CONTENTS

SUBSTATION SINGLE L 1)Ht panel 6.6&3.3kv(indoor) 2)33kvsf6 panels 3)Auxiliary supplies 4)Major equipment 5)Items as lot 6)Civil works 7)Design work illumination 8)Completion schedule 9)Exclusion 10)Substation capacity 11)33kv&11kv switchgears 12)33kv power transformer 13)Battery charger and battery bank 14)Control monitoring and protection concepts 15)Substation building 16)Deviations

33KV SUBSTATION HIMACHAL PARDESH ELECTRICITY BOARD DHARAMPUR

NTENT OF SPECIFICATION

This specification is intended to cover complete design, engineering, manufacturer, assembly, testing at manufacturers works, supply and Transportation for site of all equipment and accessories, steel structures, all structural work, substation building, Civil and architectural work, complete erection, testing, commissioning & putting into successful commercial operation of 33/11KV substation inclusive of supply of all Lab our, supervision, tools, implements and supplies as required. The 33KV Air insulated indoor substation with two (02) nos Incomer Panels, two (02) nos Transformer Panels, one (01) no Bus Coupler Panel and two (02) nos Bus PT Panel. For general layout and single line diagram of the substation the enclosed drawing shall be followed. This specification shall be read and constructed in conjunction with other sections of bidding document. In the event of any discrepancy with the listed document, the most stringent one shall govern.
CSS(Compact Secondary substation)

Css is a prefabricated secondary substation with type tested equipment and includes a distribution transformer medium voltage switchgear low switchboard connections and associated equipment in compact unit

HT Panel 6.6 &3.3 kV(Indoor Type) 11 kv panel finds its application in power transformer protection ht capacitor protection generator projection starting ht motors feeder and line protection.

33kV SF6 / VCB Panels 33 kv panel (indoor type) in an application for power transformer protection ht capacitor protection generator protection we use sf6 circuit breaker for quenching of arc between contact

33 kV Outdoor Breaker It switch the rated current fault current capacitor bank in substation factory and mining enterprises pore plant etc. where indoor system cannot adopted can be used protection of overhead lives distribution transformer motor capacitor bank are furnace duty rapid auto reclosing.

AUXILIARY SUPPLIES Following auxiliary power supplies will be made available by the Owner, at one agreed location for the construction of the Substation. AC : 415V 10%, 50Hz 5%, 3 phase, 4 wire construction power supply with solidly earthed neutral, one feeder at a mutually agreeable point at chargeable rates.

Major Equipments: 33/11KV, 20 / 25 MVA ONAN/ONAF Power Transformer Two (2) Nos 11KV, 5.4MVAR, Capacitor Bank Two (2) Nos DCDB One (1) no ACDB One (1) no Station Aux. Transformer, 11/0.433KV, 400KVA One (1) no. SCADA RTU

Item as System 33KV Air Insulated Switchgear with protection relays 11KV Air insulated Switchgear with protection relays. Grounding and earthling of entire substation including fence of transformer and capacitor bank. 220V Battery bank, two sets of Battery charger. Outdoor illumination including street lighting with Poles. Indoor illumination including emergency lighting. Exhaust and Ventilation for complete substation building. Fire detection and alarm system. Direct stroke lightning protection by shielding spikes.

Items as Lot LT Power & Control cables supply and termination. HT Power cable laying and termination (11KV & 33KV cable will be supplied as free issue item to the contractor). Galvanized steel structure, junction boxes etc. Cable trays. Maintenance tools & tackles including testing instruments. Cabling between equipments and RTU.

Civil Works Substation Building. Power Transformer foundation, oil soak pit, Fire Wall. Foundation of lighting poles, bay-marshalling panel. Capacitor bank foundation, Aux Transformer foundation and fencing. Road and drainage within switchyard fence. Anti weed treatment and gravel surfacing of the substation area. Substation fencing and gates. Indoor and Outdoor Cable Trenches with cable trays and covers for 33KV, 11KV & Control Cables. Road, rainwater storm and drainage system for outdoor switchyard. All civil work required for installation and erection of equipments inside and outside building.

Supply of material required for above works. Landscaping. Boundary wall with concertina wire & Guard room. Following equipment and services are specifically listed for the guidance of the Bidder. However, it is to be understood that the Contractors scope is not limited to the items specifically listed above but covers all items required for the completion of a safe, functional and complete Substation.

Design Work Design documentation in sufficient copies including design memos, calculations, general arrangement, plans, elevations and sectional drawings, sag/tension calculations, short circuit calculations, electrodynamics force calculations, single line diagrams, schematic interconnection drawings, wiring diagrams, foundation calculations, foundation plans/details, cable schedules, bill of materials, lighting system design calculations, earthling system design calculations,

illumination. Lot : Operation & Maintenance Manuals and As-built drawings. (Seven sets hard copy & two sets soft copy) Lot : Documentation required by State Electrical Inspector for statutory approval/certification of the Substation installation. (as required) Lot : Temporary sheds for storage of equipment, tools & tackles, construction offices etc. with required fittings & furnishing. COMPLETION SCHEDULE The contractor shall be fully responsible to complete the project in time. It is desired that the total project should complete in six months from the date of LOI. The major completion schedule is attached here under for reference. The detail completion schedule shall be prepared by contractor in Ms-project or Primavera software and shall be submitted at the time.of detail engineering for approval. The detail schedule shall be finalized with the help of schedule given by owner. Handing over or charging of two power transformer and its accessories shall be 190 days from the LOI issue date.

WORK BY OTHERS The following facilities will be provided by Owner / Others: 1. Electricity for construction purpose (415V; 3 phase, 4 wire) shall be provided by BRPL on chargeable basis at one mutually agreeable location & rates (on request of vendor) 2. Water connection from respective municipal / water agency shall be provided by vendor.

CO-CORDINATION WITH STATUTORY BODIES & OUTSIDE AGENCIES The contractor shall be fully responsible for carrying out all co-ordination and liaison work as may be required with Electrical Inspector, MCD, Fire officer or any other statutory bodies for

implementation of the work. The application on behalf of BRPL for submission to the Electrical Inspector and other statutory bodies along with copies of drawings complete in all respects shall be done by the contractor & approval / certificates taken well ahead of time so that the actual commissioning of equipment is not delayed for want of inspection and approval by the inspector & statutory bodies. The contractor shall arrange the actual inspection work by Electrical Inspector. However official fees paid electrical inspector / statutory bodies shall be borne by the owner.

COORDINATION WITH OTHER CONTRACTOR & PURCHASER & OWNERS SYSTEM The contractor shall be fully responsible for carrying out all the co-ordination work required with the contractors as well as with owners system for execution and completion of his work. TERMINAL POINTS 33KV Connections : Incoming cables at two line Panels. Cable Trenches : Up to the boundary wall of substation Lighting : Within Outdoor Substation Earthling : Within Substation area and building.

Water supply and drainage at suitable point near the substation boundary wall at location to be decided later. Exclusion Laying and termination of 33KV, XLPE incomer cables at the two line bays. Supply of 33KV (3CX400 mm2) & 11KV (1CX1000mm2 & 3CX300 mm2) HT Power Cables. However the laying and termination of these free issue cables shall be in the on tractors scope. Soil investigation and soil resistivity test. Note: 11KV cable laying and its termination for outgoing feeders from 11KV Switchgear to load center will be in Owners scope. However the cable trenches inside substation for these outgoing cables will be in the contractors scope. SALIENT FEATURES, BASIC DESIGN CRITERIA AND MINIMUM TECHNICAL REQUIREMENTS OF 33KV SUBSTATION/SUBSTATION EQUIPMENTS. Introduction BRPL is setting up a 33/11KV Grid substation in Sake Court Complex at New Delhi. It shall be connected with 220/33 Mosaic Moth (Delhi Transco Limited) substation. Two nos In feed circuit shall be comprised two runs of XLPE cable of size 3CX400mm2. The laying of infeed

cables, termination in 33KV Incomer panel and erection / commissioning at upstream level will be in the owners scope. Substation Capacity Due to limitation of space the 33/11KV substation shall be designed with capacity of 3X25MVA, yet the initial installed capacity shall be 2X25MVA. As such the n-1 capacity of substation will be 25MVA.

33KV and 11KV Switchgears The 33KV & 11KV Switchgear shall be installed inside the substation building. The switchgears shall be equipped with Vacuum circuit breaker. The metering and protection relays shall be part of switchgear only. Control voltage shall be 220 V DC.

33/11KV Power Transformer The Outdoor Power transformer shall be 20/25MVA, ONAN/ONAF Rating with OLTC. The microprocessor based

Transformer monitoring relay burley relay model T060D201-00 or equivalent shall be provided in place of RTCC panel.

Battery Charger and Battery Bank The Control supply shall be 220V DC. The Ni-Cd Battery bank shall be installed in separate room with proper ventilation system as per safety requirement. The battery charger shall be thruster controlled installed inside control room building.

Capacitor Bank

Two sets of Capacitor bank shall be installed outdoor. Each set shall be 5.4MVAR rated at 11KV comprising sub banks of 3.6 and 1.8MVAR. Each sub bank shall be provided with motorized 11KV Isolator. Control,

control Monitoring and Protection Concepts: It is intended to provide State of Art substation control, protection and metering system and shall be integrated with SCADA. All the relays shall be on IEC 103 protocol

Substation Building The substation shall have single storied building with all the equipments installed on ground floor. The Cables shall be laid in cable trench with cable trays, inside and outside of the building. Trenches shall be covered with trench cover.

Salient Features of 33KV Substation Site Parameters a) Design Ambient temperature : 50 deg C b) Seismic Condition : Zone IV as per IS 1893 c) Wind Pressure : 195 Kg/sq M up to elevation of 30 M as per IS 875 d) Max. Relative Humidity : 100%

parameters Nominal (kV) 33 11

Hv side Voltage 33

Lv side 11

Rated Voltage (kV) 36 36 12 Rated Frequency 50+/-5% (Hz) 50 +/- 5% 50 System Earthing Neutral Solidly grounded

12

50+/-5%

Solidly grounded

Short Circuit rating 1500mva/26.3kA (for 3 sec)

500 MVA / 26.3 kA

Basic Level

Insulation

i) Impulse 170 frequency (kVp) withstand voltage ii) Power frequency 70 (kV rms)

75

28

CODES & STANDARDS The contractor shall follow latest Indian Standards or international standard. Refer respective equipment specification for applicable standards. Drawing Title A. Electrical Drawing 1 Main Single Line Diagram indicating bus/breaker rating, cable/overhead conductor size, fault levels of different voltage grade, Transformer details, metering and protection with CT / PT cores / ratio / burden / accuracy class / knee point voltages.

2 Complete BOQ of the substation with technical details. 3 Single Line Diagram of 415 V AC Distribution board 4 Single Line Diagram of 220V DC Distribution board 5 Battery Sizing Calculation 6 Overall Site Layout Plan 7 Maximum & Minimum fault level calculation for the substations. 8 Insulation coordination. 9 Switchgear/Control building layout Plan 10 Switchgear/Control building layout Section 11 Cable trench layout Plan & Section outdoor. 12 Cable tray layout Plan & Section Indoor. 13 BOQ of Cable trays and accessories. 14 Sizing calculation of LV Cables 15 Power cable schedules. 16 Control cable schedules. 16 BOQ of Cables. Drawing Title

17 Codification of cable trays and cable tray/cable tag marking concept. 18 Calculation of underground earth mat design after actual site soil investigation. 19 Drawing of Underground ground mat along with BOQ. 20 Drawing of Indoor equipment grounding details. 21 Outdoor equipment grounding arrangement and details. 22 BOQ of Grounding Materials. 23 Input/Output list of SCADA system. 24 Outdoor Illumination system design Calculation. 25 Indoor Illumination system design Calculation. 26 Drawing of Outdoor Illumination with erection details. 27 Drawing of Indoor Illumination with erection details. 28 Complete BOQ indoor and outdoor illumination system 29 CT/PT sizing/detail calculation of burden, knee point voltage 30 All major equipment sizing calculation 31 Cabling, earthing & lightning concept

32 Power Transformer foundation arrangement, firewall segregation

details,

soak

pit

33 Fire fighting arrangement of Transformers and indoor equipments 34 Relay setting with calculations 35 As built documentation of the drawing / documents B. Civil Drawing 1 Layout Plan For Control Building 2 Equipment calculations. and Gantry Foundation Details and

3 Cable Trench Details (Concrete & Reinforcement) including trench cover 4 Capacitor Bank (GA, Concrete & Reinforcement) 5 Transformer foundation & Oil Separator Tank Plan and section. 6 Transformer foundation Reinforcement Details. & Oil Separator Tank

7 Structural detail of Gantry Tower with and without peak. 8 Structural Detail of "LA" 9 Structural Detail of "CVT"

10 Structural Detail of "CT" 11 Structural Detail of "PT" 12 Structural Detail of "PHC" 13 Structural Detail of "BPI" 14 Structural Detail of girder 15 Structural Details of Isolator 16 Over all layout plan indication landscaping. 16 Trench layout for switch yard 17 Sectional Details for Trenches 18 Conduit plan for Control room building. 19 Switch yard layout 20 Rainwater Harvesting details of Recharging well with bore well. 21 Under Ground Water Tank Details 22 GA and Details of fencing 23 GA and Details of Road

SUBMISSION OF DRAWINGS BOQ etc shall be on A4 size paper. All the drawings shall be to the scale drawings as far as possible. The submission shall be Two (02) Sets of approved and released for construction drawings/BOQ/Calculation for Owners reference. Six (06) Sets of final As Built drawings, design, BOQ, Calculation. O&M manual for each equipment supplied shall also be submitted in 6 sets. Soft copies of all drawings/Documents/calculation in Auto CAD and Microsoft office file format as applicable. Drawings shall be treated as submitted, only if provided with BOQ. (If applicable)

No Equipment Approved Vendor 1. 11KV Switchgear ABB, Siemens, Areva 2. 33KV Switchgear ABB, Siemens, Areva 3. Power Transformer Bharat Bijlee, CGL, EMCO, ABB, Areva, Kanohar 4. Protection Relays Areva, ABB, Siemens, E&R 5. DC Batteries HBL nife, Amco, Exide 6. Battery Chargers Hblnife, AMCO, Chhabi, Hirel, Caldyne, Amararaja,Masstech 7. Illumination fixtures Bajaj, Philips, CGL, Wipro, GE 8. LT Power & Control Cables FGIL,UCL,Finolex,Paramount, Lapp Kabel, ICC RPG, Polycab, KEI, Cords, Gemscab, Delton, Special Cables 9. Cable Trays Pareikh, Indiana, Dolphin, Patni, Metalemm, Techno-fab, Globe 10. Capacitor Bank ABB, L&T, Manohar Brothers, UCL, Shreem. 14.0 DEVIATIONS Deviation from this specification, if any, shall be clearly bought out in the offer. Unless owner explicitly accepts such deviations, it shall be constructed that the offe

n o 1 2 3

equipment 11KV Switchgear 33KV Switchgear Power Transformer Protection Relays Areva DC Batteries Battery Chargers Illumination fixtures

Approved vendor ABB, Siemens, Areva ABB, Siemens, Areva Bharat Bijlee, CGL, EMCO, ABB, Areva, Kanohar Areva, ABB, Siemens, E&R HBL nife, Amco, Exide Hblnife, AMCO, Chhabi, Hirel, Caldyne, Amararaja,Masstech Bajaj, Philips, Wipro, GE CGL,

4 5 6

7 8

1 0

LT Power & FGIL,UCL,Finolex,Para Control Cables mount, Lapp Kabel, ICC RPG, Polycab, KEI, Cords, Gemscab, Delton, Special Cables Cable Trays Pareikh, Indiana, Dolphin, Patni, Metalemm, Technofab, Globe Capacitor Bank ABB, L&T, Manohar Brothers, UCL, Shreem

DEVIATIONS Deviation from this specification, if any, shall be clearly bought out in the offer. Unless owner explicitly accepts such deviations, it shall be constructed that the offers fully complies with the specification.