Volume I

Front Cover

*TM 10-4930-251-13&P
TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
FOR

TANK UNIT, 500 GALLON, LIQUID DISPENSING FOR TRAILER (M1061A1) MOUNTING (NSN 4930-01-370-6079) (EIC: ZBU)

*SUPERSEDURE NOTICE - This manual supersedes TM 10-4930-251-12&P dated June 21, 1999, including all changes. DISTRIBUTION STATEMENT A - Approved for public releas e; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY 03 DECEMBER 2012

only Left Blank.

This page is blank.

Warning Summary

f TM 10-4930-251-13&P

WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel. In the event of injury, seek medical attention in accordance with FM 4-25.11. Also included in the summary are explanations of safety and hazardous materials icons used within the technical manual. EXPLANATION OF SAFETY WARNING ICONS HEAVY OBJECT - human figure stooping over heavy object shows physical injury potential from improper lifting techniques.
0000

HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm.

HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb.

SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a danger from falling.

EXPLOSION - Rapidly expanding symbol shows that the material may explode if subjected to high temperatures, sources of ignition, or high pressure.

MOVING PARTS - hand with fingers caught between rollers shows that the moving parts of the equipment present a danger to life or limb.

TM 10-4930-251-13&P

EXPLANATION OF HAZARDOUS MATERIALS ICONS CHEMICAL - drop of liquid on hand shows that the material will cause burns or irritation to human skin or tissue.

0000

EYE PROTECTION - person with goggles shows that the material will injure the eyes.

FIRE - flame shows that a material may ignite and cause burns.

VAPOR - human figure in a cloud shows that material vapors present a danger to life or health.

CRYOGENIC - hand in block of ice shows that material is extremely cold and can injure human skin or tissue.

TM 10-4930-251-13&P

FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11.

GENERAL SAFETY WARNINGS DESCRIPTION
0000

WARNING
WASTE DISPOSAL When servicing this machine, performing maintenance, or disposing of materials such as engine coolant, hydraulic fluid, lubricants, battery acids or batteries, windshield cleaning compound, and CARC paint, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. If further information is needed, please contact The Army Environmental Hotline at 1-800-872-3845. Failure to follow this warning may result in injury or death to personnel.
0000

WARNING

COMPRESSED AIR Compressed air used for cleaning can create airborne particles that may enter eyes. Pressure should not exceed 30 psi (207 kPa). Eye protection required. Failure to follow these warnings may result in injury or death to personnel.

0000

WARNING

SPRING TENSION Parts under spring tension can cause injury. Eye protection must be worn. Failure to follow this warning may result in injury or death to personnel.

0000

WARNING

ADHESIVE, GENERAL PURPOSE Adhesive, general purpose, is toxic to skin, eyes, and respiratory tract. Skin and eye protection is required. Good ventilation is normally adequate. Failure to follow these warnings may result in injury or death to personnel.

0000

TM 10-4930-251-13&P

GENERAL SAFETY WARNINGS DESCRIPTION - CONTINUED

0000

WARNING

GROUND Failure to properly ground unit prior to operation could allow a static discharge (spark) which could ignite fuel or cause an explosion of fuel vapor. Failure to follow this warning may result in injury or death to personnel.

0000

WARNING

MANHOLE To prevent possible fuel spillage and potential fire hazard, manhole must be closed and locked before transporting. Failure to follow this warning may result in injury or death to personnel.

0000

WARNING

METAL PARTS Skin may stick to metal in cold conditions. Do not touch metal parts with bare skin during cold weather. Failure to follow this warning may result in injury or death to personnel.

0000

WARNING

PINCH POINT Exercise caution when using slide hammer. Fingers may be caught between slide and grounding rod. Failure to follow this warning may result in injury or death to personnel.

0000

TM 10-4930-251-13&P

GENERAL SAFETY WARNINGS DESCRIPTION - CONTINUED

0000

WARNING

HEAVY COMPONENTS Serious injury can occur when lifting. When an item cannot be lifted with ease, use two or more people or a lifting device with a lifting capacity of at least 3 tons to handle tank. Do not allow unit to swing back and forth while hanging in the air. Failure to follow these warnings may result in injury or death to personnel. HAZARDOUS MATERIALS WARNINGS DESCRIPTION

0000

0000

WARNING

SOLVENT CLEANING COMPOUND Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Wear eye protection when blowing solvent from parts. Failure to follow this warning may result in injury or death to personnel.

0000

WARNING

SILICONE COMPOUND Silicone compound MIL-S-8660, is toxic to skin, eyes, and respiratory tract. Skin and eye protection required. Avoid repeated or prolonged contact. Good ventilation is normally adequate. Failure to follow this warning may result in injury or death to personnel.

0000

TM 10-4930-251-13&P

HAZARDOUS MATERIALS WARNINGS DESCRIPTION - CONTINUED

0000

WARNING

DIESEL FUEL Fuel is combustible and an irritant. Skin and eye protection is required. Ensure work area is wellventilated. Keep away from open flame and other ignition sources. Wear protective eye covering and gloves. Fire hazard exists when handling fuel. Do not smoke or use open flame within 50 feet (15.24 meters) of Tank Unit, Liquid Dispensing (TULD). Do not drain fuel or flammable liquids onto transporting equipment or on the ground. Failure to follow these warnings may result in injury or death to personnel.

0000

WARNING

PETROLEUM PRODUCTS Petroleum products are combustible and an irritant. Skin and eye protection is required. Ensure work area is well-ventilated. Keep away from open flame and other ignition sources. Wear protective eye covering and gloves. Fire hazard exists when handling petroleum products. Do not smoke or use open flame within 50 feet (15.24 meters) of Tank Unit, Liquid Dispensing (TULD). Do not drain petroleum products or flammable liquids onto transporting equipment or on the ground. Failure to follow these warnings may result in injury or death to personnel.

0000

TM 10-4930-251-13&P

LIST OF EFFECTIVE PAGES/WORK PACKAGES

Date of issue for the original manual is: Original.... 03 December 2012 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 32 AND TOTAL NUMBER OF WORK PACKAGES IS 44, CONSISTING OF THE FOLLOWING: Page/WP No. Change No. Front Cover (2 pgs) . . . . . . . . . . . . . . . . 0 Warning Summary (6 pgs) . . . . . . . . . . . 0 i-vi (6 pgs) . . . . . . . . . . . . . . . . . . . . . . . 0 Chapter 1 title page (2 pgs) . . . . . . . . . . 0 WP 0001 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0002 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0003 (2 pgs) . . . . . . . . . . . . . . . . . . 0 Chapter 2 title page (2 pgs) . . . . . . . . . . 0 WP 0004 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0005 (22 pgs) . . . . . . . . . . . . . . . . . 0 WP 0006 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0007 (4 pgs) . . . . . . . . . . . . . . . . . . 0 Chapter 3 title page (2 pgs) . . . . . . . . . . 0 WP 0008 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0009 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0010 (2 pgs) . . . . . . . . . . . . . . . . . . 0 Chapter 4 title page (2 pgs) . . . . . . . . . . 0 WP 0011 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0012 (4 pgs) . . . . . . . . . . . . . . . . . . 0 Chapter 5 title page (2 pgs) . . . . . . . . . . 0 WP 0013 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0014 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0015 (4 pgs) . . . . . . . . . . . . . . . . . . 0 Chapter 6 title page (2 pgs) . . . . . . . . . . 0 WP 0016 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0017 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0018 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0019 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0020 (10 pgs) . . . . . . . . . . . . . . . . . 0 Page/WP No. Change No. WP 0021 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0022 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0023 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0024 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0025 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0026 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0027 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0028 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0029 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0030 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0031 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0032 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0033 (6 pgs) . . . . . . . . . . . . . . . . . . 0 Chapter 7 title page (2 pgs) . . . . . . . . . . 0 WP 0034 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0035 (32 pgs) . . . . . . . . . . . . . . . . . 0 WP 0036 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0037 (4 pgs) . . . . . . . . . . . . . . . . . . 0 Chapter 8 title page (2 pgs) . . . . . . . . . . 0 WP 0038 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0039 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0040 (4 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0041 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0042 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0043 (2 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0044 (2 pgs) . . . . . . . . . . . . . . . . . . 0 Index-1 - Index-2 (2 pgs) . . . . . . . . . . . . 0 Back Cover (2 pgs) . . . . . . . . . . . . . . . . 0

NOTE: This manual supersedes TM 10-4930-251-12&P dated 21 June 1999, including all changes. Zero in the Change No. column indicates an original page or work package.

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TOC

vi *TM 10-4930-251-13&P HEADQUARTERS DEPARTMENT OF THE ARMY Washington, D.C., 03 December 2012

TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
FOR

TANK UNIT, 500 GALLON, LIQUID DISPENSING FOR TRAILER (M1061A1) MOUNTING (NSN 4930-01-370-6079) (EIC: ZBU)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must complete the Access Request form the first time you use it. The DA Form 2028 is located under the TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this form on the TULSA Web site will enable us to respond more quickly to your comments and to better manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS, MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.
Current as of 28 September 2012 .

*SUPERSEDURE NOTICE - This manual supersedes TM 10-4930-251-12&P dated June 21, 1999, including all changes. DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

TM 10-4930-251-13&P

TABLE OF CONTENTS
Page No.
-

WP Sequence No. How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi Chapter 1 - General Information, Equipment Description, and Theory of Operation General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001 Equipment Description and Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002 Figure 1. Trailer Mounted Tank Unit, Liquid Dispensing (TULD). . . . . . . . . . . . . 0002-2 Figure 2. Angle and Bracket Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002-4 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003 Chapter 2 - Operator Instructions Description and Use of Operator Controls and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004 Figure 1. Dispensing Unit Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 0004-1 Figure 2. Dispensing Unit Operating Components. . . . . . . . . . . . . . . . . . . . . . . 0004-2 Operation Under Usual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0005 Figure 1. Grounding Rod (Stowed). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-2 Figure 2. Grounding Rod Installation and Removal. . . . . . . . . . . . . . . . . . . . . . . 0005-3 Figure 3. Grounding Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-4 Figure 4. Operating Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-5 Figure 5. Tank Manhole Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-6 Figure 6. Refilling Tank Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-7 Figure 7. Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-8 Figure 8. Dispensing Fuel Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-9 Figure 9. Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-10 Figure 10. Dispensing Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-11 Figure 11. Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-12 Figure 12. Hose and Nozzle Stowage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-12 Figure 13. Bottom Loading Manifold Dust Cap Installation. . . . . . . . . . . . . . . . 0005-13 Figure 14. Hose to Tank Bottom Load Valve Connection. . . . . . . . . . . . . . . . . 0005-15 Figure 15. Hose to Unit Bottom Load Valve Connection. . . . . . . . . . . . . . . . . . 0005-16 Figure 16. Disconnect Drain Hose from Valve.. . . . . . . . . . . . . . . . . . . . . . . . . 0005-17 Figure 17. Fuel Dispensing Hose and Nozzle Secured. . . . . . . . . . . . . . . . . . . 0005-18 Figure 18. Grounding Rod Secured. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-18 Figure 19. Check Quantity of Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-19 Figure 20. Unit Control Lever.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-20 Figure 21. Tiedown Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-20 Figure 22. Manhole Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0005-21 Operation Under Unusual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006 Figure 1. Emergency Refilling of Tank.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0006-3 Decal/Data Plate Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007 Figure 1. Tank Decal/Data Plate Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-3 Figure 2. Unit Decal/Data Plate Guide.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007-4

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TABLE OF CONTENTS - CONTINUED

Page No. Chapter 3 - Operator Troubleshooting Procedures
-

WP Sequence No.

Troubleshooting Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008 Troubleshooting Symptom Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0009 Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010 Chapter 4 - Operator Maintenance Instructions Preventive Maintenance Checks and Services (PMCS) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0011 Preventive Maintenance Checks and Services (PMCS), Including Lubrication Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012 Table 1. Preventive Maintenance Checks and Services (PMCS). . . . . . . . . . . . 0012-2 Chapter 5 - Field Maintenance Troubleshooting Procedures Troubleshooting Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013 Troubleshooting Symptom Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014 Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0015 Chapter 6 - Field Maintenance Instructions Preventive Maintenance Checks and Services (PMCS) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016 Preventive Maintenance Checks and Services (PMCS), Including Lubrication Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017 Table 1. Preventive Maintenance Checks and Services (PMCS). . . . . . . . . . . . 0017-2 Service Upon Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018 General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0019 Tank Unit, Liquid Dispensing (TULD) Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0020 Figure 1. Accessories Stowage Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . 0020-2 Figure 2. Tank Mounting Angle Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-3 Figure 3. Angle Bracket Clamping Adapter Assembly. . . . . . . . . . . . . . . . . . . . . 0020-4 Figure 4. Tank Bottom Load Valve Cable Connection.. . . . . . . . . . . . . . . . . . . . 0020-5 Figure 5. Tank Placement and Tiedown Locations. . . . . . . . . . . . . . . . . . . . . . . 0020-6 Figure 6. Angle/Bracket/Socket Adapter Assembly. . . . . . . . . . . . . . . . . . . . . . . 0020-7 Figure 7. Tiedown Assembly Attachment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-8 Figure 8. Ground Rod Stowage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0020-9 Tank Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021 Figure 1. Tank Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0021-2 Control Box Assembly Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022 Figure 1. Control Levers Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022-2 Figure 2. Disconnect Hoses from Fuel Manifold. . . . . . . . . . . . . . . . . . . . . . . . . 0022-3 Figure 3. Control Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022-4 Figure 4. Connect Hoses to Fuel Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022-5 Figure 5. Control Levers Cable Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0022-6

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TABLE OF CONTENTS - CONTINUED

Page No.
-

WP Sequence No. Bottom Loading Fuel Manifold Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0023 Figure 1. Fuel Manifold Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0023-3 Figure 2. Fuel Manifold Repair.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0023-4 Adapter Half Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0024 Control Box Levers Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0025 Figure 1. Control Box Levers Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0025-2 Figure 2. Control Box Levers Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .0025-3 Figure 3. Control Box Levers Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0025-5 Figure 4. Control Box Levers Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0025-6 Tiedown Assembly Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0026 Figure 1. Tiedown Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0026-1 Hold Down Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0027 Figure 1. Socket Adapter and Clamping Adapter Removal. . . . . . . . . . . . . . . . .0027-3 Figure 2. Tank Mounting Angle Removal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0027-4 Figure 3. Socket Adapter and Clamping Adapter Installation. . . . . . . . . . . . . . .0027-5 Accessory Stowage Box Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0028 Figure 1. Accessory Stowage Box Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . .0028-2 Figure 2. Accessory Stowage Box Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . .0028-3 Figure 3. Accessory Stowage Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . .0028-4 Hose Assemblies Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0029 Figure 1. Hose Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0029-3 Figure 2. Hose Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0029-4 Figure 3. Hose Assembly Installation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0029-5 Fuel Dispensing Nozzle Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0030 Dry Disconnect Coupling Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0031 Figure 1. Dry Disconnect Coupling Disassembly. . . . . . . . . . . . . . . . . . . . . . . . .0031-3 Figure 2. Dry Disconnect Coupling Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .0031-5 Illustrated List of Manufactured Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0032 Table 1. Part Numbers Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0032-1 Figure 1. Rubber Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0032-1 Table 2. Part Numbers and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0032-1 Torque Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0033 Figure 1. Extension Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0033-2 Figure 2. Torque Wrench Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0033-2 Figure 3. Torque Calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0033-2 Figure 4. Measuring a Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0033-3 Table 1. Torque Limits - SAE Standard Fasteners. . . . . . . . . . . . . . . . . . . . . . .0033-4 Table 2. Torque Limits - Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0033-5

iv

TM 10-4930-251-13&P

TABLE OF CONTENTS - CONTINUED

Page No. Chapter 7 - Parts Information
-

WP Sequence No.

Repair Parts and Special Tools List (RPSTL) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0034 Table 1. SMR Code Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0034-1 Repair Parts and Special Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0035 National Stock Number (NSN) Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0036 Part Number (P/N) Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0037 Chapter 8 - Supporting Information References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0038 Maintenance Allocation Chart (MAC) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0039 Maintenance Allocation Chart (MAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0040 Table 1. Maintenance Allocation Chart (MAC) for Tank Unit, Liquid Dispensing (TULD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0040-1 Table 2. MAC Tools and Test Equipment for TULD. . . . . . . . . . . . . . . . . . . . . . 0040-3 Table 3. Remarks for TULD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0040-3 Components of End Item (COEI) and Basic Issue Items (BII) Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0041 Table 1. Components Of End Item List .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0041-2 Table 2. Basic Issue Items (BII). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0041-6 Additional Authorization List (AAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0042 Table 1. AAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0042-1 Expendable and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0043 Table 1. Expendable and Durable Items for Tank Unit, Liquid Dispensing. . . . . 0043-1 Tool Identification List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0044 Table 1. Tool Identification List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0044-2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1

TM 10-4930-251-13&P

HOW TO USE THIS MANUAL

This manual is designed to help you operate and maintain the Tank Unit, Liquid Dispensing (TULD). FEATURES OF THIS MANUAL 1. A Table of Contents is provided at the beginning of this manual. 2. WARNINGs, CAUTIONs, NOTEs, subject headings, and other important information are highlighted in BOLD print as a visual aid.

A WARNING indicates a hazard which can result in death or serious injury to personnel.

WARNING CAUTION

A CAUTION is a reminder of safety practices or directs attention to usage practices that may result in damage to equipment.

A NOTE is a statement containing information that will make the procedure easier to perform. 3. Statements and words of particular importance are printed in CAPITAL LETTERS to create emphasis. 4. Instructions are located with illustrations that show the specific task on which the operator or mechanic is working. 5. Dashed leader lines used in illustrations indicate that called out items are not visible (i.e., they are located within the structure). 6. Technical instructions include metric units in addition to standard units. A metric conversion chart is provided on the inside back cover. 7. An alphabetical index is provided at the end of the manual to assist in locating information not readily found in the Table of Contents. FOLLOW THESE GUIDELINES WHEN YOU USE THIS MANUAL 1. Read through this manual and become familiar with its contents before attempting to operate or maintain the TULD. 2. A Warning Summary is provided at the beginning of this manual and should be read before attempting to operate or maintain the TULD. 3. Within a chapter or work package, headings are used to help group the material to assist in quickly finding tasks. Read all preliminary information found at the beginning of each task.

NOTE

vi

2 TM 10-4930-251-13&P

CHAPTER 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION

4 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 0 1

0001

GENERAL INFORMATION

SCOPE

0001

1. Type of Manual. This is an Operator and Field Maintenance manual including Repair Parts and Special Tools List. 2. Model Numbers and Equipment Names. This manual supports trailer mounted low profile 500-gallon Tank Unit, Liquid Dispensing (TULD). 3. Purpose of Equipment. TULD is a portable storage tank used for transporting and dispensing liquid petroleum products. 4. Personnel Required. Unless otherwise referred to in Initial Setup of a work package, the following personnel are designated: a. Operator - Petroleum Supply Specialist - MOS 92F b. Maintainer - Quartermaster and Chemical Equipment Repairer - MOS 91J MAINTENANCE FORMS, RECORDS, AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual; DA PAM 738-751, Functional Users Manual for the Army Maintenance Management Systems - Aviation (TAMMS-A); or AR 700-138, Army Logistics Readiness and Sustainability. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) If your TULD needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you do not like about your equipment. Let us know why you do not like the design or performance. ALL non-Aviation/Missile EIRs and PQDRs must be submitted through the Product Data Reporting and Evaluation Program (PDREP) Web site. The PDREP site is: https://www.pdrep.csd.disa.mil/. If you do not have Internet access, you may submit your information using an SF 368 (Product Quality Deficiency Report). You can send your SF 368 using e-mail, regular mail, or fax using the addresses/fax numbers specified in DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual. We will send you a reply. CORROSION PREVENTION AND CONTROL (CPC)
0001 0001 0001

CPC of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items. Corrosion specifically occurs with metals. It is an electrochemical process that causes the degradation of metals. It is commonly caused by exposure to moisture, acids, bases, or salts. An example is the rusting of iron. Corrosion damage in metals can be seen, depending on the metal, as tarnishing, pitting, fogging, surface residue, and/or cracking. Plastics, composites, and rubbers can also degrade. Degradation is caused by thermal (heat) energy, oxidation (oxygen), solvation (solvents), or photolytic (light, typically UV) processes. The most common exposures are excessive heat or light. Damage from these processes will appear as cracking, softening, swelling, and/or breaking. SF Form 368, Product Quality Deficiency Report should be submitted to the address specified in DA PAM 750-8, TAMMS Users Manual. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE For destruction of Army materiel to prevent enemy use, refer to TM 750-244-3.
0001

0001-1

TM 10-4930-251-13&P PREPARATION FOR STORAGE OR SHIPMENT Dismantling for Movement 1. Short Distance Movement a. Trailer mounted unit. Attach a towing vehicle to trailer and tow trailer to new location.

0001

0001

0001

b. Unit without trailer. Move tank unit to new worksite with a forklift or vehicle. Provide suitable blocking and tiedowns to prevent equipment from shifting. 2. Long Distance Movement a. Provide suitable container for tank unit. Refer to FM 38-700 for instructions for container fabrication. b. Provide suitable blocking and tiedowns to prevent unit from shifting during transport. Reinstallation After Movement Reinstall tank after movement to a new work site as instructed in WP 0020. Short Term Storage 1. Drain fuel from tank, lines, and manifold. 2. Store loose components and equipment in storage boxes. 3. Secure grounding rod and dipstick with straps provided. Intermediate Storage Refer to following documents for information relative to storing tank and other equipment: 1. FM 38-700 Packing of Material for Preservation. 2. AR 750-1 Army Material Maintenance Policy. Administrative Storage of Equipment 1. Placement of equipment in administrative storage should be for short periods of time when a shortage of maintenance effort exists. Items should be in mission readiness within 24 hours or time factors as determined by directing authority. During storage period appropriate maintenance records will be kept. 2. Before placing equipment in administrative storage, current preventive maintenance checks and services (PMCS) should be completed, shortcomings and deficiencies should be corrected, and all existing modification work orders should be applied. 3. Storage site selection. Inside storage is preferred for items selected for administrative storage. If an inside storage facility is not available, any type or style container is suitable providing it gives complete shelter from elements. 4. For procedures to move equipment to a new worksite, see Dismantling for Movement in this work package. CLEANING INSTRUCTIONS
0001 0001 0001 0001

1. This tank can be used for transporting, storing, and dispensing all types of petroleum products. However, only one type of petroleum product can be carried in or dispensed from unit at a time. 2. When changing petroleum products, tank must be thoroughly cleaned before filling with new product. 3. Cleaning instructions/procedures for tank assembly can be found in TM 10-4930-236-13&P. OTHER MAINTENANCE PROCEDURES Other maintenance procedures not covered in this technical manual for related equipment can be found in TM 10-4930-236-13&P.
0001

0001-2

TM 10-4930-251-13&P LIST OF ABBREVIATIONS/ACRONYMS

0001

0001

NOTE
Refer to ASME Y14.38, Abbreviations and Acronyms, for standard abbreviations.

Abbreviation/ Acronym AR ASME BII C CAGEC cm COEI CPC cu ft cu m DA PAM EIR F gal. in. kg kPa L lb lb-ft m MOS Nm NSN PMCS psi PQDR SF

Definition Army Regulation American Society of Mechanical Engineers Basic Issue Item Celsius Commercial and Government Entity Code Centimeter Component of End Item Corrosion Prevention and Control Cubic Feet Cubic Meter Department of the Army Pamphlet Equipment Improvement Recommendation Fahrenheit Gallon Inch Kilogram Kilo Pascals Liter Pound Pound-Foot Meter Military Occupational Speciality Newton-meter National Stock Number Preventive Maintenance Checks and Services Pounds per Square Inch Product Quality Deficiency Report Standard Form

0001-3

TM 10-4930-251-13&P LIST OF ABBREVIATIONS/ACRONYMS CONTINUED Abbreviation/ Acronym TACOM TAMMS TM TOE/MTOE TULD U/I WP

0001

Definition Tank-automotive and Armaments Command The Army Maintenance Management System Technical Manual Table of Organization and Equipment/Modified Table of Organization and Equipment Tank Unit, Liquid Dispensing Unit of Issue Work Package
0001

SAFETY, CARE, AND HANDLING Observe all WARNINGs, CAUTIONs, and NOTEs in this manual. This equipment can be hazardous if these instructions are not followed. END OF WORK PACKAGE

0001-4

6 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 0 2

0002

EQUIPMENT DESCRIPTION AND DATA

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES 1. Portable storage 500-gallon tank, equipped with skids, used for transporting and storing liquid petroleum products. Tank assembly is welded and fabricated from aluminum. 2. Modified M1061A1 series trailer used to transport various equipment. 3. Lifting eyes on top of tank facilitate loading onto trailer. 4. Hold down assembly consists of two tank mounting angles, four end angle brackets, two adapter clamp assemblies, two adapter sockets, and adjustable turnbuckles for securing tank to trailer. 5. Tank is filled and dispenses through bottom load valve at bottom of tank and fuel manifold at rear of trailer. Automatic fuel shutoff during bottom loading refilling.

0002

6. Control box assembly is equipped with ON/OFF tank valve operating levers and a fuel manifold used to control refilling tank or dispensing liquid product operations.

0002-1

TM 10-4930-251-13&P LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

0002

0002

Figure 1. Trailer Mounted Tank Unit, Liquid Dispensing (TULD).

0002

ITEM 1 2 3

02

DESCRIPTION OF MAJOR COMPONENTS TANK. Low profile 500-gallon tank is used for transporting petroleum products and dispensing those products. TRANSFER HOSE. Hose connects at one end to tank bottom load valve (Figure 1, Item 8), and the other end to dispensing units fuel manifold (Figure 1, Item 3). UNIT FUEL MANIFOLD ASSEMBLY. Unit is equipped with a fuel manifold on rear of trailer. Tank can be refilled through bottom loading port (Figure 1, Item 13) at fuel manifold. UNIT BOTTOM LOAD VALVE. Tank can be refilled through unit bottom load valve at fuel manifold (Figure 1, Item 3). Valve will open automatically when fuel pressure is applied. Valve closes when refilling fuel pressure is released.

02

0002-2

TM 10-4930-251-13&P

0002

ITEM 5 6 7 8

02

DESCRIPTION OF MAJOR COMPONENTS MANHOLE COVER. Cover can be opened if tank (Figure 1, Item 1) is to be filled through manhole. INTERLOCKS. Used to mount and stabilize TULD. SKIDS. Skids are used to stabilize and mount TULD. TANK BOTTOM LOAD VALVE. Fuel tank is equipped with a bottom load valve (Figure 1, Item 8). Unit is equipped with a fuel manifold (Figure 1, Item 3) on rear of trailer. Refilled through either bottom load valve (Figure 1, Item 4) or bottom loading port (Figure 1, Item 13) at fuel manifold (Figure 1, Item 3) and tank bottom load valve (Figure 1, Item 8). As tank is being refilled all three will open automatically when fuel pressure is applied. Tank bottom load valve (Figure 1, Item 8) closes automatically by jet level sensor when tank is full. Others are closed when refilling fuel pressure is released. BUSHING, CABLE GUIDE. Bushing protects cable from wear. CABLE ASSEMBLY. Connects lever to tank bottom load valve (Figure 1, Item 8). TANK BOTTOM LOAD VALVE LEVER. Lever used to control gravity force fuel flow during refilling tank and liquid dispensing operations. CABLE WASHER. Washer evenly distributes load on cable end. BOTTOM LOADING PORT. Tank can be refilled through bottom loading port at fuel manifold (Figure 1, Item 3). Valve will open automatically when fuel pressure is applied. Valve closes when refilling fuel pressure is released. CONTROL BOX ASSEMBLY. Control box assembly is used to control gravity force fuel flow during refilling tank and liquid dispensing operations. Only one lever will be connected/used in this application. DISPENSING HOSE. Hose is stowed, as shown, when not conducting dispensing operations. DISPENSING NOZZLE. Nozzle is stowed, as shown, when not conducting dispensing operations. TIEDOWN ASSEMBLY. Stabilizes tank for transport. GROUNDING ROD. Grounding rod is pre-attached to tank by a strap. STOWAGE BOXES. Tool boxes provide storage area for accessories and/or tools. TRAILER. Not issued with end item. 5-ton trailer M1061A1 is used for transporting various equipment. In this application, trailer provides support for 500-gallon fuel tank.

02

9 10 11 12 13

14

15 16 17 18 19 20

0002-3

TM 10-4930-251-13&P LOCATION AND DESCRIPTION OF MAJOR COMPONENTS CONTINUED

0002

Figure 2. Angle and Bracket Assemblies.

0002

ITEM 1

02

DESCRIPTION OF MAJOR COMPONENTS CLAMPING ADAPTER - MALE INTERLOCKS. Tank skid male end (Figure 2, Item 2) interlocks are secured with clamping adapters (Figure 2, Items 1 and 7), washers (Figure 2, Item 3), and bolts (Figure 2, Item 4). TANK SKID, MALE END. Skids and male interlocks are used to stabilize and mount TULD. WASHER. Evenly distributes bolt load on clamping adapters. BOLT. Bolt fastens clamping adapters. SOCKET ADAPTER - FEMALE INTERLOCKS. Tank skid female end (Figure 2, Item 6) is secured with a socket adapter (Figure 2, Item 5). TANK SKID, FEMALE END. Skids and female interlocks are used to stabilize and mount TULD. CLAMPING ADAPTER - MALE INTERLOCKS. Tank skid male end (Figure 2, Item 2) interlocks are secured with clamping adapters (Figure 2, Items 1 and 5), washers (Figure 2, Item 3), and bolts (Figure 2, Item 4).

02

2 3 4 5 6 7

0002-4

TM 10-4930-251-13&P EQUIPMENT DATA

0002

0002

Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beta Systems Model/Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13226E2146 Capacity, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 gal. (1892.5 L) Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 in. (142.24 cm) Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 in. (180.34 cm) Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 in. (99.06 cm) Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Ib (227 kg) (empty) Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D&S Manufacturing Co. Model/Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1061A1 Cubic Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458 cu ft (12.96 cu m) Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232.62 in. (590.85 cm) Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 in. (175.26 cm) Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 in. (93.98 cm) Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,510 lb (2,499 kg) (empty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,850 lb (7189.43 kg) (gross) Hold Down Assembly Model/Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13228E4528 END OF WORK PACKAGE

0002-5/(6 blank)

2 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 0 3

0003

THEORY OF OPERATION

STORAGE OF FUEL 500-gallon liquid dispensing tank can be filled with fuel after storage or servicing. It is recommended that tank not be used to store fuel for more than ten calendar days beyond accomplished mission. DISPENSING OF FUEL

0003

0003

1. Fuel is dispensed from tank unit using gravity flow procedures by connecting a dry disconnect coupling and hose and nozzle assembly to bottom loading port at fuel manifold. When nozzle handle is activated, gravity takes over, allowing fuel then to flow through hose and nozzle to be dispensed into vehicles needing refueling.

NOTE
Hand pump is a NOT ISSUED item with this equipment. 2. Using a hand pump coupled to the hand pump port on top of tank can also dispense fuel. 3. When it is necessary to drain contents of tank, open valve on bottom of tank. END OF WORK PACKAGE

0003-1/(2 blank)

2 TM 10-4930-251-13&P

CHAPTER 2 OPERATOR INSTRUCTIONS

2 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 0 4

0004

DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS

OPERATOR CONTROLS AND INDICATORS

0004

Figure 1. Dispensing Unit Operating Controls.

0004

KEY 1 2 3

COMPONENT Tank Bottom Load Valve Tank to Manifold Hose (Transfer Hose) Control Lever Assembly

DESCRIPTION Allows fuel flow from tank to dispensing unit fuel manifold bottom load valve. Connects tank bottom load valve (Figure 1, Item 1) to dispensing unit fuel manifold bottom load valve. Allows for starting and stopping of fuel flow from tank. When control lever is pulled up (ON or OPEN position), tank bottom load valve (Figure 1, Item 1) opens and allows fuel flow. When lever is pushed down (OFF or CLOSED position), bottom load valve (Figure 1, Item 1) at tank closes, stopping fuel flow. Lever is shown in OFF or CLOSED position.

0004-1

TM 10-4930-251-13&P OPERATOR CONTROLS AND INDICATORS - CONTINUED

0004

Figure 2. Dispensing Unit Operating Components.

0004

KEY 1 2 3

COMPONENT Dispensing Unit Bottom Load Valve Dispensing Hose Dispensing Nozzle

DESCRIPTION Dispensing hose (Figure 2, Item 2) connected at this component. Connected to front of dispensing unit bottom load valve (Figure 2, Item 1). Nozzle has a ground cable. Cable is attached to a clamp (Figure 2, Item 4) and a plug (Figure 2, Item 5) to ensure that nozzle can be grounded to equipment being fueled. Clamp attached with ground cable to dispensing nozzle (Figure 2, Item 3) and plug (Figure 2, Item 5) to ensure that nozzle can be grounded to equipment being fueled. Plug attached with ground cable to clamp (Figure 2, Item 4) and dispensing nozzle (Figure 2, Item 3) to ensure that nozzle can be grounded to equipment being fueled.

Clamp

Plug

END OF WORK PACKAGE

0004-2

22 TM 10-4930-251-13&P OPERATOR MAINTENANCE OPERATION UNDER USUAL CONDITIONS Ground Equipment, Fill Tank Through Unit Bottom Loading Manifold, Dispense Liquid, Drain Tank, Shutdown, Prepare for Movement
0 0 0 5

0005

INITIAL SETUP Tools and Special Tools Suitable Draining Container Materials/Parts Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4) Rag, Wiping (WP 0043, Item 5)
0

Personnel Required Petroleum Supply Specialist 92F References TM 10-4930-236-13&P WP 0004

0005-1

TM 10-4930-251-13&P GROUND EQUIPMENT

0005

05

WARNING

Failure to properly ground unit prior to operation could allow a static discharge (spark) which could ignite fuel or cause an explosion of fuel vapor. Failure to follow this warning may result in injury or death to personnel. 1. Remove attaching strap (Figure 1, Item 1) and grounding rod (Figure 1, Item 3) from tank unit mounting angle (Figure 1, Item 2).

Figure 1. Grounding Rod (Stowed).

0005

0005-2

TM 10-4930-251-13&P GROUND EQUIPMENT CONTINUED

0005

WARNING

Exercise caution when using slide hammer. Fingers may be caught between slide and grounding rod. Failure to follow this warning may result in injury to personnel.

NOTE
Slide hammer is built into grounding rod. 2. Using slide hammer, drive grounding rod 3 ft (1 m) into ground, then attach clamp to dispensing unit to establish ground. 3. Once fueling operations are completed, disconnect grounding clamp from dispensing unit. 4. Using slide hammer, withdraw grounding rod from ground.

Figure 2. Grounding Rod Installation and Removal.

0005

0005-3

TM 10-4930-251-13&P GROUND EQUIPMENT CONTINUED

0005

5. Place grounding rod (Figure 3, Item 3) in storage position on mounting angle (Figure 3, Item 2) and secure with attaching straps (Figure 3, Item 1).

Figure 3. Grounding Rod. END OF TASK

0005

0005-4

TM 10-4930-251-13&P FILL TANK THROUGH UNIT BOTTOM LOADING MANIFOLD

0005

05

NOTE
Refill an empty or semi-filled tank at end of days operation to reduce condensation during overnight storage. 1. Ground equipment (see procedures in this work package).

WARNING

Fuel is combustible and an irritant. Skin and eye protection is required. Ensure work area is well-ventilated. Keep away from open flame and other ignition sources. Wear protective eye covering and gloves. Fire hazard exists when handling fuel. Do not smoke or use open flame within 50 feet (15.24 meters) of Tank Unit, Liquid Dispensing (TULD). Do not drain fuel or flammable liquids onto transporting equipment or on the ground. Failure to follow these warnings may result in injury or death to personnel.

NOTE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of TULD. Be prepared to collect fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of fluids IAW local regulations and mandates.

2. Check control lever (Figure 4, Item 1) and make sure it is in OPEN position (WP 0004).

Figure 4. Operating Control Lever.

0005

0005-5

TM 10-4930-251-13&P FILL TANK THROUGH UNIT BOTTOM LOADING MANIFOLD CONTINUED

0005

3. Open manhole cover and check inside of tank to be certain it is clean and free of condensation and foreign matter. If necessary, clean tank (TM 10-4930-236-13&P).

Figure 5. Tank Manhole Access.

0005

NOTE
Steps 4 through 12 are for dry disconnect use ONLY. 4. Remove cap and attach dry disconnect coupling (Figure 6, Item 2) to unit bottom loading manifold (Figure 6, Item 1). 5. Attach hose (Figure 6, Item 3) to dry disconnect coupling (Figure 6, Item 2). 6. Open valve on dry disconnect coupling (Figure 6, Item 2).

NOTE
Avoid spilling liquid and do not overfill tank. 7. Fill tank. 8. When tank is filled, stop flow of fuel and close valve on dry disconnect coupling (Figure 6, Item 2). 9. Disconnect hose (Figure 6, Item 3) from dry disconnect coupling (Figure 6, Item 2). 10. Drain and stow hose (Figure 6, Item 3). 11. Disconnect dry disconnect coupling (Figure 6, Item 2) and stow. 12. Cap unit bottom loading manifold (Figure 6, Item 1).

NOTE
Steps 13 through 18 are for bottom loading port dry break coupling use ONLY. 13. Remove cap and attach D-1 nozzle (Figure 6, Item 4) to bottom loading port dry break coupling (Figure 6, Item 5). 14. Open valve on D-1 nozzle (Figure 6, Item 4). 0005-6

TM 10-4930-251-13&P FILL TANK THROUGH UNIT BOTTOM LOADING MANIFOLD CONTINUED

0005

NOTE
Avoid spilling liquid and do not overfill tank. 15. Fill tank. 16. When tank is filled, stop flow of fuel and close valve on D-1 nozzle (Figure 6, Item 4). 17. Disconnect D-1 nozzle (Figure 6, Item 4) from bottom loading port dry break coupling (Figure 6, Item 5). 18. Cap bottom loading port dry break coupling (Figure 6, Item 5).

Figure 6. Refilling Tank Components.

0005

0005-7

TM 10-4930-251-13&P FILL TANK THROUGH UNIT BOTTOM LOADING MANIFOLD CONTINUED 19. Place control lever (Figure 7, Item 1) in closed position (WP 0004). 20. Close manhole cover. 21. Disconnect and stow grounding equipment (see procedures in this work package).

0005

Figure 7. Control Lever. END OF TASK DISPENSE LIQUID

0005

05

WARNING

Fuel is combustible and an irritant. Skin and eye protection is required. Ensure work area is well-ventilated. Keep away from open flame and other ignition sources. Wear protective eye covering and gloves. Fire hazard exists when handling fuel. Do not smoke or use open flame within 50 feet (15.24 meters) of Tank Unit, Liquid Dispensing (TULD). Do not drain fuel or flammable liquids onto transporting equipment or on the ground. Failure to follow these warnings may result in injury or death to personnel.

CAUTION
When dispensing liquid, attend nozzle constantly. Do not wedge open or block control lever on nozzle. Failure to follow this caution may result in damage to equipment

0005-8

TM 10-4930-251-13&P DISPENSE LIQUID CONTINUED

0005

NOTE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of TULD. Be prepared to collect fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of fluids IAW local regulations and mandates. Liquids will be dispensed from tank through unit bottom loading manifold (Figure 8, Item 1) by gravity flow.

1. Position dispensing unit adjacent to equipment to be fueled. 2. Ground equipment (see procedures in this work package). 3. Locate safety equipment. 4. Open manhole cover. 5. Connect hose (Figure 8, Item 2) and nozzle (Figure 8, Item 3) to unit bottom loading manifold (Figure 8, Item 1). 6. Connect nozzle ground clamp (Figure 8, Item 4) or nozzle ground plug (Figure 8, Item 5) to equipment being serviced, whichever is compatible.

Figure 8. Dispensing Fuel Setup.

0005

0005-9

TM 10-4930-251-13&P DISPENSE LIQUID CONTINUED 7. Place control lever (Figure 9, Item 1) in OPEN position (WP 0004).

0005

Figure 9. Control Lever.

0005

0005-10

TM 10-4930-251-13&P DISPENSE LIQUID CONTINUED 8. Insert dispensing nozzle into tank being filled and squeeze nozzle lever. 9. Dispense liquid. 10. Flow may be stopped at any time by releasing nozzle lever, thus closing nozzle. 11. When tank is full, dispensing is complete. 12. Remove dispensing nozzle from tank. 13. Disconnect nozzle ground clamp or plug.

0005

Figure 10. Dispensing Fuel.

0005

0005-11

TM 10-4930-251-13&P DISPENSE LIQUID CONTINUED 14. Place control lever (Figure 11, Item 1) in CLOSED position (WP 0004).

0005

Figure 11. Control Lever. 15. Stow hose (Figure 12, Item 1) and nozzle assembly (Figure 12, Item 2).

0005

Figure 12. Hose and Nozzle Stowage.

0005

0005-12

TM 10-4930-251-13&P DISPENSE LIQUID CONTINUED 16. Cap unit bottom loading manifold (Figure 13, Item 1) with dust cap (Figure 13, Item 2) as depicted. 17. Load safety equipment. 18. Close manhole cover. 19. Disconnect static ground rod (see procedures in this work package).

0005

Figure 13. Bottom Loading Manifold Dust Cap Installation. END OF TASK

0005

0005-13

TM 10-4930-251-13&P DRAIN TANK

0005

05

WARNING

Petroleum products are combustible and an irritant. Skin and eye protection is required. Ensure work area is well-ventilated. Keep away from open flame and other ignition sources. Wear protective eye covering and gloves. Fire hazard exists when handling petroleum products. Do not smoke or use open flame within 50 feet (15.24 meters) of Tank Unit, Liquid Dispensing (TULD). Do not drain petroleum products or flammable liquids onto transporting equipment or on the ground. Failure to follow these warnings may result in injury or death to personnel.

NOTE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of TULD. Be prepared to collect fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of fluids IAW local regulations and mandates. Tank can be drained from either tank bottom load valve or unit bottom loading manifold.

0005-14

TM 10-4930-251-13&P DRAIN TANK CONTINUED 1. Open manhole cover. 2. Connect hose (Figure 14, Item 2) to tank bottom load valve (Figure 14, Item 1). 3. Position hose (Figure 14, Item 2) over side of trailer into suitable drainage container. 4. Open lever (Figure 14, Item 3) (WP 0004) and drain tank.

0005

Figure 14. Hose to Tank Bottom Load Valve Connection.

0005

0005-15

TM 10-4930-251-13&P DRAIN TANK CONTINUED

0005

NOTE
Using a hose without a nozzle allows tank draining from unit bottom load valve. 5. Connect hose (Figure 15, Item 2) without nozzle to unit bottom loading manifold (Figure 15, Item 1). 6. Position hose (Figure 15, Item 2) into suitable drainage container. 7. Place lever (Figure 15, Item 3) in OPEN position and drain tank (WP 0004). 8. When tank is completely drained, place lever (Figure 15, Item 3) in CLOSED position (WP 0004).

Figure 15. Hose to Unit Bottom Load Valve Connection.

0005

0005-16

TM 10-4930-251-13&P DRAIN TANK CONTINUED

0005

9. Disconnect hose (Figure 16, Item 2) from unit bottom loading manifold (Figure 16, Item 1) or hose (Figure 16, Item 3) from tank bottom load valve (Figure 16, Item 4). 10. Reconnect hose (Figure 16, Item 3) to unit bottom loading manifold (Figure 16, Item 1) or stow hose (Figure 16, Item 2). 11. Close manhole cover.

Figure 16. Disconnect Drain Hose from Valve. END OF TASK

0005

0005-17

TM 10-4930-251-13&P SHUTDOWN 1. Check to see if fuel dispensing hose (Figure 17, Item 1) and nozzle (Figure 17, Item 2) are secured.

0005

05

Figure 17. Fuel Dispensing Hose and Nozzle Secured. 2. Check to see that grounding rod (Figure 18, Item 1) is secured.

0005

Figure 18. Grounding Rod Secured.

0005

0005-18

TM 10-4930-251-13&P SHUTDOWN CONTINUED 3. Check to see that manhole cover is closed securely. 4. Remove dipstick from frame.

0005

NOTE
If there is insufficient fuel in fuel tank for continued operation, or unit is to be idle for an extended period of time, fill fuel tank to prevent condensation from forming and contaminating fuel. 5. Open tanks gauging port and check quantity of fuel remaining in fuel tank.

Figure 19. Check Quantity of Fuel.

0005

0005-19

TM 10-4930-251-13&P SHUTDOWN CONTINUED 6. Ensure that dispensing unit control lever (Figure 20, Item 1) is in CLOSED position (WP 0004).

0005

Figure 20. Unit Control Lever. END OF TASK PREPARE FOR MOVEMENT 1. Perform shutdown procedures (see procedures in this work package).

0005

05

2. Check that all tiedown straps are securely attached to tiedown brackets and shackles, and that all turnbuckles are tight.

Figure 21. Tiedown Assembly.

0005

0005-20

TM 10-4930-251-13&P PREPARE FOR MOVEMENT CONTINUED

0005

WARNING

To prevent possible fuel spillage and potential fire hazard, manhole must be closed and locked before transporting. Failure to follow this warning may result in injury or death to personnel. 3. Make certain manhole cover on tank is closed, latched, and locked. 4. Low profile tank dispensing unit, trailer mounted, is ready for movement.

Figure 22. Manhole Cover. END OF TASK END OF WORK PACKAGE

0005

0005-21/(22 blank)

4 TM 10-4930-251-13&P OPERATOR MAINTENANCE OPERATION UNDER UNUSUAL CONDITIONS Operation in Extreme Cold, Operation in Extreme Heat, Operation in Dusty or Sandy Areas, Operation in Rainy or Humid Conditions, Operation in Salt Water Areas, Operation at High Altitudes, Emergency Procedures
0 0 0 6

0006

INITIAL SETUP Materials/Parts Cleaning Compound, Solvent, Type III (WP 0043, Item 2) Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4)
0

Materials/Parts - Continued Rag, Wiping (WP 0043, Item 5) Personnel Required Petroleum Supply Specialist 92F References WP 0005

OPERATION IN EXTREME COLD Procedures for operating the low-profile tank dispensing unit are the same as under usual conditions (WP 0005) except for the following special precautions:

06

WARNING

Skin may stick to metal in cold conditions. Do not touch metal parts with bare skin during cold weather. Failure to follow this warning may result in injury or death to personnel. 1. Check all coupling joints and drain water more frequently than usual and at each shutdown to avoid freezing. 2. Provide shelter to prevent snow or ice from entering unit when opened during servicing. 3. If possible, provide a heated shelter. OPERATION IN EXTREME HEAT Procedures for operating the low-profile tank dispensing unit are the same as under usual conditions (WP 0005) except for the following special precautions: Locate dispensing unit in shaded area, where possible, and wet down the tank with water to reduce heat. OPERATION IN DUSTY OR SANDY AREAS Procedures for operating the low-profile tank dispensing unit are the same as under usual conditions (WP 0005) except for the following special precautions: 1. Take advantage of natural barriers when possible, or, if necessary, erect artificial barriers to protect unit from blowing dust and sand.
06 06

0006-1

TM 10-4930-251-13&P OPERATION IN DUSTY OR SANDY AREAS CONTINUED

0006

06

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to follow this warning may result in death or injury to personnel. 2. Clean dispensing unit with solvent cleaning compound, giving special attention to cavities, corners, and partially exposed interior spaces. Dry thoroughly. Keep tank and areas around bottom load valve and control handle free from sand and dust. 3. Ensure inlet plugs and outlet caps are installed when hoses, couplings, and nozzle are removed or disconnected. OPERATION IN RAINY OR HUMID CONDITIONS Procedures for operating the low-profile tank dispensing unit are the same as under usual conditions (WP 0005), except for the following special precautions: 1. Water must be drained from tank more often than in normal conditions (WP 0005). 2. Erect a shelter to prevent entrance of rain into interior of tank when it is opened for servicing. OPERATION IN SALT WATER AREAS Procedures for operating the low-profile tank dispensing unit are the same as under usual conditions (WP 0005) except for the following special precautions: 1. Water must be drained from tank more often than in normal conditions.
06 06

NOTE
Salt water corrodes metal. If unpainted equipment parts are exposed to salt water, clean them off immediately with solvent cleaning compound, and dry thoroughly. All surfaces should be cleaned daily. 2. Wipe down dispensing unit with a lightly oiled rag to prevent corrosion. OPERATION AT HIGH ALTITUDES Procedures for operating the low-profile tank dispensing unit are the same as under usual conditions (WP 0005).
06

0006-2

TM 10-4930-251-13&P EMERGENCY PROCEDURES

0006

06

In a situation where clean filtered fuel is needed, but correct hose coupling to connect to bottom load valve port is not available, it will be necessary to fill tank through manhole. Perform the following procedures to refuel tank through manhole fill openings:

WARNING

Failure to properly ground unit prior to operation could allow a static discharge (spark) which could ignite fuel or cause an explosion of fuel vapor. Fire hazard exists when handling fuel. Do not smoke or use open flame within 50 ft (15.24 m) of Tank Unit, Liquid Dispensing (TULD). Failure to follow this warning may result in injury or death to personnel.

1. Perform grounding procedures (WP 0005). 2. Attach nozzle grounding clamp (Figure 1, Item 5) to fuel tank being serviced. 3. Release latch (Figure 1, Item 3) at manhole (Figure 1, Item 2) and open fill cap (Figure 1, Item 1). 4. Insert fuel supply nozzle (Figure 1, Item 6) into fill tube (Figure 1, Item 4) of tank and fill tank. 5. When tank is full, withdraw fuel supply nozzle (Figure 1, Item 6), close fill cap (Figure 1, Item 1), secure latch, (Figure 1, Item 3) and then disconnect nozzle grounding clamp (Figure 1, Item 5). 6. Disconnect static grounding rod and return it to its stowed position (WP 0005).

Figure 1. Emergency Refilling of Tank. END OF WORK PACKAGE

0006

0006-3/(4 blank)

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 0 7

0007

DECAL/DATA PLATE GUIDE

0007-1

TM 10-4930-251-13&P OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATES

0007

07

Locations of warning, caution, instruction, and identification plates, decals, and stencils are shown in the following illustrations.

Figure 1. Tank Decal/Data Plate Guide.

0007

0007-2

TM 10-4930-251-13&P OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATES CONTINUED

0007

Figure 2. Unit Decal/Data Plate Guide. END OF WORK PACKAGE

0007

0007-3/(4 blank)

2 TM 10-4930-251-13&P

CHAPTER 3 OPERATOR TROUBLESHOOTING PROCEDURES

2 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 0 8

0008

TROUBLESHOOTING INTRODUCTION

INTRODUCTION 1. This chapter provides information for identifying and correcting malfunctions that may develop during operation of the Tank Unit, Liquid Dispensing (TULD).

0008

2. The Troubleshooting Symptom Index in (WP 0009) lists common malfunctions that may occur and refers to the appropriate page in Troubleshooting Procedures (WP 0010). 3. If you are unsure of the location of an item mentioned in troubleshooting, refer to General Information (WP 0001) or Equipment Description and Data (WP 0002). 4. Before performing troubleshooting, read and follow all safety instructions found in the Warning Summary at the front of this manual. 5. The Troubleshooting Symptom Index (WP 0009) cannot list all malfunctions that may occur, nor can Troubleshooting Proceudres list all malfunctions or corrective actions. 6. When troubleshooting a malfunction: a. Locate the symptom or symptoms in the Troubleshooting Symptom Index (WP 0009) that best describe the issue. b. Turn to the page indicated, where the troubleshooting procedures for the symptom in question are described. Headings (in bold print) show how each troubleshooting procedure is organized: Symptom, Malfunction, and Corrective Action. c. Perform each step in the order listed until the symptom is corrected and the item being inspected is operational. Do not perform any maintenance task unless the troubleshooting procedure tells you to do so.
0008

EXPLANATION OF HEADINGS The headings in the troubleshooting procedures are defined as follows: a. SYMPTOM. A visual or operational indication that something is wrong with the TULD. b. MALFUNCTION. Observable fault in component or system. c. CORRECTIVE ACTION. A procedure to correct the fault.

END OF WORK PACKAGE

0008-1/(2 blank)

2 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 0 9

0009

TROUBLESHOOTING SYMPTOM INDEX Troubleshooting Procedure Page

Symptom

Unable to bottom load tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1 Fuel flow will not stop when tank is full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-1 Flow of product slows during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 Product level in tank drops before operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 Product discharge is not clean. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0010-2 END OF WORK PACKAGE

0009-1/(2 blank)

2 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 1 0

0010

TROUBLESHOOTING PROCEDURES

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Materials/Parts Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4) Rag, Wiping (WP 0043, Item 5) Personnel Required Petroleum Supply Specialist 92F References TM 10-4930-236-13&P WP 0004 WP 0030 WP 0023

SYMPTOM Unable to bottom load tank. MALFUNCTION Inadequate supply pressure. CORRECTIVE ACTION Check supply pressure. Supply pressure inadequate, notify Field Maintenance. MALFUNCTION Bottom loading port/valve obstructed. CORRECTIVE ACTION 1. Disconnect nozzle and check port/valve for damage (WP 0023). Nozzle damaged, notify Field Maintenance. 2. Inspect for foreign material (WP 0023). Remove foreign material from port. If malfunction remains, notify Field Maintenance. SYMPTOM Fuel flow will not stop when tank is full. MALFUNCTION Valve operator lever in ON position. CORRECTIVE ACTION Move lever to CLOSE position (WP 0004). If malfunction symptom remains, shut off flow, then notify Field Maintenance.

0010-1

TM 10-4930-251-13&P

0010

SYMPTOM Flow of product slows during operation. MALFUNCTION Leak in hose or connection. CORRECTIVE ACTION 1. Hose leaking. Notify Field Maintenance. 2. Tighten connection. If malfunction remains, shut off flow, then notify Field Maintenance. SYMPTOM Product level in tank drops before operation. MALFUNCTION Valve operator lever in ON position. CORRECTIVE ACTION Move lever to CLOSE position (WP 0004). MALFUNCTION Bottom load valve at bottom of tank leaks. CORRECTIVE ACTION Tighten bottom load valve at bottom of tank. Refer to TM 10-4930-236-13&P. If malfunction remains, notify Field Maintenance. SYMPTOM Product discharge is not clean. MALFUNCTION Nozzle strainer element plugged. CORRECTIVE ACTION Remove spout and clean foreign material from nozzle strainer element (WP 0030). MALFUNCTION Contaminated liquid. CORRECTIVE ACTION Drain a portion of the liquid to remove contamination in bottom of tank. If malfunction remains, notify Field Maintenance. END OF WORK PACKAGE

0010-2

2 TM 10-4930-251-13&P

CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS

4 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 1 1

0011

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION

GENERAL

011

1. To ensure the Tank Unit, Liquid Dispensing (TULD) is ready for operation at all times, it must be inspected on a regular basis so defects may be found and corrected before they result in injury, damage, or equipment failure. 2. WP 0012 contains systematic instructions on inspections, lubrications, services, tests, and corrections to be performed by the Operator to keep your equipment in good operating condition and ready for its primary mission. 3. There are no mandatory replacement parts required for the TULD. 4. For information on Corrosion Prevention and Control (CPC), refer to WP 0001. 5. TULD is not enrolled in the Army Oil Analysis Program (AOAP). HARDTIME INTERVALS APPLY. EXPLANATION OF TABLE ENTRIES
011

1. Item Number (Item No.) Column. Numbers in this column are for reference. When completing DA Form 2404 or DA Form 5988-E (Equipment Inspection and Maintenance Worksheet), include the item number for the check/service indicating a fault. Item numbers also appear in the order that you must perform checks and services for the interval listed.

NOTE
If both an hours and calendar interval are provided, perform check or service at whichever interval comes first. 2. Interval Column. This column tells you when you must perform the procedure in the procedure column. a. Before procedures must be done immediately before you operate TULD. b. During procedures must be done while you are operating TULD. c. After procedures must be done immediately after you have operated TULD. 3. Item To Be Checked or Serviced Column. This column identifies the item to be checked or serviced.

NOTE
The WARNINGs and CAUTIONs appearing in your PMCS table should always be observed. WARNINGs and CAUTIONs appear before applicable procedures. You must observe these WARNINGs to prevent serious injury to yourself and others, and CAUTIONs to prevent your equipment from being damaged. 4. Procedure Column. This column gives the procedure you must perform to check or service the item listed in the Item to Check/Service column, to know if the equipment is ready or available for its intended mission. You must perform the procedure at the time stated in the Interval column. 5. Equipment Not Ready/Available If: Column. Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If you perform check/service procedures that show faults listed in this column, the equipment is not mission-capable. Follow standard operating procedures for maintaining the equipment or reporting equipment failure.

0011-1

TM 10-4930-251-13&P GENERAL PMCS PROCEDURES

0011

011

1. Always perform PMCS in the same order so it gets to be a habit. Once you have had some practice, you will spot anything wrong in a hurry. If any deficiency is discovered, perform the appropriate troubleshooting task in Chapter 3 of this manual. If any component or system is not serviceable or if the given service does not correct the deficiency, notify your supervisor. 2. Before performing preventive maintenance, read all the checks required for the applicable interval and prepare everything needed to make all the checks. Have several clean rags handy. Perform ALL inspections at the applicable interval.

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to follow this warning may result in injury or death to personnel. a. Keep It Clean. Dirt, grease, oil, and debris get in the way and may cover up a serious problem. Clean as you work and as needed. Use solvent cleaning compound on all metal surfaces. Use general purpose liquid detergent and water when you clean rubber, plastic, and painted surfaces.

WARNING
When servicing this machine, performing maintenance, or disposing of materials such as engine coolant, hydraulic fluid, lubricants, battery acids or batteries, windshield cleaning compound, and CARC paint, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. If further information is needed, please contact The Army Environmental Hotline at 1-800-327-3845. Failure to follow this warning may result in injury or death to personnel. b. Hazardous Waste Disposal. Ensure all spills are cleaned up and disposed of IAW local policy and ordinances. c. d. Rust and Corrosion. Check metal parts for rust and corrosion. If any bare metal or corrosion exists, clean and apply a light coat of OE/HDO-30 lubricating oil. Report it to your supervisor. Bolts, Nuts, and Screws. Check bolts, nuts, and screws for obvious looseness, missing, bent, or broken condition. You cannot try them all with a tool, but look for chipped paint, bare metal, or rust around bolt heads. If you find one is loose, tighten it. Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. If you find a bad weld, report it to your supervisor. Electric Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken connectors. Reconnect loose connectors. Ensure wires are in good condition. Hoses and Fluid Lines. Look for wear, damage, and signs of leaks. Check for loose clamps and fittings. Wet spots indicate leaks, but a stain around a fitting or connector can also mean a leak. If a leak comes from a loose fitting or connector, tighten it. If something is broken or worn out, correct it if authorized by the Maintenance Allocation Chart (WP 0040). If not authorized, notify your supervisor. Fluid Leakage. It is necessary for you to know how fluid leakage affects the status of your machine. The following are definitions of the types/classes of leakage you need to know to be able to determine the status of your machine. Learn and be familiar with them and remember: when in doubt, notify your supervisor.

e. f. g.

h.

0011-2

TM 10-4930-251-13&P GENERAL PMCS PROCEDURES CONTINUED

0011

CAUTION
Operation is allowable with Class I and Class II leakage, EXCEPT for fuel, where NO leaks are allowed. WHEN IN DOUBT, NOTIFY FIELD MAINTENANCE. When operating with Class I or Class II leaks, check fluid levels more frequently. Class III leaks must be reported immediately to your supervisor. Failure to do this will result in damage to machine and/or components.

NOTE
Notify Field Maintenance of any leaks you cannot fix.

Leakage Definitions for PMCS Class I Class II Class III

011

Leakage indicated by wetness or discoloration, but not great enough to form drops. Leakage great enough to form drops, but not enough to cause drops to drip from the item being checked/inspected. Leakage great enough to form drops that fall from the item being checked/inspected.

END OF WORK PACKAGE

0011-3/(4 blank)

4 TM 10-4930-251-13&P OPERATOR MAINTENANCE

0 0 1 2

0012

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INCLUDING LUBRICATION INSTRUCTIONS

INITIAL SETUP Personnel Required Petroleum Supply Specialist 92F

0

References TM 9-2330-376-14&P WP 0004 WP 0005 WP 0030

0012-1

TM 10-4930-251-13&P

0012

Table 1. Preventive Maintenance Checks and Services (PMCS). ITEM NO. ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF:

0012

INTERVAL

PROCEDURE

NOTE
Review all WARNINGs, CAUTIONs, and NOTEs before performing PMCS on Tank Unit, Liquid Dispensing (TULD). Unless otherwise indicated, perform all preventive maintenance and lubrication with TULD on level ground. Perform all PMCS if: You are the assigned operator but have not operated TULD for at least one week. You are operating TULD for the first time.

If leakage is detected during performance of PMCS, further investigation is required to determine location and cause of leak. If the equipment must be kept in continuous operation, check and service only those items that can be checked and serviced without disturbing the operation. Make the complete checks and services when the equipment can be shut down. 1 Before Hoses a. Check for leaks, breaks, cracks, cuts Hoses are leaking, worn, or damaged. and worn areas. b. If hoses are leaking, worn, or damaged, notify Field Maintenance. a. Check nozzle for distortion, leaks, or corrosion. b. If nozzle is distorted, leaking, or corroded, notify Field Maintenance. a. Check for worn, frayed, or corroded condition. b. If ground cable is worn, frayed, or corroded, notify Field Maintenance. Nozzles are distorted, leaking or corroded.

Before

Nozzle

Before

Ground Cable

Cable is worn, frayed, or corroded.

Before

Drain Valve and Control Handle or Drain

a. Check control handle/lever for binding or Valve or control handle/ lever is worn or damage. damaged. b. Check valves for leaks. c. Close control handle/lever (WP 0004). d. If valve or control handle/lever is worn or damaged, notify Field Maintenance. a. Check tank for leaks, dents, cracks, or Tank has leaks, cracks, breaks, or dirty interior. breaks. b. Check interior for dirt, water accumulation, or other foreign matter. c. Drain water accumulation (WP 0005). d. If tank has leaks, dents, cracks, breaks, or dirty interior, notify Field Maintenance.

Before

Tank

0012-2

TM 10-4930-251-13&P

0012

Table 1. Preventive Maintenance Checks and Services (PMCS). ITEM NO. 6 ITEM TO BE CHECKED OR SERVICED Hoses EQUIPMENT NOT READY/ AVAILABLE IF:

0012

INTERVAL During

PROCEDURE

a. Check for leaks, breaks, cracks, cuts, Hoses are leaking, worn, or damaged. and worn areas. b. If hoses are leaking, worn, or damaged, notify Field Maintenance. a. Check nozzle for distortion, leaks, and corrosion. b. If nozzle is distorted, leaking, or corroded, notify Field Maintenance. a. Check for worn, frayed, or corroded condition. b. If ground cable is worn, frayed, or corroded, notify Field Maintenance. Nozzles are distorted, leaking, or corroded.

During

Nozzle

During

Ground Cable

Cable is worn, frayed, or corroded.

During

Drain Valve and Control Lever

a. Check control handle/lever for binding or Valve or control handle/ lever is worn or damage. damaged. b. Check valves for leaks. c. Close control handle/lever (WP 0004). d. If valve or control handle/lever is worn or damaged, notify Field Maintenance. a. Check for leaks, breaks, cracks, cuts Hoses are leaking, worn, or damaged. and worn areas. b. If hoses are leaking, worn, or damaged, notify Field Maintenance. a. Check nozzle for distortion, leaks, and corrosion. b. Remove spout and clean strainer element (WP 0030). c. If nozzle is distorted, leaking, or corroded, notify Field Maintenance. a. Check for worn, frayed, or corroded condition. b. If ground cable is worn, frayed, or corroded, notify Field Maintenance. Nozzles are distorted, leaking, or corroded.

10

After

Hoses

11

After

Nozzle

12

After

Ground Cable

Cable is worn, frayed, or corroded.

13

After

Drain Valve and Control Lever

a. Check control handle/lever for binding or Valve or control handle/ lever is worn or damage. damaged. b. Check valve for leaks. c. Close control handle/lever tightly (WP 0004). d. If valve or control handle/lever is worn or damaged, notify Field Maintenance.

0012-3

TM 10-4930-251-13&P Table 1. Preventive Maintenance Checks and Services (PMCS). ITEM NO. 14 ITEM TO BE CHECKED OR SERVICED Tank

0012

0012

INTERVAL After

PROCEDURE

EQUIPMENT NOT READY/ AVAILABLE IF:

a. Check tank for leaks, dents, cracks, or Tank has leaks, cracks, breaks, or dirty interior. breaks. b. Check interior for dirt, water accumulation, or other foreign matter. c. Drain water accumulation (WP 0005). d. If tank has leaks, dents, cracks, breaks, or dirty interior, notify Field Maintenance.
0012

LUBRICATION INSTRUCTIONS 1. There are no lubrication requirements prescribed for Tank Unit, Liquid Dispensing (TULD). 2. For lubrication requirements for modified M1061A1, 5-Ton, Four Wheel, Trailer Chassis, see TM 9-2330-37614&P. END OF WORK PACKAGE

0012-4

2 TM 10-4930-251-13&P

CHAPTER 5 FIELD MAINTENANCE TROUBLESHOOTING PROCEDURES

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 1 3

0013

TROUBLESHOOTING INTRODUCTION

INTRODUCTION 1. This chapter provides information for identifying and correcting malfunctions that may develop during operation or maintenance of the Tank Unit, Liquid Dispensing (TULD).

00013

2. The Troubleshooting Symptom Index in (WP 0014) lists common malfunctions that may occur and refers to the proper page in Troubleshooting Procedures (WP 0015). 3. If you are unsure of the location of an item mentioned in troubleshooting, refer to General Information (WP 0001) or Equipment Description and Data (WP 0002). 4. Before performing troubleshooting, read and follow all safety instructions found in the Warning Summary at the front of this manual. 5. The Troubleshooting Symptom Index (WP 0014) cannot list all malfunctions that may occur, nor can troubleshooting list all tests or inspections and corrective actions. 6. When troubleshooting a malfunction: a. Question the operator to obtain any information that might help determine the cause of the problem. Before continuing, ensure that all applicable operator/crew troubleshooting has been performed. b. Locate the symptom or symptoms in the Troubleshooting Symptom Index (WP 0014) that best describe the malfunction. c. Turn to the page where the troubleshooting procedures for the symptom in question are described. Headings (in bold print) show how each troubleshoooting procedure is organized: Symptom, Malfunction, and Corrective Action.

d. Perform each step in the order listed until the symptom is corrected and the item being inspected is operational. Do not perform any maintenance task unless the troubleshooting procedure tells you to do so. EXPLANATION OF HEADINGS The headings in the troubleshooting procedures are defined as follows: a. SYMPTOM. A visual or operational indication that something is wrong with the TULD. b. MALFUNCTION. Observable fault in component or system. c. CORRECTIVE ACTION. A procedure to correct the fault.
00013

END OF WORK PACKAGE

0013-1/(2 blank)

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 1 4

0014

TROUBLESHOOTING SYMPTOM INDEX Troubleshooting Procedure Page

Symptom

Product discharge is not clean. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-1 Flow of product slows or stops during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-2 Product level in tank drops before operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-2 Fuel will not begin to flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-3 Fuel flow will not stop when tank is full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-3 Tank will not bottom load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0015-3 END OF WORK PACKAGE

0014-1/(2 blank)

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 1 5

0015

TROUBLESHOOTING PROCEDURES

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Materials/Parts Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4) Rag, Wiping (WP 0043, Item 5) Personnel Required Quartermaster and Chemical Equipment Repairer 91J References TM 10-4930-236-13&P WP 0020 WP 0021 WP 0025 WP 0029 WP 0030

NOTE
For tank troubleshooting items and repair, bottom load valve repair or replacement, and jet level sensor replacement, refer to TM 10-4930-236-13&P.

SYMPTOM Product discharge is not clean. MALFUNCTION Product in tank contaminated. CORRECTIVE ACTION Drain tank. Clean and purge tank interior. Refer to TM 10-4930-236-13&P. MALFUNCTION Bottom load valve strainer screen contaminated. CORRECTIVE ACTION Remove, clean, and install bottom load valve strainer screen. Refer to TM 10-4930-236-13&P.

0015-1

TM 10-4930-251-13&P

0015

SYMPTOM Flow of product slows or stops during operation. MALFUNCTION Bottom load valve strainer screen contaminated. CORRECTIVE ACTION Remove, clean, and install bottom load valve strainer screen. Refer to TM 10-4930-236-13&P. MALFUNCTION Defective nozzle. CORRECTIVE ACTION Check for damaged nozzle assembly. Repair or replace defective nozzle assembly (WP 0030). MALFUNCTION Damaged or leaking hoses. CORRECTIVE ACTION Repair or replace hoses (WP 0029). SYMPTOM Product level in tank drops before operation. MALFUNCTION Tank leaks. CORRECTIVE ACTION Replace tank (WP 0021). MALFUNCTION Bottom load valve leak. CORRECTIVE ACTION Replace bottom load valve gasket, screen, or bottom load valve assembly. Refer to TM 10-4930-236-13&P. MALFUNCTION Defective bottom load valve control handle, trip lever, or handle yoke. CORRECTIVE ACTION Repair or replace bottom load valve control handle, trip lever, or handle yoke as required (WP 0025).

0015-2

TM 10-4930-251-13&P

0015

SYMPTOM Fuel will not begin to flow. MALFUNCTION Fusible link of valve operator control cable separated. CORRECTIVE ACTION Connect control cable to valve operator mechanism (WP 0020). MALFUNCTION Fusible link of valve operator control cable pulled loose. CORRECTIVE ACTION Replace control cable to valve operator mechanism (WP 0020). SYMPTOM Fuel flow will not stop when tank is full. MALFUNCTION Defective bottom load valve. CORRECTIVE ACTION Remove and repair bottom load valve. Refer to TM 10-4930-236-13&P. SYMPTOM Tank will not bottom load. MALFUNCTION Defective jet level sensor. CORRECTIVE ACTION Inspect jet level sensor to see if fuel is present in drain tube. 1. If fuel is present in drain tube, refer to TM 10-4930-236-13&P for maintenance repair. 2. If fuel is NOT present in drain tube, repair or replace jet level sensor. Refer to TM 104930-236-13&P. MALFUNCTION Manifold to tank hose faulty. CORRECTIVE ACTION Straighten or replace manifold to tank hose (WP 0029). END OF WORK PACKAGE

0015-3/(4 blank)

2 TM 10-4930-251-13&P

CHAPTER 6 FIELD MAINTENANCE INSTRUCTIONS

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 1 6

0016

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION

GENERAL

016

1. To ensure the Tank Unit, Liquid Dispensing (TULD) is ready for operation at all times, it must be inspected on a regular basis so defects may be found and corrected before they result in injury, damage, or equipment failure. 2. WP 0017 contains systematic instructions on inspections, lubrications, services, tests, and corrections to be performed by Field Maintenance to keep your equipment in good operating condition and ready for its primary mission. 3. There are no mandatory replacement parts required for the TULD. 4. For lubrication requirements for modified M1061A1, 5-ton, four wheel, trailer chassis, see TM 9-2330-37614&P. 5. For information on Corrosion Prevention and Control (CPC), refer to WP 0001. 6. The TULD is not enrolled in the Army Oil Analysis Program (AOAP). HARDTIME INTERVALS APPLY. EXPLANATION OF TABLE ENTRIES
016

1. Item Number (Item No.) Column. Numbers in this column are for reference. When completing DA Form 2404 or DA Form 5988-E (Equipment Inspection and Maintenance Worksheet), include the item number for the check/service indicating a fault. Item numbers also appear in the order that you must perform checks and services for the interval listed.

NOTE
If both an hours and calendar interval are provided, perform check or service at whichever interval comes first. 2. Interval Column. This column tells you when you must perform the procedure in the procedure column. All services for TULD are monthly and must be performed once each month. 3. Item To Be Checked or Serviced Column. This column identifies the item to be checked or serviced.

NOTE
The WARNINGs and CAUTIONs appearing in your PMCS table should always be observed. WARNINGs and CAUTIONs appear before applicable procedures. You must observe these WARNINGs to prevent serious injury to yourself and others, and CAUTIONs to prevent your equipment from being damaged. 4. Procedure Column. This column gives the procedure you must perform to check or service the item listed in the Item to Check/Service column, to know if the equipment is ready or available for its intended mission. You must perform the procedure at the time stated in the Interval column. 5. Equipment Not Ready/Available If: Column. Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If you perform check/service procedures that show faults listed in this column, the equipment is not mission-capable. Follow standard operating procedures for maintaining the equipment or reporting equipment failure.

0016-1

TM 10-4930-251-13&P GENERAL PMCS PROCEDURES

0016

016

1. Always perform PMCS in the same order so it gets to be a habit. Once you have had some practice, you will spot anything wrong in a hurry. If any deficiency is discovered, perform the appropriate troubleshooting task in Chapter 5 of this manual. If any component or system is not serviceable or if the given service does not correct the deficiency, notify your supervisor. 2. Before performing preventive maintenance, read all the checks required for the applicable interval and prepare everything needed to make all the checks. Have several clean rags handy. Perform ALL inspections at the applicable interval.

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to follow this warning may result in injury or death to personnel. a. Keep It Clean. Dirt, grease, oil, and debris get in the way and may cover up a serious problem. Clean as you work and as needed. Use solvent cleaning compound on all metal surfaces. Use general purpose liquid detergent and water when you clean rubber, plastic, and painted surfaces.

WARNING
When servicing this machine, performing maintenance or disposing of materials such as engine coolant, hydraulic fluid, lubricants, battery acids or batteries, windshield cleaning compound, and CARC paint, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. If further information is needed, please contact The Army Environmental Hotline at 1-800-327-3845. Failure to follow this warning may result in injury or death to personnel. b. Hazardous Waste Disposal. Ensure all spills are cleaned up and disposed of IAW local policy and ordinances. c. d. Rust and Corrosion. Check metal parts for rust and corrosion. If any bare metal or corrosion exists, clean and apply a light coat of OE/HDO-30 lubricating oil. Report it to your supervisor. Bolts, Nuts, and Screws. Check bolts, nuts, and screws for obvious looseness, missing, bent, or broken condition. You cannot try them all with a tool, but look for chipped paint, bare metal, or rust around bolt heads. If you find one is loose, tighten it. Welds. Look for loose or chipped paint, rust, or gaps where parts are welded together. If you find a bad weld, report it to your supervisor. Electric Wires and Connectors. Look for cracked or broken insulation, bare wires, and loose or broken connectors. Reconnect loose connectors. Ensure wires are in good condition. Hoses and Fluid Lines. Look for wear, damage, and signs of leaks. Check for loose clamps and fittings. Wet spots indicate leaks, but a stain around a fitting or connector can also mean a leak. If a leak comes from a loose fitting or connector, tighten it. If something is broken or worn out, correct it if authorized by the Maintenance Allocation Chart (WP 0040). If not authorized, notify your supervisor. Fluid Leakage. It is necessary for you to know how fluid leakage affects the status of your machine. The following are definitions of the types/classes of leakage you need to know to be able to determine the status of your machine. Learn and be familiar with them and remember: when in doubt, notify your supervisor.

e. f. g.

h.

0016-2

TM 10-4930-251-13&P GENERAL PMCS PROCEDURES CONTINUED

0016

CAUTION
Operation is allowable with Class I and Class II leakage, EXCEPT for fuel, where NO leaks are allowed. WHEN IN DOUBT, NOTIFY YOUR SUPERVISOR. When operating with Class I or Class II leaks, check fluid levels more frequently. Class III leaks must be reported immediately to your supervisor. Failure to do this will result in damage to machine and/or components.

NOTE
Notify your supervisor of any leaks you cannot fix.

Leakage Definitions for PMCS Class I Class II Class III

016

Leakage indicated by wetness or discoloration, but not great enough to form drops. Leakage great enough to form drops, but not enough to cause drops to drip from the item being checked/inspected. Leakage great enough to form drops that fall from the item being checked/inspected.

END OF WORK PACKAGE

0016-3/(4 blank)

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 1 7

0017

PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS), INCLUDING LUBRICATION INSTRUCTIONS

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Materials/Parts Rag, Wiping (WP 0043, Item 5) Personnel Required Quartermaster and Chemical Equipment Repairer 91J References TM 9-2330-376-14&P TM 10-4930-236-13&P
0

References - Continued WP 0020 WP 0021 WP 0023 WP 0024 WP 0026 WP 0029 WP 0030 WP 0031

0 0

0017-1

TM 10-4930-251-13&P

0017

Table 1. Preventive Maintenance Checks and Services (PMCS). ITEM NO. ITEM TO BE CHECKED OR SERVICED EQUIPMENT NOT READY/ AVAILABLE IF:

0017

INTERVAL

PROCEDURE

NOTE
Review all WARNINGs, CAUTIONs, and NOTEs before performing PMCS on Tank Unit, Liquid Dispensing (TULD). Unless otherwise indicated, perform all preventive maintenance and lubrication with TULD on level ground. Perform Operator PMCS prior to or in conjunction with Field PMCS if: 1 Monthly Hose and Fittings There is a delay between daily operation of machine and Field PMCS. Regular operator is not assisting.

a. Visually inspect hoses for leaks, cracks, Hoses, fittings or couplings are damaged breaks or cuts. b. Inspect fittings and couplings for secure or defective. connections, damage, and signs of leakage. c. Extend hose for inspection. d. Replace damaged hoses, fittings, or defective gaskets (WP 0029). Nozzle leaks or is a. Check nozzle for proper operation, corroded or distorted. leakage, distortion, and corrosion. b. Check strainer element for foreign matter. c. Replace a leaking or distorted nozzle (WP 0030). d. Clean dirty strainer element (WP 0030). e. Replace corroded strainer element or nozzle (WP 0030). a. Check valve for proper operation, leaks, or damage. b. Check control cable for secure connection, worn, binding, frayed, or corroded condition. c. Replace damaged control or cable (WP 0020). d. Replace leaking or damaged valve. Control or cable is worn, frayed, corroded, or damaged. Valve leaks or is damaged.

Monthly

Nozzle

Monthly

Tank Valve

0017-2

TM 10-4930-251-13&P

0017

Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued. ITEM NO. 4 ITEM TO BE CHECKED OR SERVICED Adapter Half, Quick Disconnect EQUIPMENT NOT READY/ AVAILABLE IF:

INTERVAL Monthly

PROCEDURE

a. Inspect for secure connections, Adapter half leaks, corroded, or damaged. damage, and signs of leakage. b. Repair damaged or leaking components (WP 0024). a. Inspect for secure connections, leaks, or Fuel manifold leaks, is worn, or damaged. damage. b. Replace damaged fuel manifold (WP 0023). a. Inspect hold down assembly for cracks, loose, and missing hardware, or components. b. Tighten loose hardware. a. Inspect tiedown assemblies for looseness, cracked welds, and thread damage. b. Check for frayed, missing, or loose straps and turnbuckles. c. Tighten loose turnbuckles hand tight. d. Repair defective assemblies (WP 0026). a. Check tank for leaks, dents, cracks, or breaks. b. Check for ruptures in welded seams. c. Check interior of tank for dirt or contamination. Clean tank as needed (TM 10-4930-236-13&P). d. Check for damaged or missing shackles and tiedown links. e. Inspect skids for damage. f. Inspect bottom load valve for leaks. g. If tank is damaged or leaking, replace tank (WP 0021). Hold down assembly has extensive damage beyond Field Maintenance level of repair. Tiedowns or turnbuckles have cracked welds or missing hardware.

Monthly

Fuel Manifold Assembly

Monthly

Hold Down Assembly and Stowage Box

Monthly

Tiedown Assembly

Monthly

Tank Assembly

Tank has leaks, cracks, or breaks. Welded seams are ruptured.

0017-3

TM 10-4930-251-13&P

0017

Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued. ITEM NO. 9 ITEM TO BE CHECKED OR SERVICED Manhole Cover Assembly EQUIPMENT NOT READY/ AVAILABLE IF:

INTERVAL Monthly

PROCEDURE

CAUTION
In freezing weather, especially during freezing precipitation, ensure vent valve in middle of manhole is protected by being located under fill plug hinges. Failure to follow this caution may render vent valve inoperable. a. Check manhole gasket for damage. b. Check for dents, cracks, or breaks. c. Repair or replace defective manhole cover and filler cover. d. Ensure that manhole mounting hardware is tight. e. Check to see that manhole cover hinge and cam close tightly. Bolts and nuts are loose or missing. Cracks or breaks exist. Cover gasket, manhole cover, or filler cover are defective.

10

Monthly

Coupling Half

a. Check for signs of leakage around valve handle shaft. b. Check coupling gaskets for cracks. c. Inspect coupling for secure connection. d. Test coupling half by observing internal valve mechanism as handle is moved to ensure handle operates valve. e. Replace damaged valve or handle lever (WP 0031). a. Inspect cable for frayed, worn, or corroded condition. b. Replace defective cable.

Valve leaks. Valve or control lever handle is worn or damaged.

11

Monthly

Ground Cable

Cable is missing or defective.

LUBRICATION INSTRUCTIONS 1. There are no lubrication requirements prescribed for Tank Unit, Liquid Dispensing (TULD). 2. For lubrication requirements for modified M1061A1, 5-Ton, Four Wheel, Trailer Chassis, see TM 9-2330-37614&P. END OF WORK PACKAGE

0017

0017-4

2 TM 10-4930-251-13&P FIELD MAINTENANCE SERVICE UPON RECEIPT Inspection, Preliminary Service, Installation
0 0 1 8

0018

INITIAL SETUP Personnel Required Quartermaster and Chemical Equipment Repairer 91J
0

References AR 735-11-2 DD Form 361 TM 9-2330-376-14&P WP 0017 WP 0020

INSPECTION 1. Inspect identification plates for positive identification of equipment. 2. Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report the damage on DD Form 361, Transportation Discrepancy Report. 3. Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies in accordance with applicable service instructions (e.g. for Army instructions, see AR 735-11-2). 4. Check to see whether the equipment has been modified. 5. Inspect components for loose or missing hardware and for loose connections. END OF TASK PRELIMINARY SERVICE 1. Lubricate trailer in accordance with instructions in TM 9-2330-376-14&P. 2. Perform Preventive Maintenance Checks and Services (PMCS) as described in WP 0017. 3. Correct any deficiencies found during PMCS. END OF TASK INSTALLATION 1. Tank unit will be used mounted on skids and secured on a modified Model M1061A1, 5-Ton Trailer. 2. Mount tank unit on M1061A1 trailer and install hold down assembly (WP 0020). END OF TASK END OF WORK PACKAGE

018

018

018

0018-1/(2 blank)

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 1 9

0019

GENERAL MAINTENANCE

1. This section contains Field Maintenance procedures as authorized by the Maintenance Allocation Chart (MAC) (WP 0040). 2. Trailer Model M1061A1 and its components are not addressed within this manual. Refer to TM 9-2330-37614&P for PMCS, Troubleshooting, and Maintenance Procedures in order to maintain this piece of equipment. 3. Tank Unit, Liquid Dispensing (TULD) assembly includes: pump port, manhole cover assembly, bottom load valve, control handle/lever, and tiedown assemblies. 4. Before any repair is started, the low-profile TULD, trailer mounted, and its components must be thoroughly vented and cleaned. Each time a component is removed for repair, inspection, or other maintenance action, it must be cleaned thoroughly. 5. TULD assembly Field Maintenance is limited to those procedures outlined within this manual. Refer to TM 10-4930-236-13&P for further Field Maintenance not covered in this manual. 6. Read all warnings, cautions, notes, and instructions carefully before operating or working on this unit. Read and understand all warnings listed in the front of this manual. END OF WORK PACKAGE

0019-1/(2 blank)

10 TM 10-4930-251-13&P FIELD MAINTENANCE TANK UNIT, LIQUID DISPENSING (TULD) ASSEMBLY AND INSTALLATION General, Stowage Box Installation, Tank Mounting Angle and Tank Installation, Tiedown Assembly Attachment Installation, Ground Rod Stowage Installation, Control Box Assembly Installation, Hose Assembly Installation
0 0 2 0

0020

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Sling, Engine and Transmission (WP 0044, Item 2) Wrench, Torque, Click, Ratcheting, 3/4 Drive, 600 lb-ft (WP 0044, Item 6) Lifting Device, 6,000-lb capacity
0

Personnel Required Quartermaster and Chemical Equipment Repairer 91J References TM 9-2330-376-14&P WP 0022 WP 0029 WP 0033 WP 0035

GENERAL 1. These installation instructions outline procedures and provide descriptive illustrations to install a single 500-gallon TULD, mounted onto a modified M1061A1 5-Ton Trailer. For additional information on trailer, refer to TM 9-2330-376-14&P. 2. It is not necessary to follow installation procedures in the sequence presented; however, it will be advantageous to become familiar with these procedures prior to starting installation so that they can be rearranged, if necessary, in an efficient sequence suitable to existing facilities.

020

3. Prior to start of installation, ensure that all components listed in Figures 6, 7, 8 and 9 of RPSTL (WP 0035) are present.

0020-1

TM 10-4930-251-13&P STOWAGE BOX INSTALLATION

0020

020

1. Place two stowage boxes (Figure 1, Item 2) on existing 4-hole patterns on flatbed trailer (Figure 1, Item 1) (forward, curbside and roadside areas of trailer). 2. Attach two stowage boxes (Figure 1, Item 2) to flatbed trailer (Figure 1, Item 1) using eight bolts (Figure 1, Item 3), washers (Figure 1, Item 4), and nuts (Figure 1, Item 5).

Figure 1. Accessories Stowage Box Installation. END OF TASK

0020

0020-2

TM 10-4930-251-13&P TANK MOUNTING ANGLE AND TANK INSTALLATION

0020

020

1. Orient and position two tank mounting angles (Figure 2, Item 1) on flatbed trailer (Figure 2, Item 6) at approximately 44 in. (111.76 cm) from front edge and 19 in. (48.26 cm) from side edge in pre-existing mounting holes. 2. Loosely attach two tank mounting angles (Figure 2, Item 1) to flatbed trailer (Figure 2, Item 6) using eight bolts (Figure 2, Item 2), sixteen washers (Figure 2, Item 3), and eight nuts (Figure 2, Item 5). 3. Move two tank mounting angles (Figure 2, Item 1) outboard on flatbed trailer (Figure 2, Item 6) as far as slots (Figure 2, Item 4) in tank mounting angles will permit.

Figure 2. Tank Mounting Angle Installation.

0020

0020-3

TM 10-4930-251-13&P TANK MOUNTING ANGLE AND TANK INSTALLATION CONTINUED

0020

4. Orient and position inboard clamping adapter (Figure 3, Item 12) and outboard clamping adapter (Figure 3, Item 3) and attach to post (Figure 3, Item 2) protruding from one skid (Figure 3, Item 1) on tank using two screws (Figure 3, Item 14) and washers (Figure 3, Item 13). 5. Install hardware finger-tight to retain inboard clamping adapter (Figure 3, Item 12) and outboard clamping adapter (Figure 3, Item 3) during positioning of tank.

NOTE
Positions of clamping adapters will be reversed (inverted) to maintain inboard and outboard position of clamping adapters. 6. Repeat steps 4 and 5 at post (Figure 3, Item 2) on other side of tank.

Figure 3. Angle Bracket Clamping Adapter Assembly.

0020

0020-4

TM 10-4930-251-13&P TANK MOUNTING ANGLE AND TANK INSTALLATION CONTINUED

0020

WARNING

Serious injury can occur when lifting. When an item cannot be lifted with ease, use two or more people or a lifting device with a lifting capacity of at least 3 tons to handle tank. Use extreme caution when handling heavy parts. Keep clear of parts supported only by a lifting device. Do not allow unit to swing back and forth while hanging in the air. Failure to follow these warnings may result in injury or death to personnel.

CAUTION
Load tank on flatbed trailer before filling. Extreme caution should be taken in filling tank to avoid exceeding cross-country payload limits of transporting vehicle. Failure to follow these cautions could result in damage to tank or flatbed trailer.

7. Install lifting device and sling on four lifting/tiedown shackles on tank.

NOTE
Only one end of cable is connected in step 8. Do not connect other end until directed to do so by procedures. 8. Using lifting device and sling, lift tank just enough to route cable assembly (Figure 4, Item 3) through guide (Figure 4, Item 2) and connect cable assembly (Figure 4, Item 3) to tank's bottom load valve (Figure 4, Item 1) control lever (Figure 4, Item 4) and temporarily secure for safety.

Figure 4. Tank Bottom Load Valve Cable Connection. 0020-5

0020

TM 10-4930-251-13&P TANK MOUNTING ANGLE AND TANK INSTALLATION CONTINUED

0020

NOTE
Tank must be oriented with tank bottom load valve facing toward rear (aft) of flatbed trailer. 9. Orient and position tank (Figure 5, Item 2) on flatbed trailer (Figure 5, Item 4). 10. Move tank mounting angles (Figure 5, Item 1) inboard so tank mounting angles are flush against sides of tank skids (Figure 5, Item 3). 11. Keeping tank mounting angle (Figure 5, Item 1) parallel to flatbed trailer (Figure 5, Item 4) edge, as much as possible, retighten its hardware. 12. Align tank (Figure 5, Item 2) snugly against secured tank mounting angle (Figure 5, Item 1), moving the other tank mounting angle with it.

Figure 5. Tank Placement and Tiedown Locations. 13. Loosely attach one socket adapter (Figure 6, Item 10) to curbside end angle bracket (Figure 6, Item 2) using two screws (Figure 6, Item 3) and washers (Figure 6, Item 4). 14. Repeat procedure at other skid.

0020

0020-6

TM 10-4930-251-13&P TANK MOUNTING ANGLE AND TANK INSTALLATION CONTINUED

0020

15. Starting at secured mounting angle (Figure 6, Item 7) fit socket adapter (Figure 6, Item 10) with appropriate end angle bracket (Figure 6, Item 2) assembled into socket (Figure 6, Item 8) on that skid (Figure 6, Item 9) of tank. 16. Loosely attach end angle bracket (Figure 6, Item 2) to tank mounting angle (Figure 6, Item 7) using four screws (Figure 6, Item 1), eight washers (Figure 6, Item 6), and four nuts (Figure 6, Item 5). 17. Repeat procedure on other side.

Figure 6. Angle/Bracket/Socket Adapter Assembly. 18. At other end of tank, again starting at secured tank mounting angle (Figure 3, Item 5), attach appropriate clamping end bracket (Figure 3, Item 6) to assembled inboard clamping adapter (Figure 3, Item 12) and outboard clamping adapter (Figure 3, Item 3) on post of tank skid (Figure 3, Item 1).

0020

19. Install two screws (Figure 3, Item 9) and washers (Figure 3, Item 10) through clamping end bracket (Figure 3, Item 6) into tapped holes in inboard adapter (Figure 3, Item 12) finger-tight only. 20. Loosely attach clamping end bracket (Figure 3, Item 6) to tank mounting angle (Figure 3, Item 5) using four screws (Figure 3, Item 11), eight washers (Figure 3, Item 7), and four nuts (Figure 3, Item 8). 21. Repeat steps 18 through 20 for far side of flatbed trailer (Figure 3, Item 4).

NOTE
It is preferred that tank be shifted as far forward on flatbed trailer as slots will allow without compromising fit of clamping adapters. 22. Starting at secured mounting angle, fit all parts snugly and tighten all hardware. Refer to WP 0033 for torque requirements. END OF TASK

0020-7

TM 10-4930-251-13&P TIEDOWN ASSEMBLY ATTACHMENT INSTALLATION 1. Remove lifting device and sling from four lifting/tiedown shackles on tank.

0020

020

2. With tank mounted, install tiedown assemblies (Figure 7, Item 1) on flatbed trailer (Figure 7, Item 2) at locations (Figure 7, Item 3) using two washers (Figure 7, Item 4) and one nut (Figure 7, Item 5). Tighten nuts to 325-327 lb-ft (440.64-443.35 Nm) to secure tiedowns. 3. Extend turnbuckles on tiedown assemblies (Figure 7, Item 1) enough to attach hooks to shackles provided in tank. 4. Attach, secure safety clips on hooks and draw turnbuckles, hand-tight only, to remove slack from tiedown assemblies (Figure 7, Item 1). 5. Tighten jam nuts on turnbuckles to secure.

Figure 7. Tiedown Assembly Attachment. END OF TASK

0020

0020-8

TM 10-4930-251-13&P GROUND ROD STOWAGE INSTALLATION 1. Run strap assemblies (Figure 8, Item 3) through slots (Figure 8, Item 1) in tank mounting angle (Figure 8, Item 2). 2. Attach ground cable assembly (Figure 8, Item 4) to ground rod (Figure 8, Item 5). 3. Wrap ground cable assembly (Figure 8, Item 4) around ground rod (Figure 8, Item 5).

0020

020

4. Position ground rod (Figure 8, Item 5) on tank mounting angle (Figure 8, Item 2) and secure in place with strap assemblies (Figure 8, Item 3).

Figure 8. Ground Rod Stowage. END OF TASK CONTROL BOX ASSEMBLY INSTALLATION Refer to WP 0022 for installation of control box assembly. END OF TASK HOSE ASSEMBLY INSTALLATION Refer to WP 0029 for hose assembly installation. END OF TASK END OF WORK PACKAGE

0020

020

020

0020-9/(10 blank)

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 2 1

0021

TANK ASSEMBLY REPLACEMENT Removal, Installation

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Pan, Drain (WP 0044, Item 1) Sling, Engine and Transmission (WP 0044, Item 2) Lifting device (6,000-lb minimum capacity) Materials/Parts Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4) Rag, Wiping (WP 0043, Item 5)
0

Personnel Required Quartermaster and Chemical Equipment Repairer 91J (2) References WP 0005 WP 0020 Equipment Conditions Fuel tanks empty Hoses removed (WP 0029) Valve control cables disconnected (WP 0022) Tiedowns removed (WP 0026) Hold down assembly fasteners loosened (WP 0027)

0021-1

TM 10-4930-251-13&P REMOVAL

0021

021

WARNING

Use extreme caution when handling heavy parts. Provide adequate support and use assistance during procedure. Ensure lifting device used is in good condition and of suitable load capacity. Keep clear of heavy parts supported only by lifting device. Do not allow units to swing back and forth while hanging in the air. Failure to follow this warning may result in injury or death to personnel.

NOTE
Empty tank weighs approximately 500 Ib (227 kg). 1. Install lifting device and sling on four lifting/tiedown shackles (Figure 1, Item 2) on tank (Figure 1, Item 1). 2. Using lifting device, remove tank (Figure 1, Item 1) from trailer. 3. Place tank (Figure 1, Item 1) on a flat level surface. 4. Remove lifting device and sling from four lifting/tiedown shackles (Figure 1, Item 2) on tank (Figure 1, Item 1).

Figure 1. Tank Removal. END OF TASK

0021

0021-2

TM 10-4930-251-13&P INSTALLATION

0021

021

WARNING

Use extreme caution when handling heavy parts. Provide adequate support and use assistance during procedure. Ensure lifting device used is in good condition and of suitable load capacity. Keep clear of heavy parts supported only by lifting device. Do not allow units to swing back and forth while hanging in the air. Failure to follow this warning may result in injury or death to personnel.

NOTE
Empty tank weighs approximately 500 Ib (227 kg). For additional guidance on tank installation refer to WP 0020.

1. Install lifting device on four lifting/tiedown shackles (Figure 1, Item 2) on tank (Figure 1, Item 1). 2. Using lifting device and sling, install tank (Figure 1, Item 1) on trailer. 3. Remove lifting device and sling from four lifting/tiedown shackles (Figure 1, Item 2) on tank (Figure 1, Item 1). END OF TASK FOLLOW-ON MAINTENANCE 1. Install hold down assembly (WP 0027). 2. Install tiedown assemblies (WP 0026). 3. Connect valve control cables (WP 0022). 4. Install hoses (WP 0029). 5. Return the Tank Unit, Liquid Dispensing (TULD) to operational status (WP 0020). 6. Verify operation of TULD (WP 0005). END OF TASK END OF WORK PACKAGE
021

0021-3/(4 blank)

6 TM 10-4930-251-13&P FIELD MAINTENANCE CONTROL BOX ASSEMBLY REPLACEMENT Control Box Assembly Removal, Control Box Assembly Installation
0 0 2 2

0022

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Pan, Drain (WP 0044, Item 1) Materials/Parts Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4) Rag, Wiping (WP 0043, Item 5)
0

Personnel Required Quartermaster and Chemical Equipment Repairer 91J

0022-1

TM 10-4930-251-13&P

0022

WARNING

Do not smoke or use open flame within 50 ft (15.24 m) of dispensing unit. Failure to follow this warning may result in injury or death to personnel. CONTROL BOX ASSEMBLY REMOVAL 1. Loosen nut (Figure 1, Item 3) to disconnect cable (Figure 1, Item 1) from adjustable bolt (Figure 1, Item 4). 2. Remove nut (Figure 1, Item 3) and withdraw cable (Figure 1, item 1) through bushing (Figure 1, Item 2).
022

Figure 1. Control Levers Cable.

0022

0022-2

TM 10-4930-251-13&P CONTROL BOX ASSEMBLY REMOVAL CONTINUED 3. Position a suitable container or drain pan under point where hose assemblies are to be disconnected. 4. Pull out on cam lock handles (Figure 2, Item 5) at fuel manifold (Figure 2, Item 2). 5. Disconnect two hoses (Figure 2, Item 1) from fuel manifold (Figure 2, Item 2).

0022

6. Ensure that fuel dispensing hose (Figure 2, Item 3) and nozzle (Figure 2, Item 4) are not connected to bottom load port of fuel manifold (Figure 2, Item 2).

Figure 2. Disconnect Hoses from Fuel Manifold.

0022

0022-3

TM 10-4930-251-13&P CONTROL BOX ASSEMBLY REMOVAL CONTINUED 7. Loosen four nuts (Figure 3, Item 4) and remove eight washers (Figure 3, Item 3) and four bolts (Figure 3, Item 2). 8. Remove control box (Figure 3, Item 1) from trailer.

0022

Figure 3. Control Box Assembly. END OF TASK CONTROL BOX ASSEMBLY INSTALLATION 1. Install control box (Figure 3, Item 1), four bolts (Figure 3, Item 2), eight washers (Figure 3, Item 3), and four nuts (Figure 3, Item 4) on trailer.

0022

022

0022-4

TM 10-4930-251-13&P CONTROL BOX ASSEMBLY INSTALLATION CONTINUED

0022

2. If necessary, install fuel dispensing hose (Figure 4, Item 3) and nozzle (Figure 4, Item 4) on bottom loading port of fuel manifold (Figure 4, Item 2). 3. Connect two hoses (Figure 4, Item 1) to fuel manifold (Figure 4, Item 2) and push in on cam lock handles (Figure 4, Item 5).

Figure 4. Connect Hoses to Fuel Manifold.

0022

0022-5

TM 10-4930-251-13&P CONTROL BOX ASSEMBLY INSTALLATION CONTINUED 4. Slide cable (Figure 5, Item 1) through nut (Figure 5, Item 3) and through bushing (Figure 5, Item 2). 5. Connect cable (Figure 5, Item 1) to adjustable bolt (Figure 5, Item 4) and tighten nut (Figure 5, Item 3).

0022

Figure 5. Control Levers Cable Installation. END OF TASK END OF WORK PACKAGE

0022

0022-6

6 TM 10-4930-251-13&P FIELD MAINTENANCE BOTTOM LOADING FUEL MANIFOLD REPAIR Fuel Manifold Removal, Fuel Manifold Disassembly, Fuel Manifold Repair, Fuel Manifold Assembly, Fuel Manifold Installation
0 0 2 3

0023

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Pan, Drain (WP 0044, Item 1) Tool Kit, Screw Insert (WP 0044, Item 4) Wrench, Torque, Ratcheting, 3/8" Drive 75 ft-lb (WP 0044, Item 5) Materials/Parts Cleaning Compound, Solvent, Type III (WP 0043, Item 2)
0

Materials/Parts - Continued Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4) Rag, Wiping (WP 0043, Item 5) Lockwasher (4) (WP 0035, Figure 5, Item 12) Personnel Required Quartermaster and Chemical Equipment Repairer 91J Equipment Condition Fuel evacuated from manifold Valve control cables disconnected (WP 0022)

0023-1

TM 10-4930-251-13&P

0023

WARNING

Do not smoke or use open flame within 50 ft (15.24 m) of dispensing unit. Fuel spills create a potential fire hazard. Use a drain pan beneath hoses when disconnecting. Fuel can be very slippery. Immediately wipe up any spills. Failure to follow these warnings may result in injury or death to personnel.

NOTE
Discard all mandatory replacement parts. FUEL MANIFOLD REMOVAL 1. Pull out on four camlock handles (Figure 1, Item 15) on fuel manifold assembly (Figure 1, Item 3). 2. Position a suitable container or drain pan under point where hose assemblies are to be disconnected. 3. Disconnect two hoses (Figure 1, Item 1), and remove two gaskets (Figure 1, Item 2). 4. Remove four nuts (Figure 1, Item 14), lockwashers (Figure 1, Item 13), screws (Figure 1, Item 9), flat washers (Figure 1, Item 10), and fuel manifold assembly (Figure 1, Item 3) from control box assembly frame mount (Figure 1, Item 8). Discard lockwashers. END OF TASK
023

0023-2

TM 10-4930-251-13&P FUEL MANIFOLD DISASSEMBLY

0023

023

NOTE
Note location of lanyard to aid in installation. 1. Remove six screws (Figure 1, Item 6), service adapter (Figure 1, Item 5), and O-ring (Figure 1, Item 4) from threaded insert (Figure 1, Item 12) in fuel manifold assembly (Figure 1, Item 3). 2. Remove cap (Figure 1, Item 7) and lanyard (Figure 1, Item 11) from service adapter (Figure 1, Item 5).

Figure 1. Fuel Manifold Disassembly. END OF TASK

0023

0023-3

TM 10-4930-251-13&P FUEL MANIFOLD REPAIR

0023

023

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Wear eye protection when blowing solvent from parts. Failure to follow this warning may result in injury or death to personnel.

1. Clean fuel manifold assembly (Figure 2, Item 3) and service adapter (Figure 2, Item 5) with solvent cleaning compound and dry thoroughly. 2. Examine fuel manifold assembly (Figure 2, Item 3) for cracks or other damage. 3. Check two gaskets (Figure 2, Item 2) in fuel manifold assembly (Figure 2, Item 3) for damage. Replace as required. 4. Inspect six thread inserts (Figure 2, Item 12). If thread inserts are damaged, extract them and install new inserts. 5. Inspect service adapter (Figure 2, Item 5) for damage. 6. Inspect fit of cap (Figure 2, Item 7) and check O-ring (Figure 2, Item 4) for damage. Replace as required.

Figure 2. Fuel Manifold Repair.

0023

0023-4

TM 10-4930-251-13&P END OF TASK FUEL MANIFOLD ASSEMBLY

0023

023

1. Install O-ring (Figure 2, Item 4) on service adapter (Figure 2, Item 5) and insert into fuel manifold assembly (Figure 2, Item 3).

NOTE
Install lanyard as noted during disassembly. 2. Install five screws (Figure 2, Item 6). 3. Attach lanyard (Figure 2, Item 11) with screw (Figure 2, Item 6) at lower left corner position, and install cap (Figure 2, Item 7) on service adapter (Figure 2, Item 5). END OF TASK FUEL MANIFOLD INSTALLATION
023

1. Position fuel manifold assembly (Figure 2, Item 3) within control box assembly frame mount (Figure 2, Item 8) and install four flat washers (Figure 2, Item 10), screws (Figure 2, Item 9), new lockwashers (Figure 2, item 13) and nuts (Figure 2, Item 14). Tighten nuts to 50-55 lb-ft (68-75 Nm). 2. Make sure two gaskets (Figure 2, Item 2) are in place in fuel manifold assembly (Figure 2, Item 3). 3. Guide two hoses (Figure 2, Item 1) into place onto fuel manifold assembly (Figure 2, Item 3). 4. Close four camlock handles (Figure 2, Item 15). END OF TASK FOLLOW-ON MAINTENANCE Connect valve control cables (WP 0022). END OF TASK END OF WORK PACKAGE
023

0023-5/(6 blank)

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 2 4

0024

ADAPTER HALF REPAIR Repair

INITIAL SETUP Personnel Required Quartermaster and Chemical Equipment Repairer 91J
0 0

Refer to TM 10-4930-236-13&P for the adapter half repair procedures. END OF WORK PACKAGE

0024-1/(2 blank)

6 TM 10-4930-251-13&P FIELD MAINTENANCE CONTROL BOX LEVERS REPAIR Control Box Assembly Levers Removal, Control Box Levers Disassembly, Control Box Levers Repair, Control Box Levers Assembly, Control Box Levers Installation
0 0 2 5

0025

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Materials/Parts Cleaning Compound, Solvent, Type III (WP 0043, Item 2) Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4)
0

Materials/Parts - Continued Rag, Wiping (WP 0043, Item 5) Pin (WP 0035, Figure 6, Item 13) Personnel Required Quartermaster and Chemical Equipment Repairer 91J References WP 0004

0025-1

TM 10-4930-251-13&P

0025

WARNING

Do not smoke or use open flame within 50 ft (15.24 m) of dispensing unit. Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to follow these warnings may result in injury or death to personnel.

NOTE
Discard all mandatory replacement parts. In the following maintenance procedures, two cables installed are depicted. You need only concern yourself with single cable installation. That cable is installed in No. 1 (inboard) position (Figure 1, Item 5).
025

CONTROL BOX ASSEMBLY LEVERS REMOVAL 1. Loosen nut (Figure 1, Item 3) to disconnect cable (Figure 1, Item 1) from adjusting bolt (Figure 1, Item 4). 2. Remove nut (Figure 1, Item 3) and withdraw cable (Figure 1, Item 1) through bushing (Figure 1, Item 2). 3. Remove four screws (Figure 1, Item 6), flat washers (Figure 1, Item 7), and lever assembly (Figure 1, Item 8) from control box assembly.

Figure 1. Control Box Levers Removal.

0025

0025-2

TM 10-4930-251-13&P END OF TASK CONTROL BOX LEVERS DISASSEMBLY

0025

025

1. Remove pin (Figure 2, Item 11) and shaft (Figure 2, Item 9) from container (Figure 2, Item 10). Discard pin. 2. Remove two roll pins (Figure 2, Item 5) and yokes (Figure 2, Item 4) from control levers (Figure 2, Items 1 and 2). 3. Remove spacer (Figure 2, Item 3), control levers (Figure 2, Items 1 and 2) and trip lever (Figure 2, Item 12) from container (Figure 2, Item 10). 4. Remove two nuts (Figure 2, Item 6), adjusting bolts (Figure 2, Item 8), and nuts (Figure 2, Item 7) from yokes (Figure 2, Item 4). .

Figure 2. Control Box Levers Disassembly. END OF TASK

0025

0025-3

TM 10-4930-251-13&P CONTROL BOX LEVERS REPAIR

0025

025

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Wear eye protection when blowing solvent from parts. Failure to follow this warning may result in injury or death to personnel.

1. Clean all parts with solvent cleaning compound and dry thoroughly. 2. Inspect all parts for wear and damage. 3. Check levers and yokes for cracks or breaks. 4. Replace all worn or damaged parts. END OF TASK

0025-4

TM 10-4930-251-13&P CONTROL BOX LEVERS ASSEMBLY 1. Thread two nuts (Figure 3, Item 7) on adjusting bolts (Figure 3, Item 8). 2. Install two nuts (Figure 3, Item 6) and adjusting bolts (Figure 3, Item 8) in yokes (Figure 3, Item 4).

0025

025

3. Attach two yokes (Figure 3, Item 4) to control levers (Figure 3, Items 1 and 2) with roll pins (Figure 3, Item 5). 4. Install trip lever (Figure 3, Item 12) on container (Figure 3, Item 10) and insert shaft (Figure 3, Item 9). 5. Install spacer (Figure 3, Item 3) and control levers (Figure 3, Item 1 and Item 2) as shaft (Figure 3, Item 9) is pushed into place. Make sure hole in shaft (Figure 3, Item 9) is aligned with hole in container (Figure 3, Item 10) boss. 6. Install new pin (Figure 3, Item 11). .

Figure 3. Control Box Levers Assembly. END OF TASK

0025

0025-5

TM 10-4930-251-13&P CONTROL BOX LEVERS INSTALLATION 1. Position lever assembly (Figure 4, Item 8) on control box assembly, align holes, and install four screws (Figure 4, Item 6) and flat washers (Figure 4, Item 7). 2. Move control levers forward to OFF position (WP 0004).

0025

025

NOTE
Install cable in No. 1 (inboard) position (Figure 4, Item 5). 3. Insert cable (Figure 4, Item 1) from tank valve through bushing (Figure 4, Item 2) on right side and install nut (Figure 4, Item 3) on cable. 4. Pull cable (Figure 4, Item 1) taut and install in groove of adjusting bolt (Figure 4, Item 4). 5. Screw nut (Figure 4, Item 3) onto adjusting bolt (Figure 4, Item 4) tight enough that cable (Figure 4, Item 1) does not slip.

Figure 4. Control Box Levers Installation. END OF TASK END OF WORK PACKAGE

0025

0025-6

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 2 6

0026

TIEDOWN ASSEMBLY REPAIR

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3)
0

Personnel Required Quartermaster and Chemical Equipment Repairer 91J

This work package authorizes repair by replacement of parts found worn or damaged.

Figure 1. Tiedown Assembly.

0026

ITEM NO. 1 2 3 4 5 6 7 8 END OF TASK

026

NOMENCLATURE Tiedown, Fuel Tank Link, Chain Hook, Safety, Eye Nut, Plain Turnbuckle Nut, Plain Tiedown Chain Ring, Lifting

026

END OF WORK PACKAGE

0026-1/(2 blank)

6 TM 10-4930-251-13&P FIELD MAINTENANCE HOLD DOWN ASSEMBLY REPLACEMENT Hold Down Assembly Removal, Hold Down Assembly Installation
0 0 2 7

0027

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3)
0

Materials/Parts Locknut (32) (WP 0035, Figure 7, Item 9) Personnel Required Quartermaster and Chemical Equipment Repairer 91J

0027-1

TM 10-4930-251-13&P HOLD DOWN ASSEMBLY REMOVAL

0027

027

NOTE
Illustrations show tank removed for clarity. Both hold down assemblies are removed in the same manner. Right side shown.

1. Remove four screws (Figure 1, Item 4), and washers (Figure 1, Item 2) from socket adapter (Figure 1, Item 7). 2. Remove four locknuts (Figure 1, Item 5), flat washers (Figure 1, Item 2), capscrews (Figure 1, Item 1), and flat washers (Figure 1, Item 2) from angle bracket (Figure 1, Item 3). Discard locknuts. 3. Remove angle bracket (Figure 1, Item 3) and socket adapter (Figure 1, Item 7) from tank mounting angle (Figure 1, Item 6). 4. At other end of tank, remove two bolts (Figure 1, Item 15) and flat washers (Figure 1, Item 14) from clamping adapter (Figure 1, Item 16) and mounting bracket (Figure 1, Item 17). 5. Remove two capscrews (Figure 1, Item 12) and flat washers (Figure 1, Item 10) from clamping adapter (Figure 1, Item 16). 6. Remove four locknuts (Figure 1, Item 9), flat washers (Figure 1, Item 10), capscrews (Figure 1, Item 13), and flat washers (Figure 1, Item 10) from angle bracket (Figure 1, Item 11). Discard locknuts. 7. Remove angle bracket (Figure 1, Item 11), clamping adapter (Figure 1, Item 16), and mounting bracket (Figure 1, Item 17) from tank mounting angle (Figure 1, Item 8).

0027-2

TM 10-4930-251-13&P HOLD DOWN ASSEMBLY REMOVAL CONTINUED

0027

027

Figure 1. Socket Adapter and Clamping Adapter Removal.

0027

0027-3

TM 10-4930-251-13&P HOLD DOWN ASSEMBLY REMOVAL CONTINUED

0027

027

8. Remove eight locknuts (Figure 2, Item 6), flat washers (Figure 2, Item 5), capscrews (Figure 2, Item 1), and flat washers (Figure 2, Item 2) from tank mounting angle (Figure 2, Item 3). Discard locknuts. 9. Remove tank mounting angle (Figure 2, Item 3) from trailer bed (Figure 2, Item 4).

Figure 2. Tank Mounting Angle Removal. END OF TASK HOLD DOWN ASSEMBLY INSTALLATION

0027

027

NOTE
Illustrations show tank removed for clarity. Both hold down assemblies are installed in the same manner. Right side shown.

1. Loosely install tank mounting angle (Figure 2, Item 3), eight flat washers (Figure 2, Item 2), capscrews (Figure 2, Item 1), flat washers (Figure 2, Item 5), and new locknuts (Figure 2, Item 6) on trailer bed (Figure 2, Item 4).

0027-4

TM 10-4930-251-13&P HOLD DOWN ASSEMBLY INSTALLATION CONTINUED

0027

2. Loosely install clamping adapter (Figure 3, Item 16), mounting bracket (Figure 3, Item 17), two flat washers (Figure 3, Item 14) and bolts (Figure 3, Item 15) on tank skid male end. 3. Loosely install two capscrews (Figure 3, Item 12), flat washers (Figure 3, Item 10), and angle bracket (Figure 3, Item 11) to clamping adapter (Figure 3, Item 16). 4. Loosely install angle bracket (Figure 3, Item 11), four flat washers (Figure 3, Item 10), capscrews (Figure 3, Item 13), flat washers (Figure 3, Item 10), and new locknuts (Figure 3, Item 9) to tank mounting angle (Figure 3, Item 8). 5. At other end of tank, loosely install socket adapter (Figure 3, Item 7), angle bracket (Figure 3, Item 3), two flat washers (Figure 3, Item 2) and two capscrews (Figure 3, Item 4) to the tank skid female end. 6. Loosely install angle bracket (Figure 3, Item 3), four flat washers (Figure 3, Item 2), capscrews (Figure 3, Item 1), flat washers (Figure 3, Item 2), and new locknuts (Figure 3, Item 5) on tank mounting angle (Figure 3, Item 6). 7. Fit parts snugly and tighten all hardware.

Figure 3. Socket Adapter and Clamping Adapter Installation. END OF TASK END OF WORK PACKAGE 0027-5/(6 blank)

0027

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 2 8

0028

ACCESSORY STOWAGE BOX REPAIR Removal, Inspection, Repair, Installation

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Materials/Parts Adhesive (WP 0043, Item 1) Cleaning Compound, Solvent, Type III (WP 0043, Item 2) Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4)
0

Materials/Parts - Continued Rag, Wiping (WP 0043, Item 5) Gasket (WP 0035, Figure 9, Item 3) Personnel Required Quartermaster and Chemical Equipment Repairer 91J References WP 0032

0028-1

TM 10-4930-251-13&P REMOVAL

0028

028

NOTE
Both accessory stowage boxes are removed in the same manner. 1. Remove four nuts (Figure 1, Item 5), washers (Figure 1, Item 4), and bolts (Figure 1, Item 3) from accessory stowage box (Figure 1, Item 2). 2. Remove accessory stowage box (Figure 1, Item 2) from flatbed trailer (Figure 1, Item 1)

Figure 1. Accessory Stowage Box Removal. END OF TASK INSPECTION 1. Inspect exterior of accessory stowage box (Figure 2, Item 2) for dents or scratches. 2. Open accessory stowage box door (Figure 2, Item 1) and check for torn or missing gaskets. END OF TASK

0028

028

0028-2

TM 10-4930-251-13&P REPAIR

0028

028

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Compressed air used for cleaning purposes should not exceed 30 psi (207 kPa). Adhesive, general purpose, is toxic to skin, eyes, and respiratory tract. Skin and eye protection is required. Good ventilation is normally adequate. Failure to follow these warnings may result in injury or death to personnel.

1. Knock out minor dents. 2. Cut new gaskets from bulk material (WP 0032). 3. Clean surface of accessory stowage box (Figure 2, Item 2) with solvent cleaning compound. 4. Apply general purpose adhesive to rubber gasket and attach to accessory stowage box (Figure 2, Item 2).

Figure 2. Accessory Stowage Box Assembly. END OF TASK

0028

0028-3

TM 10-4930-251-13&P INSTALLATION

0028

028

NOTE
Both accessory stowage boxes are installed in the same manner. 1. Place accessory stowage box (Figure 3, Item 2) on existing 4-hole patterns on flatbed trailer (Figure 3, Item 1) (forward, curbside area of trailer). 2. Attach accessory stowage boxes (Figure 3, Item 2) to flatbed trailer (Figure 3, Item 1) using four bolts (Figure 3, Item 3), washers (Figure 3, Item 4), and nuts (Figure 3, Item 5).

Figure 3. Accessory Stowage Box Installation. END OF TASK END OF WORK PACKAGE

0028

0028-4

6 TM 10-4930-251-13&P FIELD MAINTENANCE HOSE ASSEMBLIES REPLACEMENT Removal, Cleaning and Inspection, Installation
0 0 2 9

0029

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Pan, Drain (WP 0044, Item 1) Materials/Parts Cleaning Compound, Solvent, Type III (WP 0043, Item 2) Gloves, Rubber, Industrial (WP 0043, Item 3)
0

Materials/Parts - Continued Goggles, Industrial (WP 0043, Item 4) Rag, Wiping (WP 0043, Item 5) Personnel Required Quartermaster and Chemical Equipment Repairer 91J References WP 0004

0029-1

TM 10-4930-251-13&P

0029

WARNING

REMOVAL

Do not smoke or use open flame within 50 ft (15.24 m) of Tank Unit, Liquid Dispensing (TULD). Fuel spills create a potential fire hazard. Use a drain pan when disconnecting hoses. Fuel can be very slippery. Immediately wipe up any spills. Failure to follow these warnings may result in injury or death to personnel.
029

1. Move fuel flow control lever to OFF (WP 0004). 2. Position a suitable container or drain pan under point where hose assemblies are to be disconnected.

NOTE
Gaskets in this procedure may be reused if undamaged. Hose assembly is used to connect tank bottom load valve to dispensing unit fuel manifold.

3. Detach quick coupling (Figure 1, Item 10) on hose assembly (Figure 1, Item 9) from tank bottom load valve (Figure 1, Item 11) and quick coupling (Figure 1, Item 7) on dispensing unit fuel manifold (Figure 1, Item 3). 4. Remove hose assembly (Figure 1, Item 9) and two gaskets (Figure 1, Item 8).

NOTE
Hose assembly is used to connect dispensing unit fuel manifold to fuel dispensing nozzle. 5. Detach quick coupling (Figure 1, Item 5) on hose assembly (Figure 1, Item 1) from fuel dispensing nozzle (Figure 1, Item 4) and quick coupling (Figure 1, Item 6) on dispensing unit fuel manifold (Figure 1, Item 3). 6. Remove hose assembly (Figure 1, Item 1) and two gaskets (Figure 1, Item 2).

0029-2

TM 10-4930-251-13&P REMOVAL CONTINUED

0029

029

Figure 1. Hose Assembly Removal. END OF TASK

0029

0029-3

TM 10-4930-251-13&P CLEANING AND INSPECTION

0029

029

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Wear eye protection when blowing solvent from parts. Failure to follow these warnings may result in injury or death to personnel.

1. Clean metal parts with solvent cleaning compound and dry thoroughly. 2. Clean hose surface with clean dry cloth. 3. Inspect hose assemblies (Figure 2, Item 1) for cuts, leaks, deterioration, damage, and wear. 4. After inspection, replace defective or unserviceable hose assemblies (Figure 2, Item 1), quick couplings (Figure 2, Item 3), and gaskets (Figure 2, Item 2).

Figure 2. Hose Assemblies. END OF TASK

0029

0029-4

TM 10-4930-251-13&P INSTALLATION

0029

029

NOTE
Gaskets in this procedure may be reused if undamaged. Hose assembly is used to connect dispensing unit fuel manifold to fuel dispensing nozzle.

1. Install gasket (Figure 3, Item 2) and hose assembly (Figure 3, Item 1) to quick coupling (Figure 3, Item 6) on dispensing unit fuel manifold (Figure 3, Item 3). 2. Install quick coupling (Figure 3, Item 5) on hose assembly (Figure 3, Item 1) and gasket (Figure 3, Item 2) to fuel dispensing nozzle (Figure 3, Item 4).

NOTE
Hose assembly is used to connect tank bottom load valve to dispensing unit fuel manifold. 3. Install gasket (Figure 3, Item 8) and hose assembly (Figure 3, Item 9) to quick coupling (Figure 3, Item 7) on dispensing unit fuel manifold (Figure 3, Item 3). 4. Install quick coupling (Figure 3, Item 10) on hose assembly (Figure 3, Item 9) and gasket (Figure 3, Item 8) to tank bottom load valve (Figure 3, Item 11). 5. Stow hoses until needed for fueling operations.

Figure 3. Hose Assembly Installation. END OF TASK END OF WORK PACKAGE

0029

0029-5/(6 blank)

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 3 0

0030

FUEL DISPENSING NOZZLE REPAIR

INITIAL SETUP Personnel Required Quartermaster and Chemical Equipment Repairer 91J
0

Equipment Condition Nozzle removed (WP 0029)

Refer to TM 10-4930-236-13&P for fuel dispensing nozzle disassembly, repair, and assembly. END OF TASK FOLLOW-ON MAINTENANCE Install nozzle (WP 0029). END OF TASK END OF WORK PACKAGE
030

0030-1/(2 blank)

6 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 3 1

0031

DRY DISCONNECT COUPLING REPAIR Disassembly, Repair, Assembly

INITIAL SETUP Tools and Special Tools Tool Kit, General Mechanics (WP 0044, Item 3) Materials/Parts Cleaning Compound, Solvent, Type III (WP 0043, Item 2) Gloves, Rubber, Industrial (WP 0043, Item 3) Goggles, Industrial (WP 0043, Item 4)
0

Materials/Parts - Continued Rag, Wiping (WP 0043, Item 5) O-ring (WP 0035, Figure 11, Item 7) O-ring (WP 0035, Figure 11, Item 8) Personnel Required Quartermaster and Chemical Equipment Repairer 91J

0031-1

TM 10-4930-251-13&P

0031

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Compressed air used for cleaning purposes should not exceed 30 psi (207 kPa). Parts under spring tension can cause injury. Failure to follow these warnings may result in injury or death to personnel.

NOTE
Dry disconnect coupling is normally stowed in accessory stowage box. DISASSEMBLY 1. Position handle end of lever (Figure 1, Item 3) toward dust plug end (Figure 1, Item 2) of dry disconnect coupling (Figure 1, Item 1). 2. Remove bolt (Figure 1, Item 5), washer (Figure 1, Item 4) and lever (Figure 1, Item 3) from dry disconnect coupling (Figure 1, Item 1). 3. Remove stuffing box (Figure 1, Item 6), O-ring (Figure 1, Item 7), O-ring (Figure 1, Item 8), and stem (Figure 1, Item 9) from dry disconnect coupling (Figure 1, Item 1). Discard O-rings.
031

0031-2

TM 10-4930-251-13&P DISASSEMBLY CONTINUED

0031

031

Figure 1. Dry Disconnect Coupling Disassembly. END OF TASK

0031

0031-3

TM 10-4930-251-13&P REPAIR

0031

031

WARNING

Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxicity material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Wear eye protection when blowing solvent from parts. Failure to follow these warnings may result in injury or death to personnel.

1. Clean all metal parts with solvent cleaning compound and dry thoroughly. 2. Inspect all parts for damage or wear, and replace parts as required. 3. Discard all mandatory replacement parts. END OF TASK

0031-4

TM 10-4930-251-13&P ASSEMBLY 1. Install stem (Figure 2, Item 9) on dry disconnect coupling (Figure 2, Item 1). 2. Install new O-ring (Figure 2, Item 8) and new O-ring (Figure 2, Item 7) on stuffing box (Figure 2, Item 6). 3. Install stuffing box (Figure 2, Item 6) on stem (Figure 2, Item 9). Tighten stuffing box. 4. Position handle end of lever (Figure 2, Item 3) toward dust plug end (Figure 2, Item 2) of dry disconnect coupling (Figure 2, Item 1) and install lever on stem (Figure 2, Item 8).

0031

031

5. Install washer (Figure 2, Item 4) and bolt (Figure 2, Item 5) through lever (Figure 2, Item 3) and stem (Figure 2, Item 9).

Figure 2. Dry Disconnect Coupling Assembly. END OF TASK END OF WORK PACKAGE

0031

0031-5/(6 blank)

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 3 2

0032

ILLUSTRATED LIST OF MANUFACTURED ITEMS

ILLUSTRATED LIST OF MANUFACTURED ITEMS INTRODUCTION Scope

00032

00032

This work package includes complete instructions for making items authorized to be manufactured or fabricated at the Field Maintenance level. How to Use the Index of Manufactured Items A part number index in alphanumeric order is provided for cross-referencing the part number of the item to be manufactured to the information which covers fabrication criteria. Explanation of the Illustrations of Manufactured Items
00032 00032

All instructions needed by maintenance personnel to manufacture the item are included on the illustrations. All bulk materials needed for manufacture of an item are listed by part number or specification number in a tabular list on the illustration. Table 1. Part Numbers Index Part No. 13226E2149-11 13226E2149-13
0 0032

Figure No. Figure 1 Figure 1

Figure 1. Rubber Gasket. Table 2. Part Numbers and Dimensions Part No. 13226E2149-11 13226E2149-13 NOTES: Fabricate from synthetic rubber, part number MIL-R-6855, CLASS 1, GRADE 40. END OF WORK PACKAGE 0032-1/(2 blank)
0

0032

0032

Dimension A 12.75 in. (32.38 cm) 7.5 in. (19.05 cm)

00032

6 TM 10-4930-251-13&P FIELD MAINTENANCE TORQUE LIMITS 0033

0 3 3

SCOPE

00033

This work package lists standard torque values and provides general information for applying torque. Special torque values and tightening sequences are indicated in the maintenance procedures for applicable components. GENERAL 1. Always use torque values listed in Tables 1 and 2 when a maintenance procedure does not give a specific torque value. a. Table 1 provides torque limits for SAE standard fasteners. b. Table 2 provides torque limits for metric fasteners. 2. Unless otherwise indicated, standard torque tolerance shall be 10 percent. 3. If the maintenance procedures do not specify a tightening order, use the following guides: a. Unless otherwise specified, lightly lubricate threads and mating surface of the head on fasteners with clean oil (OE/HDO-10). b. When tightening fasteners above 30 lb-ft (41 Nm), use the torque pattern but only tighten to 70 percent of final value (multiply final value by 0.7). Repeat pattern until final value is reached. c. Tighten circular patterns using circular torque pattern and tighten straight patterns using straight torque pattern.
00033

0033-1

TM 10-4930-251-13&P

0033

CAUTION
If replacement bolts are of higher grade than those originally supplied, use torque specifications for the original. This will prevent equipment damage due to overtorquing. HOW ADAPTERS AFFECT TORQUE LIMITS When adapters or extensions that increase the length of the torque wrench are used the applied torque will be greater than the torque wrench setting. Use the following steps to calculate the correct torque setting when using adapters or extensions.
00033

NOTE
Adapters that add 1 in. (2.5 cm) or less to the torque wrench length do not require recalculation of torque. Only if the required torque has an exceedingly tight tolerance should the new torque be recalculated. 1. Measure extension length from center of torque wrench connecting point with center point of socket.

Figure 1. Extension Measurement. 2. Measure torque wrench from connecting point center to handle.

0033

Figure 2. Torque Wrench Measurement. 3. Calculate torque value.

0033

Figure 3. Torque Calculation.

0033

0033-2

TM 10-4930-251-13&P HOW TO USE TORQUE TABLES

0033

00033

Figure 4. Measuring a Bolt. 1. Measure the diameter of the screw you are installing.

0033

NOTE
Metric fasteners are not measured in threads per inch. 2. Count the number of threads per inch or use a pitch gauge. 3. Using Tables 1 and 2 in this work package, look down the left-hand column to find the diameter and number of threads per inch of the bolt you are installing. 4. Find the torque value for the grade of bolt you are installing.

0033-3

TM 10-4930-251-13&P GENERAL Table 1. Torque Limits - SAE Standard Fasteners. SAE Grade Number 1 or 2 5 6 or 7 8

0033

00033

0033

BOLT BODY SIZE IN. - THREAD 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 20 28 18 24 16 24 14 20 13 20 12 18 11 18 10 16 9 14 8 14

TORQUE LB-FT (NM) 5 6 11 13 18 20 20 30 39 41 51 55 80 95 105 125 160 190 235 300 (7) (8) (15) (18) (24) (27) (27) (41) (53) (56) (69) (75) (110) (129) (142) (170) (217) (260) (319) (400)

TORQUE LB-FT (NM) 8 10 17 19 31 35 49 55 75 85 110 120 150 170 270 295 395 435 590 660 (11) (14) (23) (26) (42) (47) (66) (75) (105) (115) (149) (163) (203) (231) (366) (400) (536) (590) (800) (895)

TORQUE LB-FT (NM) 10 18 35 50 85 120 160 275 460 660 (14) (25) (47) (70) (115) (160) (215) (370) (624) (900)

TORQUE LB-FT (NM) 12 14 24 27 44 49 70 78 105 120 155 170 210 240 375 420 605 675 910 990 (16) (19) (33) (37) (60) (66) (95) (106) (142) (163) (210) (231) (285) (325) (508) (569) (820) (915) (1,234) (1,342)

0033-4

TM 10-4930-251-13&P GENERAL CONTINUED Table 2. Torque Limits - Metric Fasteners. TORQUE VALUES FOR METRIC THREAD FASTENERS

0033

0033

THREAD DIAMETER - PITCH

Class 8.8 Bolt

Class 8 Nut

Class 10.9 Bolt

Class 10 Nut

Torque: lb-ft (Nm) M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 -5 (7) 16 (22) 32 (44) 60 (81) 90 (124) 130 (177) 150 (200) 300 (400) 360 (488) 580 (790) 729 (988) 990 (1,342)

Torque: lb-ft (Nm) 6 (8) 10 (14) 25 (34) 49 (66) 86 (117) 137 (185) 210 (285) 203 (275) 340 (460) 392 (531) 590 (800) 990 (1,342) 1,180 (1,600)

END OF WORK PACKAGE

0033-5/(6 blank)

2 TM 10-4930-251-13&P

CHAPTER 7 PARTS INFORMATION

6 TM 10-4930-251-13&P OPERATOR AND FIELD MAINTENANCE

0 0 3 4

0034

REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INTRODUCTION

SCOPE

00034

This RPSTL lists and authorizes spare and repair parts and special tools; special test, measurement, and diagnostic equipment (TMDE); and other support equipment required for performance of Field Maintenance of the Tank Unit, Liquid Dispensing (TULD). It authorizes the requisitioning, issue, and disposition of spare parts, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes. GENERAL In addition to the Introduction work package, this RPSTL is divided into the following work packages. a. Repair Parts Lists Work Package. Work package containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. This work package also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk Repair parts kits are listed separately in their own functional group and work package. Repair parts for reparable special tools are also listed in a separate work package. Items listed are shown on the associated illustrations. b. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or Class VII are not listed. c. Cross-Reference Indexes Work Package. There are two cross-reference index work packages in this RPSTL: the National Stock Number (NSN) Index work package, and the Part Number (P/N) Index work package. The National Stock Number Index work package refers you to the figure and item number. The Part Number Index work package refers you to the figure and item number.
00034 00034

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES ITEM NO. (COLUMN (1)). Indicates the number used to identify items called out in the illustration.

SMR CODE (COLUMN (2)). The SMR code containing supply/requisitioning information, maintenance level authorization criteria, and disposition instruction, as shown in the following breakout. This entry may be subdivided into four subentries, one for each service. Table 1. SMR Code Explanation. SOURCE CODE XX 1st two positions How you get an item. 3rd position Who can install, replace, or use the item. MAINTENANCE CODE XX 4th position Who can do complete repair* on the item. RECOVERABILITY CODE X 5th position Who determines disposition action on an unserviceable item.
0034

* Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the Repair function in a use/user environment in order to restore serviceability to a failed item.

0034-1

TM 10-4930-251-13&P

0034

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES CONTINUED a. Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follow: Code PA PB PC PD PE PF PG PH PR PZ KD KF KB MF - Made at Field MH - Made at Below Depot Sustainment Level ML - Made at SRA MD - Made at Depot MG - Navy Only Application/Explanation

NOTE
Items coded PC are subject to deterioration. Stocked items; use the applicable NSN to request/requisition items with these source codes. They are authorized to the level indicated by the code entered in the third position of the SMR code.

Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the third position of the SMR code. The complete kit must be requisitioned and applied. Items with these codes are not to be requested/requisitioned individually. They must be made from bulk material which is identified by the part number in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the bulk materiel group work package of the RPSTL. If the item is authorized to you by the third position of the SMR code, but the source code indicates it is made at a higher level, order the item from the higher level of maintenance. Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the third position of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance. Do not requisition an XA coded item. Order the next higher assembly. (Refer to NOTE on the following page.). If an item is not available from salvage, order it using the CAGEC and part number. Installation drawings, diagrams, instruction sheets, field service drawings; identified by manufacturers part number. Item is not stocked. Order an XD-coded item through local purchase or normal supply channels using the CAGEC and part number given, if no NSN is available.

AF - Assembled by Field AH - Assembled by Below Depot Sustainment Level AL - Assembled by SRA AD - Assembled by Depot AG - Navy Only XA XB XC XD

NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes, except for those source coded XA or those aircraft support items restricted by requirements of AR 750-1.

0034-2

TM 10-4930-251-13&P

0034

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES CONTINUED b. Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support items. The maintenance codes are entered in the third and fourth positions of the SMR codes as follows: Third Position. The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to the following levels of maintenance: Maintenance Code Application/Explanation

F . . . . . . . . . . . . . . .Field Maintenance can remove, replace, and use the item. H . . . . . . . . . . . . . . .Below Depot Sustainment Maintenance can remove, replace, and use the item. L . . . . . . . . . . . . . . .Specialized Repair Activity (SRA) can remove, replace, and use the item. G. . . . . . . . . . . . . . .Afloat and Ashore Intermediate Maintenance can remove, replace, and use the item (Navy Only). K . . . . . . . . . . . . . . .Contractor facility can remove, replace, and use the item. Z . . . . . . . . . . . . . . .Item is not authorized to be removed, replaced, or used at any maintenance level. D . . . . . . . . . . . . . . .Depot can remove, replace, and use the item. NOTE: Army may use C in the third position. However, for joint service publications, Army will use O. Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair functions).

NOTE
Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes. Maintenance Code Application/Explanation

F . . . . . . . . . . . . . . .Field is the lowest level that can do complete repair of the item. H . . . . . . . . . . . . . . .Below Depot Sustainment is the lowest level that can do complete repair of the item. L . . . . . . . . . . . . . . .Specialized Repair Activity (SRA) is the lowest level that can do complete repair of the item. D . . . . . . . . . . . . . . .Depot is the lowest level that can do complete repair of the item. G. . . . . . . . . . . . . . .Both Afloat and Ashore Intermediate levels are capable of complete repair of the item (Navy Only). K . . . . . . . . . . . . . . .Complete repair is done at contractor facility. Z . . . . . . . . . . . . . . .Nonreparable. No repair is authorized. B . . . . . . . . . . . . . . .No repair is authorized. No parts or special tools are authorized for maintenance of a B-coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.

0034-3

TM 10-4930-251-13&P

0034

c. Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR code as follows: Recoverability Code Application/Explanation

Z . . . . . . . . . . . . . . . Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code. F . . . . . . . . . . . . . . . Reparable item. When uneconomically reparable, condemn and dispose of the item at the field level. H. . . . . . . . . . . . . . . Reparable item. When uneconomically reparable, condemn and dispose of the item at the below depot sustainment level. D. . . . . . . . . . . . . . . Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item are not authorized below depot level. L . . . . . . . . . . . . . . . Reparable item. Condemnation and disposal not authorized below Specialized Repair Activity (SRA). A . . . . . . . . . . . . . . . Item requires special handling or condemnation procedures because of specific reasons (such as precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/ directives for specific instructions. G .Field level reparable item. Condemn and dispose at either Afloat or Ashore Intermediate levels (Navy Only). K . . . . . . . . . . . . . . . Reparable item. Condemnation and disposal to be performed at contractor facility. NSN (Column (3)). The NSN for the item is listed in this column. CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item. PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.

NOTE
When you use an NSN to requisition an item, the item you receive may have a different part number from the number listed. DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information: 1. The federal item name and, when required, a minimum description to identify the item. 2. Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or fabricated. 3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from electromagnetic pulse (EMP) damage during a nuclear attack. 4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in both the repair parts list and special tools list work packages. QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A V appearing in this column instead of a quantity indicates that the quantity is variable and that it may change from application to application.

0034-4

TM 10-4930-251-13&P

0034

EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS 1. National Stock Number (NSN) Index Work Package. NSNs in this index are listed in National Item Identification Number (NIIN) sequence. a. STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last nine digits of the NSN. When using this column to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be used when ordering items by stock number. For example, if the NSN is 5385-01-574-1476, the NIIN is 01-574-1476. b. FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in the repair parts list and special tools list work packages. c. ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line.

00034

2. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order). a. PART NUMBER Column. Indicates the P/N assigned to the item. b. FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list and special tools list work packages. c. ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent FIG. column.
00034

SPECIAL INFORMATION

1. Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional group of this RPSTL. Part numbers for bulk material are also referenced in the Description column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in Illustrated List of Manufactured Items (WP 0027). 2. Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the NSN/Part Number (P/N) Index work packages and the bulk material list in the repair parts list work package. HOW TO LOCATE REPAIR PARTS 1. When NSNs or Part Numbers Are Not Known. a. First. Using the Table of Contents, determine the assembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups. b. Second. Find the figure covering the functional group or the subfunctional group to which the item belongs. c. Third. Identify the item on the figure and note the number(s). d. Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part numbers are on the same line as the associated item numbers. 2. When NSN is Known. a. First. If you have the NSN, look in the STOCK NUMBER column of the NSN Index work package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN. b. Second. Turn to the figure and locate the item number. Verify that the item is the one for which you are looking.
00034

0034-5

TM 10-4930-251-13&P

0034

3. When Part Number is Known. a. First. If you have the part number and not the NSN, look in the PART NUMBER column of the part number index work package. Identify the figure and item number. b. Second. Look up the item on the figure in the applicable repair parts list work package. END OF WORK PACKAGE

0034-6

TM 10-4930-251-13&P FIELD MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST

0035

0035-1

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 1. Tank, Liquid Storage.

0035-2

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 01 TANK ASSEMBLY FIG. 1. TANK, LIQUID STORAGE.

(7) QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PDDFF XAFZZ PCFZZ XAFFF PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ

5430-01-256-0650

97403 81348

13226E2146 PPP-P-420 635293C83 13226E2147 13217E7092 MS35692-58 MS24665-357 MS27183-23 13217E7085

TANK,LIQUID STORAGE METAL,PETRO PROD,HORIZ ................................................ 2 . PLUG,DRUM ............................................. 1 . GASKET .................................................... 1 . TANK,LIQ STORAGE ................................ 1 . BRACKET,SHACKLE ................................ 4 . NUT,PLAIN,SLOTTED,H ........................... 4 . PIN,COTTER ............................................. 4 . WASHER,FLAT ......................................... 4 . SHACKLE .................................................. 4

5330-00-298-7165

11314 97403

4930-01-338-6201 5310-00-171-2435 5315-00-298-1481 5310-00-809-8533 4030-01-161-3989 5305-00-947-4354 5310-00-809-5998 5305-00-071-2067 5310-00-584-5272 5340-01-015-8667 4010-01-013-5131 4730-01-029-0172

97403 96906 80205 96906 97403 80204 96906 80204 80205 97403 97403 27315

B1821BH075C300N . SCREW,CAP,HEXAGON H ...................... 4 MS27183-18 . WASHER,FLAT ....................................... 16

B1821BH050C125N . SCREW,CAP,HEXAGON H .................... 24 MS35338-48 13217E7093 13217E7094 20Q67D17 . WASHER,LOCK ........................................ 8 . STRAP,RETAINING .................................. 4 . LINK,CHAIN,END ...................................... 4 . PLUG,PIPE ................................................ 1

END OF FIGURE

0035-3

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 2. Manhole Cover.

0035-4

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 01 TANK ASSEMBLY FIG. 2. MANHOLE COVER.

(7) QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PAFFF XDFZZ XDFZZ XDFZZ XDFZZ PAFZZ PCFZZ PAFZZ PCFZZ PCFZZ PCFZZ PAFZZ PAFZZ XAFZZ PCFZZ XDFZZ PAFZZ XDFZZ XDFZZ XDFZZ XDFZZ XDFZZ XDFZZ XDFZZ XDFZZ XDFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ XDFZZ

5340-01-281-6032

12718 12718 12718 12718 12718

887-L-541 2097-249 2097-500 2097-916 2097-301 887-353 887-213 2097-910 2097-251 2097-17-1618 21-100 937 1820-09-2004 887-303 887-122 887-301 0887-02-1024 887-128 887-129 887-130 887-801 887-802 1607-180 2097-700 887-302 2097-401 M45913/1-5FS3 645A560H43 MS15795-813 MS16996-32 MS15795-811 13228E3249

COVER,ACCESS ASSY LOW PROFILE MANHOLE ..................................................... 1 . PLUG ......................................................... 1 . SPACER .................................................... 1 . BOLT,RETAINER ...................................... 1 . HINGE ....................................................... 1 . FUSE,PLUG .............................................. 1 . GASKET .................................................... 1 . NUT,COUPLING,ELECTR ........................ 2 . GASKET .................................................... 1 . GASKET .................................................... 1 . GASKET .................................................... 1 . CAP,VENT,FUEL ...................................... 1 . NUT,PLAIN,EXTENDED WASHER .......... 4 . COVER,OVAL ........................................... 1 . GASKET .................................................... 1 . BOLT,L ...................................................... 6 . CLAMP,HOOK ........................................... 6 . NUT,WING ................................................ 6 . PIN,COTTER ............................................. 6 . WASHER,LOCK ........................................ 6 . PIN,HOLLOW ............................................ 1 . PIN,HINGE ................................................ 1 . NUT,RETAINER ........................................ 1 . WASHER,RETAINER ................................ 1 . DECAL,WARNING .................................... 1 . CAM,LOCKING ......................................... 1 NUT,SELF-LOCKING,HE ............................. 2 SCREW,CAP,HEXAGON H ......................... 2 WASHER,FLAT ............................................ 4 SCREW,CAP,SOCKET HE .......................... 2 WASHER,FLAT ............................................ 2 BRACKET .................................................... 2

5920-01-278-6508 5330-01-275-4435 5975-01-278-6537 5330-01-200-2704 5330-01-595-5580 5330-01-275-4433 5430-01-156-8276 5310-01-334-7388

12718 12718 12718 12718 12718 12718 12718 12718 12718

5330-01-200-2705

12718 12718

5342-01-334-7779

12718 12718 12718 12718 12718 12718 12718 12718 12718 12718

5310-00-927-3877 5305-00-021-3740 5310-00-802-4701 5305-00-225-9443 5310-00-680-6745

81349 97942 80205 80205 80205 97403

0035-5

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE 33 34 PAFZZ XDFZZ

(3) NSN 5310-00-914-6028

(4) CAGEC 81349 97403

(5) PART NUMBER M45913/1-6CS3 13228E3248-2

(6) DESCRIPTION AND USABLE ON CODE (UOC)

(7) QTY

NUT,SELF-LOCKING,HE ............................. 2 TUBE,RECIRC FILL ..................................... 1

END OF FIGURE

0035-6

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 3. Jet Level Sensor and Bottom Load Valve. (Sheet 1 of 2)

0035-7

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 3. Jet Level Sensor and Bottom Load Valve. (Sheet 2 of 2)

0035-8

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 01 TANK ASSEMBLY FIG. 3. JET LEVEL SENSOR AND BOTTOM LOAD VALVE.

(7) QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

XDFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ XDFZZ PAFZZ PCFZZ PAFZZ PAFZZ PAFZZ PCFZZ PAFZZ PAFZZ XDFZZ PAFZZ PAFZZ PAFFF XDFZZ PCFZZ XDFZZ PAFZZ PAFZZ XDFZZ PAFZZ PAFFF XDFZZ XDFZZ PAFZZ PAFZZ 5325-00-200-6732 4320-01-359-3605 4930-01-134-2189 4810-01-378-9357 5310-00-167-0801 5305-00-059-3657 5331-00-733-2208 4730-00-908-3193 4730-00-196-0830 5930-01-321-7107 5330-00-318-8843 5330-01-015-4753 5310-00-809-5998 5310-00-584-5272 5310-00-768-0318 5330-00-612-2414 4730-00-649-9100 4030-00-270-5436 4730-01-062-2570 5310-00-407-9566 5306-00-225-8496 5310-00-582-5965 5305-00-068-0502

97403 81343 33604 80205 80205 80205 97403 97403 97403 96906 80205 96906 58536 58536 96906 97403 58536 81349 79318 64548 81343 64548 88044 80205 64548 79318 79318 64548 64548 96906 79318

13217E7155-14 6-4 100102BA 8032-1900 MS90725-31 MS35338-44 MS90725-6 13217E7156 13217E7082 13217E7084 MS27183-18 MS35338-48 MS51967-14 AA59326-G6 A-A-59326/10 MS87006-3 13228E3354-33 A-A-52506-F-24 WWP-471BEQBUFC TKG5046-1 2672336 MS29513-112 SS48172 AN960C10 MS51958-61 2715444-61 F613A F668 270656000832075 2773247-101 MS16627-81 2775040-101

TUBE,NONMETALLIC ................................. 2 ADAPTER,STRAIGHT,PI CONNECTOR ...... 4 WASHER,LOCK ........................................... 3 BOLT,MACHINE .......................................... 3 WASHER,LOCK ........................................... 2 SCREW,CAP,HEXAGON H ......................... 2 BRACKET .................................................... 1 RETAINER,PACKING .................................. 1 GASKET ....................................................... 2 WASHER,FLAT ............................................ 6 WASHER,LOCK ........................................... 6 NUT,PLAIN,HEXAGON ................................ 6 GASKET ....................................................... 1 CAP,QUICK DISCONNEC ........................... 1 HOOK,CHAIN,S ........................................... 1 TUBING,FLEXIBLE ...................................... 1 CLAMP,HOSE .............................................. 1 BUSHING,PIPE ............................................ 1 SWITCH,PROXIMITY .................................. 1 . TRAY ......................................................... 1 . O-RING ...................................................... 1 . PLUG,BUTTON ......................................... 1 . WASHER,FLAT ......................................... 4 . SCREW,MACHINE .................................... 4 . SHIELD ...................................................... 1 . SENSOR,LEVEL,JET ................................ 1 VALVE,ANGLE (BOTTOM LOAD VALVE) . . . 1 . SCREW ................................................... 14 . PLUG ......................................................... 1 . RING,RETAINING ..................................... 1 . SEAL ASSEMBLY,SHAFT ........................ 1

0035-9

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 XDFZZ PAFZZ PAFZZ XDFZZ XDFZZ XDFZZ XDFZZ XDFZZ XDFZZ PAFZZ XAFZZ PAFZZ PAFZZ PAFZZ XDFZZ PAFZZ XDFZZ PCFZZ PAFZZ XDFZZ PAFZZ XDFZZ XDFZZ PAFZZ XDFZZ PCFZZ XDFZZ XDFZZ XDFZZ PAFZZ PAFZZ XDFZZ XDFZZ XDFZZ

(3) NSN

(4) CAGEC 64548

(5) PART NUMBER 2775029-101 2775031-101 M2742620101B 2793093-101 2793082-101 2793081-101 98306A159 2775034-101 2775153-101 MS20470A4-4 2803025-101 2721205-1 MS171648 2775163-101 2775038-101 2775054-101 2775042-101 2661058BD121 MS16562-252 2775154-101 MS171651 2706138-101 2775035-101 MS16624-4050 2793080-101 2775039-102 2775041-101 2775237-101 2793089-101 MS24665-82 98335A034 2775036-101 2775052-101 2775053-101

(6) DESCRIPTION AND USABLE ON CODE (UOC)

(7) QTY

. CAP ........................................................... 1 . PISTON,VALVE ......................................... 1 . RING,RETAINING ..................................... 1 . SPRING ..................................................... 1 . ORIFICE .................................................... 1 . PIN,LIMIT .................................................. 1 . PIN,STRAIGHT,THREAD .......................... 1 . LINK ........................................................... 2 . SCREEN .................................................... 1 . RIVET,SOLID ............................................ 2 . BODY,VALVE ............................................ 1 . BUSHING,MACHINE ................................. 1 . PIN,SPRING .............................................. 1 . SPRING,HELICAL,COMP ......................... 1 . LEVER ....................................................... 1 . SEAL ASSEMBLY,SHAFT ........................ 1 . GLAND ...................................................... 2 . O-RING ...................................................... 1 . PIN,SPRING .............................................. 1 . SHAFT ....................................................... 1 . PIN,SPRING .............................................. 2 . PLUG ......................................................... 1 . SPRING ..................................................... 1 . RING,RETAINING ..................................... 1 . SHAFT ....................................................... 1 . SEAL,PLAIN .............................................. 1 . SPRING,GARTER ..................................... 1 . PILOT ASSY .............................................. 1 . WASHER,RETAINER ................................ 1 . PIN,COTTER ............................................. 1 . PIN,COTTER ............................................. 1 . CAM ........................................................... 1 . TUBE ......................................................... 1 . TUBE ......................................................... 1

4810-01-360-4434 5325-01-114-1491

79318 81349 64548 64548 64548 39428 64548 64548

5320-00-584-9078

80205 64548

5365-01-290-8307 5315-00-597-3693 5360-01-565-3430

79318 96906 79318 64548

4320-01-361-1400

79318 64548

5331-01-359-6706 5315-00-823-8742

79318 80205 64548

5315-00-297-0879

81349 64548 64548

5325-00-804-7645

96906 64548

5330-01-359-6698

79318 64548 64548 64548

5315-00-969-6623 5315-01-417-8539

80205 39428 64548 64548 64548

0035-10

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE 66 66 67 PAFZZ PAFZZ PAFZZ

(3) NSN 4010-01-526-1033 4010-01-526-1027 5310-00-550-5054

(4) CAGEC 8G827 8G827 80205

(5) PART NUMBER 11F5Z3ES0048 11F5Z3ES0106 MS15795-809

(6) DESCRIPTION AND USABLE ON CODE (UOC)

(7) QTY

WIRE ROPE ASSEMBLY, TANK VALVE CONTROL CABLE REAR ............................. 1 WIRE ROPE ASSEMBLY, TANK VALVE CONTROL CABLE FRONT ........................... 1 WASHER,FLAT ............................................ 2

END OF FIGURE

0035-11

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 4. Control Box Assembly.

0035-12

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 02 CONTROL BOX ASSEMBLY FIG. 4. CONTROL BOX ASSEMBLY.

(7) QTY

1 2 3 4 5

ADFFF PAFZZ PAFZZ PAFZZ PAFZZ 5305-00-719-5238 5310-01-596-0551 5310-01-231-7459 5310-01-266-4641

19207 80204 97403 81349 96906

12463701-1

CONTROL AND MANIFOL .......................... 1

B1821BH050F200N SCREW,CAP,HEXAGON H ......................... 4 13228E4559-1 M45913/3-8CG8P MS51412-9 WASHER,FLAT ............................................ 4 NUT,SELF-LOCKING,HE ............................. 4 WASHER,FLAT ............................................ 4

END OF FIGURE

0035-13

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 5. Fuel Manifold Assembly.

0035-14

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 02 CONTROL BOX ASSEMBLY FIG. 5. FUEL MANIFOLD ASSEMBLY.

(7) QTY

1 2 3 4

PCFZZ PAFZZ XDFZZ XDFFF

5330-00-612-2414 4730-00-915-5127

58536 58536 97403 97403

AA59326-G6 AA59326X16 13228E4261 13226E2178

GASKET ....................................................... 2 PLUG,QUICK DISCONNE ........................... 2 MANIFOLD,BOTTOM .................................. 1 ADAPTER HALF,QUICK (REFER TO TM 10-4930-236-13&P FOR PARTS BREAKDOWN) .............................................. 1 CAP,QUICK DISCONNEC ........................... 1 SCREW,MACHINE ...................................... 6 CAP,FILLER OPENING ............................... 1 PLATE,MOUNTING ..................................... 1 SCREW,CAP,HEXAGON H ......................... 4 ADAPTER,PRESSURE FU (SERVICE ADAPTER) .................................................... 1 O-RING ........................................................ 1 WASHER,LOCK ........................................... 4 NUT,PLAIN,HEXAGON ................................ 4

5 6 7 8 9 10 11 12 13

PAFZZ PAFZZ PAFZZ XDFZZ PAFZZ PAFZZ PCFZZ PAFZZ PAFZZ

4730-01-019-7432 5305-00-959-4158 1560-00-307-2780

58536 80205 96906 97403

AA59326/10-7-A MS24693-C273 MS29526-2 13228E4259 MS35307-414 MS24484-5 MCD4121-1A16 MS35338-48 MS51971-5

5305-00-727-6804 1560-00-949-2087 5331-00-875-8288 5310-00-003-4094 5310-00-768-0321

80205 96906 87405 96906 96906

END OF FIGURE

0035-15

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 6. Control Lever Assembly.

0035-16

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 02 CONTROL BOX ASSEMBLY FIG. 6. CONTROL LEVER ASSEMBLY.

(7) QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

XDFZZ PAFFF XDFZZ XDFZZ XDFZZ PAFZZ XDFZZ PAFZZ PAFZZ PAFZZ XDFZZ XDFZZ PAFZZ XDFZZ XDFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ 5310-00-929-1807 5310-01-352-9593 5305-00-719-5007 4030-01-596-0347 5310-00-809-4058 5315-01-124-0440 5310-01-115-0753 5306-01-596-1470 3040-01-112-8531 5310-01-119-5062 4810-01-597-1241

97403 09310 09310 09310 09310 09310 09310 09310 09310 22638 09310 09310 09310 09310 09310 81349 80205 80205 97403 96906

13228E4262 F0157-001 452712 442898 443802 444707 443791 443790 443789 444951 443824 444945 407843 452690 442896 M45913/1-4CS3 NAS1149C0463R MS51959-83 13228E4531-3 MS27183-10

COVER,PROTECTIVE ................................. 1 VALVE ASSEMBLY,MANI ........................... 1 . SPACER .................................................... 1 . YOKE,HANDLE ......................................... 1 . PIN,ROLL .................................................. 1 . NUT,PLAIN,HEXAGON ............................. 1 . NUT,ADJUSTING,HEX ............................. 1 . NUT,PLAIN,HEXAGON ............................. 1 . BOLT,MACHINE ........................................ 1 . SHAFT,STRAIGHT .................................... 1 . BUSHING .................................................. 1 . CONTAINER ASSEMBLY ......................... 1 . PIN ............................................................. 1 . LEVER,TRIP .............................................. 1 . HANDLE .................................................... 1 NUT,SELF-LOCKING,HE ............................. 4 WASHER,FLAT ............................................ 4 SCREW,MACHINE ...................................... 4 BALL END,WIRE ROPE, ............................. 1 WASHER,FLAT ............................................ 1

END OF FIGURE

0035-17/(18 blank)

03/15/2011 R/el(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 7. Hold Down Assembly. (Sheet 1 of 2)

0035-19

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 7. Hold Down Assembly. (Sheet 2 of 2)

0035-20

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 03 HOLD DOWN ASSEMBLY FIG. 7. HOLD DOWN ASSEMBLY.

(7) QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PAFFF XDFZZ PAFFZ XDFZZ XDFZZ MFFZZ PAFZZ PAFZZ PAFZZ PAFZZ PAFZZ XDFZZ PAFZZ XDFZZ PAFZZ PAFZZ XDFZZ XDFZZ PAFZZ PAFZZ PAFZZ

4010-01-596-1456

97403 97403

13228E4528 13226E7730-6 10-14592 13228E4529-2 13228E8309-13 NAS1455-2-14C MS51412-13

WIRE ROPE ASSEMBLY, TIEDOWN ......... 4 . RING,LIFTING ........................................... 1 . LINK,DETACHABLE .................................. 3 . HOOK,SAFETY,EYE ................................. 1 . TURNBUCKLE,JAW AND ......................... 1 . CHAIN,WELDLESS MAKE FROM P/N RRC271, 2 LINKS LONG .............................. 1 WASHER,FLAT ............................................ 8

4010-01-193-9331

75535 97403 97403 80205

5310-01-275-1065 5310-00-935-3569 5310-01-231-7459 5310-01-596-0551 5340-01-596-1451

96906 81349 81349 97403 97403 97403

M45913/3-12FG8C NUT,SELF-LOCKING,HE ............................. 4 M45913/3-8CG8P 13228E4559-1 13228E4265 13228E4269 13228E4268 13229E6648 NUT,SELF-LOCKING,HE ........................... 32 WASHER,FLAT .......................................... 56 BRACKET,MOUNTING ANGLE,TANK ........ 1 ADAPTER,CLAMPING ................................. 2 BRACKET,MOUNTING ................................ 2 BRACKET,ANGLE ....................................... 4

5340-01-596-1455

97403 97403

5305-00-071-2068 5305-00-071-2071

80204 80204 97403 97403

B1821BH050C138N SCREW,CAP,HEXAGON H ......................... 8 B1821BH050C200N SCREW,CAP,HEXAGON H ....................... 32 13228E4264 13228E4272 MS51412-9 ANGLE,TANK MOUNTING .......................... 1 ADAPTER,SOCKET,TANK .......................... 2 WASHER,FLAT .......................................... 56

5310-01-266-4641 5306-00-226-4835 5310-01-259-0296

96906 80204 96906

B1821BH031C250N BOLT,MACHINE .......................................... 4 MS51412-6 WASHER,FLAT ............................................ 4

END OF FIGURE

0035-21

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 8. Ground Rod Assembly.

0035-22

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 03 HOLD DOWN ASSEMBLY FIG. 8. GROUND ROD ASSEMBLY.

(7) QTY

1 2 3

PAFZZ PAFZZ PAFZZ

5340-01-395-8001 6150-00-483-3918 5975-01-050-5707

97403 97403 19207

13220E5288-1 13219E3930 13219E0462

STRAP,WEBBING ....................................... 2 CABLE ASSEMBLY,POWE ......................... 1 ROD,GROUND ............................................ 1

END OF FIGURE

0035-23

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 9. Accessory Stowage Box Assembly.

0035-24

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 04 ACCESSORY STOWAGE BOX ASSEMBLY FIG. 9. ACCESSORY STOWAGE BOX ASSEMBLY.

(7) QTY

1 2 3 4 5

XDFZZ PAFZZ MFFZZ PAFZZ PAFZZ 5310-00-809-4058 5310-00-929-1807 5305-00-225-3843

97403 80204 97403 96906 81349

13228E4263

BOX,STOWAGE,ACCESSO ........................ 2

B1821BH025C100N SCREW,CAP,HEXAGON H ......................... 8 13226E2149-1 MS27183-10 M45913/1-4CS3 GASKET MAKE FROM NSN 9320-00-059-6504 CUT TO FIT ................................................... 2 WASHER,FLAT ............................................ 8 NUT,SELF-LOCKING,HE ............................. 8

END OF FIGURE

0035-25

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 10. Hose Assemblies.

0035-26

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 05 HOSE ASSEMBLY FIG. 10. HOSE ASSEMBLIES.

(7) QTY

1 2 3 4 5

PAFZZ PCFZZ PAFZZ PAFZZ PAFZZ

4720-00-937-2822 5330-00-612-2414 4730-01-192-1624 4730-00-432-7448 4720-01-022-6016

81349 58536 96906 58536 81349

M370B061A0120A AA59326-G6 MS49002-9 AA59326XII15 M370B06B2A0890

HOSE ASSEMBLY,NONME ........................ 1 GASKET ....................................................... 1 COUPLING HALF,QUICK ............................ 1 COUPLING HALF,QUICK ............................ 1 HOSE ASSEMBLY,NONME ........................ 1

END OF FIGURE

0035-27

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure 11. Dry Disconnect Coupling Assembly.

0035-28

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 06 DRY DISCONNECT COUPLING ASSEMBLY FIG. 11. DRY DISCONNECT COUPLING ASSEMBLY.

(7) QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

XDFFF PAFZZ PAFZZ PCFZZ XDFFF XDFZZ PCFZZ PCFZZ XDFZZ XDFZZ XDFZZ XDFZZ PAFZZ PAFFF 4730-01-254-0217 4730-01-164-6149 5331-01-359-6707 5331-01-359-8778 4730-00-915-5127 4730-00-088-9285 5330-00-612-2414

97403 58536 58536 58536 97403 81718 1D9T5 1D9T5 81718 81718 81718 81718 96906 9H113

13228E4534 AA59326X16 AA59326/7-6-A-1 AA59326-G6 13226E2177 C-3140-RE H-6281-M H-7725-M H-7724-M C-1123-D1 H-4466-M H-4464-M MS27029-13 1711D-AL20

COUPLING ASSEMBLY .............................. 1 . PLUG,QUICK DISCONNE ........................ 1 . COUPLING HALF,QUICK ......................... 1 . GASKET .................................................... 1 . COUPLING HALF,QUICK ......................... 1 . . STEM ...................................................... 1 . . O-RING ................................................... 1 . . O-RING ................................................... 1 . . BOX,STUFFING ..................................... 1 . . LEVER .................................................... 1 . . BOLT ...................................................... 1 . . WASHER ................................................ 1 . PLUG,QUICK DISCONNE ........................ 1 COUPLING HALF, QUICK DISC ................. 1

END OF FIGURE

0035-29

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

Figure BULK. Bulk Materiel.

0035-30

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P

0035

(1) (2) ITEM NO. SMR CODE

(3) NSN

(4) CAGEC

(5) PART NUMBER

(6) DESCRIPTION AND USABLE ON CODE (UOC) GROUP 08 GENERAL USE STANDARDIZED PARTS FIG. BULK. BULK MATERIEL.

(7) QTY

1 2

PAFZZ PAFZZ

4010-00-580-6627 9320-00-059-6504

19207 81349

SDBX7-42C16887 MIL-R-6855

CHAIN,WELDLESS ...................................... 1 RUBBER SHEET,SOLID .............................. 1

END OF FIGURE

0035-31/(32 blank)

03/15/2011 Rel(1.8) root(plwp) wpno(R00001)

TM 10-4930-251-13&P FIELD MAINTENANCE NATIONAL STOCK NUMBER (NSN) INDEX

0036

STOCK NUMBER 5310-00-003-4094 5305-00-021-3740 5305-00-059-3657 9320-00-059-6504 5305-00-068-0502 5305-00-071-2067 5305-00-071-2068 5305-00-071-2071 4730-00-088-9285 5310-00-167-0801 5310-00-171-2435 4730-00-196-0830 5325-00-200-6732 5305-00-225-3843 5306-00-225-8496 5305-00-225-9443 5306-00-226-4835 4030-00-270-5436 5315-00-297-0879 5315-00-298-1481 5330-00-298-7165 1560-00-307-2780 5330-00-318-8843 5310-00-407-9566 4730-00-432-7448 6150-00-483-3918 5310-00-550-5054 4010-00-580-6627 5310-00-582-5965 5310-00-584-5272 5320-00-584-9078 5315-00-597-3693 5330-00-612-2414

FIG. 5 2 3 BULK 3 1 7 7 11 3 1 3 3 9 3 2 7 3 3 1 1 5 3 3 10 8 3 BULK 3 1 3 3 3 3 5 10 11 3 2 6 4 5 3 3 5 2 3 6

ITEM 12 28 24 2 6 12 15 16 3 23 6 18 30 2 4 30 20 15 52 7 3 7 8 3 4 2 67 1 5 13 11 41 44 13 1 2 4 14 31 18 2 9 21 12 13 29 55 20

STOCK NUMBER

FIG. 9 1 3 1 3 5 3 2 5 11 2 6 9 7 10 1 5 5 3 1 3 1 5 10 1 8 3 6 3 6 6 6 3 2 1 11 10 7 2 2 4 7 11 1 7 4 7 7

ITEM 4 11 10 8 50 11 17 33 2 2 27 16 5 8 1 10 10 6 61 15 9 14 5 5 16 3 2 10 34 8 6 13 26 12 9 14 3 3 9 15 4 9 13 1 21 5 19 7

5310-00-809-5998 5310-00-809-8533 5315-00-823-8742 5331-00-875-8288 4730-00-908-3193 5310-00-914-6028 4730-00-915-5127 5310-00-927-3877 5310-00-929-1807 5310-00-935-3569 4720-00-937-2822 5305-00-947-4354 1560-00-949-2087 5305-00-959-4158 5315-00-969-6623 4010-01-013-5131 5330-01-015-4753 5340-01-015-8667 4730-01-019-7432 4720-01-022-6016 4730-01-029-0172 5975-01-050-5707 4730-01-062-2570 3040-01-112-8531 5325-01-114-1491 5310-01-115-0753 5310-01-119-5062 5315-01-124-0440 4930-01-134-2189 5430-01-156-8276 4030-01-161-3989 4730-01-164-6149 4730-01-192-1624 4010-01-193-9331 5330-01-200-2704 5330-01-200-2705 5310-01-231-7459 4730-01-254-0217 5430-01-256-0650 5310-01-259-0296 5310-01-266-4641 5310-01-275-1065 0036-1

4730-00-649-9100 5310-00-680-6745 5305-00-719-5007 5305-00-719-5238 5305-00-727-6804 5331-00-733-2208 5310-00-768-0318 5310-00-768-0321 5310-00-802-4701 5325-00-804-7645 5310-00-809-4058

03/15/2011 Rel(1.8) root(nsnindxwp) wpno(R00NSN)

TM 10-4930-251-13&P

0036

STOCK NUMBER 5330-01-275-4433 5330-01-275-4435 5920-01-278-6508 5975-01-278-6537 5340-01-281-6032 5365-01-290-8307 5930-01-321-7107 5310-01-334-7388 5342-01-334-7779 4930-01-338-6201 5310-01-352-9593 4320-01-359-3605 5330-01-359-6698 5331-01-359-6706 5331-01-359-6707 5331-01-359-8778 4810-01-360-4434 END OF WORK PACKAGE

FIG. 2 2 2 2 2 3 3 2 2 1 6 3 3 3 11 11 3

ITEM 11 7 6 8 1 43 19 13 17 5 17 31 57 49 7 8 33

STOCK NUMBER 4320-01-361-1400 4810-01-378-9357 5340-01-395-8001 5315-01-417-8539 4010-01-526-1027 4010-01-526-1033 5360-01-565-3430 5330-01-595-5580 4030-01-596-0347 5310-01-596-0551 5340-01-596-1451 5340-01-596-1455 4010-01-596-1456 5306-01-596-1470 4810-01-597-1241

FIG. 3 3 8 3 3 3 3 2 6 4 7 7 7 7 6 6

ITEM 47 27 1 62 66 66 45 10 19 3 10 11 13 1 9 2

0036-2

03/15/2011 Rel(1.8) root(nsnindxwp) wpno(R00NSN)

TM 10-4930-251-13&P FIELD MAINTENANCE PART NUMBER (P/N) INDEX

0037

PART NUMBER A-A-52506-F-24 A-A-59326/10 AA59326-G6

FIG. 3 3 3 5 10 11 5 11 5 11 10 3 9 7 1 7 7 4 1 11 11 6 3 3 11 11 11 11 11 3 10 10 6 9 2 2 7 4 7 5 BULK 3 2 2 3 3 3 2

ITEM 17 14 13 1 2 4 5 3 2 2 4 23 2 20 12 15 16 2 10 10 6 2 26 27 12 11 7 9 8 34 1 5 16 5 27 33 8 4 9 11 2 67 31 29 50 55 30 30

PART NUMBER MS171648 MS171651 MS20470A4-4 MS24484-5 MS24665-357 MS24665-82 MS24693-C273 MS27029-13 MS27183-10 MS27183-18 MS27183-23 MS29513-112 MS29526-2 MS35307-414 MS35338-44 MS35338-48 MS35692-58 MS49002-9 MS51412-13 MS51412-6 MS51412-9 MS51958-61 MS51959-83 MS51967-14 MS51971-5 MS87006-3 MS90725-31 MS90725-6 NAS1149C0463R NAS1455-2-14C PPP-P-420 SDBX7-42C16887 SS48172 TKG5046-1 WW-P-471BEQBUFC 0887-02-1024 10-14592 11F5Z3ES0048 11F5Z3ES0106 12463701-1 13217E7082 13217E7084 13217E7085 0037-1

FIG. 3 3 3 5 1 3 5 11 6 9 1 3 1 3 5 5 3 1 3 5 1 10 7 7 4 7 3 6 3 5 3 3 3 6 7 1 BULK 3 3 3 2 7 3 3 4 3 3 1

ITEM 44 52 41 10 7 61 6 13 20 4 11 10 8 21 7 9 5 13 11 12 6 3 7 21 5 19 24 18 12 13 15 4 6 17 6 2 1 22 19 18 17 3 66 66 1 8 9 9

AA59326/10-7-A AA59326/7-6-A-1 AA59326X16 AA59326XII15 AN960C10 B1821BH025C100N B1821BH031C250N B1821BH050C125N B1821BH050C138N B1821BH050C200N B1821BH050F200N B1821BH075C300N C-1123-D1 C-3140-RE F0157-001 F613A F668 H-4464-M H-4466-M H-6281-M H-7724-M H-7725-M M2742620101B M370B061A0120A M370B06B2A0890 M45913/1-4CS3 M45913/1-5FS3 M45913/1-6CS3 M45913/3-12FG8C M45913/3-8CG8P MCD4121-1A16 MIL-R-6855 MS15795-809 MS15795-811 MS15795-813 MS16562-252 MS16624-4050 MS16627-81 MS16996-32

03/15/2011 Rel(1.8) root(pnindxwp) wpno(R000PN)

TM 10-4930-251-13&P

0037

PART NUMBER 13217E7092 13217E7093 13217E7094 13217E7155-14 13217E7156 13219E0462 13219E3930 13220E5288-1 13226E2146 13226E2147 13226E2149-1 13226E2177 13226E2178 13226E7730-6 13228E3248-2 13228E3249 13228E3354-33 13228E4259 13228E4261 13228E4262 13228E4263 13228E4264 13228E4265 13228E4268 13228E4269 13228E4272 13228E4528 13228E4529-2 13228E4531-3 13228E4534 13228E4559-1 13228E8309-13 13229E6648 1607-180 1711D-AL20 1820-09-2004 2097-17-1618 2097-249 2097-251 2097-301 2097-401 2097-500 2097-700 2097-910 2097-916 20Q67D17 21-100 2661058BD121 2672336 2706138-101 270656000832075 2715444-61

FIG. 1 1 1 3 3 8 8 8 1 1 9 11 5 7 2 2 3 5 5 6 9 7 7 7 7 7 7 7 6 11 4 7 7 7 2 11 2 2 2 2 2 2 2 2 2 2 1 2 3 3 3 3 3

ITEM 5 14 15 1 7 3 2 1 1 4 3 5 4 2 34 32 16 8 3 1 1 17 11 13 12 18 1 4 19 1 3 10 5 14 23 14 13 10 2 9 5 26 3 24 8 4 16 11 49 20 53 28 25

PART NUMBER 2721205-1 2773247-101 2775029-101 2775031-101 2775034-101 2775035-101 2775036-101 2775038-101 2775039-102 2775040-101 2775041-101 2775042-101 2775052-101 2775053-101 2775054-101 2775153-101 2775154-101 2775163-101 2775237-101 2793080-101 2793081-101 2793082-101 2793089-101 2793093-101 2803025-101 407843 442896 442898 443789 443790 443791 443802 443824 444707 444945 444951 452690 452712 6-4 100102BA 635293C83 645A560H43 8032-1900 887-122 887-128 887-129 887-130 887-213 887-301 887-302 887-303 887-353 887-801 887-802

FIG. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 3 1 2 3 2 2 2 2 2 2 2 2 2 2 2

ITEM 43 29 32 33 39 54 63 46 57 31 58 48 64 65 47 40 51 45 59 56 37 36 60 35 42 13 15 4 9 8 7 5 11 6 12 10 14 3 2 3 28 3 15 18 19 20 7 16 25 14 6 21 22

0037-2

03/15/2011 Rel(1.8) root(pnindxwp) wpno(R000PN)

TM 10-4930-251-13&P

0037

PART NUMBER 887-L-541 937 END OF WORK PACKAGE

FIG. 2 2

ITEM 1 12

PART NUMBER 98306A159 98335A034

FIG. 3 3

ITEM 38 62

0037-3/(4 blank)

03/15/2011 Rel(1.8) root(pnindxwp) wpno(R000PN)

2 TM 10-4930-251-13&P

CHAPTER 8 SUPPORTING INFORMATION

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 3 8

0038

REFERENCES

SCOPE

038

This work package lists all publication indexes, forms, field manuals, technical bulletins, technical manuals, and other publications referenced in this technical manual and which apply to maintenance of the Tank Unit, Liquid Dispensing (TULD). PUBLICATION INDEXES The following indexes should be consulted frequently for latest changes or revisions and for new publications relating to material covered in this technical manual. DA PAM 25-30 DA PAM 750-8 FORMS Consolidated Army Publications and Forms Index The Army Maintenance Management System (TAMMS) Users Manual
038 038

NOTE
Refer to PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual, for instructions on the use of maintenance forms. DA Form 2028 DA Form 2404 DA Form 5988-E DD Form 361 SF Form 368 FIELD MANUALS FM 4-25.11 FM 38-700 FM 10-67-1 First Aid Packing of Materiel for Preservation Concept and Equipment of Petroleum Operations Recommended Changes to Publications and Blank Forms Equipment Inspection and Maintenance Worksheet Equipment Inspection Maintenance Worksheet Transportation Discrepancy Report Product Quality Deficiency Report
038

0038-1

TM 10-4930-251-13&P TECHNICAL MANUALS TM 750-244-3 TM 9-2330-376-14&P

0038

038

Procedures for Destruction of Equipment to Prevent Enemy Use (Mobility Equipment Command) Operators, Organizational, Direct Support and General Support Maintenance Manual (Including Repair Parts and Special Tools List) for Chassis, Trailer, 5-Ton, 4 Wheel GEMSS, XM 979 (NSN 2330-01-170-6747); Trailer, Flatbed: 5-Ton, 4 Wheel XM 1061 (NSN 2330-10-207-3532), M1061A1 (NSN 2330-01-207-3533, Trailer General Purpose, Flatbed: 7-1/2 Ton XM 1073 (NSN-2330-01-287-9111)

TM 10-4930-236-13&P Operators Unit, and Direct Support Maintenance Manual and Repair Parts and Special Tools List for Tank and Pump Unit, Liquid Dispensing; for Truck Mounting MIL Design Tank and Pump Unit, Electric Motor Driven Model (NSN 4930-01-274-0021) OTHER PUBLICATIONS AR 700-138 AR 735-11-2 AR 750-1 ASME Y14.38 CTA 8-100 CTA 50-909 CTA 50-970 DA PAM 738-751 Army Logistics Readiness and Sustainability Reporting of Supply Discrepancies Army Materiel Maintenance Policy Abbreviations and Acronyms for Use on Drawings and Related Documents Army Medical Department Expendable/Durable Items Field and Garrison Furnishings and Equipment Expendable/Durable Items (Except Medical, Class V, Repair Parts, and Heraldic Items) Functional Users Manual for Army Maintenance Management System - Aviation (TAMMS-A)
038

END OF WORK PACKAGE

0038-2

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 3 9

0039

MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION

THE ARMY MAINTENANCE SYSTEM MAC This introduction provides a general explanation of all maintenance and repair functions authorized at the two maintenance levels under the Two-Level Maintenance System concept.

00039

This MAC (immediately following the introduction) designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component. The application of the maintenance functions to the end item or component shall be consistent with the capacities and capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as: Field (includes two subcolumns): C - Crew F - Maintainer Sustainment (includes two subcolumns): H - Below Depot D - Depot The maintenance to be performed at field and sustainment levels is described as follows: 1. Crew maintenance. The responsibility of a using organization to perform maintenance on its assigned equipment. It normally consists of inspecting, servicing, lubricating, adjusting, and replacing parts, minor assemblies, and subassemblies. The replace function for this level of maintenance is indicated by the letter C in the third position of the SMR code. A C appearing in the fourth position of the SMR code indicates complete repair is possible at the crew maintenance level. 2. Maintainer maintenance. Maintenance accomplished on a component, accessory, assembly, subassembly, plug-in unit, or other portion either on the system or after it is removed. The replace function for this level of maintenance is indicated by the letter F appearing in the third position of the SMR code. An F appearing in the fourth position of the SMR code indicates complete repair is possible at the field maintenance level. Items are returned to the user after maintenance is performed at this level. 3. Below depot sustainment. Maintenance accomplished on a component, accessory, assembly, subassembly, plug-in unit, or other portion either on the system or after it is removed. The replace function for this level of maintenance is indicated by the letter H appearing in the third position of the SMR code. An H appearing in the fourth position of the SMR code indicates complete repair is possible at the below depot sustainment maintenance level. Items are returned to the supply system after maintenance is performed at this level. 4. Depot sustainment. Maintenance accomplished on a component, accessory, assembly, subassembly, plug-in unit, or other portion either on the system or after it is removed. The replace function for this level of maintenance is indicated by the letter D or K appearing in the third position of the SMR code. Depot sustainment maintenance can be performed by either depot personnel or contractor personnel. A D or K appearing in the fourth position of the SMR code indicates complete repair is possible at the depot sustainment maintenance level. Items are returned to the supply systems after maintenance is performed at this level. The tools and test equipment requirements table (immediately following the MAC) lists the tools and test equipment (both special tools and common tool sets) required for each maintenance function as referenced from the MAC. The remarks table (immediately following the tools and test equipment requirements) contains supplemental instructions and explanatory notes for a particular maintenance function.

0039-1

TM 10-4930-251-13&P MAINTENANCE FUNCTIONS Maintenance functions are limited to and defined as follows:

0039

00039

1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel). This includes scheduled inspection and gaugings and evaluation of cannon tubes. 2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item and comparing those characteristics with prescribed standards on a scheduled basis, i.e., load testing of lift devices and hydrostatic testing of pressure hoses. 3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil mechanisms. The following are examples of service functions: a. Unpack. To remove from packing box for service or when required for the performance of maintenance operations. b. Repack. To return item to packing box after service and other maintenance operations. c. Clean. To rid the item of contamination. d. Touch up. To spot paint scratched or blistered surfaces. e. Mark. To restore obliterated identification. 4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating characteristics to specified parameters. 5. Align. To adjust specified variable elements of an item to bring about optimum or desired performance. 6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test, measuring, and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared. 7. Remove/Install. To remove and install the same item when required to perform service or other maintenance functions. Installation may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component or assembly) in a manner to allow the proper functioning of an equipment or system. 8. Paint (ammunition only). To prepare and spray color coats of paint so that the ammunition can be identified and protected. The color indicating primary use is applied, preferably, to the entire exterior surface as the background color of the item. Other markings are to be repainted as original so as to retain ammunition identification. 9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. Replacement is authorized by the MAC and the assigned maintenance level is shown as the third position code of the Source, Maintenance and Recoverability (SMR) code. 10. Repair. Repair is the application of maintenance services, including fault location/troubleshooting, removal/ installation, disassembly/assembly procedures, and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system.

0039-2

TM 10-4930-251-13&P MAINTENANCE FUNCTIONS CONTINUED

0039

NOTE
The following definitions are applicable to the repair maintenance function: Services. Inspect, test, service, adjust, align, calibrate, and/or replace. Fault location/troubleshooting. The process of investigating and detecting the cause of equipment malfunctioning; the act of isolating a fault within a system or Unit Under Test (UUT). Disassembly/assembly. The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component, that is assigned an SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant). Actions. Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.

11. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely serviceable/ operational condition as required by maintenance standards in appropriate technical publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition. 12. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (e.g., hours/miles) considered in classifying Army equipment/components. EXPLANATION OF COLUMNS IN THE MAC Column (1) Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of which is to identify maintenance significant components, assemblies, subassemblies, and modules with the Next Higher Assembly (NHA). Column (2) Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies, and modules for which maintenance is authorized. Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item listed in column (2). (For a detailed explanation of these functions refer to Maintenance Functions outlined above). Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to perform each function listed in column (3), by indicating work time required (expressed as manhours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents the active time required to perform that maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the listed maintenance function varies at different maintenance levels, appropriate work time figures are to be shown for each level. The work time figure represents the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition under typical field operating conditions. This time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the MAC. The symbol designations for the various maintenance levels are as follows: Field: C - Crew Maintenance F - Maintainer Maintenance Sustainment: L - Specialized Repair Activity (SRA) H - Below Depot Maintenance D - Depot Maintenance
00039

0039-3

TM 10-4930-251-13&P EXPLANATION OF COLUMNS IN THE MAC CONTINUED

0039

NOTE
The L maintenance level is not included in column (4) of the MAC. Functions to this level of maintenance are identified by a work time figure in the H column of column (4), and an associated reference code is used in the REMARKS column (6). This code is keyed to the remarks and the SRA complete repair application is explained there. Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE and special support equipment required to perform the designated function. Codes are keyed to the entries in the tools and test equipment table. Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is keyed to the remarks table entries. EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS
00039

Column (1) Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a code used in column (5) of the MAC. Column (2) Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment. Column (3) Nomenclature. Name or identification of the tool or test equipment. Column (4) National Stock Number (NSN). The NSN of the tool or test equipment. Column (5) Tool Number. The manufacturers part number. EXPLANATION OF COLUMNS IN THE REMARKS Column (1) Remarks Code. The code recorded in column (6) of the MAC. Column (2) Remarks. This column lists information pertinent to the maintenance function being performed as indicated in the MAC. END OF WORK PACKAGE
00039

0039-4

4 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 4 0

0040

MAINTENANCE ALLOCATION CHART (MAC)

Table 1. Maintenance Allocation Chart (MAC) for Tank Unit, Liquid Dispensing (TULD). (1) (2) (3) (4) Maintenance Level Field C Group Number 00 Component/ Assembly TANK UNIT, 500 GALLON, LIQUID DISPENSING Tank Assembly Inspect Install Replace Repair Inspect Replace Inspect Replace Repair Inspect Replace Repair 0.5 0.5 1.0 0.1 1.0 0.1 0.5 0.5 0.1 0.5 0.5 1 1 D D 1, 2, 3 1, 2 A, C A, C, D E 1, 2 4 1, 2 E Maintenance Function Crew F Maintainer Sustainment H Below Depot D Depot Tools and Equipment Reference Code (5) (6)

0040

Remarks Code

01

02 0201

Control Box Assembly Bottom Loading Fuel Manifold Adapter Half Control Box Levers Hold Down Assembly Tiedown Assembly Hold Down Assembly Angle Bracket Hold Down Assembly Clamping Adapter Hold Down Assembly Mounting Bracket

020101 0202

03 0301

Inspect Replace Repair Inspect Replace Inspect Replace

0.1 0.2 0.5 0.1 0.3 0.1 0.3 1 1 1 D

0302

0303

0304

Inspect Replace

0.1 0.3 1

0040-1

TM 10-4930-251-13&P Table 1. Maintenance Allocation Chart (MAC) for Tank Unit, Liquid Dispensing (TULD). (1) (2) (3) (4) Maintenance Level Field C Group Number 0305 Component/ Assembly Maintenance Function Crew 0.1 0.3 0.1 0.3 0.1 0.5 0.5 0.1 0.3 0.1 0.2 0.1 1.0 1 D 1, 2 1, 2 B, D 1 1 D 1 1 F Maintainer Sustainment H Below Depot D Depot Tools and Equipment Reference Code (5)

0040

0040

(6)

Remarks Code

Hold Down Inspect Assembly Socket Replace Adapter Hold Down Assembly Tank Mounting Angle Accessory Stowage Box Hose Assemblies Inspect Replace Inspect Replace Repair Inspect Replace

0306

04

05 0501

Fuel Dispensing Inspect Nozzle Assembly Replace Repair Dry Disconnect Coupling Assembly Inspect Repair

A, C, D E

06

0040-2

TM 10-4930-251-13&P

0040

Table 2. MAC Tools and Test Equipment for TULD.

0

0040

(1)

(2)

(3)

(4)

(5)

TOOL OR TEST EQUIPMENT REFERENCE CODE

0

MAINTENANCE LEVEL
0

NOMENCLATURE
0

NATIONAL STOCK NUMBER (NSN)

0 1

TOOL NUMBER (CAGEC)

0 1

1 2 3 4

F F F F

Tool Kit, General Mechanics Tool Set, SATS, Base Wrench, Torque, Click, Ratcheting, 3/8 Drive, 75 ft-lb Wrench, Torque, Click, Ratcheting, 3/4 Drive, 600 ft-lb

5180-01-548-7634 4910-01-490-6453 4910-01-490-6453

CL 5180-95-B48 (19200) CL 4910-95-A81 (59678) S0989 (00NS2) S0988 (00NS2)

4910-01-490-6453
4

Table 3. Remarks for TULD. Remark Code A B C D E Replace gaskets. Replace defective hose assembly. Replace seal assembly. Repair by replacing defective components. Refer to TM 10-4930-236-13&P for complete repair and replacement of components. Remark

0040

END OF WORK PACKAGE

0040-3/(4 blank)

6 TM 10-4930-251-13&P OPERATOR AND FIELD MAINTENANCE

0 0 4 1

0041

COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS

SCOPE

041

This work package lists COEI and BII for Tank Unit, Liquid Dispensing (TULD) to help you inventory items for safe and efficient operation of the equipment. GENERAL The COEI and BII information is divided into the following lists: a. Components of End Item (COEI). This list is for information purposes only and is not authority to requisition replacements. These items are part of the TULD. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the items. b. Basic Issue Items (BII). These essential items are required to place the TULD in operation, operate it, and to do emergency repairs. Although shipped separately packaged, BII must be with the TULD during operation and when it is transferred between property accounts. Listing these items is your authority to request/requisition them for replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you find and identify the items. EXPLANATION OF COLUMNS IN THE COEI AND BII LISTS 1. Column (1) Item Number. Gives you the reference number of the item listed. 2. Column (2) National Stock Number (NSN) and Illustration. Identifies the stock number of the item to be used for requisitioning purposes and provides an illustration of the item. 3. Column (3) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The stowage location of COEI and BII is also included in this column. The last line below the description is the part number and the Commercial and Government Entity Code (CAGEC) (in parentheses). 4. Column (4) Usable On Code (UOC). When applicable, gives you a code if the item you need is not the same for different models of equipment. 5. Column (5) U/I. Unit of Issue (U/I). Indicates the physical measurement or count of the item as issued per the National Stock Number shown in Column (2). 6. Column (6) Qty Rqr. Indicates the quantity required.
041 041

0041-1

TM 10-4930-251-13&P

0041

Table 1. Components Of End Item List.

0

0041

(1)

(2)

(3)
0

(4)

(5)

(6)

Item Number
0

National Stock Number (NSN) and Illustration

1

Description, Part Number/ (CAGEC)

Usable On Code
1

Qty

U/I
1

Rqr 2
1

ADAPTER, CLAMPING, INBOARD 13228E4269 (97403)

EA

5340-01-596-1455

BRACKET, MOUNTING (OUTBOARD, TANK MOUNTING) 13228E4268 (97403)

EA

ADAPTER, SOCKET 13228E4272 (97403)

3 3

EA

ANGLE, TANK MOUNTING CURBSIDE 13228E4264 (97403)

EA

5340-01-596-1451

BRACKET, MOUNTING (TANK MOUNTING, ROADSIDE) 13228E4265 (97403)

EA

0041-2

TM 10-4930-251-13&P Table 1. Components Of End Item List - Continued.

0

0041

0041

(1)

(2)

(3)
0

(4)

(5)

(6)

Item Number
0

National Stock Number (NSN) and Illustration

6

Description, Part Number/ (CAGEC)

Usable On Code
6

Qty

U/I
6

Rqr 2
6

BOX, STOWAGE, ACCESSORY 13228E4263 (97403)

EA

BRACKET, ANGLE 13229E6648 (97403)

7 7

EA

CONTROL BOX ASSEMBLY 12463701-1 (19207)

EA

4730-01-192-1624

COUPLING HALF,QUICK DISCONNECT MS49002-9 (96906)

EA

10

5210-01-083-2926

10

10

GAGE STICK, PETROLEUM 13217E7144 (97403)

10

10

EA

10

10

10

0041-3

TM 10-4930-251-13&P Table 1. Components Of End Item List - Continued.

0

0041

0041

(1)

(2)

(3)
0

(4)

(5)

(6)

Item Number
0

National Stock Number (NSN) and Illustration

11

Description, Part Number/ (CAGEC)

Usable On Code
11

Qty

U/I
11

Rqr 1
11

11

4720-00-937-2822

11

HOSE ASSEMBLY, NONMETALLIC (DISCHARGE) M370B061A0120A (81349)

EA

11

11

12

4720-01-022-6016

12

12

HOSE ASSEMBLY (TANK-TOMANIFOLD) M370B06B2A0890 (81349)

12

EA

12

12

12

12

13

4930-01-360-5540

13

13

NOZZLE, FUEL AND OIL SERVICING 190G(B104) (81718)

13

EA

13

13

13

13

14

5975-01-050-5707

14

14

ROD, GROUND 13219E0462 (19207)

14

14

EA

14

14

14

15

5340-01-395-8001

15

15

STRAP, WEBBING (GROUND ROD HOLD DOWN) 13220E5288-1 (97403)

15

EA

15

15

15

15

15

15

0041-4

TM 10-4930-251-13&P Table 1. Components Of End Item List - Continued.

0

0041

0041

(1)

(2)

(3)
0

(4)

(5)

(6)

Item Number
0

National Stock Number (NSN) and Illustration

16

Description, Part Number/ (CAGEC)

Usable On Code
16

Qty

U/I
16

Rqr 1
16

16

5430-01-256-0650

16

TANK, LIQUID STORAGE, 500 GALLON 13226E2146 (97403)

EA

16

16

17

4010-01-596-1456

17

17

TIEDOWN ASSEMBLY 13228E4528 (97403)

17

17

EA

17

17

17

0041-5

TM 10-4930-251-13&P

0041

Table 2. Basic Issue Items (BII).

0

0041

(1)

(2)

(3)

(4)

(5)
0

(6)

ILLUS
0

QTY

NUMBER 1 2 3

NSN
1

DESCRIPTION, PART NUMBER/(CAGEC)

1

UOC
1

U/I
1

RQR 1 1 1
1

4210-00-775-0127 4930-01-370-6079 2540-00-670-2459

EXTINGUISHER,FIRE W/BRACKET AA393-A2B (80244) TECHNICAL MANUAL TM 10-4930-251-13&P BAG ASSEMBLY, PAMPHLET 11676920 (19207)

EA EA EA

END OF WORK PACKAGE

0041-6

2 TM 10-4930-251-13&P OPERATOR AND FIELD MAINTENANCE

0 0 4 2

0042

ADDITIONAL AUTHORIZATION LIST (AAL) Scope, General, Explanation of Columns

SCOPE This work package lists additional items you are authorized for the support of the Tank Unit, Liquid Dispensing (TULD). GENERAL

042

042

This list identifies items that do not have to accompany the TULD and that do not have to be turned in with it. These items are all authorized to you by CTA, MTOE, TDA, or JTA. EXPLANATION OF COLUMNS IN THE AAL 1. Column (1) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes. 2. Column (2) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The last line below the description is the part number and the Commercial and Government Entity Code (CAGEC) (in parentheses). 3. Column (3) Usable On Code. When applicable, gives you a code if the item you need is not the same for different models of equipment. 4. Column (4) U/I. Unit of Issue (U/I) indicates the physical measurement or count of the item as issued per the National Stock Number shown in column (1). 5. Column (5) Qty Recm. Indicates the quantity recommended. Table 1. AAL.
0 0042 042

(1)

(2)

(3)

(4)

(5)

NATIONAL STOCK NUMBER 5330-01-004-5180

0

DESCRIPTION, PART NUMBER/(CAGEC) PADLOCK AA59487-1BCL/(58536)

0

USABLE ON CODE
0

U/I EA
0

QTY RECM 1
0

END OF WORK PACKAGE

0042-1/(2 blank)

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 4 3

0043

EXPENDABLE AND DURABLE ITEMS LIST

SCOPE

043

This work package lists expendable and durable Items that you will need to operate and maintain the Tank Unit, Liquid Dispensing (TULD). This list is for information only and is not authority to requisition the listed Items. These Items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), CTA 50-909, Field and Garrison Furnishings and Equipment, or CTA 8-100, Army Medical Department Expendable/Durable Items. EXPLANATION OF COLUMNS 1. Column (1) Item Number. This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the Item (e.g., Use Adhesive (WP 0043, Item 1)). 2. Column (2) Level. This column identifies the lowest level of maintenance that requires the listed Item: C = Crew F = Maintainer 3. Column (3) National Stock Number. This is the NSN assigned to the item which you can use to requisition it. 4. Column (4) Item Name, Description, Part Number (CAGEC). This column provides the other information you need to identify the Item. The last line below the description is the part number and the Commercial and Government Entity Code (CAGEC) (in parentheses). 5. Column (5) Unit of Issue (U/I). Unit of Issue (U/I) code shows the physical measurement or count of an Item, such as gallon, dozen, gross, etc. Table 1. Expendable and Durable Items for Tank Unit, Liquid Dispensing.
N=0 0043 043

(1)

(2) LEVEL F C
1

(3) NATIONAL STOCK NUMBER 8040-00-262-9011

1

N=0

(4)

(5) U/I
1

ITEM NUMBER 1 2

ITEM NAME, DESCRIPTION, PART NUMBER (CAGEC) Adhesive (81348) MMM-A-1617 Cleaning Compound, Solvent, Type III MIL-PRF-680 (81349)

PT

6850-01-474-2318 6850-01-474-2320 6850-01-474-2321 8415-00-266-8675 4240-01-292-2818 7920-00-205-1711

1 gallon can 5 gallon can 55 gallon drum Gloves, Rubber, Industrial (81349) MIL-DTL-32066 Goggles, Industrial (80204) ANSI Z87.1 Rag, Wiping 50 pound bale (80244) 7920-00-205-1711
3

GL BX DR PR EA BE

3 4 5

C C C

END OF WORK PACKAGE

0043-1/(2 blank)

2 TM 10-4930-251-13&P FIELD MAINTENANCE

0 0 4 4

0044

TOOL IDENTIFICATION LIST

SCOPE This work package lists all common tools and supplements and special tools/fixtures needed to maintain the Tank Unit, Liquid Dispensing (TULD).

044

Most PM-SKOT products have lifetime warranties and replacement capabilities and are supported world-wide through PM-SKOT. The PM-SKOT implemented a Web-based tool replacement and warranty program in May 2005 for tools authorized in SKO. Users may access the online program by first accessing the PM-SKOT web site at https://pmskot.army.mil and clicking on the Tool Replacement/Warranty banner. EXPLANATION OF COLUMNS IN THE TOOL IDENTIFICATION LIST 1. Column (1) Item No. This number is assigned to the entry in the list and is referenced in the initial setup to identify the item (e.g., Tool Kit, Screw Insert (WP 0044, Item 4). 2. Column (2) Item Name. This column lists the item by noun nomenclature and other descriptive features (e.g., Brush, wire, scratch). 3. Column (3) National Stock Number (NSN). This is the National Stock Number (NSN) assigned to the item; use it to requisition the item. 4. Column (4) Part Number/(CAGEC). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity) which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items. The manufacturer's Commercial and Government Entity Code (CAGEC) is also included. 5. Column (5) Reference. This column identifies the authorizing supply catalog or RPSTL for items listed in this work package.
044

0044-1

TM 10-4930-251-13&P

0044

Table 1. Tool Identification List.

0

0044

(1)

(2)

(3)

(4)

(5)

TOOLS OR TEST EQUIPMENT ITEM REFERENC NUMBER CODE

0

ITEM NAME
0

NATIONAL STOCK NUMBER (NSN)

0 1

PART NUMBER/ (CAGEC)

0

REFERENCE
0 1

1 2 3 4 5 6

Pan, Drain Sling, Engine and Transmission Tool Kit, General Mechanics Tool Kit, Screw Insert Wrench, Torque, Click Ratcheting, 3/8" Drive 75 ft-lb Wrench, Torque, Click, Ratcheting, 3/4 Drive, 600 ft-lb

4910-00-387-9592

MIL-P-45819 (81349) S1050 (00NS2) PD484 (19200) S0702 (00NS2) S0989 (00NS2) S0988 (00NS2)

SATS CL 4910-95-A81 SATS CL 4910-95-A81 CL 5180-95-B48 SATS CL 4910-95-A81 SATS CL 4910-95-A81 SATS CL 4910-95-A81

5180-01-548-7634

END OF WORK PACKAGE

0044-2

Index

2 TM 10-4930-251-13&P

INDEX
Subject WP Sequence No.-Page No.

A
Abbreviations/Acronyms, List of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-4 Accessory Storage Box Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0028-1 Adapter Half Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0024-1 Additional Authorization List (AAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0042-1

B
Bottom Loading Fuel Manifold Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0023-1

C
Components of End Item (COEI) and Basic Issue Items (BII) Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0041-1 Control Box Levers Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0025-1 Control Box, Levers, and Fuel Manifold Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0022-1

D
Decal/Data Plate Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0007-1 Description and Use of Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0004-1 Dry Disconnect Coupling Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0031-1

E
Equipment Characteristics, Capabilities, and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-1 Equipment Description and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-1 Expendable and Durable Items List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0043-1

F
Fuel Dispensing Nozzle Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0030-1

G
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-1 General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0019-1

H
Hold Down Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0027-1 Hose Assemblies Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0029-1

I
Illustrated List of Manufactured Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0032-1

L
List Abbreviations/Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0001-4 Expendable and Durable Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0043-1

Index-1

TM 10-4930-251-13&P

INDEX - CONTINUED
Subject WP Sequence No.-Page No.

Location and Description of Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0002-2

M
Maintenance Allocation Chart (MAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0040-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0039-1

O
Operation Under Unusual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0006-1 Operation Under Usual Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0005-1

P
Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017-1 Introduction, Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0016-1 Introduction, Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0011-1 Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012-1 Table, Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0017-1 Preventive Maintenance Checks and Services (PMCS), Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0012-1

R
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0038-1 Repair Parts and Special Tools List (RPSTL) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0034-1

S
Service Upon Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0018-1

T
Tank Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0021-1 Tank Unit, Liquid Dispensing (TULD) Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0020-1 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0003-1 Tiedown Assembly Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0026-1 Tool Identification List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0044-1 Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0033-1 Troubleshooting Introduction, Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0013-1 Introduction, Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0008-1 Procedures, Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0015-1 Procedures, Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0010-1 Symptom Index, Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0014-1 Symptom Index, Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WP 0009-1

Index-2

RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS

For use of this form, see AR 25-30; the proponent agency is OAASA.

Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).

DATE Dateyoufilledoutthisform.

TO (Forward to proponent of publication or form) (Include ZIP Code) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

Yourmailingaddress

6501E.11MileRoad,Warren,MI483975000 PART I ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS PUBLICATION/FORM NUMBER DATE TITLE

TMNumber
ITEM PAGE PARAGRAPH LINE FIGURE TABLE NO.

DateoftheTM

TitleoftheTM

RECOMMENDED CHANGES AND REASON (Exact wording of recommended change must be given)

0007-3 0018-2

Figure 2, Item 9 should show a lockwasher. Currently shows a flat washer. Cleaning and inspection, Step 6, reference to governor support pin (14) is wrong reference. Reference should be change to (12).

SAMPLE

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION

SIGNATURE

YourName
DA FORM 2028, FEB 74

YourPhoneNumber

YourSignature
APD V4.00

REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

TO (Forward direct to addressee listed in publication) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

DATE Dateyoufilledout thisform

Your Address

6501E.11MileRoad,Warren,MI483975000 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE

TMNumber
PAGE NO. COLM NO. LINE NO. NATIONAL STOCK NUMBER

Date of the TM

Title of the TM
RECOMMENDED ACTION

TOTAL NO. REFERENCE FIGURE ITEM OF MAJOR NO. NO. NO. ITEMS SUPPORTED

SAMPLE
PART III REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE

YourName

TELEPHONE EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION

YourPhoneNumber

YourSignature
APD V4.00

RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS

For use of this form, see AR 25-30; the proponent agency is OAASA

Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).

DATE

TO (Forward to proponent of publication or form) (Include ZIP Code) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

6501E.11MileRoad,Warren,MI483975000 PART I ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL for 03 December 2012 TM10493025113&P Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) PAGE PARAGRAPH LINE FIGURE TABLE NO. RECOMMENDED CHANGES AND REASON

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION

SIGNATURE

DA FORM 2028, FEB 74

REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

APD V4.00

TO (Forward direct to addressee listed in publication) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

DATE

6501E.11MileRoad,Warren,MI483975000 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL 03 December 2012 TM10493025113&P for Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) PAGE NO. COLM NO. LINE NO. NATIONAL STOCK NUMBER REFERENCE FIGURE ITEM NO. NO. NO. TOTAL NO. OF MAJOR ITEMS SUPPORTED RECOMMENDED ACTION

PART III REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION

APD V4.00

RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS

For use of this form, see AR 25-30; the proponent agency is OAASA

Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).

DATE

TO (Forward to proponent of publication or form) (Include ZIP Code) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

6501E.11MileRoad,Warren,MI483975000 PART I ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL for 03 December 2012 TM10493025113&P Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) ITEM PAGE PARAGRAPH LINE FIGURE TABLE NO. RECOMMENDED CHANGES AND REASON

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION

SIGNATURE

DA FORM 2028, FEB 74

REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

APD V4.00

TO (Forward direct to addressee listed in publication) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

DATE

6501E.11MileRoad,Warren,MI483975000 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL 03 December 2012 TM10493025113&P for Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) PAGE NO. COLM NO. LINE NO. NATIONAL STOCK NUMBER REFERENCE FIGURE ITEM NO. NO. NO. TOTAL NO. OF MAJOR ITEMS SUPPORTED RECOMMENDED ACTION

PART III REMARKS (Any general remark, or recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION

APD V4.00

RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS

For use of this form, see AR 25-30; the proponent agency is OAASA

Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).

DATE

TO (Forward to proponent of publication or form) (Include ZIP Code) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

6501E.11MileRoad,Warren,MI483975000 PART I ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL for 03 December 2012 TM10493025113&P Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) ITEM PAGE PARAGRAPH LINE FIGURE TABLE NO. RECOMMENDED CHANGES AND REASON

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION

SIGNATURE

DA FORM 2028, FEB 74

REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

APD V4.00

TO (Forward direct to addressee listed in publication) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

DATE

6501E.11MileRoad,Warren,MI483975000 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL 03 December 2012 TM10493025113&P for Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) PAGE NO. COLM NO. LINE NO. NATIONAL STOCK NUMBER REFERENCE FIGURE ITEM NO. NO. NO. TOTAL NO. OF MAJOR ITEMS SUPPORTED RECOMMENDED ACTION

PART III REMARKS (Any general remarks, recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION

APD V4.00

RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS

For use of this form, see AR 25-30; the proponent agency is OAASA

Use Part II (reverse) for Repair Parts and Special Tool Lists (RPSTL) and Supply Catalogs/Supply Manuals (SC/SM).

DATE

TO (Forward to proponent of publication or form) (Include ZIP Code) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

6501E.11MileRoad,Warren,MI483975000 PART I ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL for 03 December 2012 TM10493025113&P Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) ITEM PAGE PARAGRAPH LINE FIGURE TABLE NO. RECOMMENDED CHANGES AND REASON

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION

SIGNATURE

DA FORM 2028, FEB 74

REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.

APD V4.00

TO (Forward direct to addressee listed in publication) U.S.ArmyTACOMLifeCycleManagementCommand ATTN:AMSTALCLMPP/TECHPUBS

FROM (Activity and location) (Include ZIP Code)

DATE

6501E.11MileRoad,Warren,MI483975000 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS TITLE PUBLICATION/FORM NUMBER DATE Operator and Field Maintenance Manual Including RPSTL 03 December 2012 TM10493025113&P for Tank Unit, 500 Gallon, Liquid Dispensing for Trailer Mounting (TULD) PAGE NO. COLM NO. LINE NO. NATIONAL STOCK NUMBER REFERENCE FIGURE ITEM NO. NO. NO. TOTAL NO. OF MAJOR ITEMS SUPPORTED RECOMMENDED ACTION

PART III REMARKS (Any general remarks, recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE

TELEPHONE EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION

APD V4.00

By Order of the Secretary of the Army: RAYMOND T. ODIERNO General, United States Army Chief of Staff

Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army

1230517

Distribution: To be distributed in accordance with the initial distribution number (IDN) 401152 requirements for TM 10-4930-251-13&P.

Back Cover

THE METRIC SYSTEM AND EQUIVALENTS

Linear Measure 1 Centimeter = 10 Millimeters = 0.01 Meters = 0.3937 Inches 1 Meter = 100 Centimeters = 1000 Millimeters = 39.37 Inches 1 Kilometer = 1000 Meters = 0.621 Miles Weights 1 Gram = 0.001 Kilograms = 1000 Milligrams = 0.035 ozs 1 Kilogram = 1000 Grams = 2.2 Pounds 1 Metric Ton = 1000 Kilograms = 1 Megagram = 1.1 Short Tons Liquid Measure 1 Milliliter = 0.001 Liters = 0.0338 Fluid ozs 1 Liter = 1000 Milliliters = 33.82 Fluid ozs 5/9 (F - 32) = C 212 Fahrenheit is equivalent to 100 Celsius 90 Fahrenheit is equivalent to 32.2 Celsius 32 Fahrenheit is equivalent to 0 Celsius 9/5 C +32 = F Square Measure 1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches 1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet 1 Sq Kilometer = 1,000,000 Sq Meters = 0.0386 Sq Miles Cubic Measure 1 Cu Centimeter = 1,000 Cu Millimeters = 0.06 Cu Inches 1 Cu Meter = 1,000,000 Cu Centimeters = 35.31 Cu Feet Temperature

APPROXIMATE CONVERSION FACTORS

To Change Inches Feet Yards Miles Sq Inches Sq Feet Sq Yards Sq Miles acres Cubic Feet Cubic Yards Fluid ozs Pints Quarts Gallons ozs Pounds Short Tons Pound-Feet Pounds per Sq Inch Miles per Gallon Miles per Hour To Centimeters Meters Meters Kilometers Sq Centimeters Sq Meters Sq Meters Sq Kilometers Sq Hectometers Cubic Meters Cubic Meters Milliliters Liters Liters Liters Grams Kilograms Metric Tons Newton-Meters Kilopascals Kilometers per Liter Kilometers per Hour Multiply By 2.540 0.305 0.914 1.609 6.451 0.093 0.836 2.590 0.405 0.028 0.765 29.573 0.473 0.946 3.785 28.349 0.454 0.907 1.356 6.895 0.425 1.609 To Change Centimeters Meters Meters Kilometers Sq Centimeters Sq Meters Sq Meters Sq Kilometers Sq Hectometers Cubic Meters Cubic Meters Milliliters Liters Liters Liters Grams Kilograms Metric Tons Newton-Meters Kilopascals Kilometers per Liter Kilometers per Hour To Inches Feet Yards Miles Sq Inches Sq Feet Sq Yards Sq Miles acres Cubic Feet Cubic Yards Fluid ozs Pints Quarts Gallons ozs Pounds Short Tons Pound-Feet Pounds per Sq Inch Miles per Gallon Miles per Hour Multiply By 0.394 3.280 1.094 0.621 0.155 10.764 1.196 0.386 2.471 35.315 1.308 0.034 2.113 1.057 0.264 0.035 2.205 1.102 0.738 0.145 2.354 0.621

PIN 087279-000