Government of Karnataka Department of Technical Education

Program : AUTOMOBILE ENGINEERING ( AT ) Semester : SECOND SEMESTER Course : AUTOMOTIVE ENGINE AUXILLARY SYSTEMS LAB

No.of contact hrs/week : 4 Hrs Sno 1 2 3 4 5 CONTENTS Servicing of SI engine fuel supply system Servicing of CI engine fuel feed system Servicing of Cooling system Servicing of Lubrication system Test & revision Total contact hours

Total No of Contact Hrs:96 Hrs 36 33 9 9 9 96

General Educational objectives 1 2 3 4 Understand the servicing of all components of SI engine fuel supply system. Understand the servicing of all components of CI engine fuel suplly system. Undrestand the servicing of all components of Cooling system. Undrestand the servicing of all components of Lubrication system. Specific Instructional Objectives. 1.1 Practice on Inspection and cleaning of fuel tank & fuel lines. 1.2 Practice on servicing & testing of AC mechanical fuel pump. 1.3 Practice on servicing & testing of Electrical fuel pump and testing. 1.4 Practice on servicing of Two wheeler carburettor and Identify its different circuits 1.5 Practice on servicing of Solex carburettor and Identify its different circuits 1.6 Practice on servicing of SU carburettor & Identify its different circuits 2.1 Practice on Servicing of Air cleaners. 2.2 Practice on replacing of diesel Fuel filters 2.3 Practice on Servicing of Plunger type Fuel feed pump.

2.4 Practice on Servicing of diesel Fuel injection pump. 2.5 Practice on Servicing of diesel Fuel injectors & testing. 2.6 Practice on bleeding of diesel fuel feed system. 3.1 Practice on servicing of Radiator. 3.2 Practice on cleaning of water jackets by reverse flushing method. 3.3 Practice on servicing of water pump. 4.1 Practice on servicing of Gear type, Rotor type & vane type oil pump. LIST OF EXPERIMENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Identification of Layout of Fuel supply system in Petrol engines Inspection and cleaning of fuel tank & fuel lines. Servicing of AC mechanical fuel pump . Servicing of Eletrical fuel pump . Testing of Mechanical / Electrical fuel pump. Servicing of Two wheeler carburettor and Identify its different circuits Servicing of Solex carburettor and Identify its different circuits Servicing of SU carburettor and identify its different circuits Identification of Layout of Fuel supply system in Diesel engines Servicing of Air cleaners. Replacing of diesel Fuel filters Servicing of Plunger type Fuel feed pump. Servicing of diesel Fuel injection pump. Servicing of diesel Fuel injectors. Testing of Fuel injectors. Bleeding of diesel fuel feed system. Servicing of Radiator. Cleaning of water jackets by reverse flushing method. Servicing of water pump. Servicing of Gear type oil pump. Servicing of Rotor type oil pump. Servicing of vane type oil pump. Test & revision Total contact hours 3 3 3 3 3 6 9 6 3 3 3 3 9 6 3 3 3 3 3 3 3 3 9 96