DANIEL

Project: Customer: Customer P.O. No.: Client Document Code. Equipment Tag No.:

CONSTRUCCION DEL POLIDUCTO AMBATO-RIOBAMBA PETROECUADOR

EA-UM-120

PRESSURE DROP CALCULATION AMBATO SKID (EA-UM-120)

Document Number: 11058-09-0905-01-001

Prepared: Checked: Authorized:

Anant Kumbhejkar Al ODowd Juan Mello

Title: Title: Title:

Mechanical Engineer Engineering Manager Project Manager

Date: Date: Date:

20.10.11 20.10.11 20.10.11

Revision History: Revision A 0 Date

23.08.11 20.10.11

Description of Change Issued for Approval Final

E.C.N.

Copyright of this document is reserved by Emerson Process Management Ltd Daniel Division. It is issued on condition that it is not reproduced, copied or disclosed to a Third Party either wholly or in part, without the written consent of the above.

INDEX

1. 2. 3. 4. 5. 6. 7.

SCOPE ----------------------------------------------------------------------------------------------------------------------------------------- 3 PROCESS ------------------------------------------------------------------------------------------------------------------------------------- 3 ASSUMPTIONS ------------------------------------------------------------------------------------------------------------------------------ 3 COMPONENT PRESSURE DROPS USED ------------------------------------------------------------------------------------------- 4 SUMMARY ------------------------------------------------------------------------------------------------------------------------------------ 5 RESULTS & CONCLUSION -------------------------------------------------------------------------------------------------------------- 6 APPENDIX ------------------------------------------------------------------------------------------------------------------------------------- 7

1.

SCOPE

The pressure drop calculations are carried out for the Ambato metering skid to be supplied to CONSTRUCCION DEL POLIDUCTO AMBATO-RIOBAMBA PROJECT. The system has 2 x 100 % (i.e. 1 streams operating + 1 standby stream) flow configuration. Each stream has coriolis meter for measurement of flow. The system can be connected to compact prover also for proving purpose. Based on below reference drawings, pressure drop is calculated considering the following metering cases

REFERENCE DRAWING NUMBERS: 11058-09-0910-01-400 (P&I Diagram) 11058-09-0910-01-001 (GA drawing)

2.

PROCESS PRODUCT DIESEL,EXTRA GASOLINE, PREMIUM GASOLINE MINIMUM NORMAL MAXIMUM 350 0 500 350 0 500 80 20 740 55.04 30.92 78.08 740 --0.745 to 0.88 0.94 to 8.97

STATION FLOW RATE (TOTAL) (GPM) FLOW RATE (PER STREAM) (GPM) OPERATING PRESSURE PSIg OPERATING TEMPERATURE - F DESIGN PRESSURE PSIg DESIGN TEMPERATURE - F SPECIFIC GRAVITY VISCOSITY (cSt)

* Pressure Drop calculations are carried out at normal operating pressure which is 80 PSIg & Maximum flow rate. Pressure drop calculations are performed for the following cases:CASE A: Normal Metering

3.

ASSUMPTIONS

1) Density and viscosity do not change as pressure changes from the specified fluid state. Therefore, changes in density and viscosity along a flow path can be ignored.. 2) Changes in friction factor (i.e., changes in Reynolds number) can be ignored along any single specified pipe length.

4.

COMPONENT PRESSURE DROPS USED

These pressure drop values are obtained from information supplied by the manufacturer or from data books and are incorporated into the pressure drop calculations attached.

Basket Strainer P= 7 PSI @ max.flow of 500 GPM

Coriolis Meter P= 8.6 PSI @ max.flow of 500 GPM

5.

SUMMARY

The pressure drop calculations are performed using Design Flow Solution software version 4.19 based on the assumptions, process data mentioned on page no.3. For the components not available in the software database, values for Cv or direct pressure drop value in Bar collected from manufacturer and used for calculations.

Following Formulae were used for calculation:-

6.

RESULTS & CONCLUSION

CALCULATION CASES (Appendix ) CASE A

PRESSURE DROP CALCULATION CASES Metering

FLOW (GPM) per Stream 500

OUTLET PRESSURE (PSIg) 41

TOTAL PRESSURE DROP (PSI) 39

Since calculated total pressure drop in last column of the above table is reasonable for Ambato liquid metering system, Daniel feels the proposed piping arrangement with given components can be used without making any alteration in design.

Also it is estimated that during proving pressure drop may go upto 49 PSI.

7.

APPENDIX

Software output results for CASE A

Pressure in PSIG
EA-UM-120 AMBATO METERING SYSTEM
TOTAL PRESSURE DROP THROUGH THE SYSTEM DURING METERING IS = 80- 41 =39 PSI

GATE VALVE STRAINER

CORIOLIS METER

PLUG VALVE

CHECK VALVE

73.0

72.0

71.6

64.6

63.9

55.3

53.1

51.8

50.9

50.6

48.2

48.1

47.2

PLUG VALVE
73.0 73.1 47.2 47.0

45.8 45.8 45.8

PLUG VALVE

43.3 43.3 43.3

80.0

80.0

76.8 77.2 77.2

6"-300# METERING INLET

43.4 49.9 49.9

42.9

41.7

41.6

40.7

40.7

40.4

39.2

41.0

41.0

PLUG VALVE

GATE VALVE STRAINER

CORIOLIS METER

PLUG VALVE

CHECK VALVE

6"-300# METERING OUTLET

77.2

77.2

49.9

49.9

49.9

49.9

49.9

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DP in PSID
EA-UM-120 AMBATO METERING SYSTEM
TOTAL PRESSURE DROP THROUGH THE SYSTEM DURING METERING IS = 80- 41 =39 PSI

GATE VALVE STRAINER

CORIOLIS METER

PLUG VALVE

CHECK VALVE

0.94

0.39

7.01

0.67

8.62

2.25

1.30

0.87

0.33

2.42

0.08

0.86

PLUG VALVE
0.16 0.16 0.00

PLUG VALVE
0.00

0.002854

3.21 0.00 0.00

0.44

0.08

0.87

0.08

0.25

-1.82

0.002854

6"-300# METERING INLET

PLUG VALVE

GATE VALVE STRAINER

CORIOLIS METER

PLUG VALVE

CHECK VALVE

6"-300# METERING OUTLET

0.00

0.00

-1.22

0.00

1.22

0.00

0.00

0.00

0.00

0.00

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Volumetric Flow Rate in US gal/min

EA-UM-120 AMBATO METERING SYSTEM
TOTAL PRESSURE DROP THROUGH THE SYSTEM DURING METERING IS = 80- 41 =39 PSI

GATE VALVE STRAINER

CORIOLIS METER

PLUG VALVE

CHECK VALVE

500.0

500.0

500.0

500.0

500.0

500.0

500.0

500.0

500.0

500.0

500.0

500.0

PLUG 0.0 VALVE

500.0 500.0 0.0

PLUG 0.0 VALVE

0.0

500.0

500.0 0.0 0.0

500.0

500.0

500.0

500.0

500.0

500.0

500.0

6"-300# METERING INLET

PLUG VALVE

GATE VALVE STRAINER

CORIOLIS METER

PLUG VALVE

CHECK VALVE

6"-300# METERING OUTLET

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

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