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STI/2062/fO February 2012

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SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF HOT ROLLED MEDIUM AND HIGH TENSILE STRUCTURAL STEEL ACCORDING TO IS 2062:2011 (Seventh Revision)

1. LABORATORY- A laboratory shall be maintained which shall be suitably equipped and staffed where different tests given in the specification shall be carried out in accordance with the methods given in the specification.
2. TEST RECORDS - All records of tests, inspection and calibration shall be kept in suitable forms approved by the Bureau.

2.1

All testing apparatus/measuring instruments shall be periodically checked and calibrated and records of such checks/calibration shall be maintained. Tensile testing machine shall be calibrated at least once in a year.

2.2 Copies of any records and other connected papers that may be required by the Bureau shall be made available at any time on request.
3. QUALITY CONTROL:

3.1

It is recommended that, as far as possible, Statistical Quality Control (SQC~ methods may be used for controlling the quality of the product during production as envisaged in this Scheme [See IS 397(part I) to IS 397(Part 4)].

3.2 In addition, effort should be made to gradually introduce a Quality Management System in accordance with IS/ISO 9001.
4. STANDARD MARK - The Standard Mark, as given in Column (1) of

the First Schedule of the licence, is spetlfied for Hot rolled medium and high tensile structural steel specified in IS 2062:2011.
4.1 TEST CERTIFICATE

- For each

consignment of BIS certified

material conforming to IS 2062:2011, there shall be a test certificate which shall contain the Standard Mark, the cast numbers, the grade designations and the corresponding test results (as given in Annex I).
4.2 MARKING- The cast numbers and name or trade mark of the manufacturer shall also be indicated in the following manner: 1/7
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b)

Each product, with the exception of round, square and hexagonal bars and flats, shall carry a tag or be marked with the manufacturer's name or trade-mark. Bars and flats shall carry a tag bearing the manufacturer's name or trade-mark. Designation of steel should also be similarly marked on the product or tag. Each hea\!y, medium structural mill and plate mill product shall be marked with the cast number. Plates produced from strip in coil form shall be marked with cast/heat number on top plate of each pile/packet. The ends of the rolled products shall be painted with colour code, as agreed to between the purchaser and the manufacturer / supplier.

c)

4.3 Subject to prior agreement between the purchaser and the manufacturer / supplier, suitable protective treatment may be given to the material after rolling.
5. LEVELS OF CONTROL:

5.1

The tests, as indicated in Table 1 attached and at the levels of control specified therein, shall be carried out on the whole production of the factory which is covered by this scheme and appropriate records and charts maintained in accordance with paragraph 2.0 above. All the production which conforms to the Indian Standards and covered by the licence shall be marked with certification mark of the Bureau.

5.2 In respect of all other clauses of the specification the factory will maintain appropriate control and checks to ensure that their product conforms to.the various requirements of this specification.
6. REJECTIONS - A separate record shall be maintained giving information relating to the rejection of the production not conforming to the requirements of the specification and the method of its disposal. Such material shall in no circumstances be stored together with that conforming to the specification. 7. SAMPLES - The licensee shall supply, free of charge, the samples required in accordance with the Bureau of Indian Standards (Certification) Regulations, 1988, as subsequently amended, from the factory or godowns. The Bureau shall pay for the samples taken by it from the open market.
8. REPLACEMENT:

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STI/2062/10 February 2012

Whenever a complaint is received soon after the goods with

Standard Marks have been purchased and used, and if there is adequate evidence that the goods have not been misused, defective goods or their components are replaced or repaired free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge the conformity of the product to the Indian Standard shall be with the Bureau. The firm shall have own complaint investigation system as per 15/15010002. 8.2 In the event of any damages caused by the goods bearing the Standard Mark, or claim being filed by the consumers against BIS Standard Mark and not "conforming to" the relevant Indian Standard, entire liability arising out of such non conforming product shall be of licensee and BIS shall not in any way be responsible in such cases.

9. STOP MARKING:

9.1

The marking of the product shall be stopped under intimation to the Bureau if, at any time, there is some difficulty in maintaining the conformity of their product to the specification, or the testing equipment goes out of order. The marking may be resumed as soon as the defects are removed under intimation to Bureau. The marking of the product shall be stopped immediately if directed to do so by Bureau for any reason. The marking may then be resumed only after permission by the Bureau. The information regarding resumption of markings shall also be sent to the Bureau.

9.2

10. PRODUCTION DATA - The licensee shall send to BIS as per the enclosed proforma-l to be authenticated by a Chartered Accountant, a statement of quantity produced, marked and exported by him and the trade value thereof at the end of each operative year of the licence.

Table 1.........

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IS 2062:2011 HOT ROLLED MEDIUM AND HIGH TENSILE STRUCTURAL STEEL

FINALIZED DRAFT/ STI/2062/10 February 2012

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TablE 1 LEVELS OF CONTROL (Para 5.0 of the Scheme of Testing and Inspection) TEST DETAILS Test Methods Requirement
Clause
Reference

LEVELS OF CONTROL
Number of samples Lot size

Clause

Frequency I Remarks

7 8

Freedom from defects

composition i) Ladle analysis

7.1 to 7.3 8.1

IS 2062

All finished steel

I IS 2062
& IS 228 or any other establish ed instrume ntal/ chemical method.

Each heat

Each heat of 100 tonnes capacity or less / Each heat of continuo us casting.

3 samples shall be drawn one from the beginning, middle and end of teeming.

ii) Product analysis

8.2

IS 2062

Each heat

10

Tensile Test

11

Bend Test

12

Impact Test

10.1 to 10.3 11.1 to 11.3 12.1 to 12.4

IS 2062 & IS 1608

Each heat

One sample for every 100 tonnes or part thereof of sections rolled out of billets, bloom and slabs from the same cast. -do-

-doI

IS 062
IS 1599 IS 2062 & IS 1757

heat Each -do-

I
-do-

13

I Y Groove Crackability Test

13

IS 2062 & IS 10842 4/7

One test sample shall be taken from thickest product per heat / cast. If specifically agreed to between the purchaser and the manufacturer / su lier.

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15 & 16

Other Tests - Non destructive testing, Metallurgical tests Dimensions , & Tolerances

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IS 2062
1

STI/2062/10 Februar 2012

Subject to mutual agreement
the purchaser supplier. between and the manufacturer j

15 & 16 and Table 4

IS 2062, IS 1852 & IS 12779

Each One heat sample for every 100 tonnes or part thereof of sections rolled out of billets, bloom and slabs from the same cast.
l

Unless otherwise agreed to between the purchaser and the manufactu

rer j

supplier.

Note: Re-Tests: If a test does not conform to specified values, two additional tests shall be carried out at random on the same lot. Both retest shall conforms to the requirements of this standard; otherwise, the lot shall be rejected. Mass: The mass of steel shall be calculated on the basis that steel weiqhs 7.85 gjcm3.

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PROFORMA'" 1

FINALIZED DRAFT/ STI/2062/10 February 2012

Q LV

PROFORMA FOR OBTAINING PRODUCTION DETAILS

Period covered Name of Licensee

CM/L No.

Name of Articles (s) Grade/Type/Size/Variety /Class/Rating 1.1

IS No.

Brand/Trade/Name(s) of BIS Certification Marked Products Total production of the articles(s) licensed for certification marking

2.0

2.1

Total production of the article(s) conforming to Indian Standard

3.0

Production covered with BIS Certification Mark and its Value a) Quantity b) Value (Rs.)

3.1 3.2

Brand Name used on production covered under BIS Certification Mark Calculation of marking fee on unit-rate basis; Marking Fee per unit a) Unit b) Quantity covered with BIS Certification Mark

c) Marking fee rounded off iR whole rupees as obtained by applying unit rates given in (a) on quantity given in (b) Note: In case a clause is not applicable, suitable remarks may be given against it.

4.0

Quantity not covered with BIS Certification Mark. If any, and the reasons for such non-coverage

4.1
5.0

Brand Name under with non certified goods were sold Quantity Exported with BIS Standard Mark and its value Brand Name under which BIS Certified goods are exported Authentication by Chartered Accountant

5.1
6.0

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ANNEXURE -I

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BIS STANDARD MARK (Para 4.1 of the Scheme of Testing and Inspection) XYZ - IRON AND STEEL COMPANY (Registered Office Address and works address) TEST CERTIFICATE FOR HOT ROLLEDMEDIUM AND HIGH TENSILE STRUCTURALSTEEL
TEST CERTIFICATE NO.

DATE

To Mis We certify that the material described below fully conforms to IS 2062:2011 Chemical composition and mechanical properties of the product, as tested in accordance with the Scheme of Testing and Inspection contained in the BIS Certification Marks Licence No.CM/L are as indicated below against each order no.
{PLEASE REFERTO IS 2062:2011
Order No.& Date Sectio n (nom size) Cas t No. Coill RuanPlate tity in Tonnes No.

FOR DETAILS OF SPECIFICATION REQUIREMENTS} TEST RESULTS

@ Micro Alloying Elements
%

CHEMICAL C )MPOSITION

Si

Mn

*Cu

CE

Yield Stress Mpa

MECHANICAL PROPERTIES Bend Tensile Impact Elonga Test test tion strengt h
MPa
%

Crack ability test

Grade

Remarks .,

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For copper-bearing quality Micro-alloyingelement present should be indicated. The material supplied conforms to the specified dimensions and tolerances.
SIGNATUREOF AUTHORISEDSIGNATORY DESIGNATION FOR XYZIRON AND STEELCOMPANY that size A-4 paper (210 X 297 mm) be used for this Test Certificate} 7/7

REMARKS SHIPPING ADVICE NO.

WAGON

NO.

TRUCK NO.

{It is suggested

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