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    Shaft Design Issues Shaft arrangement Fundamental Problem in Shaft Design Interference Fits Standards Limits and Fits (Metric Nomenclature) definition Tolerance Grade Numbers Tolerance Grades Table Fundamental Deviations Lower and Upper Deviations Preferred Hole Basis Metric Clearance Fits Loose Running Fit (Example Continued) Force Fit (example continued) Keys and Keyseats Types of Keyseats Keyway Fabrication Methods Keyway type and fatigue stress concentration

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    Shaft Design Issues Shaft arrangement Fundamental Problem in Shaft Design Interference Fits Standards Limits and Fits (Metric Nomenclature) definition Tolerance Grade Numbers Tolerance Grades Table Fundamental Deviations Lower and Upper Deviations Preferred Hole Basis Metric Clearance Fits Loose Running Fit (Example Continued) Force Fit (example continued) Keys and Keyseats Types of Keyseats Keyway Fabrication Methods Keyway type and fatigue stress concentration

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    174 views139 pages

    Machine Design I 06

    Uploaded by

    seifu_abdu5958
    Shaft Design Issues Shaft arrangement Fundamental Problem in Shaft Design Interference Fits Standards Limits and Fits (Metric Nomenclature) definition Tolerance Grade Numbers Tolerance Grades Table Fundamental Deviations Lower and Upper Deviations Preferred Hole Basis Metric Clearance Fits Loose Running Fit (Example Continued) Force Fit (example continued) Keys and Keyseats Types of Keyseats Keyway Fabrication Methods Keyway type and fatigue stress concentration

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    of 139

    Design of Machine Elements

    By:

    Alireza Safikhani

    Shafts

    Shaft Design Issues

    Shaft arrangement

    Fundamental Problem in Shaft Design

    Interference Fits Standards

    Limits and Fits (Metric Nomenclature)

    definition

    Tolerance Grade Numbers

    Tolerance Grade Numbers

    Tolerance Grades Table

    Fundamental Deviations

    Lower and Upper Deviations

    Preferred Hole Basis Fits

    Preferred Shaft Basis Fits

    Description of Preferred Fits

    American National Standard Preferred Hole Basis Metric Clearance Fits

    Loose Running Fit: Example

    Loose Running Fit (Example Continued)

    Force Fit (Example)

    Force Fit (Example Continued)

    Relation of Machining Processes to Tolerance Grades

    Keys and Keyseats

    Types of Keyseats

    Keyway Fabrication Methods

    Keyway type and fatigue stress concentration factor Kf

    Shaft keys

    Shaft keys

    Shaft keys

    Square and Rectangular Parallel Keys

    Square and Rectangular Key Geometry

    Tapered Keys

    Gib Head Keys

    Woodruff Keys

    Circular (Pin) Keys

    Set Screws

    Set Screws

    Representative Holding Power Values

    Tapered Bushings

    Taper and screw

    Shrink fit disk !

    Universal joint

    Universal joint

    Stress Analysis of Parallel Keys

    Shear Stress Analysis of Square and Rectangular Parallel Keys

    Required Key Length: Shear

    Bearing Stress: Square and Rectangular Parallel Keys

    Comparison of Shear and Bearing Length Equations

    Standard Keys

    Lengths

    Stress Analysis of Woodruff Keys

    Shear Analysis of Woodruff Keys

    British Standard Woodruff Keys and Keyways BS 6: Part 1: 1958

    Shaft pins

    Pin Diameter

    Shear Pins

    RETAINING RINGS

    Lock Nut

    Locking Nut

    American National Standard Unhardened Ground Dowel Pins

    American National Standard Clevis Pins ANSI B18.8.1-1972 (R1994)

    American National Standard Taper Pins ANSI/ASME B18.8.2-1995

    American National Standard Slotted Type Spring Pins

    American National Standard Cotter Pins ANSI B18.8.1-1972 (R1994)

    Splines

    6895 k Pa

    Torque Capacity

    Torque Capacity

    Involute Splines

    Splined Fittings

    Ball screw and splined linear bearing

    Ball Screw

    Application off Spacer

    RETAINING RINGS

    RETAINING RINGS

    RETAINING RINGS

    EXTERNAL RETAINING RINGS

    Reduced Cross Section Retaining Rings

    American National Standard Metric Tapered Retaining Rings

    Performance data

    Shaft Design

    Geometric constrains

    Distortion limits

    Distortion limits

    Distortion limits

    Distortion limits

    Torsion

    Modal Analysis by FEM software

    Strength constrains: Typical shaft loading

    Common Shaft Loading Mechanisms

    Spur Gear Loads

    Direction of forces

    Belt Drive Loads

    Belt Drive Loads (Bending Force)

    Chain Drive Loads

    Bending Stresses Due to Stationary Loads

    Shaft Stress Equations (Bending and Torsion Only)

    Yielding in Ductile Material (No Stress Concentration)

    Static Loading Minimum Diameter

    Shaft Stress Equations (Bending, Axial, and Torsional Loading)

    Fatigue Analysis of Shafts

    Shaft von Mises Stress Equation

    Effective Alternating and Mean Stresses

    ANSI Standard Fatigue Curve

    ASME Elliptic Fatigue Equation

    Minimum Diameter Equation (Bending and Torsion Only)

    Minimum Diameter Equation (Bending and Torsion Only)

    Soderberg

    Soderberg

    Soderberg

    Hollow Shafts

    Summary of Shaft Stress Analysis Methodology

    Design Detail Needed to Specify a Shaft

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