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800MHz/900MHz FM TRANSCEIVER

SERVICE MANUAL
O 1994-8 PRINTED IN JAPAN B51-8281-00( N ) 1219

Microphone

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KPG-25D (PROGRAMMING DISK) .... BACK COVER

GENERAL
INTRODUC'TION
SCOPE OF THIS MANUAL This manual i? intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication data. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions. These are issued as required.
ns are recommended for one is within t w o feet (0.6 ransmit until all RF connectors are verified ectors are properly termi-

DO NOT operate this equipment lasting caps or in an explosive atproperly grounded before erviced by a qualified technician only.

ORDERING REPLACEMENT PARTS

When ordering replacement parts or equipment information, the full part identification number should be included. This applies t o all parts : components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification.

FCC COMPLIANCE AND TYPE NUMBERS

Type acceptance number ALHTK-940-1 ALHTK-941-1 Frequency range 806-870MHz 896-941 MHz Complrance Part 90 Part 90

PRE-INSTALLATION CONSIDERATIONS
1. UNPACKING Unpack the radio from its shipping container and check for accessory items. If any i t e m is missing, please contact KENWOOD immediately.
2. LICENSING REQUIREMENTS Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee .is responsible for enring transmitter power, frequency, and deviation are hin the limits permitted by the station license. ansmitter adjustments may be performed only by nsed technician holding an FCC first, second or ss commercial radiotelephone operator's lire is no license required t o install or operate

3. PRE-INSTALLATION CHECKOUT 3-1. Introduction Each rad~o adjusted and tested before shipment. IS However, it is recommended that recerver and transmitter operation be checked for proper operatron before ~nstallat~on.

3-2. Testing
The radio should be tested complete with all cabl~ng and accessories as they wrll be connected In the f ~ n a l installatron. Transmrtter frequency, d e v ~ a t ~ o n , and power p ~ t p u should be checked, as should recelver t ~gn~jtivity, squelch operation, and audio o u t p u t , ' Q ~ ~ e q u i p r n eoperation should be verif~ed. nt

9401941
E INSTALLATION
e vehicle and determine how and where cable runs for protection against pinching or g wiring, and radio installation t o prevent,over5. INSTALLATION PLANNING - CONTROL STATIONS 5-1. Antenna system Control station. The antenna system s e e c t ~ o ndepends on many factors and IS beyond the scope of this manual. Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs. 5-2. Radio location Select a convenlent location for your control stat~on rad~o which is as close as practical t o the antenna cable entry pornt Secondly, use your system's power supply (whlch supplles the voltage and current requ~red for nt your system) Make sure s u f f ~ c ~ e air can flow around and power supply t o allow adequate cool~ng the rad~o

4-2. Antenna The favored location for an antenna Is In the center of a large, flat conduct~ve area, usually at the roof tenand ter The trunk Ild IS preferred, bond the trunk vehicle chassis using ground straps t o ensure the Ild 1 s at chassis ground 4-3. Radio The universal mount bracket allows the radio t o be mounted in a variety of ways. Be sure the mounting surface is adequate t o support the radio's weight. Allow sufficient space around the radio for air cooling. Position the radio close enough t o the vehicle operator t o permit easy access to the controls when driving. 4-4. DC Power and wiring 1 Th~s rad~o may be ~nstalled negatlve ground e e c In tr~cal systems only Reverse polar~ty will cause the cable fuse to blow Check the veh~cle ground polar~ty before ~nstallat~on prevent wasted time and to effort 2 Connect the posltive power lead d~rectly o the vet h~cle battery pos~tive term~nalConnect~ng Posithe tive lead t o any other posltlve voltage source In the veh~cle not recommended IS

SERVICE
This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.

Note
When you modify your radio as described in systern set-up, take the following precaution. The rating of pin 7 (SB) of the accessory connector cable (KCT-19) on the rear of the radio is 13.6V ( I A ) . Insert a 1A fuse if you use the SB pin for external
equipment.
Accessory connector cable (KCT-19)

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kt

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F

1 """"" /
1

Fuse (IA)

If DC power is to be controlled by the vehicle ign~tion switch, a switching relay should be used to switch the posltwe power lead The vehcle ignition switch then controls DC to the relay c o ~ l

3 Connect the ground lead d ~ r e c t l yt o the battery negatlve termlnal 4 The cable prov~ded wlth the radlo IS s u f f ~ c ~ e no tt handle the maximum radio current demand If the cable must be extended, be sure the addit~onal wire IS s u f f ~ c ~ efor the current t o be carr~ed nt and length of the added lead

If you do not intend t o use the 3.5-mm jack for the external speaker, fit the supplied speaker-jack cap (B09-0235-XX) t o stop dust and sand getting in.
Speaker-jack cap (B09-0235-XX)

SYSTEM SET-UP

P
Merchandise received

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License and frequency allocated by FCC

Frequency range (MHz) TX RX TX RX 806-825 851 -870 851-870 896-902 935-941

RF power 15W

Type TK-940 K

Y Choose the type of transceiver

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I

15W

TK-9,41 K

935-941

See page 16. Modify the control unit when used KDD-4.

Transceiver programming (Option)

See page 13. A personal computer (IBM PC or compatible), programming interface (KPG-4), and programming software (KPG-25D) are required for programming. (The frequency and signaling (option) data are programmed for the transceiver.)

See page 21. Are you using the external speaker? KES-3 External speaker (Option)

See page 21.

1 (Option)
See page 20. KCT-18 Ignition sense cable

See page 18.

N0

(Option)

Delivery

OPERATING FEATURES
1. O p e r a t i o n F e a t u t e s
The TK-9401941 s an 8001900MHz-band EFJ LTRIMcompat~ble trunked ladlo deslgned t o operate In both trunked and convent~onamodes The programmable features ale summarlzed

2. Transceiver Controls and Indicators (Fig. 1)

2-1. Font Panel Controls All the keys on the front panel ale momentary-type push buttons The funct~onsof these keys are explained below

1-1. General Transceiver Features Any combination of 32 (MAX) trunked and conventional systems programmable. Up to 250 (MAX) groups are programmable in each system. &digit alphanumeric characters pare programmable for each group. Types system scan is selectable. System lockout for scanning. Time-out timer (Dispatohflelephone) CALL indicator Clear-to-talk External DTNlF decoder (The optional KDD-4 DTMF decoder is required.) Test mode Horn alert port Data port
1-2. Trunked System Features The following features are available with systems programmed for trunked transceiver operation. Group Scan Transmit Inhibit Telephone Interconnect (The optional microphone with DTMF pad is required.) Free System Ringback (This feature is available only when a telephone interconnect ID code is selected.) AUTO TEL (This feature is available only when a telephone interconnect ID code is selected.) Talk-around (Can be set for each group.) System Search 1-3. Conventional System Features The following features are available with systems programmed for conventional transceiver operation. Up t o 250 (MAX) channels are programmable in each system. (Channels are selected using the

POWER key
Transceiver POWER key. W h e n the p o w e r is switched off, all the parameters, such as the system and group, are stored in memory. When the power is switched on again, the system returns t o the previous conditions.

When the SYSTEM UPIDOWN key is pressed, the system number t o be selected is incremented or decremented by one. When the key is held down, the system number changes continuously. After the system number reaches the highest system number, it goes back t o the lowest system number. System numbers not set are skipped.

SYSTEM LIPIDOWN key

GROUP UPIDOWN key

This key is operated in the same way as the SYSTEM UPIDOWN key. When the system number is changed, the GROUP indicator shows the original group number (the last selected group number in each system). The group t o be set may differ by system.

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tem scan funcof this key can be disabled by pro

OPERATING FEATURES
AUX key This key toggles the auxiiiary function on and off. If this key is pressed once, the auxiliary function is enabled. If the key is pressed again, the auxiliary function is d~sabled.The confirmation tone is the same as that of the scan key. The following auxiliary functions are available and can be progl-amr-iied by the FPU: 1) Horn alert 2)Manual relay 3) System scan delete function 4) Fixed revert system call (invalid if the system is not set) 5) Switching between alphanumeric display and systemlgroup indicator (toggle) (Invalid if the alphanumeric display is not set) When the alphanumeric display is selected, the confirmation tone is output for about 50ms. When the systenilgroup indicator is selected, the confirmation tone is output twice (output 50ms, off 50ms, output 50ms). 6) AUTO TEL 7) Option signalling reset 8) Invalid Group display Shows the selected group rlumbei (1-MAX 250) group 10 Only the programmed groups Zero ~ndicates s are d~splayed The group d~splay1 located above the GROLIP LIPIDOWN key Scan indicator The mark on the display goes on in system scan mode.

'

Delete ( ) 1 indicator When a system locked out of the system scan sequence is selected, the ) mark on the display goes on. The mark flashes if there is a locked system during fixed system scan. !It does not light continuously or flash during list type scan.) BUSY indicator The BUSY indicator goes on if the PTT button is pressed when the trunked system is busy or while a TX inhibit ID is being received. CALL indicator The CALL indicator can be prograrnmed so that it goes on when a specified call is received. This indicator goes off when any front panel key is pressed. If the KDD-4 is installed and the call flag is Y, this indicator does not go on unless the DTMF code matches.

2-2. Front Panel Displays and Indicators System display Indicates the selected system number (1-MAX 32). Only the programmed systems are displayed. The system display is located above the SYSTEM UP/ DOWN key.
POWER S W

VOL UP

LCD I

SCAN S W

AUX S ' N

- t - ,

SCAN

* "-

TEL

Alpha-numeric display

Fig. I

OPERATING FEATURES
The 8-dig~talphanumerlc (NN)display also shows system and group numbers. 8-digit alphanumeric displays can be programmed for each group. If the alphanumeric display IS not programmed, the system and group numbers are displayed. After t h e dealer's q u a l f i e d service technician programs the transceiver, the alphanumeric display shows system numbers and group numbers for your s~ecific network.

. Alphanumeric display

3-2. System Lockout The system lockout feature IS used t o lock systems out of the scan sequence, and can be selected b y programming in the following t w o ways:

TA indicator Appears when the Talk-around systemlgroup is selected. OPT indictor Dlsplays t h e KDD-4 decode latch of o p t o n a l slgnallng AUX (Auxiliary) indicator Appears w h e n t h e manual relay or horn alert function IS activated (ON) by presslng the AUX key Handset indicator Appears w h e n a group I S selected t h a t IS programmed wlth telephone IDS (It flashes durlng AUTO TEL 1

Fixed lockout The system t o be locked out is selected by programming. When a locked system is selected, the Delete ( ) ) Indicator appears on the left of the SYSTEM indicator. The revert system is scanned even if it is locked out. If there is a locked system, the Delete ( b ) indicator flashes during fixed scanning. (It does not light continuously or flash during list type scan.) User selectable lockout If the AUX (Auxiliary) key is programmed for the scan lockout feature, the user can lock systems out of the scan sequence w i t h the AUX key. To lock a system out of the scan sequence, press the AUX key w h e n t h e s y s t e m is dlsplayed. The Delete ( b ) indicator is displayed o n the left of the SYSTEM indicator. To unlock a system, select the system and press the AUX key. The Delete ( ) ) indicator disappears t o indicate that the system has returned t o the scan sequence. The revert system is scanned even if it is locked out. If there a locked system, the Delete ( b indicator flashes during fixed scanning. (It does not light continuously or flash during list type scan.) If all systems are locked out, the scan stops and only the revert system is received. If another function is assigned to the AUX (Auxiliary) key, the USER SELECTABLE LOCKOUT feature does not function.

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3. Details of Features
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3-1. System Scan System scan can be selected wlth the "SCAN" key y programmlng the scan feature When the "SCAIU' key IS pressed and the mark appears, scan mode IS entered Scann~ng starts from the system follow~ng the currently dlsplayed system When scannlng, "-SCAN-' IS ~ n d ~ c a t e d the alphanumerlc dlspay on When a call IS received, scannlng stops, and the syst e m and group are dlsplayed When the system or group or volume (AUX) key IS pressed dur~ng scannlng, the scan stops and the revert system or group can be changed Scannlng resumes one second after the key IS released If the scan feature is not programmed, the "SCAN" key on the front panel is ineffective.

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3-3. Drop-Out Delay Time (Scan Resume Time) If a call IS received during scan, the scan stops The scan resume time can be programmed as 0 t o 254 seconds In one-second increments The default value IS 3 seconds.
3-4. Dwell Time

The dwell time 1 the time after transmlsslon ends s until the scan resumes In scan mode It can be set t o 0 t o 254 seconds by programmlng The default value 1 s 15 seconds.

OPERATING FEATURES
3-5. SystemIGroup Revert SystemIGroup revert can be programmed for one of the following: Last call revert The system or group changes t o the revert system or group when a call IS received with the system or group being scanned. Last use revert If a systemlgroup call is received during scanning and the PTT button 1 pressed for transmission and res sponse within the drop out delay time, the system or group is assigned as the new revert system or group. 3-6. Scan Message Wait The time for staying wlth the home repeater that receives a signal during system scan and monitoring data messages can be programmed. If there is no signal from the home repeater, the system is scanned for about 50ms. If there is a signal, three data messages are monitored. Normally, three data messages a re monitored for each system, and it can be increased in multiples of three data messages per line to up to eight lines. If the repeater data message indicates that there is no call, data monitoring is terminated and the home repeater of the next system is scanned. 3-7. Call Indicator The call lndlcator can be programmed for each group In trunked systems, ~t can be set t o respond t o a selectable decode ID or one of t w o flxed IDS, except block IDS When a call IS recelved wlth a selectable decode ID, the call Indicator flashes When a call 1 s recelved wlth a flxed ID, the call lndlcator lights continuously. In a convent~onalsystem, the call indicator can be programmed t o l ~ g h t for each QT or DQT code It keeps flashlng while a call IS belng recelved It IS turned off by presslng any front panel key 3-8. Time-Out Timer The tlme-out timer can be programmed In 15 seconds increments from 15 seconds t o ten mlnutes for patch and Interconnect operat~ons If the transmltfor longer than the proter IS dlsabled and a warnP l T button IS held down. he P l T button IS released. ute for dlspatch and three 3-9. Priority ID Codes The priority of the programmable decode ID codes for each system is as follows: 1) Fixed ID code 1 2) F~xed code 2 ID 3 ) Selected ID code 4) Other selectable ID codes (Group scan only) 5) Block decode codes When a call with a higher priority is received, that call is received immediately (except when the transceiver is trunked out). 3-10. Group Scan Operation Group scan can be programmed for each group. In addition to the ID codes of the selected group, the ID codes of the other groups that are permitted for group scan are decoded. (The t w o fixed ID and block decode codes are always decoded.) If, during group scanning, a call is recelved with one of the selectable group ID codes for which group scan is enabled, the group display indicates the group number that the call came in with. That group then becomes the n e w selected group. Group scan resumes after the specified drop-out delay time or dwell time shared by the system scan elapses. 3-1 1. Transmit Inhibit The transceiver can be programmed wlth a transmit inhibit block of ID codes. If an ID code within this block is decoded the preset time before the PTT button is 'pressed, transmission is inhibited. The BUSY indicator lights and a busy tone sounds until the PTT button is released to indicate that transmission is not possible (except clear-to-talk mode). Transmission with the group for which the encode ID is not set is inhibited, and the busy tone is output while the PTT button is held down, regardless of the clear-to-talk setting. 3-12. TEL ID Codes (TEL MODE) The ID code in the TEL ID block can be used t o make a phone call by programming the block. To make a phone calls, an optional DTMF microphone is required.

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1
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OPERATING FEATURES
3-13. Free System Ringback Thls feature is avalabe only when a telephone interconnect ID code IS selected. If a busy tone sounds when the PTT button IS pressed, the transceiver enters this mode automat~cally. When the PTT button is released, a beep sounds for 400ms to indicate that the mode has been entered. If the scan IS on, it is resumed (the mark goes on.) When any repeater becomes available, a ringing tone s o ~ ~ n d s this mode ends. and The mode is terminated when the system, group, scan, P n , or AUX key is changed. 3-17. Preferred System Revert This feature is available by assigning this feature to key The feature is used to move the AUX (Aux~liary) the revert system/group to the fixed programmed systemlgroup qu~ckly. When the AUX key I S pressed during scanning, the scan stops temporarily, and the revert systemlgroup is displayed. The scan resumes about one second after the AUX key is released. 3-18. Alphanumeric Display Select The systemlgroup number display and the alphanumeric display can be switched with the AUX key by assigning this feature to the key. Figure 2 shows the characters that can be displayed. These are basic characters, and can be displayed in each segment. Four digits can be displayed at the same time.

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3-14. System Search Th~s feature can be programmed t o automat~cally access other programmed systems when the selected system cannot be accessed If an Intercept tone sounds when the PTT button IS pressed after setting the moae, the transcelver has entered the mode If the group ID IS a telephone Interconnect ID, the transcelver then attempts t o access, In succession, other systems that have a telephone tnterconnect ID in the revert group locatlon If the group ID IS a dlspatch ID, the transcelver attempts to access other systems that have a dlspatch ID programmed In the revert group locatlon If there IS no system t o be accessed, an Intercept tone sbunds, the mode IS termlnated, and the transcelver returns to the flrst system If the access IS successful, the mode IS termlnated, and the searched syst e m becomes the n e w selected system (If durrng scannlng, the scan stops ) 3-15. Transpond Thts feature can be programmed t o turn on and off each group. If the ID of the group for which transd IS enabled is received, t w o data messages (transID and turn-off code) are automatically transmitted

I 7 7 - Ill I I I I, 1 1-1 I I I I-- 1 - !- 1 - 1 -I

- - - -

A B C D E F G H I
J K L M N O P Q R

S T U V W X Y Z

mmed to turn on or off for button is pressed for the nd feature is set, the home r transmission, and the rerformed. Signaling must
- ;

Fig. 2

OPERATING FEATURES
3-19. AUTO TEL A telephone interconnect call can be made by simply pressing the AUX (Auxiliary) key by assigning this feature to the key. This feature accesses the TEL channel of the available system automatically. When the AUX key is pressed, a queue tone is o u t p u t , and the "AUTO TEL' appears on t h e alphanumeric display along with a flashing handset indicator ( 3 ) to indicate that this mode has been entered. If the TEL ID is set for the revert system, the TEL channel of that system is accessed. If all TEL channels are busy, an attempt is made to access the TEL channels of another system in which the TEL ID code has been programmed. It is repeated for 60 seconds until the.access succeeds. If the access succeeds, a dial tone returns from the repeater. If the AUX key is pressed again when the queue tone is sounding, this mode is canceled. If the access fails after 60 seconds, a deny tone is output and this mode is terminated. When the talk ends, the revert system/group returns. When the scan mode is effective, the scan resumes. The AUTO TEL feature can be programmed to turn on or off for each system. 3-20. Audible User Feedback Tones The transceiver outputs various combinations of three tones (high, mid, and low) t o notify the user of the transceiver operating state. The main tones are listed below. The h ~ g h tone is 14601iz, the mid tone is 980Hz, the and low tone is 730Hz. Busy tone button 1 pressed s This tone is output when the P~TT but no repeater is available and transmission is not possible. It is output until transmission is enabled while the P n button is held down and transmission starts, or until the PTT button is released. (The mid tone and !ow tone are output alternately in 150nis intervals.) Intercept tone This tone indicates that the'transceiver is out of range. It indicates that the P n button is pressed, and transmission has started, but the repeater cannot be connected and talk~ng not possible. It is output until IS the PTT button is released, (The mid Tone and low tone are output alternately in 200nis intervals.) Delay tone Th~s tone is output when the P n button is pressed and the repeater is accessed three times or more to indicate connection with the repeater is delayed. This tone is the same as the Busy tone. (It is not output of CLEAR TO TALK has been set to YES.) Proceed tone This tone is output when the P n button is pressed, transmiss~onstarts, and the repeater is connected to indicate that the user can talk if the Clear-to-Talk function has been set. (The high tone is output for 100ms.) Queue tone This tone is output until the AUTO TEL function is set and the TEL channel is accepted successfully. (The mid tone on for 50ms, off for 50ms, and on for 50ms in 1 second intervals.) Deny tone This tone is output if the AUTO TEL function is set, the queue tone is output, but the TEL channel cannot be accessed within 60 seconds. It is similar to the ind tercept tone. (The m ~ tone and low tone are output alternately in 150ms intervals.) 3-21. Clear-to-Talk This feature can be programmed t o turn on or off. Clear-to-talk operation (Set t o ON) If a dispatch ID is used and the PTT button is pressed when no repeater can transmit, a busy tone is not output (it is output when an interconnect ID is used). If transmission becomes possible while the PTr button is held down, transmission starts.

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f'n button

tput. If transmisis held

OPERATING FEATURES
3-22. Conventional System Operation Up to 250 (MAX) channels can be programmed for each system programmed as a conventional system. Channels can be selected by the group key. DQT Quiet-Talk), or carrier OT ( ~ u i e t - ~ a l k ) , (D~gital squelch can be set for transmit or receive channels. If signaling is set for transmission, a squelch tail eliminator (reverse burst or turn-off code) is transmitted.

The KDD-4 can be set with the decode ID of each group. If it is supporled, the following features are available:
Audio mute If the decode latch Input port is low during reception and the LTR data or signaling matches (when the squelch is open if signaling is not set), the audio is output. During systemlgroup scanning, the "-SCAN-" display changes t o the systemlgroup display (or alphanumeric display). If it is the last call, the revert system/ group returns. Call indicator, alert tone If the Decode Latch input port changes from high to l o w during reception and the LTR data or signaling matches (when the squelch is open if signaling is not set), a KDD-4 alert tone is output. CALL lights or flashes (or nothing occurs) according to the CALL indicator set for each group. The CALL indicator1KDD-4 alert tone does not operate unless the Decode Latch input port goes high. Operation during scan If signaling matches during scanning, the scan stops at the system. The display shows "-SCAN-" until the Decode Latch input port goes low. When the port goes low, the system/group is displayed.

Talk-around The Talk-around feature can be programmed for each channel. Transmit disable (receive-only channels) Transmission can be programmed to be inhibited for each channel. This feature is used to set receive-only channels. When the PTT button is pressed on a receive-only channel, a busy tone sounds, and transmission is not performed. Busy channel lockout The busy channel lockout feature can be programmed for each channel. If a channel is locked out by pressing the PTT button, a busy tone is output, and if transmission becomes possible, it starts. Scanning conventional systems For the convent~onalsystem scan, only the revert channel of each system IS scanned. If QTor DOT is set for the channel, the channels, including signaling, are scanned.
3-23. External Decoder (KDD-4 Option) The optional DTMF decoder (KDD-4) ca in the transceiver. Use of the optional dec programmed for each group (for each chan ventional system). The monitor key fun external decoder reset key

TK-9401941

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KDD-4

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Fig. 3

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OPERATING FEATURES
3-24. Horn Alert Horn alert can be set to on or off for each group Elther cont~nuous non-continuous operation can be or set by the FPU The horn alert port IS enabled or d~sabled follows, as 3-25. System Scan Type Fix system scan AII the set systems except locied-out ones are scanned If the DELIADD feature IS asslgned t o the AUX key, ~tcan be controlled from the front panel List type scan A scan list can be set for each system. The list t o be scanned can be changed by changing the display system. If many systems have been set, the scan speed can be increased by narrowing the systems to be scanned with scan lists. 3-26. Data Port The f o l l o w i n g ports are available for external equipment when the KCT-I9 is used. Terminal functions (Digital) HOR Horn alert port. For details of operations see the Horn alert section. SO When a carrier is received, 5V is output. When the carrier disappears, O returns. V LOK Goes low (OV) when communication becomes possible. I ) When a repeater is linked by LTR. 2) When transmission is started by pressing PTT when using LTR in TA mode. 3 ) When transmission is started by pressing PTT in the conventional mode. DTC When it goes low (OV), the last group in the system is gone to. When it goes high (5V),the original group returns, TXD Serial communicat~on output from the internal MPU t o external equipment. Serial communication input from external RXD equipment t o the internal NIPU.

Enable D~sable

.Non-continuous been set to YES for a group and If Horn alert has
DEC ID/OT/DOT matches, the horn alert port, HOR, is turned on and off as follows;
HOR 4

The timing when the fixed LTR ID matches is as follows;

The group for which the optional signaling is set works by ANDing the decode ID with the optional signaling.

Continuous Reset with the AUX key or by setting offhook

IDIQTIDQT match

OPERATING FEATURES
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4. Transceiver Programming
4-1.lntroduction The TK-9401941 transceiver IS programmed uslng an I B M PC or compatlbe machlne, a programming Interface (KPG4), and a programmlng dlsk (KPG-25D) Figure 4 shows the setup for an IBM PC

Programming disk (KPG-25D)

. .

Fig. 4

4-2. KPG-4 Description (Optional PC programming interface cable) The KPG-4 is reeded t o connect the TK-9401941 t o the computer. It has a circuit in the D-subconnector (25-pin) case that converts the RS-232C logic level t o TTL level. The KPG-4 plug is connected to external socket of the TK-9401941 and t o the computer by a conversion cable (option) w i t h a 9-pin female connector and a 25-pin male connector.
4-3. Programming Software Description KPG-25D is the programmlng software for the TK9401941, supplled on a 3 5" or 5.25" floppy disk Thls software runs under MS-DOS (vers~on or later) on 3.3 an IBM /XT, AT, or PS2, or on a compatible mach~ne Data car, de Input t o or read from the TK-9401941, and e d ~ t e don t h e screen Programmed data can be

4-4. Data Program M o d e In thts mode, data IS w r ~ t t e n Into the flash memory In the transceiver, When the power IS turned on, data program mode can be entered ~mmedlately. When the KPG-4 IS connected and commands can be received, te "PROGRAM" IS displayed t o ~ n d ~ c athat data program mode has been entered Tunlng can be done uslng an IBM PC and KPG-25D, In the same way as In panel t u n ~ n gmode You can carry out panel tunlng by select~ng test mode on the the ~nstructions KPG-25D menu screen and follow~ng on the screen See the KPG-25D Instruction manual for detalls

'

OPERATING FEATURES
4-5. Clone M o d e (Figure 51 Programmed data is transferred f r o m one transceiver t o another by using a microphone cable. 1 . Connect the master set to the slave set with. 2. Turn the slave set on 3 . Hold down the AUX key, turn the master set on, and keep the AUX key down for t w o more seconds. "CLONE" appears on the display t o indicate that clone mode has been entered. 4. Press the SCAN key on the master set. The mark appears and data is sent from the master set t o the slave set. "PROGRAM" appears on the slave set to show that it is receiving data. 5. When cloning is complete, the mark on the master set disappears and "CLOIVE" changes t o "END". The slave set is automatically reset and enters user mode.

5. Description of Each Modes

5-1. Dealer mode To enter this mode, hold down the GROUP UP key, turn the transceiver on, and keep the GROUP UP key d o w n for t w o more seconds The mode can be inhibited by programming.

SYSTEM key Used t o select one of programmed frequencies 1 t o 1 6 . If no frequency data has been preset, t h e frequency listed in Table 1 is written as the default value.

If cloning fails, the master set shows "ERROR". Repeat steps 4 and 5. If you wish t o clone several sets, switch each of them on and reDeat 4 and 5.

OPERATING FEATURES

. GROUPselect the signal~ngencodeldecode data or key Used to

squelch adjustment.

-GROUP
1 2 3 4
-

TONE None (No decode; squelch can be adjusted.) 100H: sqilare wave (No decode; squelch can be adjusted )

LTR format' (Decode; squelch cannot be adjusted.) QT (67,OHz) (Decode; Squelch cannot be adjusted..)
QT (1 51.4Hz) (Decode; squelch cannot be adjusted.) QT (210.7Hz) (Decode; squelch cannot be adjusted.) DQT (023N) (No decode; squelch cannot be adjusted.) DOT (754N) (No decode; squelch cannot be adjusted.) Goto : 12, Home . 12, ID : 47, Free : 25

5 6 7 8 * Area : 0.

5-2. Panel Tuning Mode This mode can be inhibited by programming. The following can be adjusted with the front keys: Squelch level QT fine deviation . DQT fine deviation LTR ID fine deviation RF power DQT balance Maximum deviation Frequency (TX)

Table 2 AUX key When the AUX key is pressed, talk-around is enabled (the "TANindicator appears), and transmission is possible on the receive frequency. When the key is pressed again, talk-around is disabled.

1
Fj

SCAN key When this key is pressed, the squelch is turned off. If a carrier is not present, white noise is heard. The "BUSY indicator appears. Transmission The microphone PTT key is used t o start transmission. When the frequency and signaling have been selected wirh the SYSTEM and GROUP keys, transmission begins and the "TX" indicator appears. The time-out-timer does not work.

The mode is entered when the GROUP DOWN key is held down, the power turned on, and the key kept down for t w o more seconds. The display changes (TKfrom "TUNING"to "800MHz" (TK-940) or "900NIHzU 941), and then back to the systemlgroup number indication. Select the frequency to be adjusted by pressing the SYSTENI key when the systemlgroup number is being displayed, then press the SCAN key. Adjustment mode is entered and the adjustment level can be varied between 1 to 256.
SYSTEM key Used t o s e l e c t t h e frequency or i t e m s t o be adjusted GROLIP key Used to select signaling encodeldecode data or the adjustment level. AUX key Used to determine the adjustment level. Select the level with the GROUP key and then press the AUX key. The adjustment level is written into the internal serial EEPROM. SCAN key Used t o s w ~ t c hbetween adjustment frequency variable mode and adjustment level (item) mode. Volume key Used to vary the volume or adjust the AF power level.

INSTALLATION
1. Installing the Signaling Unit

(KDD-4 D'TMF : Option)

1-1. KDD-4 assembly 1. Solder the 9-pin leads with connector to the KDD-4 board locations designated w i t h t h e unit specification numbers. (Fig. 1)

Fig. 1

2. Put an insulating tube around the KDD-4 board and heat it so that the tube encases the board. (Fig. 2)

INSTALLATION
1-2, Installing the KDD-4 in the transceiver I . Remove the t w o halves of the case transceiver and the control panel. ( F g . 3 )

Fig. 3

2, Install the KDD-4 on the TX-RX unit (B12). (Fig. 4) 1) Attach the pad to the KDD-4 ( 0 ). 2) Plug the KDD-4 connector into CIV203 of the TXRX unit (BIZ) ( 0 ). 3) Attach the KDD-4 to the TX-RX unit ( 0 ) . 4) Reinstall the panel and the t w o halves of the cases.

Cornpon.:-

cide

Fig. 4

INSTALLATION
1-3. Setting the KDD-4 code (DTMF) This product IS b u ~ l using surface mount construct tion techniques. The solder jumpers used t o configure this product should be changed using equipment-and techniques suitable for surface mount device repair. Abuse due t o the use of inappropriate tools and techniques will VOID the warranty.
3
7
I

MONIRESET > JU2

ON-HOOK Open c ~ r c u ~ t MUTE Sources (+) supply Open circuit HCMOS HI (5Vdc) HCMOS LO (OVdc)
"-

OFF-HOOK

Shorted JUJ

(--I supply
URIMUTE Sinks to (-1 supply Open circuit Sources (+) supply HCMOS LO (OVdc) HCMOS HI (5Vdc)

*
3
7 7

JU3
7 7

, m r . m 3 3 3 3
7

u ,

m 3

Shorted Open Shorted Open Shorted

E A A C C

Fig. 5

Table 1 Jumper setup charts

2. Accessory Connection Cable (KCT-19 : Option)

The KCT-I9 is an accessory connection cable for connecting external equipment. The connector has 15 pins and the necessary signal lines are selected for use.

2-1. Installing the KCT-19 in the transceiver 1. Remove the upper and l o w e r halves o f the transceiver case, and lift the DC cord bushing ( 0 ) from the chassis. 2. Remove the pad ( 0 ).

A
Fig. 6

INSTALLATION
3. Insert t h e KCT-19 cable ( 0 ) into the chassis ( 0
The wire harness band ( 0 ) u s t be inside the m chassis. 4. Relocate the DC cord bushing in the chassis ( 0 ) . 5.Connect t h e K C T - I 9 t o t h e TX-RX unit (A121 as shown in Figure 7 i 0 1. 6. Connect the KCT-19 to i ! l e external accessory by into the square inserting the crimp terminal ( 0 ) plug ( 0), both of which are supplied w i t h the KC7~19.

2-1. Terminal function

No. (A) A- 1 A-2 No. lB,C,DI D-2 D-5
Narne
-

Function

HK ME

M C hook input MICGND Detect output

A-5

D-6

MIC input

8-2

GND

DC supp=~)

A-9

D4

Dl HOR SQ SP

PTT inout Data mod innut ,--~ ~

I
-

Horn AlertICall output Squelch output Audio outwut Link c o r n, ~ l e t e - -~ - o i l i o~rt . Serial control data input MIC mute input Serial control data outwut Data PTT input

A-I 2

A-I3 A-I 4
-

E-I
E-2 E-3

LOK

RE
MM TXD

A-I 5

DTC

Refer t o Term~na function on page 63, ~fneed description in detail. The functions of A-14 and A - I 5 are changed, if the connector E are connected to CN2 or CN3 of the radio.

RXD DTC TXD

rnal speaker connector, if use external speaker.

(E09-1571-05) Crimp terminal (E23-0613-05)

Fig,

INSTALLATION
3. Ignition Sense Cable (KCT-18 : Option)
The KCT-18 is an optional cable for enabling the ignition function. The ignition function lets you turn the power to the transceiver on and off with the car ignition key. If you use the Horn Alert function (KDD-4 requ~red) or the Manual Relay function, you can turn the function off while driving with the ~ g n i t ~ o n key.
3-1. Connecting the KCT-18 t o the transceiver 1. Install the KCT-19 in the transceiver (See the KCT19 section.) 2. Insert the KCT-18 lead terminal ( Q )into pin 3 of the square plug ( 0 supplied with the KCT-19, theri insert the square plug into the KCT-I9 connector

@ 1
i

I
j
I

k k B.

1 p It

( 01.
3-2. Modifying the transceiver Modify the transceiver as follows to turn the power or the Horn Alert or Manual Relay function on and off with the ignition key. 1. Remove the lower half of the transceiver case. 2. Set jumper resistors ( n R 5 and R6 of the TX-RX O) unit (A/2) as shown in Table 2.
ontact

" / $ KCT18

1
r i

Thr as

-+-,

Fig. 8

KCT-18 cannot be connected

+- Power cannot be turned on

Table 2 R5 and R6 setup chart

-

- to the AUX

'Alert or Manu2: Relay function can be turned on and off only if the function has been
',:i..i

. -

INSTALLATION

p
i
I

4. External Speaker
4-1. KES-3 : Option The KES-3 IS an external speaker for the 3 5-mmdameter speaker jack

Connection procedure I. Connect the KES-3 to the 3.5-rnm-diameter speaker jack on the rear of the transceiver.

4-2. KES-4 : Option The KES-4 is an external speaker used w ~ t h the accessory connection cable. Connection procedure 1. Install the KCT-19 in the transceiver. (See the KCT1 9 section.) 2. Insert t h e c r i m p terminal i n t o t h e square p l u g supplied w i t h the KCT-I 9 . 3. Connect CN5 of the transceiver t o connector C of t h e KCT-19 i n s t e a d o f t o t h e i n t e r n a l speaker connector.

INSTALLATION
5 . Fitting the Control Panel Upside Down
The TK-9401941 control panel can be fitted upside d o w n , so the transceiver can be niounted w i t h ~ t s internal speaker (in l l i e upper haif of the case) facing down in your car 1 . Reniove the control panel and the TX-RX unit !B/2) control section. (Fig. 12)

Fig. 12

3. Turn the control section (

2. Fo1.d the flat cable ( 0 differently ( Q1. ) through 180 degrees ( 0), and rriount it on the transceiver ( 0) . 4. Insert the flat cable into control section connector CN201 ( 0 ) .

5. Turn the pnel through 180 degrees and mount it on the transceiver. Refit the t w o halves of the case t o complete installation (Fig. 14)

G ' '

Fig. 14

CIRCUIT DESCRIPTION
I
1. Overview
This transceiver is an 800MHz-band (TK-9401, 9OOMHz-band (TK-941) EFJ LTRrM trunked-systemcompatible FM transceiver that can be programmed t o operate on both LTR and conventional systems.

2. Circuit Configuration by Frequency

The receiver I S a double-conversion superhet w i t h a first intermediate frequency (IF) of 45.0375MHz (TK940), 39.0375MHz (TK-941) and a second IF of 455kHz. Incoming signals from the antenna are mixed with the local signal from the PLL t o produce the first IF of 45.0375MHz (TK-940), 39.0375MHz (TK-941). This is then mixed with the 44.5825MHz (TK-940), 38.5825MHz (TK-941) second local osclllator output t o produce the 455Hz second IF. This is detected t o give the demodulated signal. The transmit signal frequency is generated by the PLL VCO, and modulated by the signal from the microphone. It is then amplified by TX amplifier and PA amplifier, and sent t o the antenna.
CF 455kHz

I
ANT TK-940 TX 806-825MHz 851-870MHz RX 851-870MHz TK-941 T X 896-902MHz 935-941MHz RX 935-941MHz 1st M I X ANT SW RF AMP MCF

' IF SYSTEM
45.0375MHz : TK-940 39.0375MHz : TK-941

AF AMP

SP

A
I

44.5825MHz : TK-940 38.5825MHz : TK-941

805.9625-824.9625MHz.: TK-940 VCO - TK-940 TK-941 AMP 806-825MHz 851-870MHz 896-902MHz 935-941MHz PLL

MIC AMP

MIC

Fig. 1

Frequency configuration

3. Receiving System
3-1. RF unit An incoming RF signal from the antenna terminal passes through the antenna switch (D19, D20, and D21 are off) and then the bandpass filter (L9). The signal is ampliked by RF amplifier 0 2 4 , and passes through the bandpass filter (L6) again. The resulting signal goes to the flrst mixer (021), where it is mixed with the first local oscillator signal output from the frequency synthesizer t o produce t h e f i r s t IF 45.0375MHz (TK-9401, 39.0375MHz (TK-941). 3-2. IF unit The flrst IF s~gnal then passes through a four-pole mono~thlc crystal flter (XFI The s~gnals ampllfled by 1 flrst IF amplrf~er 1 6 and goes t o the second IF unlt 0 The second IF unit cons~sts an IF system IC ( I C ~ ) of and the second mlxer, second local osclllator, second IF fllter, and FlV detector, tC7 mlxes the slgnal Input t o ~t w ~ t h the 44 5825MHriiTK-940), 38 5825MHz (TK941) second local osclllator output #f the clystal osclilator (X2) to produce the second IF c' '55kk The 455kHz slgnal then goes throug 55khL ceramic filter CFI, is amplifl 5y the Ilm ampllfler, demodulated by the quac re F M de or (In the same IC), and output t o tht elve audlo , l p l ~ f ~ e r

CIRCUIT DESCRIPTION
3-3. Audio amplifier unit
The demodulated signal is amplified by IC2 (2/2), and goes through a low-pass filter consisting of IC5 (11 21, a high-pass filter cons~sting IC5 (2/2), and a BEF of consisting of IC9 (112) to remove the unwanted audio signal. The signal the passes through the de-emphasis circuit consisting of the AF switch (Q17 on) and IC9 (21 21, and the volume level is adjusted by the IC6 D/A converter. The resulting signal goes to audio amplifier IC11, is amplified, and is output to the speaker. 3-4. Squelch circuit The detector output is amplified by IC2 (212) and passes through a high-pass filter consisting of IC204 (2/2), which removes the noise components from the signal. Q202 converts the noise pulse level by hysteresis and applies it to the CPU (lC209). The CPU counts the pulses, integrates them, and turns t h e squelch o n and o f f according t o t h e calculated value.

D19-21
+

BPF

RF AMP

BPF

1st MIX

z-n+>n

n
IC9 (212)
)

MCF

1st IF

MIX;DET,IF

-" DET
he

DET

1st LOCAL OSC (PLL)

2nd LOCAL OSC

AF AMP

--+

>

LPF

H PF

BEF

017

IC6
)

020

AF PA

SP
(

c \-i--VFig. 2

Deemphasis

vOL

- , SW -

--+

VOL UPIDOWN

Receiving system

CIRCUIT DESCRIPTION
4. Transmitter System
4-1. Microphone amplifier

The signal f r o m t h e m i c r o p h o n e g o e s t o t h e nxcrophone mute switch (Q201 off). It then passes through the high-pass filter in IC205 (212) and the preemphasis/lDC circuit in IC205 (112). (If the option has been installed, the signal is mixed w i t h the encode signal.)

The signal is applied t o the IC212 summing amplifier and mixed with QT and DQT from the CPU (IC209). It then passes through the splatter filter (the fourth lowpass f i l t e r ) consisting of IC21 1 (112, 2/2), w h i c h removes unwanted harmonics. The output from the low-pass filter is input t o the D l A converter (lC6) t o adjust the modulation.
IC212 SUM
--B-

0201 From ~icro~honeMIC MUTE

IC205 (212) HPF

IC205 (112) IDC

IC211 (212)
-

IC211 (112) LpF

+
DATA

LPF

MO"DIAConverte'
IC6

Fig. 3

Microphone amplification

4-2. Final amplifier The signal from the PLL is amplified by t w o power modules (ICI 2 and IC14) t o an output level of 15W, and goes through the harmonic filter and antenna switch D20, and on t o the antenna terminal. IC13 (1/2) compares the DC input t o pin 2 w i t h the reference voltage at p i n 3 applied by IC8 (1121, amplifies the result, and controls the DC amplifier (Q22 and Q23) to keep the transmit final current constant, thus keeping the transmit output constant.

4-3. APC circuit The direct current that f l o w s through t h e final module (lC14) produces a voltage across resistors R108, R109, and R110. This voltage is applied to pin 6 of lC13 (2/2), and is input as the reference voltage difference of pin 5 and amplified.

DRIVE

POWER AMP

D20 ANT S W LPF

A A
8T

- -) . I)

DRIVER

DRIVER

I I
Fig. 4
AMP DET

I
I

025 DC SW

026 DC SW E l C 2 0 9

Transmit power circuit and APC circuit

CIRCUIT DESCRIPTION
5 . Frequency Synthesizer Unit
5-1. PLL The frequency synthesizer consists of a VCXO i X l ) , and a VCO circuit, PLL circuit, and peripheral circuits. The VCXO generates 12.8MHz. The frequency stability IS withiri i 2 . 5 p p m (TK-940), i I.5pprn (TK-941) within the temperatdre range of -30 to 160C. l ~ h i s output enters the PLL C (ICI), and is divided by 1024 t o produce a 12.5kHz reference signal. The VCO output f r o m the buffer amplifier ( 0 5 2 ) is doub!ed by 0 5 3 , amplified by buffer amplifier 0 3 , and

rlirl
IC209 DA & PLL

sen: t o the PLL IC ilC1). The phase of this signal is compared w i t h ?he 12.5kHz reference signal in IC1 The output f r o m the phase coniparator goes through the charge pump (In I C l ) and low-pass filter, and on to the varactor diodes (D51 and D52) in the VCO unit, keeping t h e VCO frequency c o n s t a n t . The other output f r o m Q53 is amplified by the R F amplifier iQ181, and output to the transmit or receive unit vla the RF switch (D17).
I

__ .,__
LPF

Us

Q52

Q53

at

- VCO

BUFF

X2

I I

018
RF AMP

Dl7

r: 1%

I- XI VCXO

PLLJVCO UNIT --------12.8MHz

_I-

I .
MB FC IC6 IC8 (212)

- -- ----

_1

Fig. 5

PLL unit block diagram

5-2. PLL unlock When the PLL is unlocked, the lock detect signal (LD) of the PLL IC ( I C I ) is rectified by D l and Q2, and converted t o a DC signal This signal cuts o f f the power t o the RF swltch iD17) and drive module (ICI 2), stopping unnecessary transmission

Q9 DET INV LD SW

Fig. 6 P,LL unlock circuit

CIRCUIT DESCRIPTION
6.Control unit
The control unit colisists of CPU )IC2091 and its peripheral circuits. It controls the TX and RX units and transfers data to and from the LCD assembly. The CPU has the f o o w ~ n g main functions: 1 ) Switchlrig betweeri transmission and reception according to the P T slgnal input. system, group, frequency, and program 2) Head~ng data frorn the mernory circuit. 3) Sending frequency data to the PLL. 4) Turning the squelch on and off according to the pulse signal input from the squelch circuit. 5) Controlling the audio mute circ~iitaccording to input decode data. 6) Sending encode data 7) Sendlng data to the D/A converter.
6-1. Memory circuit IC201 is a 2-Kbit EEPROM that stores adjustment and backup data. IC207 is a 256-Kbit flash memory that contains the transceiver control program, and channel and Operating feature d a t a The and data can be easily wrltten into the memory froln external equipment. IC208 and IC210 control the writing of data into IC207.

D/A converter IC6 is used as a conventonal semi-fixed-resistor converter It sets the following: 1) Reference oscillator frequency 2) Transmission power 3) Modulation level 4) Audio power
6-2. TX encode data The CPU (IC209) transmits encode data.

QT, DQT, LTR These data items are output from CPU pin 33. The signal from this pin passes through the CR low-pass filter and goes to the summing amplifier (IC212) in the microphone amplifier. It is mixed with the audio signal and output to the splatter filter. It then goes t o the D/A converter (IC6) and on to the VCXO and VCO.

6-3. decode data RX

Low-speed data (QT, DQT, LTRI The receive detection signal is amplified by IC2 (21 21, and passes through a ow-pass filter lC204 (112) t o remove audio components. This signal is input to pin 27 of the CpU, The CPU digitizes this signal, performs processing such as DC restoration, and decodes the signal.

Shift register IC10 is an interface IC for I/O port expansion. It used to expand the CPU (IC209) output ports.

IS

IC207

IC6

1c2 (212)

Fig. 7

Control unit block diagram

CIRCUIT DESCRIPTION
6-4. PLL data output PLL data is output fronl DATA (pin 61 ), EIUABLE (pin 591, and CLOCK ( p ~ n of the CPU (IC2091. The sig60) nas are input t o the PLL IC ( I C l i when the channel is changed or when transmission is changed to reception and vice versa.

8c
0 13

HOR

6-5. Horn control The horn switch, consisting of Q13, 014, and Q29, controls the horn relay. It is supplied by the dealer t o provide the external horn alert function. 0 2 9 disables horn alert, turning on when its base is high, to inh~bit function. Normally, the output from the lClO is low, and 0 1 3 is off; the baseof 0 1 4 is about O V and 0 1 4 is off. When horn alert is enabled, the output from lClO goes high and Q13 turns on. The base current flows through RE1 t o Q14 to turn Q14 on. Q14 can sink a minimum of 800mA.

014

IGN

R2

R16

Q29-

Fig. 8

Horn control circuit

6-6. Power supply circuit D8 protects 1C1 against overvoltage. Each time a pulse comes from the PSW terminal, the IC1 output is reversed. The reversed output signal passes through 0 1 and Q3 and drives 0 4 . A voltage must be applied to the IGN terminal. If 24V is supplied t o the transceiver by mistake, Q2 turns on, and 0 3 and 0 4 are forced o f f , so t h e transceiver does not turn on.

If the SB terminal of the modular jack to which the microphone is connected is shorted or an overcurrent flows, R122 and R123 convert the current to a voltage and 0 3 0 turns on. Its output drives 0 2 8 and turns Q27 on, and the IC1 output foes high. This turns the transceiver off. If the terminal is no longer shorted, the transceiver can be turned on by pressing the power key. R125andC161 are used to prevent malfunctioning w h e n a device w i t h a large surge current is connected.

BO

D8

T
AVR

LO

SW
LT

4)

SB

R122, R123 I
vAvA,

SB

Q27

IC1

a+
01
SW

03
SW

030

(To rectangular receptacle)

SW

SW

DEF

PSW

Fig. 9

Power supply circuit

CIRCUIT DESCRIPTION
1)

'

7.LCD Assembly
The LCD assembiy consists of CPU, LCD, power switch circuit, and tone generator.
7-1. CPU The CPU (IC2) carrres o u t the f o l o w l n g main operatlons: It sends onloff data serially t o the control unit from the AF volume control, LIPIDOWN key, system UP/ DOWN key, group UPIDOWN key, SCAlV key, and AUX key. It receives serial data from the control unit and displays it on the LCD. The LCD can indicate alphanumeric characters (13 segments, 8 d~gits), TX, BUSY, CALL, SCAN, Talkaround, Option, AUX, TEL, and Delete.

7-3. Tone generator The beeps and alert t o n e s are generated by combining square wave signals of about 700Hz, 900Hz, and 1500Hz generated by the CPU These signals are output from pins 46, 47, and 48 of the CPU (IC2). The signals are rectified by a CR network and fed t o the TX-RX unit LCD assembly and the de-emphasis circuit of IC9 (212).

7-2. Power switch circuit Each time the power key IS pressed, a pulse IS sent t o the TX-RX unlt t o turn the transceiver on or off.

Fig. 10 Tone generator circuit

SEMICONDUCTOR DATA
Level Adjuster : M62363FP (TX-RX Unit IC6)
Block diagram
VINB
I

VouT8
I

Vour7 I

VlN7 I

GND

RESET
I

Vo~rrf 18 I

Da 17
I

VING 16

VOUT~

Vou15

VIN5

I 7 V00 LD CLK

I VIN~

I
v 1 ~ 4

VIN~

VOUT~

VOUT2

VlN2

Dl

VOUT~

VOUTA

Audio Power Amplifier : LA4422 (TX-RX Unit IC11)

Terminal connection diagram Block diagram

DC

BS

IN OUT
NFb

NFa

8
GND

I)

SEMICONDUCTOR DATA
EEPROM : AT24C02NlOS12.7 (TX-RX Unit IC201)
Terminal connection diagram Terminal function

PI^ name

Functon Ser~al data Ser~al clock No connect

TEST

GND

Block diagram
(8) Vcc
-

GND SCL SDA

START STOP LOGIC

D

SERIAL CONTROL
EN

H.V. PUMPfllMlNG

41

LOGIC

+
I

LOAD DATA REGISTER LOAD INC

-4

DEVICE ADDRESS COMPARATOR

A 2
A1 Ao
O

Riw

DATAWORD ADDRESS /COUNTER

2 n
X

EZPROM

Y DEC

SERIAL M U X

DIN

b
C
@

DourIACK LOGIC

1-

.OUT

SEMICONDUCTOR DATA
Microprocessor : 78312AGF3563BE (TX-RX Unit IC209)
Terminal connection diagram
- 0

z ~ % % % S % s ~ 7 s 3 a % L % R ~ %
P42lAD2 P43lAD3 P44lAD4 P45lAD5 P46lAD6 P47lAD7 Vuo PO0 PO1 PO2 PO3 Po4 52 53 54 55 56 57 58 59 60 61 62 63 n 32 31 30 29 28 27 26 vss 25 4 X2 24 4 XI 23 M P33lCTRLl 22 P32ICll 2 i V PBIICTRLO P3OlCIO

I I

Terminal function
Pin No. 1
7

Pin Name PO6 PO7

p -

P I0 PI1 P12 5 P13 6 7 PI4 P I5 8 P16 9 10 -P I 7 P20INMI 11 P21/1NTEO 12 P22/1NTEl 13 P23/INTE2 14 15 P24nXD P25/RXD 16 3 4 17 18 19 20 21 22 23
24

I10 I 0 I
I

Function Opt~on signaling transpond PTT. D-A converter enable. External PTT External HOOK Olnt~on s~qnal~nq - reset Not use. Data output with clone. PTTIdata output with programming. Data group control input (MDT). KEY (Transmit : Active "H"). GND. For display serial (RX) data input. HOOKfdata input with programming. Data inputwith clone. --

Pin No. 26' 27 28 29 30

Pin Name Vss AN0 AN1

1/ 10

1
/

Function GND. L o w m e e d data innut.

-

--

Not use 800/900MHz band input +5V. GND. L o w speed data (Signaling) output. Not use. E'EPROM data output. Flash memory write protect. A8-A15 (Bus). External access. Power on reset.
p p

0 I 0

10 1
I 0 I I I

31 32 33 34

-T-EA

35 36 37-44 45 46 47 48 49 50-57 58 59 60 61 62 63

AN2 - I AN3 AVREF AVss P34lPWMO O P35lPWMI I P36/CLROR00 0 P37lCLRlR01 O P501A8-P57lA15 RESET /RD /WRp /ALE P40lADO-P471AD7 . VDD PO0 P 1 O PO2

0 External (TX) data output. I - External (RX) data output. mute (When receive/iink). P26/SCK 0 M~crophone GND. P27lCTS -- I RFSH 0 Not use. Noise pulse input. P3O/CIO I P31/CTRLO Not use. I Unlock signal input. 1 ~38,211 I P33/CTRLI I Option signaling decode latch. XI 12.000MHz.
~-

Read (Bus). - - Wr~te (Bus). Address latch. ADO-AD7 (BUS). +5V. PLL data enable. PLUEEPROMlShift register/^-^ converter clock. PLLIshift registerID-A converter data. Shift register ~ ~ a b l e . For display serial (TX) data output.

0 0

0
0 0

PO3 -

PO4

25

X2

PO5

0-

SEMICONDUCTOR DATA
Microprocessor : 75308BGK740BE9 (LCD Assy IC2)
Terminal connection diagram

o m m t - w m * m m - o m m t - w m ~ m ~ w m m m m m m m m m m * * * * * * * * *

P6 1 P62 P63 P70 P7 1 P7 2 P73

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
- N m * m - N m ~ m w t - m m z - - - - - - w t ~ ~ m O

PO2 PO1 PO0 P53 P52 P5 1 P50 Vss P43 P42 P41 P40

RESET S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10

Sl I

80

VLCP VLC~ VLCO BIAS COM3 COM2 COM I COMO

Terminal function
Pin No.

1-20 21 -24 25 26-28 29-32 33 34-37 38 39-41 42 43 4545 46 47 48 49 50

Pin Name S12-S31

I10
0

COMO-COM3 BIAS VLCO-VLCZ P40-P43 Vss P50-P53 PO0 PO1 -PO3 PI0 PI1 P12, P I 3 P20 P21 P22 P23 P30 P3 1

0
0
-

Function LCD output (S20-SII. LCD COMO-COM3 output LCD power supply voltage. LCD voltage level generator.

Pin No.

52 53 54 55 56 57 58, 59 60 61 62 63 64 65 66

/ I

Pin Name P32 P33 VDD XT1

Function I10 - Open (not use).

0
-

Serial data output. +5V. +5V. Open (not use).

Open (not use). GND. Open (not use). HOOK (PC) ser~al data input. Open (not use). Ser~al data input. PTT (PC) serial data input. Open (not use). Beep output (HI). ~ e i output (Med). p Beep output (Lo). Open (not use). PTT (PC) serial data output. HOOK (PC) serial data output.

XT2 NC X I , X2 P60 P6 1
P62

I
-

P63 P70 P7 1 P72 P73

0 0 0
-

1 I - Volume up switch input. I I Volurne down switch input. I Group up swltch input. Group down switch input. I
I System up switch input. System down swl 'h input. System reset ~nput. LCD output (532-S21).

1 Open (not use). 1 System clock input. AUX swltch input. I SCAN swltch ~ n p u i .

-41' 67
:

-'

0 0

'68 69-80

RESET
1

I I 0

51

SEMICONDUCTOR DATA
PLL System : SC370651F or MC145190F-K (PLLIVCO I C I )
Terminal connection diagram
REFin

VPD
P;

I_
9

Din
CLK

OUTPUT A

U:: T: P

i 3

Rx TEST1 12 11

TEST2

Vcc
fin

fin

10

Block diagram

REFln REFout

20
1

OSC OR 4 STAGE DIVIDER (CONFIGURABLE)

DATA OUT

fR
SELECT LOGIC

5OUTPUT A

/3

13

DOUBLE BUFFERED Bit GrabberTMR REGISTER 16 BlTS

t
Bit Grabberm C REGISTER 8 BITS

'1

STANDBY LOGIC

POR

Bn Grabberm A REGISTER 2 4 BlTS

6-STAGE

A COUNTER

12-STAGE N COUNTER

fin 11

- 10 fin

64/65 PRESCALER

t
I

CONTROL LOGIC

SUPPLY CONNECTIONS : PIN12= V C (VcTO INPUT AMP AND 64/55pnCSCALERl C PIN5 = VPD(VcTO PHASEIFREQUENCY '9RS A AND 8) PIN14= VDD(V+TO BALANCE OF Cl'.f' PIN7 = GND (COMMON GROUND:

Yy

TEST1

DESCRIPTION OF COMPONENTS
TX-RX UNIT (X57-4590-XX) -10 : TK-940 -11 : TK-941

1 Ref. No. 1 1 ( IC1

[i~: 1
lC6

1 1;; 1
I

'
Parts No. BU4013BF

NJM4558E

Use/Function Power supply circuit loglc control

OperationlCendition

NJM78L05UA p P O 8 NJM4558E
-

Audio amplifier (Detected output) Voitaqe reuualtor Voltage regulator Act~ve f~lter Level adluster IF system

~ 6 2 3 6 3 ~ ~ NJM4558E NJ ~ 4

~
-

U4094B CF. -

IC13

'

E l

NJM2904M AT24C02NlOS12.7 NJM78L05UA

Aud~o power amplifier Comparator, DC amplifier EEPROM Voltage regulator

-

l=L~

T , a 7 a c i t y 2-Khit.

IC208

TC7S32F

DC swltch

"L"when IC207 access.

"L" when writlng program - external equipment. or data from -

I, FAA::~ --(DC 1
fl'ter

I*'

DTA114EU DTCll4EU

switch - On when power swltch on DC swltch f.-wm=d, - Q3 turn off then -

a3 Q4 Q5 Q6, 7 08 09 Q10 0 11 Q12 Q13 Q14 Q15 Q16 0 17 Q18 019 Q20 2SA1641 (S,T) DTA114YU 2SB1188iQ, R) 2SA1362iY)

DC switch DC switch DC switch DC switch DC switch

On when power swltch on. On when power swltch on. Oh when power switch off, then D22 turn on. RX . OV, TX : 8V RX : 8V, TX : O V On when PLL lock. On when PTT switch on. On when On when On when On when RX.
TX.

DC switch DC switch DTC114EU DTC114EU DTC114EU 2SD162415) 2SC4116(GR) 2SC4215(Yi DTA114TU 2SC4226(R24) DTC144EU -DTC3 14TK
-

DC switch DC s w ~ t c h DC switch Ripple filter RX Ist IF amplifier Muting switch

-

horn control on. horn control on.

45.0375MHz (TK-9401, 39.0375MHz (TK-941) On when n o beep sound at busy. On when no beep sound at busy. Off when busy.

RF amplifier DC switch Muting switch

-

3SK241 (R) APC controller. On when PTT switch on. Q26 Q27 028 Q29 Q30 DTA114YU DTC114G 2SA1586(Y,GR)

1
DC switch

I On when modular lack SB terminal shorted.

On when IGN line "H".

DESCRIPTION OF COMPONENTS
Ref. No. Parts No. UseIFunction

Q201 Q202 D1
D2

DTC114Eup

Operation/Condition -

M u t i ~ ll c h -

Off when TX. Onloif bv no~se

1
(

DTC144EU 02CZ18iX.Y) DSA3Al

I Voltage reference __--1 protection

P e v e I s e current preventon

DC swlrch

L - k w h e n 5V or more and OV or less-

1
-

I Surqe absorption
m e x n c e

/
Dl1

Surae absorution Reverse current oreventi011 Surge absorption Voltage reference RF s w l ~ c h

1SS301

I
On when 5V or more and OV or less.
p ~ p

On when 5V or more and OV or less.

i
~

DAN235K HSM88AS Dl9

,

Larae inuut urotectioli *

p p -

MI809 MA4P1250 MI809 MA77 DA204K 1SS301

-

TWRX switch
p p p p

- -

D20 D21 D22 D201, 202 D203

TWRX s w ~ t c h TWRX swltch DC swltch Surge absorption DC swltch

On when microphone mute on

PLL/VCO (X58-4170-XX) -10 : TK-940 -11 : TK-941

Ref. No. Parts No. UseIFunction OperationICondition

IC1 Q1 Q2 Q3

SC370651 F DTC143EK 2SA1586(Y',GRj -

PLL system Lock detect~on swltch

p p p -

Or MC145190F-K On when PLL unlocked On when PLL unlocked

p p p p

2SC3356 2SK508NViK52) - Oscillator 2SC3356 2SC3356 1SS301 1T363A MA360

Lock detection switch Buffer amplifier Buffer ampllfler

- p p p p

Q 53
D1 D51, 52 D53

Doubler DC switch Vanable dlode Modulator

On when PLL unlocked Frequency control

LCD ASSY (B38-0731-05)

Ref. No.
IC1 IC2 ED1
Parts No. UseIFunction
p -

OperationICondition

NJM78L05UA 75308BGK740BE9 638-0722-05

Voltage regulator M~croprocessor LCD

5V
p p p -

PARTS LIST
I/ p
' .

CAPACITORS
1 = Type

45
4

220 J
5 6 4 = Voltage ratlng 5 = Value 6 = Tolerance

Capacitor value

1 2 3 cerarnlc, electrolyr~c etc

2 = Shape round, square, ect 3 = Temp c o e f f ~ c ~ e n l

cc4(riq
U Violet
-750

010 = l p F 100 = 10pF

0 = 22pF

.Temperature coefficient
1st Word

101 = 1OOpF 102 = 1OOOpF = 0 00111F 103 = O O I ~ F

2nd number
1 st number

Coloi* ppm/T

C Black
0

L Red
-80

P S R Orange Yellow Green -330 150 -220

T Blue
-470

Example : CC45TH = -470 ? 6Opprni0C Less than 1OpF

Tolerance D CodeC k0.25 F0.5 (%I

G
+2

J f5

K +10

M
i20

X
+40 -20

P No code Z +80 + I 0 0 More than lo$- 10 - +50 Less than 4 7pF -10 - +75 -20 -0

Voltage rating

Chip capacitors (Refer to the table above except dimension) (EX) 73 & QQQ : I ! 1 2 3 4 5 6 7

(Chip) (CH. RH, UJ, SL)

(Chip) (0. F)

RESISTORS
Chip resistor (Carbon)

(EX)

!Q73EBBm.!
1 2 3 4 5 6 7

Dimension (Chip capacitor) D~rnens~on code L I W I T 5.6 1 0.5 5.0 ?r 0.5 1 Less than 2.0 Ernotv 3.2 i 0.2 1.6 ? 0.2 Less than 1.25 E F 2.0 1 0.3 1.25 1 0.2 Less than 1.25

1 1

1 1

(Chip) (B,F)
Carbon resistor (Normal type)

1
B ~ ~ . !
7 5 = Voltage rat~ng
6 = Value

Dimension (Chio resistor1 Dimens:n code 'L 3.2 i 0.2

I
1

W
1.6 k 0.2

Wattage
28

(EX)

~
1 2

~
3 4

B
5 6

1 0.57

Rating wattage
1 = Type ... ceramic, electrolytic, etc. 2 = Shape .. round, square, ect. 3 = D~mension 4 = Temp. coeff~c~ent

7 = Tolerance

New P a r t s

PARTS LIST
A d d r e s s New P a r t s No. Description DestiRe-

Par-ts without Parts No are n o t suDD1if.d. LLPS ? I I ' I I ~ ; I ~ S rion ~~ier~t,iorit~r?;r i ~e Parts NO.~ I son1 pas fo~~ti-nis Clii B
T~eile otlne Parts No. wet-den ~ii?:tit geliefei't.
Ref.

NO.

Parts

Pfib 2~ %& 4
-

glr EPa % / R TK-940/941

Tg

'1

2
3 4 5 6 7 8 9 10 II 12 13 13 ' 14 ' 15 'I6 W3 W '1 W301 W2 W20 1 700 7U 1 22

16 26 1C 4A
2 k.

2A 16,1C 1C 'IC

* * *

AU'I - I 0 6 5 - 0 3 A01 - 1 0 6 6 - 0 3 A'IU-1344-0'1 A62-0349-03 609-0235-05 838-0731 -05 842-2455-04 642-3343-04 842-3394-1 4 642-5526-04 646-0409-40 662-0459-U0 872-0705-04 872-0752-04 E30-2036-05 E3U-2076-15 E30-2089-08 ~30-2'172-15 E30-3031-15

-T A L L l l 7 Mh

LAbINET(UPPEH) METALLIC CABINETiLUWEH) CHASSIS PANEL ASSY

: ACSY

CAP LCD ASSY LABEL ( M 4 x 8 MAX) LABEL ( S / N Q ) LABEL LABEL t HY A'TT) WARRANTY CARD TNSTHUCTTQN MANUAL MQDEL NAME PLATE MQDEL NAME PLATE GRNUND LEAD WIRE DC CBRD CURL CQRD(FQR M I C ) DC CQRD ASSY ANT CABLE ASSY

3E 1E 1E 1C 1i:
10 2E IE 1C 1C 28 'IC 28

* * *

Y40 941 '

: ACSY : ACSY : ACSY

* *

I6 26 2E 2E
16 '6 I 'lB,2C 26 26 1C 28 26 2D 3E 2D 10 ' 2E 3E 2E 2D 3D 3U

* *
r

E37-0460-05 E 3 7 - 0 4 6 1 -US E37-0470-05 Flu-2125-04 Flu-2126-03 F51-U016-05 F 5 1-00'16-05 GU2-0576-14 G02-07'11-04 G10-0764-04 G10-0765-04 G I 'I - 0 7 2 8 - 0 4 G13-'1468-04 G I 3-092'1 -04 G53-0776-04 H10-2784-02 HID-2785-02 H12-'1469-02 H.1 3 - 0 9 4 2 - 0 4 H25-0029-04 H25-0049-03 H25-0103-04 H25-0796-04 H52-0603-04 H52-0610-04 J19-1376-15 J 19 -1434-04 529-0441 -03 ~29-4928-02 N09-2077-05 N33-2606-45 N83-2606-46

FLAT CABLE(0iSPLY-CQNT U N I T ) LEAD WIRE WITH CQNNECTQR(SP:2P) F L A T CABLE(CBNT-TXHX U N I T ) SHIELDING PLATE(PLL) SHIELDING CQVER(PLL) FUSE ( ' I U A ) : ACSY FUSE ( I U A ) , . . 2 p c s i D C CQRD) F L A T SPRING i A F TC) F L A T SPRING ( A P C / A V R ) F I B R U U S SHEET(CHASS1S) FIBRNUY S H E E T i C H A S S I S ) SHEET (MQDULAR J A C K ) CUSHIQN tDC CQHD) CUSHIQN (LCD ASSY) PACKING tPHQNE J A C K ) PQLYSTYRENE FQAMED F I X T U R E PQLYSTYHENE FQAMED F I X T U R E PACKING F I X T U R E CAHTNN BNAHD BAG t 6 U x l l 0 ) BAG BAG ( 1 2 5 x 2 5 0 ) B AG I T E M CARTQN CASE I T E M CARTNN CASE M I C HANGER YQLDERiSP) BRACKET KEY TQP SEMS SCREW(F1NAL MQDULE) QVAL HEAD MACHTN SCREWiCp,';E) PAN HEAD T A P T I T E SCREW
I

24
25 26 27 28 2Y 702 30

*
*

3' I 32 33 34 35
36 37 38 39 39 4U 41 42 43 A B C

* * *
* * *

940 941
:ACSY

2E 1C 1D

:ACSY

2A
28 'LC, 2C 18,lC

L:Scandinavia Y:PX(Far East, Hawaii) Y:AAFES(Europe)

K:USA T:England RAustralia

P:Canada E:Europe M:Other Areas indicates safety critical components.

x Iqpw P a r t s

PARTS LIST
TK-940/941 TX-RX UNlT (X57-4590-XX)
1

Par-ts wltnoidt. P a r t s No. a r e not supplied. L : articles no'?l n s l l t i d n l l ? ~clar~i P a r t s No, ne; Son(. pas fournis C; Ir: Teile ohnc P a r t s No. werden nicht g e i e f e r t .

R e f . NO.

A d d r e s s New
Parts

P a r t s No.

Description
%[I ,"a

PI%-%
0 E
45 46 SP M IC IC14 IC'l4

%B

rPa % -%

D e s t i - Ren a t i o n marks

B / R

I*

mir%*
.

2 B , IC 2A

2t
1C 1C 1D
2C 2C

N87-2608-46 N88-26U6-46 NYY-U321 - 0 5 212-2013-05 107-0246-U5 TY 1 - 0 3 6 2 - 1 5 MHWtr2U-l MHW820-3

B R A Z l E R HEAD TAP'TTTE SCREW F L A T HEAD T A P T T I E SCIIEW(PANNEL) SCREW SE'T : ACSY INSULATING TUBE (ANT CABLE) SPEAKER ( 16 QHM 1W) MICRQPHQNB : ACSY IC(PQWER M@DULE)..FINAL) ICCPQWER M @ D U L E ) . , F T N A L ) IC(PQWER M O D U L E J . . D R I V E ) TX-RX TX-RX UNIT ( A / 2 , 6 / 2 ) UNIT ( A / 2 , 6 / 2 ) Y4U Y4 1

703 703 CI ,2 C3 C4 -10 C12 - 1 6 C17 CIY C'jO ,2., C23 C 'L 4 C25 C26 C2 7 C28 C2Y C3U C31 C3 2 C33 C34 C35 C3 7 C3 8 C3 Y (24.1 C42 C43 , 4 4 C45 C46 C47 C48 C4Y C5U C51 C52 C53 C54 , 5 5 C5h C57 C58 C59 , 6 U C6 1

X57-45YU-l U X 5 7 - 4 5 9 U - l 'I CC73CCH1HI01J CK73CBiH102K CC73CCHIHlUIJ CC73CCHIHIOI J CEU4EW1E471M

94 0 Y41
J

TX-RX UNIT (X57-4590-XX) -10 : TK-940

CHIP C CHIP C CHIP C CHlP C ELECTRQ

-11 : TK-941
K
J

IUUPF IUUUPF IUUPF 'I UUPF 47UUF 47UPF IUUUPF I. UUF 4.7UF 470PF U.UIUF 4 . 7LIF 4'7UPF I.OUF U. I U U F U.UlLiF 4'7UUPF U. U'l UF 1UUUPF U. U I U F U.UlUF 'IUUPF U.UIUF 4.7UF 3.3UF 4.7UF 'IUUPF IUQUPF I.UUF 0. 1 ULIF ' 680UPF U.IUUF IUUUPF 6tlUUPF 3.3UF 27PF 68UUPF 'IUPF U.UIUF 22UPF

J 25WV

CK73GB.l H471K CHIP C CK73CBIHIU2K CHIP C ~ y 2 - ~ ~ ~ 4 - 0 5C H I P TAN CY2-UU36-U5 ELECTRQ CK73CB1H471 K CHIP C CK73GB'l H103K ~ ~ 2 - 0 5 " 7 - ~ 5 CK73G61H471K ~92-0004-U5 CK73FB1EIU4K C K 7 3 G B I H1 U3K CK73CB1H472K CK73CB.l H i U 3 K CK73CB1 H'lU2K CK73CB1H103K CHIP CHIP CHIP CHIP CHIP CH.IP CHIP CHIP CHIP CHIP C TAN C TAN C C

K K '1 6WV l6WV K K 6 . 3WV K 16WV K K K K K K K J K 6.3WV IUWV 6.3WV

J

C
C C C C C C TAN TAN TAN C C C C C C C C TAN C C C C C

CK73CB.l H i U3K CHIP CC73GCH'lHlUIJ CHIP CKr13CB1H1U3K CHIP C Y ~ - U L ~ U ~ - U ~C H I P CY2-0543-05 CHIP C92-"5,j7-05 CC73CCH1HIUIJ C K 7 3 C B l H ' I U2K CK73FFIClUSZ CK73FB.l E'lU4K CK73CBlH682K CK73FBlEiU4K CK73CBIHlU2K CK73CBIH682K CY2-0543-05 CC73CCHlH27U.T CK73CBIH682K CC73CCH'lH'lUUD CK73GBlH103K CC73GCHlH221J CHlP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP

K Z K K K K K lUWV

J K D K J
lUWV

ELECTRQ

l UUF

L:Scandinavia Y:PX(Far East, Hawaii) Y:AAFES(Europe)

K:USA T:England kAustralia

P:Canada E:Europe
I .

M:Other Areas

indicates safety critical components.

43

a,
ffl

c e c. c, ol c 1 x 5, c 7; c
4 K 8 4 - 2 4 W 1 W W W C t C.' C,

c. tc
4
K

0 C)
t

e' C) c
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41 1 4

c c c, c' t c
xxxC3C)
11

e' 0 e' c t c, 5 5 5' X 8

C)

4 4 4 1

m CI c, c~ m
OC8--;4P Kt cn CI 4 4

c'

- ' P I A X I C, I

- I P I

-XC,

I*-+= &L,=I C ' I I - ' + P I I d " P I 1 I I - P I 4 C, C, C 1 C C, 4 C ' P r n K 1 i W - 1 G cn r 4 C . 2 8 N 7; x C CI 7;XT

Clj I W W W 0 G C C' C' J TJCI m m

c s

W W W W W ? C, C ' I Cf . T m U'

c, m e

wwwww
C

c C' r c c' m , c,
C, C3

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cmmc,m

C' C G J

cm

IIIId I - P A C ' - & & &C8(,4 +I I IIIIC x 4 1 . 2 I LC,P--O C, G 0 C C' m

c, 4

CI C C,

U - m m s 1C K
A

W'wcnpfr C' x 3

c,

r D C) C) C) ,

T J T J T ~TWT-Pz T

,+++.,--

cf r~ m r~ c c' c' 3 m . 7 C) I C - I I I I I I < T e H U ~ m ,+m,+--

o c,

Tc,-nTT T T W T O

C) n I I I I r ,++,,++,m

em I C

- I I I

em em ,I c o , II II
U ~ H

c c c C) c IIIII
UU W H W H

c c m c c c IcI c m- c C I I=rII I
--mu& r r - m e

c t - I Io c c . 3 c, c' 5 . c, Imc c I
r m - - 3
-,+--++

U + + ~ U H U

TTTT-0

TTTT-0

TTCmmT

T T T , C C TT c ' m T T T T T T T

New Parts
C

PARTS LIST
I ~ J cl:)il$ I IIC

P a r t s wthoi~t Parts No, are not supplied

L

;' r

Parts No. nc son[. l . , ; : ~ (ournls

Teli:

otme Parts No. w,.:i-clc:n rictil qc~lielert.

No.

TX-RX UNIT (X57-4590-XX)

Description Destination
Re-

Ref

A d d r e s s New
Parts

P a r t s No.

marks
-.-

%!Fa4
CI2U C121 C122 C123 C124 C125 C126 C127 C128 C12Y C13U C 1 3 'I C132 C133 C'l34 C135 C136 C137 C138,13Y C14U C141 C142 CI43 C144 C145 C145 C146 C 147 C148 C14Y C150,151 C152 C152 C153 C154 C155 C156 C157 C158 C159 C16U C161 Clb2 C163 C201 C211 C213 C,22,j-23)2 C224 C225 C226 C,127,22i3 C229,23i, C231 C232,233

1 5

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.~

frbD B +% +$
CC73GCHIH47UJ CK73CBIHIU2K CC73GCHlHU2UC CK73GB'l H'l02K CC73GCHIH47UJ ~y2-~,j4"-,j5 CK73GB.l H 1 0 2 K CK73FBIH473K CK73GB1H102K CC73GCHlHIU'lJ cy2-0~4U-U5 CK73GbIHlU2K CC73GCHIHIOIJ CK73Gb.l H I U2K CC73GCHlH47UJ CK73GB1H103K C C 7 3 G C H ' l H ' l U 1J ~92-(jU4~-(~5 CK73GblH102K CC,3GCH.lH,j3"C CC73GCHIH47UJ CK73GBI H102K CK73FBlE104K CC73GCH.l H I U I J CY3-0550-05 C93-0552-05 CK73GBIH102K CC73GCH1H47UJ CK73GB1H1U2K CY3-~552-05 C C 7 3 G C H 1 H., C C 7 3 G C H 1 H0.1 UC CC73GCH.l H I R 5 C CC73ECH.l H47UJ CK73EB1H102K CHIP CHIP CHIP CHIP CHIP C

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B / R

If.

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C
C C
C

4'1~1; J 1 UUUPI; K 2 . u ~ ~ i IUUUPF K 47PF J 47UF IUUUPF U. U 4 ' I U F IUUUPF IOUPF 47UF IUUUPF 1UUPF lUUOPF 47PF U.UlUF IUUPF 47UF IUUUPF 3 PF 47PF IUUUPF . 1 1OUPF 1PF 2PF 1UUUPt; 4'1PF lUUllPk2PF 1 UUPF
IP F ' .5PF I

ELECTRN CHIP C CHIP C CHIP C CHIP C ELECTHN CHlP C CHIP C CHIP C CHIP C CHIP C CHIP C ELECTHal CHIP C CH[p CHIP C CHlP C CHIP C CHIP C FIXED C FlXEO C C H I P C: CHIP C CHIP C FIXEkl C CHIP CHIP CHIP CHlP CHIP C C C C C

16WV K K K J l6WV K
J K

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K J I6WV K C
J K K J

* *
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941 Y4 U K J K
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1

47PF lilUuPF 6PF 2PF 'IP F 4.7UF 47PF 1uOPF 1.UUF U.lUUF U.OIUF 1UUUPF 1 UUPF ' 1UUPr ' IUUPF IUUPF 4,7UF U.01UF IUOPF U. U ' l U F 4.liUF U.027UF

J C C J
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940 94 1

* *

C93-U556-05 C93-0552-05 CY3-U550-05 CY2-05U7-05 CC73FCH.l H 4 7 U J CC73GCH.l H ' l u l J ~92-0~04-05 CK73FBlElOAK CK73GB'lHI 03K CK73CBlH102K CC73CCH.l H I 0 1 J CC73tiCH.lH.l ".*J CC73CCHlHlU'lJ CC73GCHlHlUlJ

FIXED C FIXED C FIXED C C H I P TAN CHIP C CHIP CHlP CHIP CHIP CHIP CHIP CHIP CHIP CHIP sC H I P CHIP CHIP CHIP CH1P CHIP C TAN

6.3WV J
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C C C C C C TAN C C L' TAN C

l6WV K K K
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CK73GBlH103K CC73GCH1H I 0 1 J CK73GB1HlU3K CY2-0507-05 CK73FBIE273K

.,. -.

..-, -

K 6.3WV K

L:Scandinavia Y:PX(Far East, Hawaii) Y:AAFES(Europe)

PUSA T:England X:Australia

&Canada f:Europe Mother Areas indicates safety critical components.

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i< N e v ~ a r t s P

PARTS LIST
TX-RX UNIT (X57-4590-XX)
(~ddressl~ewl P a r t s No

P a r t s without Parts No. a r e n o t supplied

I

e s ill'11CI~:~S I I ~ P !ionnrs oans le Parts N o . ne so1.11.33s r o ~ , ~ - n ~ 11017 I~ 1

I cii~? ohlie Parts No, wet-aer~ 1~11c;ht l ~ ~ r r r t . ge

R e f . No.

Description

D e s t i - Renation marks

SMALL FIXEL) INDUC'rUR( I U N H ) SMALL F I X b U I NDUC'TUR(6.HNH) FTLTER(H6UMHZ) F I L T E R ( Y3HMHZ) COIL (5.5T) CBIL CBIL COIL CNIL CBlL
t 2T) (2T) (5.5T) (2.T) (2T)

Y4U Y41 940 941 INDiJCTBH(2.2UH) INDUCTBR(5.6NH) lNDUCTUR(6.8NH) INDLlCTBH(4.7NH)

COIL (3.5T) SMALL F I X E D SMALL F I X k D SMALL F I X E D SMALL F I X E D

SMALL F I X E D INDUCT&IH(6.HNH) VCXB ( 1 2 . 8 M H Z ) VCXU ( 1 2 . 8 M H Z ) CRYSTAL HESBNATQh(44.5825MHZ) CRYSTAL HESUNATOh1138.5825MHZ) HESBNATUH MCF ( 4 5 . 0 3 7 5 M H Z ) MCF ( 3 9 . 0 3 7 5 M H Z ) CHIP CHIP CHlP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHlP CHIP CHIP
CHIP' CHIP CHIP CHIP CHIP

H H H R R R H H R R H

L OK IOK U UHM 0 BHM I .OK U BHM 1.0K O UHh 'I 0K 1 UUK 1 2K ' 4.7K I5K 1 UOK 47U 1.UK 'I 5OK 47K 1. UK 220K 470K 1 UUK ' 22K 1 UOK 2 2K 18K ' 47 68 47K 1 OK

J J

1/16W 1/16W

1/16W 1/16W 1/16W 1/16W 1/16W 1/'16W 1/16W 1/16W 1/'16W 1/16W I /l6W 1 /16W 'l/16W 1/16W

J
J J J
J

R
H H H

J J
J J

H H R
H H H R R R

J J
J

CHIP CHIP CHIP CHIP CHIP

J J

3
J J

1 /16W l/l6W 'I / 'I 6 W 1/'16W I/ l 6 W

1/16W l/lbW 1/16W 1/16W 'l.'16W

CHIP H CHIP H CHIP R CHIP H

J J J J J

1:Scandinavia
Y:PX(Far East, Hawaii)

K:USA T:England kAustralia

.anada E:Europe M:Other Areas

Y:AAFES(Europe)

a indicates safety critical components.

47

x New Farls

PARTS LIST
No
vvertleri riictlt gc!ll?lert.

P a r t s w i t h o ~ Parts No. are riot silpyJl!ed t I-es s r - t l c e s non n~c!ntliCli~!::s flmc Ie Parts No, no sent pas fourr-,ls
Tcile ot~rJe Parts ~ ~
NO. f

TX-RX UNIT (X57-4590-XX)

Description D e s t i - Renation marks

. A d d r e s s New
Parts

P a r t s No.

@SF%+$

4 E S -

$j

iiiL & 3 % &

HK73CB1 J 2 2 4 J RKr/3CB I J ' l 5 2 J RK73i;81~472~ HK73GB'l J 4 7 3 J HK73GBI J 2 2 U J RK73tiB I J 2 7 3 , l RK7SGB.l J 4 7 3 J RK73GB13223J HK73tiB1JS63J HK73GBlJIUAJ RK73GB1J472J HK73GBIJIOAJ RK73GB.l J 2 2 U J ~92-1252-05 HK73GBlJ824J RK73GB1 J ' l U 2 J HK73GB.l J 8 2 4 J RK73GB1 J ' l 2 2 J RK73GB.l J ' l 0 2 J RK73GB'l J 1 U J A RK73GBlJ822J HK73GB.l J 1 U4J RK73GB.l J 1 0 2 J RK73GB.l J 1 5 2 J RK73GBIJlU3J HK73GB.l J A 7 1 J RK73GB1 J 1 0 4 J HK73GB.l J 2 2 3 J RK73GBlJ684J RK73GB1 J 1 U 3 J RK73GBlJ'lUI J RK73GB'l J S 6 1 J RK73GB.l J 1 0 3 J RK73GB1 J 6 8 2 J RK73GBlJ470.l RK73GBlJ473J RK73GBlJ102J RK73CB1 J ' l U2J HK73GB.l J 4 7 1 J . HK73GBlJlU2J HK73GBlJ1UlJ RK73GB 1 J 5 6 1 J RK73GB'l J l U 2 J HK73FB2A271J RK73FB2A2R2J HK73FB2A.l 6OJ RK73GB.l J 3 3 1 J RK73FB2A271 J RY2-06YY-05 RK73FB2AlU2J CHIP CHIP CHIP CHIP CHlP CHlP CHIP CHIP CHIP CHIP CHIC' CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP R R R R R R R R R H

%ir & % / R
22UK 1.5K 4.7K 47K 22 2'IK 4 7K 22K 56K l UOK 4 . 7K 1U U K 22 U KJHM 82UK I . UK 82UK 1.2K 'I . O K 1OUK 8.2K 1U U K 1.UK 1.5K 1U K 470 l UUK 22K 68OK 1UK 1 UCl 560 'I O K 6.8K 4 '7 47K 1 .OK '1 . U K 4 70 1.UK
L UD 560 1.UK

k3

R3Y HA0 R41 , 4 2 HA3 HA4 R45 R46 HA7 HA8 RAY R50 RS 1 R52 RS3 HS 4 R55 , 5 6 R 58 R5Y R6U , 6 1 R62 H63 R64 H65 H66 R 67 R68 R6Y H 70 R 71 R7 2 R73 H74 ~'75 R 76 R77 H78 R7Y R8 '1 R8'2 H83 R84 H85 R86 R87 H88 R8 Y R90 R 9 '1 H92 H94 HY3 R95 HY6 H97 R98

J
J J J J J J J J J
.J

I / 1b W l/IbW I/lbW 1/16W l/lhW Ill6W I /l6W I/l6W 1/16W 1/16W

1)

I.*
i

H R R R R R R H H R H R R H H
R R R R R H H H R R R H H H R

l / l6W
1/16W 1/16W 1/'16W 1/16W I/16W '1/16W 1/16W 1/16W I/l6rJ 1/16W 1/l6W 1/'16W 1/16W Ill6W 1/I6W 1/16W 1/16W '1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W I/16W 1/16W 1/16W 1/'16W 1/16W 1/'16W 1/16W I/IUW l/lUW 1/10W 1/16W 'l/lUW 1 /2W 1/?0W 1/'LW

J J J J J J J J

J J J J J J J J J J J J J J J J J J J J
J J J J
J

~
I
1:Scandinavia Y:PX(Far East, Hawaii) Y:AAFES(Europe)
;

H R H R R

270 2.2
I8 33 O 270 1U 1 .OK

CHIP H CHIP R CHIP R SQL I D CHIP R SOL ID CHIP R CHIP R CHIP R CHIP H

J J
J J

HY2-06Y9-05 HK73EB2B471 J HK73GBlJlUUJ RK73FB2A22UJ RK73FB2A22UJ

K:USA T:England X:Australia P:Canada E:Europe M:Other Areas

'I 0 470 'I 0 22 22

J J J J

1/8W
l/lbW 'l/lUW 1/1UW

Y4U 940 940

indicates safety critical components.

LCD ASSY (638-0731-05) Component side view

LCD ASSY (B38-0731-05) Foil side view

PLLIVCO (X58-4170-XX) (A/2) -10 : TK-940 Component side view

-11 : TK-941

PLLIVCO (X58-4170-XX) (A121 Foil side view

@REF GND
VIN

PLLIVCO (X58-4170-XX) (B12) Foil side view

Component side

Pattern 1 Pattern 2
Foil side

IRef. No. I Address ( Ref. No. ] ~ d d r e s s l

1 ,

component side-+

Pattern 1 Pattern 2 Pattern 3 Pattern 4

Foil side

ITX-RX UNIT (X57-4590-XX) (B/2) Component side view

-10 : TK-940 -11 : TK-941

--

--_

Ref. N c IC201 IC202 IC203

IC205 IC20E

Component side
O Connect 1 and 4

Pattern 1 Pattern 2 Pattern 3 Pattern 4 Foil side

DTCI 14EU DTCI 44EU

I
i

!
ii
i

iI

1. TX-RX UNIT iX51-4590-XX) 11\12) Foil i i d e view I -10 : TK-940

i

I
i

I
-11 : TK-941
... .. ..

I I

.-

L ,

I 2SB1

Component side

Pattern I Pattern 2 Pattern 3 -- Pattern 4

Sidel

PC BOARD VIEW
d

4
INPUT

2
ICalel

VIH

TX-RX UNIT (X57-4590-XX) (AI2) Component side wiew -10 : TK-940 -1 1 : TK-941

~ o h ~ o n eside nt
l2
--

---

.
13

75
14

Note)

Ref. No. : Parts of pattern 1.

TX-RX
pLL/VCo 01 a2 03.52,53 a51 Dl D51,52 D53 (X58-417o-XX) : DTC143EK : 2SA1586(Y,GR) : 2SC3356 : 2SK508NV(K52) :1SS301
: 1T363A

UNIT (TX-RX -10: T K - 9 4 0 -11: TK-941 ---SECTION) (X57-4590-XX) (A/2) -------- ---------**A1 :PLL (X58-4170-XX)(A/2)

: MA360

- - --

---

7 - ,

maow

m o d

maon

~AIYO

f L31Y.

ZL31X.

TX-RX D1 [V] TK-940 iL) .T<-941

UNIT (X57-4590-XX) :OZCZ18(X.Y) :DSA3Al 04.1 1 :1SS301 D7,9,10.12- 1 5 :OA204K D8 a16 Dl7 :OAN235K Dl8 :HSM88AS D19,21 :MI809 02C :MA4P1250 D22 :MA77

02

:DTA114EU : O X 1 14EU :2SA1641 (S,T) :DTA114YU

:DTA114TU :2SC4226(R24) :OTC144EU : O X 3 14TK :3SK24 1 (R) :2SC4094[R?7) :2SB1370 E F) .DTA144EU :DTC 1 14YU 2SA1586(Y,GR)

KCT- 1 8

,-+

4 -

a L E ; I -

Crirrp Terminal

aIz23z=

33(R95,97,100l~081 Xl I7 YES 22 lL77-1563-05

18

NO

X2 ] XFI p"1 114 5 8 2 5 ~ ~ z [ 0 5 7 5 ~ L72--0. 43 ~ ~ 1 ~77-1564-05138 5 0 2 5 ~ ~ ~ ) ~ 6 ' . 0 3L72-? z ) 75~

-------------------

7 ::::I

IC203

:AT24C02N1 OS12.7 :NJM78L05UA :HO74HC373FP :AT29C256-20TI :TC7S32F :78312AGF3563BE :TA75S01 F

ccrl ASS'Y (DISPLAY S~ECTION)(838-

--------

IC209
78312ACF3563BE

Note) 0 Ref. No. : Parts of pattern 1.

Eqqzj
10-11 JJP
YES

SC RESET