title
Alternator
Engine Control:
Machine Control:

Function

106-0179

Bucket Extend Pressure

154-0498

Air Cleaner
Aux Pump Pressure
Medium Pressure
Travel Left Pressure
Travel Right Pressure
High Pressure
Travel Straight Pressure
Implement Pressure
Boom Raise Pressure
Boom Down Pressure

Form Number
212-8561

SENR2143
KENR5442
167-3466

RENR9848

202-9002

Actuate

Deactuate

Contact Position

1520 98 kPa
(220 14 psi)

1127 kPa MIN


(163 psi)

Normally Open

635 58 mm H2O

Normally Open

490 49 kPa
(71.07 7.11 psi)

290 kPa MIN


(42.06 psi)

Normally Open

13780 kPa MAX


(1998.6 psi MAX)

Boom Up/Down Pressure

10335 689 kPa


(1499 100 psi)

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Normally Closed

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

C-C4
130-6795

Harness Connector Serialization Code: The "C" stands


for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for


Connector Plug

AG-C3
130-6795

L-C12
3E-5179

AG-C4
111-7898

The FMI is a diagnostic code that indicates what type of failure has occurred.

Socket

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

1
2

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

Harness identification code:


This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

Ground
Connection

200-L32 BK-14
Circuit Identification
Number

Wire Color

Wire Gauge

19

4
57

56
17

2
11

12

15
14

16

13

5
3

8
10

18

49
97

102
48

90

40

20

41

22 21

5
52

6
38
71
38

20

127
95

72
61
64

74

65
66
60

88

79

46

19

47

13

48

81

51
34

50
49

18

32
17

22 30

19

28

41

40

39

21

117

29

9
16
14

41 37 40
10 11 36

16 14
30

35

13

12
16

78

26

14

17

23
7

15

18
22
20

6
8

23

80

33

7
10

14
83
2 74

25

13 21

1
2

25
17
7 47
16
6 36 1

43

23

19

35

55 54

26

17

10

77

15

11

12

128

105

22

91
92
93
94

19

21
14 27
12 29

24 42
30 43
44
45 31
47 50

14

12

23

15
16

18

75

89

18

84
21

70
46

39

90

51

82

96 25
80

3
19

76

87

29

24

91

68

54

11

69

20

99
68

96

70

59

53

54

55
3

37
35

24

5
4

22

52
53

20

11 13

26 27 28
63

AREA A

13
21 22 23 31 33 42
43 44 45

AREA B

AREA C

86
36

85

73

67
8

58
62

32

8
26

AREA D

(Dimensions: 48 inches x 35 inches)

0001
0002
0003
0004
0005
0006
0041
0095
0100
0110
0168
0172
0174
0190
0253
0261
0262
0268
0342
0460
0617
1779
1785
1797
1834
2417

101
103
105
108
109
112
113
114
115
117
118
119
120
123
124
127
129
130
135
139
141
142
143
147
149
152
154
160
165
168
169
172
175
177
179
180
184
188
189
199

Component

Wire
Wire
Number Color

36 Page,

CID

Wire Description
Wire
Wire
Number Color

KENR6118-05

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

CONN 10

ATCH_1P_2P_CHANGE_SOL_2_(SOL3)
1211491
GC-C3
1552269
1
K871-GC14 WH-18
2
235-GC17 BK-18

C-C62
1552267
308-C182
A209-C154
K904-C117

A
B
C

PUMP_1_PRESS._SENSOR
2218859
A
B
C

+B
GROUND
SIGNAL

C-C63
1552267
308-C181
A209-C123
T967-C118

YL-16
BK-18
GN-18

GN-18
BK-18

PUMP_2_PRESS._SENSOR
2218859

C-C61
1552269
1
A768-C64
2
A769-C65

BU-18
GY-18

POWER_SHIFT_PRESS._SOL
1119916

1
2

C-C60
3E3364

1
2

C-C59
1552269
M737-C77 WH-18
M739-C135 YL-18

ATCH_FLOW_LIMIT_SOL
1119916
(NOTE F,G,H,K,L,M,N,P)

18

ATCH_STEM2_RETRACT_SOL
1119916

1
2

ATCH_STEM2_EXTEND_SOL
1119916

1
2

ATCH_STEM1_RETRACT_SOL
1119916
YL-16
BK-18
YL-18

1
2

GF-C14
3E3364

GF-C13
3E3364

GF-C21
3E3364

ATCH_STEM1_EXTEND_SOL
1119916

308-C126
308-C126
308-C182
308-C181
A768-C64
A769-C65
K904-C117
M737-C77
M739-C135
T967-C118
A209-C122
A209-C188
A209-C188
A209-C122
A209-C154
A209-C123

1
2

1
2

1
2

1
2

GF-C4
1552269

321-C40
487-C19
491-C20
496-C23
235-C173
235-C172
235-C172
235-C173
235-C176
235-C177
235-C175

M755-GW15
235-GW24

BR-18
OR-18
PK-18
WH-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

GC-C6
1552269
G973-GC1 OR-18
235-GC2 BK-18

G723-C92 YL-18
235-C85 BK-18

GF-C2
1552269
321-C40 BR-18
235-C177 BK-18

496-C23 WH-18
235-C176 BK-18

YL-16
YL-16
YL-16
YL-16
BU-18
GY-18
GN-18
WH-18
YL-18
YL-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

235-C175

C-C53
1552269

C-C55
1552269

1
2

C-C54
3E3364

ATCH_TRAVEL_ALARM
2139100
1
2

491-C20

HYD_OIL_LEVEL_SW
2130677
1
2

C-C52
2304011_84RE01

BK-18

PK-18
T

235-C178

235-C175
235-C178

1
2

CONN 11
BK-18
BK-18

WJ-C1
2304011_84RE01

1
2

BK-18

235-C178 BK-18
487-C19 OR-18

C-C56
1552269

M740-C74
235-C185

FUEL_LEVEL_SENSOR
1636700
C-C50
1552269
1
495-C22 GN-18
2
235-C173 BK-18

HYD_TEMP_SENDER
4I5394

17

1
2

HYD_OIL_FILTER_SW
1733518
1
2

16

GROUND
SIGNAL

1
2

C-C51
2434505_84RE01
325-C174

PK-18

ATCH_BOOM_DOWN_LINE_CUTOFF_SOL
1850472

ATCH_BOOM_DOWN_PRESS_SW
1673466
325-WJ1
WJ-C2
2304011_84RE01
325-WJ1

1
2

1
2

PK-18
PK-18

ATCH_BOOM_UP/DOWN_PRESS_SW
2029002

1
2

763-C75 BU-18
A588-C167 GN-18
G723-C92 YL-18
K906-C62 GN-18

K-C2
1552269

K-C3
1552269

K-C4
1552269

CONN 15

1
2

M740-C74 PK-18
200-C171 BK-18
235-C170 BK-18
235-C170 BK-18
235-C93 BK-18
235-C86 BK-18
235-C85 BK-18
235-C185 BK-18
GU-C4
3E3364

763-C75
235-C86

PK-18
BK-18

BU-18
BK-18

K906-C62 GN-18
235-C93 BK-18

C-C44
1552269

C-C46
1552269

C-C47
1552269

C-C48
1552269

C-C49
1552269

A588-C167 GN-18
200-C171 BK-18
GU-C5
1552269

1
2

CONN 15

1
2

1
2

C-C72
3E3364

C-C45
3E3364

1
2

ATCH_LEVELING_SOL
1733536

1
2

ATCH_HEAVY_LIFT_SOL
1216303

14

13

PK-18
WH-16
GN-16
BU-16
PU-16
YL-18
BK-18
603-GJ22
F772-GJ18
K931-GJ19
A549-GJ24
936-GJ20
M751-GJ23
235-GJ5

1
2

251-EL7 YL-18
261-EL10 GN-18

1
2

HYD_LOCK_SOL
1211491

PILOT MANIFOLD
CONTROL VALVE

12

GROUND-CHASSIS_3

YL-18
YL-16
YL-18

200-F140

1
2

AJ-C5
2434509_84RE01

177-FA1 RD-4

GH-C4
2434506_84RE01

GH-C2
2434505_84RE01

AJ-C3
2434505_84RE01
113-AJ1 OR-18
139-AJ9 OR-18

112-FC1 PU-4
MAIN_RELAY
2130772

CONN 42

RESISTOR_2
1743016_84RE01
1
2

12V_POWER_CONVERTER
2341004

RADIO_CONVERTER
2341004

B
D
E
A
C
F
G
H
J

ET_CONN

GH-C3
2304013_84RE01

MAIN_RELAY_DIODE
1211022_84RE01

BK-16

1
2

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
508-F120
509-F121
511-F118
512-F119
200-F116
251-F23
261-F152

495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

252-F190 YL-18
262-F191 GN-18

PU-18
WH-18
BR-18
GN-18
BK-14
508-F120
509-F121
511-F118
512-F119
200-F116

BK-18
BK-16
200-F157
200-F162

BU-18
PK-18
GN-18
WH-18
BU-18
412-F2
491-F3
495-F1
496-F5
C468-F9

403-F4 GN-18

X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
235-F114 BK-18
403-F115 GN-18
403-F115 GN-18

200-F160 BK-16
200-F116 BK-14

200-F157

A
B
C

F-C51
2434505_84RE01

U-C2
7Y3967_84RE01
V-C1
7Y3966_84RE01
V-C2
7Y3967_84RE01

WINDOW_LIMIT_SW
1176306

BK-18

1
2

CONN 39

1
2

BK-16

BK-16
BK-18
BK-16

BK-16
BK-16
BK-18

BK-18

200-F122

200-F122
200-F182
200-F139

200-F160
200-F168
200-F180

200-F166

200-F25 BK-18

GN-18
OR-18
GY-18
OR-18

200-F168
200-F180

EM-C20
2434509_84RE01

1
1

ATCH_12V_RADIO_CONVERTER
2341004

GX-C5
7Y3966_84RE01
1

BK-16

616-V1

YL-16

200-V2

BK-16

410-F89 WH-18

F-C33
1552269
199-F165 OR-18
410-F89 WH-18

200-F122

BK-16

113-F81
331-F187
430-F33
487-F34
501-F28
530-F29
590-F67
645-F88
646-F32
780-F30
A586-F26
G976-F36
X738-F35
251-F100
251-F109
251-F189
251-F189
261-F52
261-F52
261-F50
261-F48
200-F25

OR-18
OR-18
BU-18
OR-18
GN-18
OR-18
GY-18
RD-18
RD-18
PU-18
OR-18
BU-18
PK-18
YL-18
YL-18
YL-18
YL-18
GN-18
GN-18
GN-18
GN-18
BK-18

BK-16
BK-18

1
1

1
1

R725-F38
E480-F43
L886-F13
L973-F110

WH-18
PK-18
BU-18
GN-18

780-F30
L885-F39
530-F29
590-F67
A586-F26
501-F28
646-F32
645-F88
331-F187

PU-18
BU-18
OR-18
GY-18
OR-18
GN-18
RD-18
RD-18
OR-18

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

1
3
7
8
2
4
5
6
9
10
11
12

+ BATTERY
ACC
CDL +
CDL GND

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS

CAN1 +
CAN1 J1939 SHIELD
J1939 +
J1939 ALARM

FAULT_ALARM
1321829

+B

GROUND

SIGNAL

SERVICE_METER
2859075

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

152-F59 BU-16

535-F148 BU-16

535-F151 BU-16
535-F124 BU-16
535-F117 BU-16

535-F148 BU-16

BU/BK
BU/RD
GN
BU
BK

AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

200-F168

2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SM BM UP/DOWN
SM BM DOWN
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
REVERSE FAN CHANGE
DIGITAL GND
DIGITAL GND

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

F-C26
1114816_84RE01
1
A579-F176 OR-16
2
A580-F177 BR-16
13
A581-F178 GN-16
12
A582-F179 PU-16
4
A586-F26 OR-18
9
590-F67 GY-18
8
501-F28 GN-18
7
530-F29 OR-18
10
200-F180 BK-18
11
5
506-F103 PU-18
6
118-F90 GY-16
3
A584-F169 BU-18

200-F168
GT-C7
1636803_84RE01

1
2
3
4
5

A
B
C

1
3
4
6

ATCH_QUICK_COUPLER_SW
7N2353

BK-16

2
3

WIPER_CONT
1557042

F-C2
1636699_84RE02

F-C48
3E3370

F-C25
7Y3958_84RE01
1
A579-F176 OR-16
3
A580-F177 BR-16
6
A581-F178 GN-16
4
A582-F179 PU-16
5
200-F168 BK-16
2

MOTOR

ACC
GND
CAN1 +
CAN1 -

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

WIPER_MOTOR
1893424

261-F48 GN-18
251-F100 YL-18
RESISTOR
1743016_84RE01

1
2
3
4
5
6
7
8
9
10
11
12

ATCH_UNIVERSAL_QC_SW
1055175

CIGAR_LIGHTER
9W0335

SWITCH_PANEL
2277575

430-F33 BU-18
487-F34 OR-18
X738-F35 PK-18
G976-F36 BU-18
T725-F37 WH-18

T725-F37 WH-18

F-C60
7Y3967_84RE01

WH-16

ATCH_UNDER_WINDOW_LIMIT_SW
1296466

113-F81 OR-18
200-F25 BK-18
251-F109 YL-18
261-F50 GN-18

R725-F38 WH-18

F-C11
7Y3967_84RE01

V-C4
7Y3966_84RE01

1
2

F-C30
3495085_84RE01
103-F27 RD-18
F-C31
3495085_84RE01
200-F166 BK-18
F-C32
3495085_84RE01
403-F76 GN-18

F-C1
1636659_84RE01

L885-F39 BU-18

F-C14
7Y3967_84RE01

V-C3
7Y3967_84RE01

ATCH_CAB_LAMP(RH)
1673441
(24V,70W)

410-F89 WH-18

F-C4
1532602_RE01

L886-F13 BU-18

F-C19
7Y3967_84RE01

U-C4
7Y3966_84RE01

RD-16

410-F89 WH-18

GN-18
OR-18
OR-18
GY-18

F-C3
9G1906_84RE02

E480-F43 PK-18
L973-F110 GN-18

F-C36
7Y3967_84RE01

U-C3
7Y3967_84RE01

WH-16

MONITOR
2602193

251-F147 YL-18
261-F51 GN-18

200-F8 BK-18
103-F27 RD-18
152-F59 BU-16
403-F76 GN-18
535-F117 BU-16
535-F124 BU-16
535-F151 BU-16

EM-C19
2312295_84RE01

1
F-C49
2304011_84RE01
113-F185 OR-16
139-F186 OR-16

200-U2

F-C23
2304009_84RE01
103-F24 RD-18
308-F144 YL-18
893-F11 GN-18
892-F12 BR-18
200-F8 BK-18

261-F51 GN-18
308-F144 YL-18
892-F12 BR-18
893-F11 GN-18
103-F7 RD-18
103-F7 RD-18
103-F24 RD-18
200-F8 BK-18

506-F103 PU-18
535-F117 BU-16
118-F90 GY-16
152-F59 BU-16
615-F129 YL-16
615-F129 YL-16
103-F96 RD-16
A584-F169 BU-18

535-F151 BU-16
535-F124 BU-16

235-F114 BK-18
535-F124 BU-16
535-F151 BU-16

210-F47 BK-14

YL-18
GN-18
OR-18
RD-16
PU-16
YL-18
GN-18
BU-18
OR-18
YL-18
PK-18
BU-16
PU-16
BR-18
GN-18
PK-18
BU-18
251-F23
261-F152
113-F101
103-F70
147-F22
252-F190
262-F191
430-F33
487-F34
575-F106
576-F107
578-F105
780-F21
892-F98
893-F111
A537-F108
G976-F36

X738-F35 PK-18
200-F113 BK-14
135-F95 BU-14

YL-18
GN-18
BR-18
GN-18
GN-18
YL-18
251-F189
261-F52
892-F12
893-F11
261-F152
251-F23

113-F61 OR-18
103-F6 RD-16
103-F7 RD-18

113-F81 OR-18

M744-F195 WH-18
M746-F192 YL-18
BU -18
M 747-F42

OR-18
OR-18
PK-18
PK-18
RD-18

F-C54
3E3370

YL-16

405-F62 GY-18
C468-F9 BU-18
412-F2 BU-18
496-F5 WH-18

PK-18
GN-18
WH-18
BU-18

251-F147 YL-18
261-F152 GN-18
261-F52 GN-18

EM-C4
2305010_84RE01

616-U1

F-C22
2397356_84RE01
495-F1 GN-18

BU-18

251-F189 YL-18
251-F23 YL-18

BK-18
GN-18
BR-18
RD-16

T-C4
7Y3966_84RE01
200-T2 BK-16

ATCH_CAB_LAMP(LH)
1673441
(24V,70W)

DOME_LAMP
1761986

1
3
2
4

235-F112
893-F142
892-F143
105-F40

T-C3
7Y3967_84RE01
1
615-T1 YL-16

491-F3 PK-18
403-F4 GN-18

GROUND-CAB_1

RD-16

PU-16
PU-16

GROUND-CAB_2

R-C4
7Y3966_84RE01
200-R2 BK-16

(NOTE S)
F-C37
1673630_84RE01
103-F96 RD-16
200-F162 BK-16

F-C27
9W1951
GH-C1
2305010_84RE01

R-C3
7Y3967_84RE01
1
615-R1 YL-16

147-AW1
780-AW2

AJ-C4
2312295_84RE01

ATCH_12V/10A_SOCKET_A
3245771

F-C46
1532602_RE01

BK-16

GV-C1
1673542_84RE01
GT-C1
7Y3953_84RE01

AW-C1
7Y3953_84RE01
1
2

AJ-C2
2305010_84RE01

501-F28
530-F29
A586-F26
590-F67

F-C47
1532602_RE01

CONN 58

CONN 56

147-F17 PU-16
780-F31 PU-16

684-F130 RD-18
646-F32 RD-18

129-F57 BU-16
ATCH_12/10A_SOCKET_B
3245771

1
3
4
6
7
9
10
12

U-C1
7Y3966_84RE01

200-F136 BK-18
200-F134 BK-18

RD-16
PU-18
WH-18
BR-18
GN-18
BK-18
OR-18

1
2

1
2

YL-16
YL-16

SPEAKER_(L)
7Y5505

491-F3
495-F1
496-F5
C468-F9

200-F68 BK-14
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

ATCH-BACKUP_CRANE_SW
1636710

T-C2
7Y3967_84RE01
1
200-T2 BK-16

F-C44
7Y3966_84RE01
200-F155 BK-16

118-F90 GY-16
506-F103 PU-18
A584-F169 BU-18

321-F44 BR-18

103-AJ6
508-AJ7
509-AJ4
511-AJ8
512-AJ5
200-AJ3
113-AJ1

615-F163
615-F164

+
-

403-F4 GN-18
412-F2 BU-18

501-F28
530-F29
590-F67
A586-F26

CONN 64

BK-16

THROTTLE_POS_SW
3194420_84RE01

KEY_SWITCH11
9G7641

GND-CAB_3

PU-16
PU-16
PU-16
PU-18
OR-18
BU-16
YL-18
GN-18
O R -18
BU-18
OR-18
RD-18
RD-18
BU-18
PK-18

1
F-C38
7Y3967_84RE01

BK-14
BK-16
BK-16
BK-16
YL-16

1
2
3

RD-16
RD-16
OR-18
WH-18
BU-16
PU-16

200-F140

COM
S1
S2
S3
S4

C OFF
S ON
B ST

T-C1
7Y3966_84RE01
615-T1 YL-16

F-C43
7Y3967_84RE01
1
615-F164 YL-16

105-F102 RD-16
308-F104 YL-16

OR-18
OR-18
PK-18
PK-18
RD-18
RD-18
WH-18
YL-18
BU-18

BK
PK
BU
GN
BR

1
2
3
4
5
6
7
8

SPEAKER_(R)
7Y5505

118-F90 GY-16
152-F59 BU-16
615-F129 YL-16

199-F69
331-F187
603-F133
607-F49
645-F88
684-F130
M744-F195
M746-F192
M747-F42

IND_UNIT
1709324

GND
+B

1
2
3
4
5
6

R-C2
7Y3967_84RE01
1
200-R2 BK-16

F-C42
7Y3966_84RE01
200-F161 BK-16

A584-F169

780-F21
780-F21
780-F31
780-F30
113-F81
129-F57
251-F189
261-F52
331-F187
430-F33
487-F34
646-F32
645-F88
G976-F36
X738-F35

CONN 63

RD-18
OR-18
GN-16
OR-16
RD-18
BR-18
GY-16
OR-18
PK-18
PK-18
PK-16
YL-16
BU-16
WH-16
RD-18
RD-18

200-F116
200-F149
200-F155
200-F161
615-F129

+
-

103-F96 RD-16
A584-F169 BU-18
200-F157 BK-18
200-F162 BK-16

RD-14
GN-16
OR-16
RD-18
BR-18
GY-16

M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

1
F-C45
7Y3967_84RE01

154-F93
199-F69
306-F92
307-F94
320-F85
321-F44
322-F86
331-F187
603-F133
607-F49
607-F87
615-F129
616-F84
638-F91
645-F88
684-F130

1
2

R-C1
7Y3966_84RE01
615-R1 YL-16

F-C41
7Y3967_84RE01
1
615-F163 YL-16

BK-16

141-F16 RD-16

147-F58 PU-18
331-F187 OR-18
147-F58 PU-18

1
2
3
4
5

F-C5
7Y3952_84RE01
200-F146 BK-18
308-F145 YL-18

A
B
C

1
2

1
2

A
B
C

GF-C19
3E3364

GF-C18
3E3364

GF-C20
3E3370

1
2

ATCH_RELIEF-1_SOL
2448506

1
2

251-F100 YL-18
261-F48 GN-18

CONN 58

F-C50
7Y3952_84RE01

CAB

GW-C9
1552267
YL-16
BK-18
YL-18

308-GW3
A209-GW6
H446-GW7

GW-C8
1552267
YL-16
BK-18
PK-18

A
B
C

GW-C7
1552267
A760-GW13 GY-18
E441-GW10 GN-18
235-GW26 BK-18

A
C
B

GF-C9
1552269

ATCH_RELIEF-1_CHECK_SOL
2154890

A
B
C

+B
GROUND
SIGNAL

GF-C8
1552269

ATCH_SQUEEZE_PRESS_SENSOR
2218859

GF-C7
1552269

GC-C4
1552269
K872-GC12 OR-18
200-GC19 BK-18

BK-16
BK-16
BK-16
BK-10
BK-18

168-C51 RD-10
322-C6 GY-16
325-C174 PK-18
607-C7 PK-16
616-C9 BU-16
200-C169 BK-18
200-C169 BK-18
L973-C80 GN-16

11

1
2

10

C-C37
2304011_84RE01

CONN 25

1
2

1
2

1
2

1
2

1
2

+B
GROUND
SIGNAL

X-C3
1160126

ATCH-BOOM_CYL_ROD_PRESS._SNSR
1573182

AC-C1
2434505_84RE01
616-AC1 BU-16
200-AC2 BK-16

1
2

CONN 32

ATCH-BOOM_CYL_HEAD_PRESS._SNSR
1573182

GF-C17
3E3364

GF-C16
3E3364

GF-C15
3E3364

1
2

ATCH_1WAY/2WAY_CHANGE_SOL
2154890

1
2

ATCH_RELIEF-2_SOL
2448506

C-C38
2304011_84RE01
616-C9 BU-16
200-C98 BK-16

1
2

1
2

AR-C1
2434505_84RE01
616-AR1 BU-16
200-AR2 BK-16

1
2

BU-16
BU-16
BK-16
BK-16

616-AE1
200-AE2

BU-16
BK-16

616-AV1
200-AV2

X-C8
1552269

BU-16
BU-16
BK-16
BK-16

322-E2 GY-16
200-E4 BK-16

ATCH_UNIVERSAL_QU_SOL_HIGH
1211491

GX-C3
1636803_84RE01
1
2

F-C13
1636803_84RE01

CONN 50

322-E2 GY-16
322-E1 GY-16
200-E3 BK-16
200-E4 BK-16

ATCH-CRANE_CANCEL_SW
2382219

ATCH_SEAT_HEATER_SW
2382211

1
2

ATCH_BOOM_CHECK_SOL_2
2154890

NOTE B: USE WITH JUMP START.


NOTE C: USE WITH LONG BOOM.

1
2
3
4
5

FORWARD_WARNING_HORN_LH
7Y3919

WIRE GROUP COLOR DESCRIPTIONS

NOTE E: USE WITH LAMP DELAY TIMER.

GROUND CIRCUIT
ATCH_REFUELING_STOP_RELAY
1495050

FORWARD_WARNING_HORN_RH
7Y3920
X-C5
1495051_84RE02

NOTE D: USE WITH SHORT BOOM.

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT

NOTE F: USE WITH CONFIG.1,3'.


NOTE G: USE WITH CONFIG.2.
NOTE H: USE WITH CONFIG.11.
NOTE J: USE WITH SHOVEL CRANE.

START AID CIRCUIT

1
2
3
4
5

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT


MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT

1
2

ATCH_BOOM_CHECK_SOL_1
2154919

AM-C2
AM-C1
2304011_84RE01
1552269
L973-AM1 GN-16
200-AM2 BK-18

CONN 30

C-C43
C-C42
2304011_84RE01
2434505_84RE01
1
325-C174 PK-18
CONN 29
2

1
2

1
2

X-C6
2434505_84RE01

X-C2
1211038

1
2

AA-C1
2304011_84RE01
365-AA1 YL-18
325-AA2 PK-18

CONN 41
X-C1
2304011_84RE01

X-C7
2304011_84RE01

1
2

ATCH_REFUELING_STOP_SW(NC)
9X4184

Y-C1
2434505_84RE01
168-Y1 RD-18
L976-Y2 GN-18

CONN 40
1
2

HEATER AND AIR CONDITIONER CIRCUIT


WIPER WASHER CIRCUIT

1
2

CAT DATA LINK


CAN DATA LINK
RS-232 / RS-485 DATA LINK
CAN DATA LINK A

OTHER COLOR DESCRIPTIONS

ATCH_REFUELING_START_SW(NO)
6T9442

HIGHWAYS

FINE_SWING_SOL
2344460

ATCH_OVER_LOAD_WARNING_SW
2382215

NOTE A: USE WITH COLD WEATHER.

ATCH_REFUELING_START_RELAY
1495050

C-C41
1211038_RE01

F-C21
1636803_84RE01

F-C40
1636803_84RE01

F-C20
1636803_84RE01

F-C17
1636803_84RE01

F-C62
1636803_84RE01

ATCH_LOWER_WASHER_SW
2382210

ATCH_SMART_BOOM_SELECT_SW
2382214

ATCH_RADIO_MUTE_SW
2382216

ATCH_LOWER_WIPER_SW
2382209

ATCH_FINE_SWING_CONT_SW
2382212

ATCH_LEVELING_SW
2677639

CAB

X-C4
1495051_84RE02

ATCH-OLWD_PRESS._SENSOR
2218859
C-C40
1160126_84RE01
168-C51 RD-10
200-C95 BK-10

F-C15
1636803_84RE01

OPERATOR STATION

BU-16
BK-16

ATCH-UNIVERSAL_QC_SOL_LOW
1211491

+B
GROUND
SIGNAL

F-C16
1636803_84RE01

GX-C2
1673542_84RE03

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

E-C1
2304011_84RE01
322-E1 GY-16
200-E3 BK-16

F-C18
1636803_84RE01

ATCH_REFUELING_POWER_RELAY
2130772

CHASSIS_LAMP
1532523

607-C7 PK-16
200-C96 BK-16

EM-C3
1552273

ATCH_SPEAKER_EXCHANGE_SW
1702512

ATCH_SINGLE_ACTION_SOL_1
2154890
C-C39
2434505_84RE01
1
322-C6 GY-16
2
200-C97 BK-16

ATCH_BOOM_LAMP(LH)
1532521

(NOTE C)

ATCH__RELIEF-2_CHECK_SOL
2154890

ATCH_REFUELING_PUMP
2291859

ATCH_BOOM_LAMP(RH)
1532521

ATCH_SINGLE_ACTION_SOL_2
2154890

1
2

ATCH_POWER_RELAY_DIODE
1974385

616-AV1
616-AR1
200-AR2
200-AV2

CONN 32

1
2

616-AE1
616-AC1
200-AC2
200-AE2

(NOTE D)

ATCH-BOOM_POTENTIO_METER
1200044

CONN 31
1
2

A
B
C

K-C6
1552269

C-C36
2434505_84RE01
L973-C80 GN-16
200-C169 BK-18

1
2

+B
GROUND
SIGNAL

ATCH-STICK_POTENTIO_METER
1200044

ENGINE CONTROL CIRCUIT

K-C5
1552269
200-C98
200-C97
200-C96
200-C95
200-C169

A
B
C

A
C
B

BK-18

308-GW2
A209-GW5
E411-GW8

GY-C1
GY-C2
2434506_84RE01
1552267
A760-GY3 GY-18
E442-GY2 GN-18
235-GY1 BK-18

PK-18

1
3
2

K-C8
1552267

SWING_BRAKE_SOL
1211491

603-F133 PK-18
200-F134 BK-18
199-F69 OR-18
199-F135 OR-16
638-F91 WH-16

GX-C4
7Y3966_84RE01

RD-14
RD-18
RD-16
RD-16
RD-16
RD-16
RD-16
RD-14

2
1

200-F156

EL-C4
3E3370

TRAVEL_STRAIGHT_SOL
1211491

1
2

306-F92 GN-16

105-F137 RD-16
200-F138 BK-16
308-F141 YL-18

GU-C2
1552269

TRAVEL_SPEED_SOL
1211491

CONN 27

GC-C5
1552269
K872-GC11 OR-18
200-GC9 BK-18

1
2

1
2
3

200-F68 BK-14

103-F6
105-F77
113-F61
123-F64
129-F57
147-F63

ATCH_EXCITER_COIL
2065208

11

200-F168

1
2

WH-C1
3E3364

F-C29
1552269

GU-C3
1552269

ATCH_REFUELING_LEVEL_SW
3122645

15

CAN_2_RESISTOR
1743016_84RE01
EL-C3
1552267
A
251-EL8 YL-18
B
261-EL11 GN-18
C

K872-GC11 OR-18
K872-GC12 OR-18
200-GC9 BK-18
200-GC19 BK-18
200-GC10 BK-18

ATCH_BOOM_RAISE_PRESS_SW
1673466

RD-18

GW-C5
2304013_84RE01
A760-GW14 GY-18
E442-GW11 GN-18
235-GW27 BK-18

CAN_1_RESISTOR_PLJ
1743016_84RE01

ATCH-BUCKET_EX_PRESS._SW
1060179

C-C71
1552269

GF-C3
1552269

GF-C1
1552269

GW-C6
3E3364
1
OR-18
2
BK-18

CONN 38

RD-16
RD-16
RD-16
OR-16
PU-16

ATCH_JOYSTICK_RH
2277616

OPERATOR STATION

CAN_1_RESISTOR
1743016_84RE01

GF-C12
1552269

1
F-C55
7Y3967_84RE01

149-F80
115-F78
114-F79
199-F135
160-F53

ATCH_JOYSTICK_RH(3_SW)
2602127

PK-18

YL-16
YL-16
BK-18
BK-18
GY-18
GY-18
YL-18
GN-18
GN-18
PK-18
BK-18
BK-18
OR-18
BK-18

CONN 37

RD-18
RD-14
RD-14
RD-16
RD-16
RD-16

SW-3

ATCH_MSS_KEYREADER
2180404
1
KEY ON
2
GND
3
CAN +
4
CAN 5
COIL SIG
6
COIL RET
7
8

G-C14
3E3388

SW-COM
SW-1
SW-2

SW-3

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

607-F154

308-GW2
308-GW3
A209-GW5
A209-GW6
A760-GW13
A760-GW14
E411-GW8
E441-GW10
E442-GW11
H446-GW7
235-GW26
235-GW27
M755-GW15
235-GW24

C-C34
3E3370
A
251-C133 YL-18
B
261-C132 GN-18
C

GF-C5
1552267

(CONFIG. 2,11)

+B
GROUND
SIGNAL

YL-16
YL-16
YL-16
YL-16
BK-18
BK-18
BK-18
BK-18
GY-18
GY-18
GY-18
GY-18
YL-18
GN-18
GN-18
PK-18
OR-18
BK-18
BK-18
BK-18
BK-18
BK-18

GF-C11
1552269

ATCH_1P_2P_CHANGE_SOL_1_(SOL2)
1211491
GC-C2
1552269
1
K871-GC13 WH-18
2
235-GC16 BK-18
ATCH_DOUBLE_ACTION_SOL_(SOL3)
1211491
GC-C1
1552269
1
K879-GC7
2
200-GC15

308-GW1
308-GW1
308-GW3
308-GW2
A209-GW4
A209-GW4
A209-GW6
A209-GW5
A760-GW12
A760-GW12
A760-GW13
A760-GW14
E411-GW8
E441-GW10
E442-GW11
H446-GW7
M755-GW15
235-GW24
235-GW25
235-GW25
235-GW26
235-GW27

C-C35
3E3370
A
252-C131 YL-18
B
262-C130 GN-18
C

1
F-C39
7Y3967_84RE01

172-F10
175-F72
184-F74
114-F79
115-F78
149-F80

1
2
3
4
5
6

F772-GM1 WH-16
K952-GM5 BR-18
M739-GM4 YL-18
235-GM3 BK-18
147-GM2 PU-16

308-F104 YL-16
105-F102 RD-16

168-F73 RD-10

J-C6
7Y3966_84RE01
1

ATCH_TRAVEL_STRAIGHT_PRESS_SW
1673466

607-F154

C-C10
2434510_84RE01
E441-C153 GN-18
E442-C161 GN-18
A760-C186 GY-18
M755-C179 OR-18
M751-C168 YL-18
K950-C44 YL-18
M739-C183 YL-18
X794-C150 BU-18
E787-C152 PK-18
F772-C83 WH-18

PU-16
PK-16
WH-16
YL-18
YL-18
YL-18
BU-16
BK-18
BK-18
YL-16
BK-18
GY-18
YL-18
GN-18
GN-18
PK-18
OR-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

A
B
C

F-C28
1552267

YL-18
YL-16
YL-18

ATCH-CAUTION_LAMP
1851257

103-F6 RD-16
105-F77 RD-16

1
2
3
4
5

308-F141
308-F104
308-F144

308-F144
308-F104
308-F141

113-F61 OR-18
147-F63 PU-16
123-F64 WH-18
152-F59 BU-16
118-F90 GY-16
127-F60 OR-16
120-F55 YL-16
199-F135 OR-16
180-F54 GN-16
143-F41 BR-18

1
2

CONN 51

607-F87 PK-16
616-F84 BU-16
638-F91 WH-16

160-F53 PU-16
199-F135 OR-16

ATCH_HIGH_PRESS_SW_(STEM1)
1673466

147-F188 PU-16
200-F181 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

147-GW9
E787-GW20
F772-GW21
K950-GW17
M739-GW18
M751-GW16
X794-GW19
200-GW28
235-GW23
308-GW1
A209-GW4
A760-GW12
E411-GW8
E441-GW10
E442-GW11
H446-GW7
M755-GW15
235-GW23
200-GW28
200-GW28
235-GW23
235-GW25
235-GW24

A
B
C

160-F53 PU-16
129-F57 BU-16

184-F74
306-F92
307-F94
320-F85
321-F44
322-F86

YL-16
WH-18
GN-14
OR-16
BU-16
PU-16
BU-16

A-C14
3E3364

1
2

4
3
1
2
5

GROUND-CHASSIS_1

C-C68
2304009_84RE01

1
2
3
4
5
6

+B
GND
KEY OFF

124-F65 GN-14

1
2
3
4
5

684-WH1

F-C24
3E3370

120-F55
123-F64
124-F65
127-F60
129-F57
147-F63
152-F59

1
2

A-C44
3E3364

4
3
1
2
5

GW-C3
2304009_84RE01
1
E441-GW10 GN-18
2
E442-GW11 GN-18
3
A760-GW12 GY-18
4
M755-GW15 OR-18
5
M751-GW16 YL-18
6
K950-GW17 YL-18
7
M739-GW18 YL-18
8
X794-GW19 BU-16
9
E787-GW20 PK-16
10
F772-GW21 WH-16
11
12

CONN 2

C-C12
2434508_84RE01
308-C128 YL-16
A209-C125 BK-18
H446-C119 PK-18
E411-C162 YL-18
147-C184 PU-16

1
2
3
4
5

169-F18 PK-18

175-F72
172-F10
149-F80
115-F78
103-F6
105-F77
114-F79
184-F74

169-F18 PK-18
172-F10 RD-18
175-F72 RD-14

113-F61 OR-18
118-F90 GY-16

F-C52
1532602_RE01

15A
5A
10A
10A
10A
10A
10A
25A
20A
10A
10A
15A
30A
15A
20A
20A
10A
25A
25A
30A

154-F93 RD-18
168-F73 RD-10

1
2

PK-18

1
2
3
4
5
6

C-C13
2305010_84RE01

TRAVEL_ALARM_RELAY
1613128

ATCH_QC_HYD_LOCK_RELAY_2
1495050
GT-C5
1495051_84RE02
1
2
3
4
5

177-FA1 RD-4
1
2

1
2
3
4
5

ATCH_QC_HYD_LOCK_RELAY_1
1495050
GT-C4
1495051_84RE02
1
2
3
4
5

1
2

1
1

M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

TRAVEL_R_PRESS_SW
1673466

535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
200-F158 BK-18
200-F156 BK-18

GW-C2
2305010_84RE01
308-GW1 YL-16
A209-GW4 BK-18
H446-GW7 PK-18
E411-GW8 YL-18
147-GW9 PU-16

ATCH_QC_HYD_LOCK_ON_RELAY
1495050
GT-C3
1495051_84RE02
1
2
3
4
5

C-C27
1532620_84RE01
GW-C4
1876417_84RE01
603-GW22 PK-18
200-GW28 BK-18

ATCH_BEACON_RELAY
1613128

154-F93 RD-18
200-F136 BK-18
307-F94 OR-16

+1

1
2

607-F159

CONN 9

OR-18

1
2
3
4
5

ATCH_LOWER_WIPER_MOTOR
1677079

+
S

TRAVEL_L_PRESS_SW
1673466

4
3
1
2
5

CONN 2

G973-GC1

GY-18
WH-18

ATCH_QC_HYD_LOCK_PRIORITY_RELAY
1495050
GT-C2
1495051_84RE02
1
2
3
4
5

RELAY
LAMP SW

1
2
3
4
5
6

1
2

120-F55 YL-16
124-F65 GN-14
127-F60 OR-16

169-F18 PK-18

F-C57
1532602_RE01

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

RD-18
RD-18
RD-18
RD-16
GY-16

3
1
4
2

ATCH_RADIO
2510541

GM-C1
2434508_84RE01
F772-GM1 WH-16
147-GM2 PU-16
235-GM3 BK-18
M739-GM4 YL-18
K952-GM5 BR-18

PK-18
PK-18

BK-18

1
2
3
4
5
6

BK-18
BK-18
BK-18
235-GW23
235-GW24
235-GW25

235-GC2 BK-18
235-GC18 BK-18

235-AK2

BK-16
BK-18
235-C160
235-C193

BK-18
235-C99

GROUND-CHASSIS_2

235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C42 BK-18
235-C43 BK-18

BK-18
BK-18
BK-18

200-C108 BK-6

200-C171
200-C163
200-C107

200-GC15 BK-18
200-GC4 BK-18

BK-18

BK-18
200-AL2

200-GW28

K-C7
2305010_84RE01

1
2
3
4
5
6
7
8
9
10
11
12

N794-C58
N795-C59

NEUTRAL_START_RELAY
1613128

114-F126
320-F85
114-F126
114-F79
322-F86

ATCH_MIDIUM_PRESS_SW_(STEM3)
1673466

1
2

G-C9
2472693_84RE01

1
2
3
4
5
6

139-F186 OR-16
113-F185 OR-16
200-F170 BK-18
200-F158 BK-18

OR-18
OR-18

262-C130 GN-18
252-C131 YL-18
261-C132 GN-18
251-C133 YL-18

ATCH_BACKUP_RESISTOR
1262941
(NOTE J)

ATCH_LAMP_DELAY_TIMER
1636704
(NOTE E)

11

607-F193
607-F159

K872-GC11
K872-GC12

GF-C6
2434510_84RE01

CONN 9

1
2
3
4
5
6
7
8
9
10
11
12

262-C61 GN-18
262-C61 GN-18
262-C102 GN-18

1
2
3
4
5

RD-18
RD-18
RD-18
RD-16
YL-16

1
2

1
2
3
4
5
6
7
8
9
10

ACC
GND
SPKR LH(-)
AUX-SPKR(-)
SPKR RH(-)
ILLUM
BACKUP
SPKR LH(+)
AUX-SPKR(+)
SPKR RH(+)

4
3
1
2
5

235-AK2 BK-18
200-GW28 BK-18

CONN 8

1
2
3
4
5
6
7
8
9
10
11
12

C-C30
2304009_84RE01
147-C73 PU-16
K871-C78 WH-18
K866-C79 WH-18
K864-C82 PK-18
M739-C134 YL-18
K876-C90 BR-18
K865-C89 PU-18
K877-C91 BU-18
G973-C12 OR-18
K850-C120 BR-18
E472-C41 GN-18
N795-C59 WH-18

GN-18
WH-18
PU-18
GN-18
BU-18
YL-18
GN-18
GN-18
YL-18
YL-18
PK-18
OR-18
BR-18
GN-18
BR-18
BU-18
BR-18
GY-18
YL-18
OR-18
GN-18
OR-18

535-F124 BU-16
200-F194 BK-18
200-F170 BK-18

147-GC5 PU-16
K866-GC3 WH-18
K871-GC8 WH-18
G973-GC1 OR-18
G973-GC1 OR-18
235-GC2 BK-18

C-C31
2434510_84RE01

E472-C114
F889-C115
K847-C57
K843-C56
H475-C35
K849-C36
893-C116
K904-C117
T967-C118
E411-C162
H446-C119
E474-C52
H473-C31
H474-C34
K850-C120
K851-C37
892-C121
E473-C55
M751-C168
M755-C179
N793-C1
G973-C12

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

ANTENNA

3
1
6
4
9
7
12
10

607-F171 PK-18
607-F193 PK-18
578-F105 BU-16

BK-18

200-GC15 BK-18
200-GC4 BK-18
235-GC2 BK-18
235-GC18 BK-18

GC-C8
2434510_84RE01
147-GC5 PU-16
K871-GC8 WH-18
K866-GC3 WH-18

YL-16
YL-18
PU-16
BK-18
GY-18
YL-18
GN-18
GN-18
PK-18
WH-18
PK-18
YL-18
YL-18
OR-18
BU-18

BK-18
BU-18
GY-18
WH-18
GY-18
YL-16

BACKUP_RESISTOR
1028016

F-C56
2434506_84RE01
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

1
2
3

1
3

4
1
3
2
5

200-AL2

1
2
3
4
5
6
7
8

308-C128
M739-C183
147-C184
A209-C125
A760-C186
E411-C162
E441-C153
E442-C161
E787-C152
F772-C83
H446-C119
K950-C44
M751-C168
M755-C179
X794-C150

BU-18

A209-C112
A756-C25
A757-C26
K848-C54
K844-C53
308-C113

PK-18
PK-18
BU-18
YL-18
WH-18
BK-18
BK-18

GF-C10
2434509_84RE01

WH-18
BR-18
BU-18
BU-18
WH-18

M906-C111

AJ-C1
2312295_84RE01
113-AJ1 OR-18
200-AJ3 BK-18
509-AJ4 WH-18
512-AJ5 GN-18

1
2
3
4
5
6
7
8

607-F172
607-F171
M747-F42
M746-F192
M744-F195
200-F167
200-F194

308-C127 YL-16
A209-C124 BK-18
M906-C111 BU-18

K871-C78
K876-C90
K877-C91
M906-C111
N795-C59

BU-18
GN-18
GN-18
GN-18
GY-18
WH-18
PK-18
BR-18
BU-18
RD-14
BK-14

+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
AMBIENT TEMP (SLIDE ARM POSITION SENSOR))
(BOOM ANGLE SENSOR)
(STICK ANGLE SENSOR)
ATT STEM-4 STATUS
POWER SUPPLY FOR POTENTIO (+5V)
IMPLEMENT PRESS.
THROTTLE-1
THROTTLE-4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
SQUEEZE PRESS SENSOR
SPARE (PWM IN)
ANALOG RETURN
THROTTLE-2
THROTTLE-3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SW
RS422 WITH REMOTE CONTROL EQUIPMENT
RS422 WITH REMOTE CONTROL EQUIPMENT
SPARE (PWM IN)
8V SUPPLY
BACKUP SW
RH HANDLE FORE SW (FOR SMART BOOM)
RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL)
TRAVEL-L PRESS
ATT STEM-1 STATUS
CDL +
PUMP PRESS. SNSR-1
PUMP PRESS. SNSR-2
BOOM CYL ROD PRESS. (FOR CRANE)
BOOM CYL HEAD PRESS. (FOR OL
& CRANE)
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS
TRAVEL-R PRESS
ATT STEM-2 STATUS
ATT STEM-3 STATUS
CDL THUMB WHEEL-RH
CANCEL SW (FOR CRANE)
BUCKET EXTEND PRESS. (FOR CRANE)
FOOT SW
BOOM UP PRESS.
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN)
SPARE (PWM IN)
AUX PEDAL LH
AUX PEDAL RH (STRAIGHT TRAVEL)

HORN_RELAY
1613128

115-F127
684-F128
115-F127
115-F78
615-F129

ATCH_AUX_PUMP_PRESS_SW_(STEM4)
1673466

CONN 57

4
3
1
2
5

CONN 8

1
2
3
4
5
6
7
8

C-C32
2312295_84RE01

N789-C192
E441-C153
E442-C161
K852-C38
A760-C180
H476-C30
A755-C24
A758-C27
L972-C33
184-C109
235-C110

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

1
2
3
4
5

PU-18
BU-18
PU-18
PU-16
PK-16
PK-18

WH/YL

BACKUP_GOV_SW
1636711

BACKUP_EPR_VALVE_SW
1636710

PK-18
BK-18
BK-18

200-C108 BK-6
K776-C13 GN-18
309-C129 GY-18

1
2
3
4
5
6
7
8

GE-C2
1552269

C-C33
2434509_84RE01

RD-14
BK-14

CAB_LAMP_RELAY
1613128

ATCH-CAUTION_LAMP_RELAY
149-5050
GX-C6
1495051_84RE02
1
2
3
4
5

160-F132
A623-F131
160-F132
160-F53
607-F87
607-F49

1
2

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

G-C7
2434505_84RE01

2
1
2

E480-F43
200-F183
200-F167

1
2

ATCH_STEM1_EXTEND_SOL(SYS_16)
1119916

GE-C1
2434509_84RE01

184-C105
235-C106

1
2
3
4
5
6
7
8

4
3
2
1
5

1
2

ATCH_STEM2_EXTEND_SOL(SYS_16)
1119916

RD-18

G-C6
2304011_84RE01
G-C5
2312295_84RE01

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

109-C138 RD-6
C-C6
7Y3995_84RE01
R B
403-C151 GN-18
L
P 1
E
ALT
2128561

1
2

WH-18
BR-18
BU-18
GN-18
BU-18
YL-18
OR-18
WH-18
BU-18

E997-C84

BK-10

C-C7
7Y3820_RE01

YL-18
GN-18

251-C103 YL-18
261-C104 GN-18

F889-C68 WH-18
F889-C100 WH-18
F889-C115 WH-18
F889-C115 WH-18
F889-C100 WH-18
M737-C77 WH-18
M739-C94 YL-18
M740-C74 PK-18
M751-C168 YL-18
M755-C179 OR-18
M906-C111 BU-18
N789-C192 BU-18
N793-C1 GN-18
N794-C58 GY-18
N795-C59 WH-18
T967-C118 YL-18
X794-C150 BU-18
251-C49 YL-18
251-C49 YL-18
251-C103 YL-18
261-C50 GN-18
261-C50 GN-18
261-C104 GN-18
252-C60 YL-18
252-C60 YL-18
252-C101 YL-18

K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
GE-C3
1552269

252-C101
262-C102

200-C95

F889-C100 WH-18

G-C13
1027964_84RE01

ALT_DIODE
1211022_84RE01

F-C59
7Y3952_84RE01

1
2
3
4
5
6
7
8

ATCH_SEAT_HEATER
2299093
2359027(UN TILT)
2
1

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

A/C_CLUTCH_SOL
2597244

X794-C150 BU-18
E787-C152 PK-18
M739-C94 YL-18

1
2
3
4
5
6
7
8
9
10
11
12

4
3
2
1
5

1
2
3
4
5
6

GN-18
PU-18
BR-18
BU-18
YL-18

G-C4
2304009_84RE01

1
2
3
4
5
6

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

CONN 7

A588-C88
K865-C89
K876-C90
K877-C91
G723-C92

CONN 53

1
2
3
4
5
6
7
8

1
2
3
4
5
6

C-C28
2305010_84RE01

OR-18

A-C42
2434510_84RE01

PK-18
BK-18

1
2

ATCH_STEM-3_EXTEND_SOL
1119916

C-C29
2434508_84RE01

L968-C67

G-C3
2305010_84RE01

603-F133
200-F173

GG-C1
2434508_84RE01

GG-C2
1552269

PK-18

G-C12
1552264

F-C35
7Y3955_84RE01
511-F118 BR-18
512-F119 GN-18

4
3
1
2
5

ENG_OIL_LEVEL_SW
2130677

YL-16
PU-16
YL-18
BK-18
GN-18
OR-18
BR-18

K864-C82

H747-C191 BR-18
K907-C63 BU-18
G834-C189 PU-18
A762-C87 PU-18

K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K871-C78
K876-C90
K877-C91
K904-C117
K907-C63
K950-C44
L968-C67
L969-C66
L972-C33

YL-18

1
2
3
4
5

1
2
3
4
5
6

F-C58
2304013_84RE01
1
2 CONN 33
3

FUSE_BASE
2382319
CHAS_LAMP_RELAY
1613128

CAB

199-F69
331-F187
603-F133
607-F49
645-F88

147-C73 PU-16
308-C113 YL-16
308-C127 YL-16
308-C76 YL-16
308-C126 YL-16
308-C128 YL-16
308-C128 YL-16
763-C75 BU-18
788-C81 YL-18
A762-C87 PU-18
G723-C92 YL-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
M740-C74 PK-18
T967-C118 YL-18
A209-C122 BK-18
A209-C188 BK-18
235-C166 BK-14
235-C193 BK-18

308-C70 YL-18-GXL
308-C4 YL-16
308-C140 YL-16
147-C73 PU-16

200-C163 BK-18
235-C42 BK-18
235-C43 BK-18
235-C160 BK-16

308-C127
147-C73
M739-C134
A209-C124
E472-C41
G973-C12
K850-C120

1
2

ATCH_STEM-3_RETRACT_SOL
1119916

C-C64
2304011_84RE01
1
E554-C11 PK-18
2
200-C107 BK-18

235-C193 BK-18
A209-C188 BK-18
A760-C187 GY-18
G834-C189 PU-18
H746-C190 YL-18
H747-C191 BR-18
N789-C192 BU-18

788-C81

RD-18
RD-18
RD-18
RD-16
BU-16

A-C8
3E3376

ATCH_AUX_PEDAL_LH
2475276

CALIBRATION
CALIBRATION

GX-C1
2434509_84RE01

607-F49 PK-18
607-F174 PK-18
199-F69 OR-18

GG-C3
1552269

1
2
3
4
5
6
7
8

M737-C77 WH-18
K871-C78 WH-18
K866-C79 WH-18
K950-C44 YL-18

149-F125
645-F88
149-F125
149-F80
616-F84

A-C45
3E3364

+8V
GND
PWM OUT

CONN 46

1
2
3
4
5
6

BK-18
BK-18

BU-18
BK-18

CONN 6

C-C16
2312295_84RE01
A760-C187 GY-18
A209-C188 BK-18
G834-C189 PU-18
H746-C190 YL-18
H747-C191 BR-18
N789-C192 BU-18
235-C193 BK-18

F772-C83 WH-18
H746-C190 YL-18

TRAVEL STRAIGHT SOL


ATT STEM-4 RETRACT PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
CRANE BACKUP SW
VALIABLE FAN MOTOR PRV
REVERSE FAN MOTOR PRV
FLOW LIMIT PRESS. PRV
2 PUMP FLOW COMBINE SOL
HAMMER RETURN TO TANK SOL
BOOM UP LIMIT PRV (for CRANE)
SPARE (PRV)
SPARE (OC)
CAN-3 (S)
ENG SPEED (OFFSET ANGLE SENSOR)
VARIABLE RELIEF-1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED +
CAN-4 (S)
HYD LOCK SW
VARIABLE RELIEF-2 PRV
VARIABLE RELIEF-1 CHECK SOL
VARIABLE RELIEF-2 CHECK SOL
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
STK OUT LIMIT SOL (for CRANE)
BKT LOCK SOL (for CRANE)
PRV RETURN
CAN-4 (+)
CAN-4 (-)
ATT STEM-1 EXTEND PRV
ATT STEM-2 RETRACT PRV
ATT STEM-2 EXTEND PRV
ATT STEM-3 RETRACT PRV
ATT STEM-3 EXTEND PRV
SPARE (PRV)
ENG SPEED COMMAND
CAN-3 (+)
CAN-3 (-)
CAN-2 (+) WITH MSS (J1939)
CAN-2 (-) WITH MSS (J1939)
CAN-2 (S) WITH MSS (J1939)
CAN-1 (+) WITH MONITOR
& SW PANEL
& SW PANEL
CAN-1 (-) WITH MONITOR
& SW PANEL
CAN-1 (S) WITH MONITOR
HYD LOCK SOL
SPARE (FREQ IN)

BK-16
BK-16

C468-C28
235-C99

1
2
3
4
5
6
7
8

C-C17
2434509_84RE01

763-C75 BU-18
L969-C66 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
4
47
48
49
50
51
52
53
54

200-C97
200-C96

1
2

C-C65
1552269

RD-00
RD-00
RD-00

200-AL2
235-AK2

101-CP1
101-CF1
101-CA1

AU-C1
2434509_84RE01
A760-AU1 GY-18
A209-AU2 BK-18
G834-AU3 PU-18
H746-AU4 YL-18
H747-AU5 BR-18
N789-AU6 BU-18
235-AU7 BK-18

PK-18

1
2
3
4
5

A-C32
3E3364

ONE_TOUCH_LOW_IDLE_SW
2220225

CONN 54

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

PE
ENG-GND_STRAP
1321806

YL-16
BU-18
YL-18
BK-18
PU-18
YL-18
GN-18
WH-18
PK-18
YL-18
BK-14
YL-18
YL-18
YL-18
YL-16
PU-16
YL-16
BK-18
BK-18

M740-C74

BOOM_LAMP_RELAY
1613128

ATCH_SINGLE_RELAY
1495050
GA-C2
1495051_84RE02
1
K866-GA1 WH-18
2
200-GA2 BK-18
3
147-GA3 PU-16
4
K879-GA4 GN-18
5
K872-GA5 OR-18

MACHINE_ECM
2218874

P
J-C5
2304013_84RE01

ATCH_LOWER_WASHER_MOTOR
7T8890

C-C26
1532630_84RE02

G-C10
7Y3967_84RE01

PK-18

101-C139 RD-4
101-CA1 RD-00
101-CF1 RD-00
101-CP1 RD-00

308-C113
763-C75
788-C81
A209-C122
A762-C87
G723-C92
K904-C117
M737-C77
M740-C74
T967-C118
235-C166
M739-C94
M739-C94
M739-C135
308-C128
147-C73
308-C127
A209-C188
235-C193

1
2 MOTOR

200-C164 BK-18
578-C46 BU-16

BK-18

MOTOR

1
1
1

WH-8

BK-18
BK-18

PK-18

MTR BAT

304-C137

A209-C122
A209-C188

YL-16
BK-18
BK-18
BU-18
GY-18
GN-18
WH-18
YL-18
YL-18

M740-C74

STARTER_MOTOR
1252988

308-C126
A209-C122
A209-C188
A768-C64
A769-C65
K904-C117
M737-C77
M739-C135
T967-C118

BK-18
BK-18
BU-18
GN-18
YL-18
GN-18

ENG_SPEED_PICKUP
1967973

H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18

200-C171
235-C170
763-C75
A588-C167
G723-C92
K906-C62

YL-18
PU-18

BR-18
GN-18
GN-18
PK-18
BU-18
GY-18
BR-18
GN-18
GY-18
OR-18
RD-18
WH-18

K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N793-C1 GN-18
N794-C58 GY-18
147-C184 PU-16

325-C174 PK-18
168-C51 RD-10
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16

788-C81
A762-C87

892-C121
893-C116
A588-C88
A755-C24
A756-C25
A757-C26
A758-C27
E472-C29
E473-C55
E474-C52
E997-C84
F889-C68

235-C42 BK-18
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C193 BK-18

235-C173 BK-18
495-C22 GN-18
325-C174 PK-18

C-C66
1552269

235-C42 BK-18
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C193 BK-18

YL-4

BK-18
BK-18
BR-18
OR-18
PK-18
WH-18
BK-18

1
2

BK-18
BK-18
BK-6
BK-18
BK-18

235-C172
235-C172
321-C40
487-C19
491-C20
496-C23
235-C173

877-C136

235-C99
200-C107
200-C108
200-C163
200-C171

BK-18
BK-18

AIR_HEATER
1685057

RD-4
RD-6
WH-8
YL-16
GY-18
GN-18
YL-18
YL-4
PU-18
BU-18
GY-18
BU-18
PK-18
GN-18
GN-18
YL-18
WH-18
YL-18
BK-18
BK-18

BK-18
BK-18

BLOCK_GP
9W0742
(NOTE B)

101-C139
109-C138
304-C137
308-C126
309-C129
403-C151
788-C81
877-C136
A762-C87
A768-C64
A769-C65
C468-C28
E554-C11
K776-C13
K904-C117
M739-C135
M737-C77
T967-C118
200-C163
200-C171

235-C170
200-C171

ATCH_BATTERY_FRONT
3T5760
(NOTE A)

RD-4
RD-6
WH-8
GY-18
GN-18
YL-18
YL-4
PU-18
BU-18
PK-18
GN-18
BK-6
BK-18
BK-18

A209-C122
A209-C188

POS NEG

101-C139
109-C138
304-C137
309-C129
403-C151
788-C81
877-C136
A762-C87
C468-C28
E554-C11
K776-C13
200-C108
200-C107
235-C99

101-C139 RD-4
109-C138 RD-6
168-C51 RD-10
304-C137 WH-8
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
877-C136 YL-4
A588-C167 GN-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
K776-C13 GN-18
K906-C62 GN-18
L973-C80 GN-16

BK-00

101-C139 RD-4
109-C138 RD-6
304-C137 WH-8
308-C126 YL-16
309-C129 GY-18
403-C151 GN-18
788-C81 YL-18
877-C136 YL-4
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
K776-C13 GN-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18
200-C163 BK-18
235-C42 BK-18
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C193 BK-18

RD-00

101-CA1
101-CF1
101-CP1

RD-00
RD-00
RD-00

101-CP1

200-CH1

RD-00

ATCH_BATTERY_REAR
3T5760
(NOTE A)

RD-00

261-C50 GN-18
262-C61 GN-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
GN-18
WH-18
WH-18
WH-18
BK-18
PU-16
WH-18
OR-18
OR-18
OR-18
OR-18

101-CG1

POS NEG

101-CR1

BK-00

WASHER_MOTOR
7T8890

C-C25
7T5957_84RE01

184-C5 RD-14
184-C5 RD-14
184-C105 RD-14
184-C109 RD-14
235-C166 BK-14
235-C166 BK-14
235-C106 BK-14
235-C110 BK-14
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
892-C121 BR-18
893-C116 GN-18
A209-C112 BK-18
A209-C112 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C180 GY-18
A760-C180 GY-18
A760-C186 GY-18
A760-C187 GY-18
A762-C87 PU-18
E411-C162 YL-18
E441-C153 GN-18
E442-C161 GN-18
E472-C114 GN-18
E472-C114 GN-18
E472-C29 GN-18
E472-C41 GN-18
E473-C55 GY-18
E474-C52 OR-18
E787-C152 PK-18
E997-C84 RD-18
F772-C83 WH-18
G723-C92 YL-18
G834-C189 PU-18
G973-C12 OR-18
H446-C119 PK-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C190 YL-18
H747-C191 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K850-C120 BR-18
K851-C37 BU-18
K852-C38 GN-18

184-C5 RD-14
251-C49 YL-18
252-C60 YL-18

1
2 MOTOR

200-C165 BK-18
506-C45 PU-18

G-C2
2434510_84RE01

E480-F43

GROUND-CHASSIS_5

A-C12
1552269

G-C8
2397352_84RE01

F-C61
7Y3958_84RE01

START_CONT_RELAY
0942080
S WH/BU
L
YL
R WH/GN
GND
BK

F-C12
7Y3952_84RE01
1
A623-F131 BU-18
2
684-F130 RD-18
684-F128 RD-18

LAMP_DIODE
1211022_84RE01

ATCH_BOOM_FLOAT_DISABLE_RELAY
1495050
J-C4
1495051_84RE02
1
2
3
4
5

C-C24
7T5957_84RE01

F-C53
2434505_84RE01

4
1
3
2
5

PC
DISC-GND_STRAP
1321805

F-C9
1211168_84RE01

RD-18
RD-16
WH-18
BU-16

DISCONNECT_SW
7N0719

ATCH_JOYSTICK_LH
2277617

A-C35
1552269

F-C34
7Y3955_84RE01
508-F120 PU-18
509-F121 WH-18

ATCH_SMART_BOOM_DOWN_RELAY
1495050
J-C3
1495051_84RE02
1
2
3
4
5

HEATRE_RELAY
2095582

HORN_SW
2220225

3
1
4
2

ATCH_FOOT_SW
2051339

GJ-C2
2312295_84RE01

CONN 45

646-F32
105-F40
123-F64
129-F57

5A

1
1

BK-00
BK-00

FUSE_HOLDER
3245808

A-C7
1552272

SW-3

1
2

A-C13
1552269

A-C34
2434508_84RE01

GJ-C3
2305010_84RE01
F772-GJ17 WH-16
147-GJ6 PU-16
235-GJ4 BK-18
M739-GJ7 YL-18
K952-GJ25 BR-18

A-C2
2304011_84RE01

147-F17 PU-16

200-CE1
200-CH1

RD-6

CONN 44

147-F188 PU-16
199-F69 OR-18
535-F124
BU -16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
A537-F108 PK-18

177-WE1
BLOCK_AS.
1211023

101-CJ1 RD-4

A-C23
1027964_84RE02

CONN 43
F-C8
1027964_84RE01

F-C7
1288950_84RE01

F-C6
1027964_84RE01

A-C27
1211168_84RE02

235-F46 BK-18

109-CL1 RD-4
101-CJ1 RD-4

WH-18

ATCH_SMART_BOOM_UP/DOWN_RELAY
1495050
J-C2
1495051_84RE02
1
2
3
4
5

CONN 36

200-F68 BK-14

RD-6
RD-4

C-C5
1552269

200-GC4
235-GC2
200-GC15
235-GC18
235-GC16
235-GC17
200-GC15
K879-GC7
K871-GC14
K871-GC13
K871-GC8
235-GC2
147-GC5
K866-GC3
K872-GC6
K872-GC6
K872-GC12
K872-GC11

RD-00
RD-00

CONN 28

A-C22
1254766_84RE02

103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GN-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
G976-F36 BU-18

109-C138
101-C139

1
2

INJECTOR 6
2959130

BATTERY_FRONT
3T5760
9X3404 (NOTE A)

CONN 35

F-C10
1343296_84RE01

AG-C1
2434505_84RE01

235-AG1BK-18

A-C20
1211168_84RE02

CONN 34

412-F2 BU-18
491-F3 PK-18

HEATER_BREAKER
2164970

C-C58
2304011_84RE01

POS NEG

BATTERY_REAR
3T5760
9X3404 (NOTE A)

1
2

WH-8

1
2

TWISTED CABLE

200-CE1

RD-00

A-C3
1343295_84RE01

BK-16
RD-16
RD-16
RD-16
RD-16
R D -16
RD-18

BK-00
BK-00

304-C137

1
2
3
4
5
6
7
8

CONN 52

1
2
3
4
5
6
7
8
9
10
11
12
13
1
14
1
15
16
17
18
19
20
21

578-C46 BU-16
506-C45 PU-18
200-C163 BK-18

GN-18
GY-18
BK-18
BK-18
PU-18
BU-16
N793-C1
N794-C58
235-C42
235-C43
506-C45
578-C46

101-C139 RD-4
109-C138 RD-6
304-C137 WH-8
877-C136 YL-4

GN-18
BU-18
OR-18
WH-18
BU-18
GN-16
K906-C62
K907-C63
L968-C67
L969-C66
L972-C33
L973-C80

487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
A588-C167 GN-18
A588-C88 GN-18
A588-C3 GN-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C84 RD-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K776-C13 GN-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18

147-C184 PU-16
147-C73 PU-16
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16

GY-18-GXL
OR-18-GXL
WH-18-GXL

200-CE1
200-CH1

120A

200-GC10

101-CC1

F716-AG2

INJECTOR 5
2959130

1
2

MAIN_BREAKER
1712210

SECONDARY_SHUTDOWN_SW
4D1836

A-C15
2304011_84RE01

1
1

1
2

A-C25
1552269

SW-COM
SW-1
SW-2

G-C11
7Y3967_84RE01

CONN 52

200-F140
105-F137
105-F137
105-F77
105-F102
105-F40
646-F32

CONN 65

80A

YL-4

TWISTED CABLE

CONNETOR AT ROCKER CASE

RD-6

877-C136

INJECTOR 4
2959130

1
2

ATCH_LH-SPEAKER(-)_RELAY
149-5050
EM-C8
1495051_84RE02
1
2
3
4
5

TWISTED CABLE
1
2

1
2

START_RELAY
2595274

INJECTOR 3
2959130

1
2

60A

ALT_BREAKER
1712208

177-WE1

TWISTED CABLE
57
35
58
34
59
33
64
8
63
7
62
6

109-CL1 RD-4

CONN 52

PU-16
WH-16
BR-18
YL-18
BK-18
PK-18
PU-16
BU-16
WH-16
GN-16
YL-18
BK-18

123-F64 WH-18

INJECTOR 2
2959130

1
2

BUS_BAR
2382279

147-GJ6
F772-GJ17
K952-GJ25
M739-GJ7
235-GJ4
603-GJ22
936-GJ20
A549-GJ24
F772-GJ18
K931-GJ19
M751-GJ23
235-GJ5

1
3
4
6
5
2

TWISTED CABLE

START_RELAY_DIODE
1974385_84RE01

ATCH_LH-SPEAKER(+)_RELAY
149-5050
EM-C7
1495051_84RE02
1
2
3
4
5

1
2
3
4
5
6
7
8
9
10
11
12

A-C26
2434509_84RE01

308-F104 YL-16
684-F130 RD-18

INJECTOR 1
2959130

1
2

J-C1
2305008_84RE01

+B
GND
PWM OUT

1
2
3
4
5
6

G-C1
2305008_84RE01

CONN 55

1
2
3
4
EM-C1
2434509_84RE01

199-F69 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
780-F31
PU -16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

CONN 60

A-C21
1552269

1
2

ATCH_RH-SPEAKER(-)_RELAY
149-5050
EM-C6
1495051_84RE02
1
2
3
4
5

E787-GJ15 PK-16
E787-GJ16 PK-16
K950-GJ9 YL-16
K950-GJ10 YL-16
X794-GJ11 BU-16
X794-GJ12 BU-16
235-GJ2 BK-18
235-GJ3 BK-18
K952-GJ25 BR-18
K931-GJ19 GN-16
A549-GJ24 BU-16
936-GJ20 PU-16
936-GJ20 PU-16
A549-GJ24 BU-16
K931-GJ19 GN-16
K952-GJ25 BR-18
147-GJ6 PU-16
603-GJ22 PK-18
F772-GJ17 WH-16
F772-GJ18 WH-16
M739-GJ7 YL-18
M751-GJ23 YL-18
235-GJ4 BK-18
235-GJ5 BK-18

147-F22 PU-16

FUEL PUMP
SOLENOID
SENSOR 2380112

A-C9
1552269

23

147-GJ6 PU-16
603-GJ22 PK-18
E787-GJ14 PK-16
E787-GJ14 PK-16
E787-GJ15 PK-16
E787-GJ16 PK-16
F772-GJ21 WH-16
F772-GJ21 WH-16
F772-GJ17 WH-16
F772-GJ18 WH-16
K950-GJ8 YL-16
K950-GJ8 YL-16
K950-GJ9 YL-16
K950-GJ10 YL-16
M739-GJ7 YL-18
M751-GJ23 YL-18
X794-GJ13 BU-16
X794-GJ13 BU-16
X794-GJ11 BU-16
X794-GJ12 BU-16
235-GJ1 BK-18
235-GJ1 BK-18
235-GJ4 BK-18
235-GJ5 BK-18
235-GJ2 BK-18
235-GJ3 BK-18

235-F114 BK-18
200-F113 BK-14
403-F115 GN-18

1552269
1 SIGNAL
2 GROUND

FUEL
TEMPERATURE
SENSOR 2380112

405-C148
F773-C21
F774-C69

INTAKE AIR
TEMPERATURE
SENSOR 2380112

308-C140 YL-16
892-C121 BR-18
403-C151 GN-18
893-C116 GN-18
235-C160 BK-16

1552269
1 SIGNAL
2 GROUND

WH-18-GXL
OR-18-GXL
GY-18-GXL

COOLANT
TEMPERATURE
SENSOR

F774-C69
F773-C21
405-C148

1552269
1 SIGNAL
2 GROUND

1552269
1 SIGNAL
2 GROUND

POS NEG

1
2
3
4

K-C1
2434507_84RE01 CONN
1
2
3
4

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2746721
C WH-18 SIGNAL
LOW FUEL PRESSURE SENSOR

RD-00

101-CF1
101-CR1

CONN 22 GT-C6
2305008_84RE01

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2660136
C WH-18 SIGNAL
DIFFERENTIAL PRESSURE SENSOR
1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2746720
C WH-18 SIGNAL
INTAKE MANIFOLD PRESSURE SNSR

CAB
ATCH_RH-SPEAKER(+)_RELAY
149-5050
EM-C5
1495051_84RE02
1
2
3
4
5

21 GA-C1
2434508_84RE01
K866-GA1 WH-18
200-GA2 BK-18
147-GA3 PU-16
K872-GA5 OR-18
K879-GA4 GN-18

BR-18
BR-18
BR-18
BR-18
GN-18
GN-18
GN-18
GN-18
BK-18

GU-C1
2434507_84RE01

CONN 52

CONN 20

H-C7
2472693_84RE01

A-C31
1552269

ATCH_JOYSTICK_LH(3_SW)
2602128

1
2

A-C37
2472693_84RE01
1
2
3
4
5
6

IMPLEMENT_PRESS_SW
1673466

1
2
3
4

J-C7
2434507_84RE01

EM-C2
2312295_84RE01

892-F12
892-F98
892-F143
892-F143
893-F11
893-F111
893-F142
893-F142
235-F114

C-C69
2304013_84RE01

BK-18
PU-16
YL-18
YL-16
BU-16
PK-16
WH-16
PK-18
YL-18

1
2
3
4
5
6
7
8

OR-16
OR-16
WH-18
PU-16
PU-16

GC-C7
2305010_84RE01 CONN
1
K866-GC3 WH-18
2
200-GC4 BK-18
3
147-GC5 PU-16
4
K872-GC6 OR-18
5
K879-GC7 GN-18
6

A-C17
2304011_84RE01

139-F186
113-F185
123-F64
147-F17
147-F188

1
2
3

C-C20
2304011_84RE01
X738-C39 PK-18

1
2

CONN 49

CONN 49

J-C8
2305008_84RE01

1
2
3
4

CONN 62

262-F191 GN-18

C-C70
2434506_84RE01

1
2

A-C18
2434505_84RE01

105-F40
R D -16
252-F190 YL-18

OIL
PRESSURE
SENSOR
2746721

CONN 12

A-C33
2434507_84RE01

CONN 49

BK-18
BK-18
BK-16

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
C WH-18 SIGNAL

C-C21
2434505_84RE01

1
2
3
4
5
6

A-C43
1552269

A-C24
2304009_84RE01

1
2
3
4
5
6
7
8
9
10
11
12

A-C48
1552269

1
2
3
4
5
6

SW-3

A-C5
2434508_84RE01

AK-C2
1552269

1
2

HYD_LOCK_DIODE
A-C46 1974385_84RE01
1552269
1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

AK-C1
2434505_84RE01
PK-18

A-C4
2305010_84RE01

A-C41
2434510_84RE01

GJ-C1
2434510_84RE01
235-GJ1
147-GJ6
M739-GJ7
K950-GJ8
X794-GJ13
E787-GJ14
F772-GJ21
603-GJ22
M751-GJ23

A-C36
2397352_84RE01

A-C11
2434508_84RE01
1 +12V MEMORY OUT
2 +12V SWITCHED OUT
3 GND (12V)
4 GND (24V)
5 +24V BATTERY IN
6 +24V SWITCHED IN
ATCH_12V_10A_CONVERTER
3245770

1
2
3
4
5
6

X794-GJ11 BU-16
936-GJ20 PU-16

200-F68 BK-14
892-F98 BR-18
893-F111 GN-18
103-F70 RD-16
113-F101 OR-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18
135-F95 BU-14
210-F47 BK-14

1
2

A-C10
2305010_84RE01

200-F68 BK-14
200-F140 BK-16
200-F139 BK-16

CONN 13

GW-C1
2304009_84RE01
235-GW23 BK-18
147-GW9 PU-16
M739-GW18 YL-18
K950-GW17 YL-18
X794-GW19 BU-16
E787-GW20 PK-16
F772-GW21 WH-16
603-GW22 PK-18
M751-GW16 YL-18

E787-GJ15 PK-16
K931-GJ19 GN-16

1
2

C-C22
2304011_84RE01
780-C8 PU-16

GJ-C9
1552269

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

1
2

200-F134
200-F136
200-F138

X738-AK1

CAM SPEED
SNSR/SECONDARY
TIMING 2380120
FUEL RAIL
PRESSURE
(FRP)SNSR
2380118

1
2
3
4
5
6
7
8
9
10
11
12

A-C40
1552269

1
2
3

C-C23
2434505_84RE01

GJ-C8
1552269

A
B
C

H-C3
2397352_84RE01

ACC_DIODE
A-C47 1974385_84RE01
1552269
1
2

CONN 19

2
A-C28
3E3364

1
2
3
4
5
6

NEUTRAL_START_LIMIT_SW
1114799

K950-GJ9 YL-16
A549-GJ24 BU-16

321-F44 BR-18

AL-C1
2434505_84RE01

H-C1
2434508_84RE01

H-C5
7Y3967_84RE01

1
2
3
4
5
6

1
2

ATCH_HAMMER_RETURN_FILTER_SW
2241687

CRANK SPEED
SNSR/PRIMARY
TIMING 2380120

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
C WH-18 SIGNAL

1
2
3
4
5
6
7
8
9
10
11
12

H-C6
1552267

1
+ B
2
GND
ATCH_AIR_SUSPENSION
2405063

A-C6
2304009_84RE01

1
2
3
4
5
6
7
8
9
10
11
12

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

GJ-C7
1552269

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

AL-C2
2304011_84RE01

ATCH_QUICK_COUPLER_SOL
2603877

1552269
1
S/T +
2 S/T -

A-C1
2304009_84RE01

780-C8 PU-16
X738-C39 PK-18

1
2

1552269
1 S/T +
2 S/T -

CONN 18

F889-C68 WH-18
F773-C21
OR-18-GXL
F774-C69
WH-18-GXL
GN-C4
2434508_84RE01

A/C_UNIT
2299080

C-C3
2434510_84RE01
E474-C52 OR-18
K844-C53 GY-18
K848-C54 WH-18
E473-C55 GY-18
K843-C56 GN-18
K847-C57 PU-18
N793-C1 GN-18
N794-C58 GY-18

1
2
3
4
5
6

1
2

H-C8
2434505_84RE01

H-C4
7Y3967_84RE01

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

L968-C67 OR-18
L968-C67 OR-18

1
2

DIODE-3
1974385_84RE01

A-C29
1343296_84RE01

C-C4
2304009_84RE01
K906-C62 GN-18
K907-C63 BU-18
A768-C64 BU-18
A769-C65 GY-18
L969-C66 WH-18

1
2

DIODE-2
1974385_84RE01

252-C60 YL-18
262-C61 GN-18

1
2

DIODE-1
1974385_84RE01

CONN 17

H-C9
2304011_84RE01

GND-PLATFORM

VALVE GP

C-C2
1343295_84RE01
168-C51 RD-10

1
2
3
4
5
6

H-C2
2305010_84RE01

X794-GJ12 BU-16
235-GJ3 BK-18

YL-16

N793-C1 GN-18
N794-C58 GY-18
X738-C39 PK-18
235-C42 BK-18
235-C43 BK-18

506-C45 PU-18
578-C46 BU-16
200-C165 BK-18
200-C164 BK-18
200-C163 BK-18
200-C163 BK-18

101-CA1

506-C45 PU-18
578-C46 BU-16
893-C47 GN-18
892-C48 BR-18
251-C49 YL-18
261-C50 GN-18

L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16

N793-C1 GN-18
N794-C58 GY-18

BK-18
BK-18

CONN 48

308-F104

GN-18
BU-18

235-C42
235-C43

1
2

ATCH-STICK_OUT_STOP_SOL
1119916

YL-16
BR-18

139-AJ9 OR-18
113-AJ1 OR-18

893-C116
G976-C32

F773-C21 OR-18-GXL
F774-C69 WH-18-GXL
F889-C68 WH-18
G976-C32 BU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K776-C13 GN-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18

GN-18
WH-18
PK-18
BU-18
GY-18
BR-18
BU-18
GN-18
WH-18
BR-18
BU-18
BU-18
GN-18
BU-18
YL-18
RD-18
BU-18
GN-18
PK-18
BR-18

GJ-C6
1552269

K950-GJ10
K952-GJ25

A513-AJ10 RD-18
592-AJ11 BU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

RXD
GND
DTR
DCD

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
893-C116 GN-18
235-C160 BK-16

A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C84 RD-18

K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N793-C1 GN-18
N794-C58 GY-18

DF PWM 1 -

892-C48 BR-18
893-C47 GN-18
G976-C32 BU-18

PU-16
RD-14
YL-18
YL-18
GN-18
GN-18
BR-18
GN-18
GN-18
PK-18
BU-18
GY-18
BR-18
GN-18
GY-18
OR-18
RD-18
WH-18
BR-18
GN-18
BU-18
WH-18
GN-18
GY-18
PU-18
WH-18
YL-18
BU-18
GN-18

1
2
1
7
2
+
6

147-C72 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18

147-C184
184-C5
251-C49
252-C60
261-C50
262-C61
892-C121
893-C116
A588-C88
A755-C24
A756-C25
A757-C26
A758-C27
E472-C29
E473-C55
E474-C52
E997-C84
F889-C68
H473-C31
H474-C34
H475-C35
H476-C30
K843-C56
K844-C53
K847-C57
K848-C54
K849-C36
K851-C37
K852-C38

ACCEL RETURN
ACCEL
ACCEL
DOUT 0.3A
1 PWM 2A
DF PWM 1
DOUT 0.3A

AIR_CLEANER_SW
1540498

892-C121 BR-18
893-C142 GN-18
893-C142 GN-18
893-C47 GN-18

200-C163 BK-18
235-C42 BK-18
235-C43 BK-18
235-C160 BK-16

DOUT 0.3A 5
DF PWM 1SHEILD
ACCEL RETURN 2
AIN PAS 5

1
2
3
4
5
6

PROD_LINK_2ND_GENERATION_RADIO
2639088
(NOTE V,W)

YL-16
GY-18

AIN PAS 1
1 PWM 2A 3
VS RETURN 2

CONN 4

GN-C3
2305010_84RE01

321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
877-C136 YL-4
A588-C167 GN-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
K776-C13 GN-18
K906-C62 GN-18
L973-C80 GN-16

1
2
3
4
5
6

CONN 3

10
52
53
48
51
40
47
39
56
54
46
38
55
50
43
37
42
41
25
26
57
35
58
34
59
33
64
8
63
7
62
6
18
45
21
20
24
23
22
32
36
17
15
44
16
11
30
4
49
14
5
2
3
1
13
9
28
12
19
60
61
31
29
27

CRANK\CAM SPEED 8V 100mA SNSR SUPPLY


CRANK SPEED SENSOR SIGNAL
CAM SPEED SENSOR SIGNAL
FUEL RAIL PRESS 5V 200mA SNSR SUPPLY
FUEL RAIL PRESSURE SENSOR SIGNAL
FUEL RAIL PRESSURE SENSOR GROUND
OIL\DIFFER PRESS 5V 200mA SNSR SUPPLY
OIL PRESS DIFFERENTIAL PRESS SNSR GND
OIL PRESSURE SENSOR SIGNAL
DIFFERENTIAL PRESSURE SENSOR SIGNAL
PRESSURE SENSOR 5V 200mA SUPPLY
INTAKE MANIFOLD\FUEL PRESS SNSR GND
INTAKE MANIFOLD PRESSURE SNSR SIGNAL
LOW FUEL PRESSURE SENSOR SIGNAL
COOLANT TEMPERATURE SENSOR SIGNAL
COOLANT TEMPERATURE SENSOR GROUND
INTAKE AIR TEMPERATURE SNSR SIGNAL
FUEL TEMPERATURE SENSOR SIGNAL
FUEL PUMP SOLENOID SIGNAL
FUEL PUMP SOLENOID RETURN
INJECTOR (1) POWER SUPPLY
INJECTOR (1) RETURN
INJECTOR (2) POWER SUPPLY
INJECTOR (2) RETURN
INJECTOR (3) POWER SUPPLY
INJECTOR (3) RETURN
INJECTOR (4) POWER SUPPLY
INJECTOR (4) RETURN
INJECTOR (5) POWER SUPPLY
INJECTOR (5) RETURN
INJECTOR (6) POWER SUPPLY
INJECTOR (6) RETURN
VS 13V
VS RETURN 2
J2
ATA/CDL +
ATA/CDL CAN A +
CAN A CAN A SHIELD

CONN 3

GK-C3
1552252

308-C140
309-C129

C-C15
7Y3966_84RE01

BK-18

147-C72 PU-16
308-C140 YL-16
235-C160 BK-16
403-C151 GN-18
403-C14 GN-18
403-C141 GN-18
403-C141 GN-18
412-C17 BU-18
430-C18 BU-18
892-C143 BR-18
892-C143 BR-18
892-C48 BR-18

GK-C2
2305010_84RE01

101-C139 RD-4
109-C138 RD-6
147-C73 PU-16
168-C51 RD-10
304-C137 WH-8
308-C4 YL-16

J1

BU-18

235-C158

CONN 4

1
2
3
4
5
6

BK-00

1_PWM_2A 2
CAN B SHIELD
AIN_ACT 8
1_PWM_2A 1
VS_RETURN 1
VS_RETURN 1
SWG RETURN
SWB 2
SWB 1
SWG 11
SWG 10
SWK_0
VS_5_200mA
VS_5_200mA
VS_8_100mA
SWG 9
SWG 8
SWG 7
SWG 6
SWG 5
SWG 4
SWG 3
SWG 2
SWG 1
AIN_ACT/_1 1
AIN_ACT 7
AIN_ACT 5
AIN_ACT 4
DOUT_1A 1
DOUT_0.3A 10
DOUT_0.3A 9
DOUT_0.3A 8
DOUT_0.3A 4
DOUT_0.3A 3
DOUT_0.3A 2
DOUT_0.3A 1

1
2
3
4
5
6

200-CE1

1_PWM_2A 3

KEY SWITCH ON

430-C18

C-C14
7Y3967_84RE01

GK-C1
2434508_84RE01

1
2
3
4
5
6
7
8
9
10
11
12

+ BATTERY
+ BATTERY
DOUT_0.3A 5
DOUT_03.A 6
DOUT_03.A 7
CAN A +
CAN A CAN A SHIELD
ATA/CDL +
ATA/CDL -

RS232 PORT #3-TXD


RS232 PORT #3-RXD
RS232 PORT #3-GND
GROUND

+B
GND
OUTPUT 1
OUTPUT 2

ATCH-WTR_SEPARATOR_LVL_SNSR_2
1782345

BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 TXD

+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
DF_PWM 2 SHIELD
DF_PWM 2 DF_PWM 2 +

1
2
3
4

495-C22
496-C23
A755-C24
A756-C25
A757-C26
A758-C27
C468-C28
E472-C29
H476-C30
H473-C31
G976-C32
L972-C33
H474-C34
H475-C35
K849-C36
E997-C84
K851-C37
K852-C38
X738-C39
321-C40

GJ-C5
1552269

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

- BATTERY
- BATTERY
- BATTERY

ALTERNATOR R-TERM

C-C9
C-C8
3E3376
1552272
1
147-C72 PU-16
2
235-C155 BK-18
3
G976-C32 BU-18
4

CONN 3

COOLANT_LEVEL_SW
2459205

1
2

ATCH-BOOM_UP_SOL
1119916

A-C19
2305010_84RE01

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

C-C57
2451042_84RE01

1
2

200-C169 BK-18
200-C98 BK-16

A4E2_ENG_ECM
2390152_84RE01

412-C17 BU-18
235-C156 BK-18

GN-18

CONN 47

E787-GJ16 PK-16
235-GJ2 BK-18

638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

UNSWITCHED POWER

C-C11
1552269

403-C14

K776-C13 GN-18
405-C148 GY-18-GXL
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18

1
2

ATCH-BUCKET_LOCK_SOL
1119916

GROUND-CHASSIS-4

GJ-C4
1552269

322-F86 GY-16
120-F55 YL-16
172-F10 RD-18

J1939 HIGH

168-C51 RD-10
184-C5 RD-14
235-C42 BK-18
235-C43 BK-18
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16
405-C148 GY-18-GXL
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C84 RD-18
F773-C21 OR-18-GXL
F774-C69 WH-18-GXL
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K776-C13 GN-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16

A-C30
2434508_84RE01

616-F84 BU-16

EL-C1
2756785

147-C73 PU-16
147-C184 PU-16

ATCH_VISCUS_CLUTCH_TEMP_SENSOR
1078618

YL-16
RD-14
GY-16
PK-16
PU-16
BU-16
PU-16
PK-18
GY-18

PA
PLATF-CHASSIS_STRAP
7G1060

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

A513-AJ10 RD-18
592-AJ11 BU-18
512-AJ5 GN-18
511-AJ8 BR-18

GN-18
BR-18
YL-18
GN-18

1
2
3
4
5
6

CONN 1

+B
GND
SIGNAL

308-C4
184-C5
322-C6
607-C7
780-C8
616-C9
147-C10
E554-C11
309-C129

OPERATOR STATION

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

J1939 LOW
893-EL4
892-EL5
251-EL6
261-EL9

1
2
3
4
5
6

A
B
C

147-C10 PU-16
168-C51 RD-10
172-C2 RD-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16
403-C14 GN-18
405-C148 GY-18-GXL
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18

1
2
3
4
5
6
7
8

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

RS-232
RX-232
RX-232
RX-232

172-EL1 RD-18
235-EL2 BK-18
308-EL3 YL-16

C-C73
2304011_84RE01

1
2
3
4
5
6
7
8
9
10
11
12
13
14

AU-C3
1552267
A760-AU9 GY-18
235-AU7 BK-18
N789-AU6 BU-18

ATCH_VISCUS_CLUTCH
2653578

CONN 16

172-C2 RD-18
L973-C80 GN-16
A588-C3 GN-18

1
2

+B
GND
KEY INPUT
ON/OFF SOL1
ON/OFF SOL2
R-TERM
ANALOG (FUEL LEVEL)
ANALOG IN
STG
CDL+
CDLCAN+
CANCAN SHIELD

GN-C5
2305010_84RE01

CONN 5

GY-18
GY-18
GY-18

892-C48 BR-18
893-C47 GN-18
G976-C32 BU-18
172-C2 RD-18
147-C10 PU-16
147-C10 PU-16
147-C72 PU-16

W-C1
2434505_84RE01

GPS ANTENNA (GT5)

GN-C1
2434508_84RE01

A760-AU8
A760-AU1
A760-AU9

CONN 14

GN-18
BU-18
BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CELLULAR ANTENNA (TNC)

CONN 3

A
B
C

403-C14
412-C17
430-C18

FAN SPEED FEEDBACK


GND
SOL SOL +
+5V

9
OPERATOR STATION

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

RS-232 PORT #1-RXD


RS-232 PORT #1-DTR

1
2
3
4
5
6

GL-C3
8T8731

1
2
3
4
5
6

10

A-C16
1532620_84RE01

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

PLJ_ECM
2705500

GL-C2
8T8732

AT-C2
1552273
PU-18
BK-18
BR-18
YL-18
GY-18

11
C-C1
1636637_84RE01

112-FC1 PU-4

ANTENNA
2705501

GL-C1
2434508_84RE01

AT-C1
2434508_84RE01
G834-AT1
A209-AT2
H747-AT3
H746-AT4
A760-AT5

1
2
3
4
5
6

12

112-FC1 PU-4
177-FA1 RD-4

RS-232 PORT #1-TXD

GN-C2
1607690_84RE01

AU-C2
2305010_84RE01
G834-AU3 PU-18
A209-AU2 BK-18
H747-AU5 BR-18
H746-AU4 YL-18
A760-AU8 GY-18

308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

13

CAT DATA LINK +


CAT DATA LINK -

1
2
3
4
5
6

308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18
235-C159 BK-18
235-C160 BK-16
235-C160 BK-16
235-C159 BK-18
235-C158 BK-18
235-C157 BK-18
235-C157 BK-18
235-C155 BK-18
235-C156 BK-18
147-C72 PU-16
412-C17 BU-18
430-C18 BU-18
G976-C32 BU-18

CONN 1

14

168-F73 RD-10

CONN 59

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

15

C-C18
2305010_84RE01

2
1

16

CONTROL GP - PRODUCT LINK


2399954
(NOTE W)

GROUND

(Dimensions: 48 inches x 35 inches)

17
C-C19
2434508_84RE01

36 Page,

KENR6118-05

18

IDENT
PART NO.
HARNESS AS.

LOC

A
C
E
F
G
H
J
K
M
R
T
U
V
X
Y
AA
AC
AE
AG
AJ
AK
AL
AM
AR
AT
AU
AV
AW
EL
EM
GA
GC
GE
GF
GG
GH
GJ
GK
GL
GM
GN
GT
GU
GV
GW
GX
GY
WJ

L-11
L-11
B-8
H-5
J-4
L-5
G-8
A-10
I-2
H-1
G-1
G-1
G-1
A-6
A-6
A-6
C-8
B-7
H-9
D-8
J-14
J-14
A-9
B-8
L-14
L-14
B-7
D-1
L-18
J-5
F-10
B-10
D-15
B-10
D-15
D-7
H-4
K-16
L-15
H-4
L-15
C-1
A-10
D-2
C-10
H-5
C-9
A-15

275-7004
306-8777
267-8073
350-8253
259-4877
251-0580
251-0614
283-3016
328-0021
167-3456
167-3456
167-3456
167-3456
238-1579
238-1595
238-1597
267-7628
267-7626
251-0299
234-1124
259-5344
283-3041
259-5129
259-5326
275-6846
275-6803
259-5327
238-2479
275-6784
283-2914
251-0598
267-7636
275-7198
275-7197
275-7202
259-5254
275-6896
275-6979
259-4940
267-7955
259-4887
267-7644
283-3015
267-7672
267-7922
275-6897
267-7925
319-1335

SYMBOL
IDENT

PART NO.

BLADE, SPADE, RING,


OR SCREW TERMINAL

LOC

CABLE AS.

(NOTE S)
(NOTE S)

(NOTE D)
(NOTE D)

(NOTE C)
(NOTE C)
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE

X)
AA)
G,H)
G,H)
M)
K,L,N,P)
R)

(NOTE
(NOTE
(NOTE
(NOTE
(NOTE

J)
V,W)
V,W)
J)
W)

(NOTE J)
(NOTE J)
(NOTE J)

CA
CC
CE
CF
CG
CH
CJ
CL
CM
CP
CR
FA
FC

291-7591
170-6929
231-1827
291-7592
170-6929
259-5229
251-0303
251-0304
234-1035
267-8044
259-5097
238-2390
238-2391

G-18
G-18
G-17
G-18
G-18
G-17
H-11
H-11
H-11
E-18
G-11
C-10
C-9

IDENT

PART NO.

LOC

SPLICE
CIRCUIT NOT CONNECTED
(NOTE A)
(NOTE A)
(NOTE A)

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

(NOTE B)
(NOTE B)

CONNECTOR

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

GOLD TERMINAL

L#

WIRE AS.
W
WA
WC
WE
WH

299-2767
234-1037
234-1038
238-2280
163-6758

DESCRIPTION

H-17
H-12
H-12
G-12
D-10

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS SCHEMATIC IS FOR THE 320D EXCAVATOR ELECTRICAL SYSTEM


MEDIA NUMBER: 6118-05
SCHEMATIC PART NUMBER: 267-7999, CHANGE: 06 , VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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