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SOUTHWIRE
TABLE OF CONTENTS
1 Section 1: HTS Triax Superconducting Cable Section 2: 69 kV Cables 5 Copper Conductor, Traditional Wall 650 mil XLPE Copper Corrugated Sheath 7 Copper Conductor, SW Standard Wall XLPE Copper Corrugated Sheath 9 Aluminum Conductor, Traditional Wall 650 mil XLPE Aluminum Corrugated Sheath 11 Aluminum Conductor, SW Standard Wall XLPE Aluminum Corrugated Sheath 13 Copper Conductor, Traditional Wall 650 mil XLPE Copper Concentric Neutral 15 Aluminum Conductor, Traditional Wall 650 mil XLPE Copper Concentric Neutral 17 Copper Conductor, Traditional Wall 650 mil XLPE Copper Neutral, Copper Composite Laminate Sheath 19 Copper Conductor, SW Standard Wall XLPE Copper Neutral, Copper Composite Laminate Sheath 21 Aluminum Conductor, Traditional Wall 650 mil XLPE Copper Neutral, Aluminum Composite Laminate Sheath 23 Aluminum Conductor, SW Standard Wall XLPE Copper Neutral, Aluminum Composite Laminate Sheath Section 3: 115 kV Cables 27 Copper Conductor, Traditional Wall 800 mil XLPE Copper Corrugated Sheath 29 Copper Conductor, SW Standard Wall XLPE Copper Corrugated Sheath 31 Aluminum Conductor, Traditional Wall 800 mil XLPE Aluminum Corrugated Sheath 33 Aluminum Conductor, SW Standard Wall XLPE Aluminum Corrugated Sheath 35 Copper Conductor, Traditional Wall 800 mil XLPE Copper Neutrals, Copper Composite Laminate Sheath 37 Copper Conductor, SW Standard Wall XLPE Copper Neutrals, Copper Composite Laminate Sheath 39 Aluminum Conductor, Traditional Wall 800 mil XLPE Copper Neutrals, Aluminum Composite Laminate Sheath 41 Aluminum Conductor, SW Standard Wall XLPE Copper Neutral, Aluminum Composite Laminate Sheath Section 4: 138 kV Cables 45 Copper Conductor, Traditional Wall 850 mil XLPE Copper Corrugated Sheath 47 Copper Conductor, SW Standard Wall XLPE Copper Corrugated Sheath 49 Aluminum Conductor, Traditional Wall 850 mil XLPE Aluminum Corrugated Sheath 51 Aluminum Conductor, SW Standard Wall XLPE Aluminum Corrugated Sheath 53 Copper Conductor, Traditional Wall 850 mil XLPE Copper Neutrals, Copper Composite Laminate Sheath 55 Copper Conductor, SW Standard Wall XLPE Copper Neutrals, Copper Composite Laminate Sheath 57 Aluminum Conductor, Traditional Wall 850 mil XLPE Copper Neutrals, Aluminum Composite Laminate Sheath 59 Aluminum Conductor, SW Standard Wall XLPE Copper Neutral, Aluminum Composite Laminate Sheath Section 5: 161 kV Cables 63 Copper Conductor, SW Standard Wall XLPE Copper Corrugated Sheath 65 Aluminum Conductor, SW Standard Wall XLPE Aluminum Corrugated Sheath 67 Copper Conductor, SW Standard Wall XLPE Copper Neutrals, Copper Composite Laminate Sheath 69 Aluminum Conductor, SW Standard Wall XLPE Copper Neutral, Aluminum Composite Laminate Sheath Section 6: 230 kV Cables 73 Copper Conductor, SW Standard Wall XLPE Copper Corrugated Sheath 75 Aluminum Conductor, SW Standard Wall XLPE Aluminum Corrugated Sheath 77 Copper Conductor, SW Standard Wall XLPE Copper Neutrals, Copper Composite Laminate Sheath 79 Aluminum Conductor, SW Standard Wall XLPE Copper Neutral, Aluminum Composite Laminate Sheath Section 7: Accessories 83 Components 84 Design Criteria 85 Outdoor Termination 87 Switchgear & Transformer Termination 89 Joint 90 Aluminum Cable Clamps
SERVICES
Feasibility studies and conceptual engineering Ampacity Studies Detailed underground system design Pulling calculations Cable pulling Splicing and terminating services Sheath bonding and grounding Commissioning, testing AC Resonant and PD testing Construction Management Full turnkey projects including civil works Maintenance Fault location Emergency and repair services
ABOUT SOUTHWIRE A technology leader for over 60 years, Southwire Company is the leading wire and cable producer in North America. Southwire manufactures utility cable products including overhead and underground transmission and distribution cable. For more information about Southwire products, services, and technical resources please visit www.southwire.com.
ACCESSORIES
Our accessories for HV cable use premolded LSR stress cone technology throughout, made by nkt cables in Germany Outdoor terminations with porcelain or silicone rubber composite insulators GIS and Transformer terminations to IEC 60859 Dry Plug and Socket compact switchgear and transformer terminations through 145 kV Premolded cable splices Splice options include shield breaks, metal casing, DTS fiber integration, capacitive PD detection ports, bolted or compression connectors and cable size transition Transitions between different cable insulation types are available
DISCLAIMER
While great care has been employed to ensure that the applications, tables, standards and references and other information contained herein are free of errors, absolutely no warranties, either expressed or implied, are made as to the accuracy or completeness of any such tables and formulas contained herein. Neither Southwire nor anyone else who has been involved in the creation, production or delivery of this publication shall be liable for any direct, indirect, consequential, or incidental damages arising out of the use, the results of the use, or inability to use such publication, even if Southwire has been advised of the possibility of such damages or claim. Some states do not allow the exclusion or limitation for consequential incidental damages, so the above limitation may not apply to you.
HtS triax
Section 1
HtS triax
HTS Triax Superconducting Cable is Southwires unique and proprietary cable design. The Triax cable locates the three electrical phases and neutral conductor concentrically on a single core. This design drastically reduces material usage and cooling requirements of the system, and therefore cost. Applications for this advanced technology address right of way and substation congestion constraints in many of todays urban environments.
compact deSignS HTS Triax allows for a retrofit of existing underground pipe and duct systems to increase power delivery, as well as reduced substation footprint in dense urban areas. eliminate emF HTS Triax cable is fully shielded. tHermal independence From SUrroUnding enVironment HTS cables utilize high performance thermal insulation to maintain operating temperatures of -200oC. This isolates the cable from the surrounding environment and eliminates the need to special back-fill. 5x cUrrent carrying capacity oF copper cableS HTS Triax operates at extremely high currents in normal, steady state conditions. enVironmentally Friendly cooling mediUm Liquid nitrogen cooling fluid is non-toxic and environmentally friendly. diStribUtion SUbStationS togetHer on lV Side oF tranSFormer HTS cables at MV can easily carry full station load (80-150 MW) at steady state operation. Benefits include increased asset utilization (share transformer capacity between distribution substations) and increased meshing of distribution grid in dense urban areas.
SUpercondUcting cable
Section 2
69 kV power cables
INSULATION THICKNESS
For cables with a radial moisture barrier, Southwire Standard Wall reduced insulation thicknesses within the stress limits in AEIC specification CS9 are recommended Cables referred to by Traditional Wall insulation (650 mils) follow the traditional insulation wall practice referenced in ICEA standard S-108-720 appendix F as still specified by a number of customers and utilities For applications requiring smaller cable diameters, specific designs are available upon request
SHEATH MATERIAL
Copper and aluminum corrugated sheaths offer the best mechanical and moisture protection for your HV cable, and copper will provide better short circuit performance and improved connectability Full wall cables with concentric neutrals are an economical option for mostly dry environments Composite laminate sheaths in both copper and aluminum that offer excellent protection against moisture ingress
JACKET
Standard outer jacket: extruded LLDPE with a co-extruded outer semi-conductive polyethylene layer for jacket integrity testing Halogen Free Fire Retardant (HFFR) compounds are available upon request for installations in cable trays and ventilated troughs
69 kV power cables
Section 2
conductor Size in kcmil1 Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) in Maximum Pulling Tension Flange x Width Shipping Reel Capacity* Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm
3
500 Nominal in mm in mm in mm in mm lbs/ft in lbs 0.79 20.1 2.21 56.1 2.68 68.1 2.96 75.2 4.8 59/44 4,000
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 2.39 60.7 2.88 73.2 3.16 80.3 5.9 63/47 6,000
1.12 28.5 2.53 64.3 3.04 77.2 3.33 84.6 6.9 67/50 8,000
1.25 31.8 2.67 67.8 3.19 81.0 3.47 88.1 7.9 69/52 10,000
1.37 34.8 2.79 70.9 3.32 84.3 3.60 91.4 8.8 72/54 12,000
1.48 37.6 2.90 73.7 3.44 87.4 3.72 94.5 9.8 74/56 14,000
1.61 40.9 3.00 76.2 3.56 90.4 3.84 97.5 10.7 77/58 16,000
1.76 44.7 3.26 82.8 3.85 97.8 4.13 104.9 12.9 83/62 20,000
1.92 48.8 3.42 86.9 4.03 102.3 4.31 109.4 14.8 86/65 24,000
2.08 52.8 3.58 90.8 4.20 106.6 4.48 113.7 16.7 90/67 28,000
2.21 56.1
69 kV power cables
typical Shipping reel Size in ft 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 2,950 150x95 3,000 158x95 2,800 150x95 2,500 150x95 2,200 150x95 1,975
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
72.5 350 90 105 250 -10 AEIC, IEC 120 kV / 15 min. 0.0005 2.3
kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2 3
600 72 510 61
740 89 630 76
820 98 710 85
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
69 kV power cables
Section 2
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Traverse Shipping Reel Capacity2 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs
500
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.79 20.1 520 20.5 1.95 49.5 2.39 60.7 2.67 67.8 4.2 53/40 4,000
0.97 24.7 490 19.3 2.07 52.5 2.51 63.8 2.80 71.0 5.2 56/42 6,000
1.12 28.5 470 18.5 2.18 55.4 2.63 66.8 2.91 73.9 6.1 58/44 8,000
1.25 31.8 450 17.7 2.27 57.7 2.73 69.3 3.01 76.5 6.9 60/45 10,000
1.37 34.8 450 17.7 2.39 60.7 2.87 72.9 3.15 80.0 7.9 63/47 12,000
1.48 37.6 440 17.3 2.48 63.0 2.96 75.2 3.24 82.3 8.8 65/49 14,000
1.61 40.9 430 16.9 2.56 65.0 3.05 77.5 3.33 84.6 9.6 67/50 16,000
1.76 44.7 430 16.9 2.82 71.6 3.35 85.0 3.63 92.1 11.7 73/54 20,000
1.92 48.8 440 17.3 2.92 74.2 3.44 87.4 3.72 94.5 13.3 74/56 24,000
2.08 52.8 450 17.7 3.1 78.7 3.64 92.5 3.92 99.6 15.3 78/59 28,000
2.21 56.1
69 kV power cables
450 17.7 3.23 82.0 3.78 96.0 4.06 103.1 17 81/61 32,000
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3 90 105 250 -10 72.5 350
in ft
126x95 3,000
126x95 3,000
126x95 3,000
126x95 3,000
126x95 3,000
126x95 3,000
126x95 3,000
126x95 3,000
150x95 2,750
150x95 2,400
158x95 2,100
Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Conductor Sheath conductor resistance DC @ 20o C DC @ 90 C
o
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
600 72 520 63
750 90 640 77
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request.
Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
69 kV power cables
Section 2
conductor Size in kcmil Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s2 Conductor Sheath conductor resistance DC @ 20o C DC @ 90 C
o 1
500 Nominal in mm in mm in mm in mm lbs/ft in lbs in ft 0.79 20.1 2.21 56.1 2.78 70.6 3.06 77.7 3.2 61/46 3,000 126x95 3,000
750
1000
1250
1500
1750
2000
0.97 24.7 2.39 60.7 2.98 75.7 3.26 82.8 3.6 65/49 4,500 126x95 3,000
1.12 28.5 2.53 64.3 3.15 80.0 3.43 87.1 4.1 69/51 6,000 126x95 3,000
1.25 31.8 2.67 67.8 3.30 83.7 3.58 90.8 4.5 72/54 7,500 126x95 3,000
1.37 34.8 2.79 70.9 3.43 87.1 3.71 94.2 4.9 74/56 9,000 126x95 2,950
1.48 37.6 2.90 73.7 3.55 90.2 3.83 97.3 5.3 77/57 10,500 150x95 3,000
69 kV power cables
76.2 3.67 93.2 3.95 100.3 5.7 79/59 12,000 150x95 3,000
3.3 1.8
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3
1 2 3
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
470 57 400 48
580 70 500 60
680 82 580 70
770 93 650 78
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils aluminum sheath. Thicker sheath can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
10
69 kV power cables
Section 2
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm
2
500 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.79 20.1 520 20.5 1.95 49.5 2.47 62.7 2.75 69.9 2.7 55/41 3,000 126x95 3,000
750
1000
1250
1500
1750
2000
0.97 24.7 490 19.3 2.07 52.6 2.61 66.3 2.89 73.4 3.0 58/43 4,500 126x95 3,000
1.12 28.5 470 18.5 2.18 55.4 2.73 69.3 3.01 76.5 3.4 60/45 6,000 126x95 3,000
1.25 31.8 450 17.7 2.27 57.7 2.83 71.9 3.11 79.0 3.7 62/47 7,500 126x95 3,000
1.37 34.8 450 17.7 2.39 60.7 2.96 75.2 3.24 82.3 4.1 65/49 9,000 126x95 3,000
1.48 37.6 440 17.3 2.48 63.0 3.06 77.7 3.34 84.8 4.4 67/50 10,500 126x95 3,000
69 kV power cables
16.9 2.56 65.0 3.15 80.0 3.43 87.1 4.7 69/51 12,000 126x95 3,000
4.5 3.0
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3
1 2
Insulation Shield Short circuit for 0.5s Conductor Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
3
kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
470 57 410 49
590 71 510 61
690 83 590 71
780 94 660 79
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils aluminum sheath. Thicker sheath can accommodate more current. 3 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
11
12
69 kV power cables
Section 2
conductor Size in kcmil1 Dimensional Conductor Diameter Diameter over Insulation Diameter over Neutrals Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Traverse Shipping Reel Capacity2 Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA Nominal in mm in mm in mm in (mm) lbs/ft in lbs
500
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.79 20.1 2.21 56.1 2.56 65.0 2.86 72.6 4.2 57/43 4,000
0.97 24.7 2.39 60.7 2.74 69.6 3.04 77.2 5.2 61/46 6,000
1.12 28.5 2.53 64.3 2.88 73.2 3.18 80.8 6.1 64/48 8,000
1.25 31.8 2.67 67.8 3.02 76.7 3.32 84.3 7.1 66/50 10,000
1.37 34.8 2.79 70.9 3.14 79.8 3.44 87.4 8.0 69/52 12,000
1.48 37.6 2.90 73.7 3.25 82.6 3.55 90.2 8.9 71/53 14,000
1.61 40.9 3.00 76.2 3.35 85.1 3.66 93.0 9.8 73/55 16,000
1.76 44.7 3.18 80.8 3.53 89.6 3.83 97.4 11.6 77/57 20,000
1.92 48.8 3.34 84.9 3.69 93.7 3.99 101.4 13.4 80/60 24,000
2.08 52.8 3.5 88.9 3.84 97.6 4.15 105.4 15.2 83/62 28,000
2.21 56.1
69 kV power cables
typical Shipping reel Size in ft 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 2,950 150x95 3,000 150x95 2,700 150x95 2,400 150x95 2,150
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3 90 105 250 -10 72.5 350
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
610 73 520 63
760 91 640 77
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. 3 Declared Values are for 80 x 14 AWG copper wire. Larger wires can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
13
14
69 kV power cables
Section 2
conductor Size in kcmil Dimensional Conductor Diameter Diameter over Insulation Diameter over Neutral Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) in Maximum Pulling Tension typical Shipping reel Size Flange x Traverse in ft Nominal in mm in mm in mm in mm lbs/ft in lbs
500
750
1000
1250
1500
1750
2000
0.79 20.1 2.21 56.1 2.56 65.0 2.86 72.6 3.1 57/43 3,000 126x95 3,000
0.97 24.7 2.39 60.7 2.74 69.6 3.04 77.2 4.1 61/46 4,500 126x95 3,000
1.12 28.5 2.53 64.3 2.88 73.2 3.18 80.8 4.5 64/48 6,000 126x95 3,000
1.25 31.8 2.67 67.8 3.02 76.7 3.32 84.3 4.9 66/50 7,500 126x95 3,000
1.37 34.8 2.79 70.9 3.14 79.8 3.44 87.4 5.2 69/52 9,000 126x95 3,000
1.48 37.6 2.90 73.7 3.25 82.6 3.55 90.2 5.6 71/53 10,500 126x95 3,000
69 kV power cables
76.2 3.35 85.1 3.66 93.0 6.0 73/55 12,000 126x95 3,000
True Triple Extrusion and Dry Cured Firmly Bonded Insulation Shield Copper Concentric Neutrals Polyethylene Jacket with Extruded Semi-Conductive Outer Layer
Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s
2
3.3 1.8
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3
1 2 3
Conductor Nuetrals conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank Power Rating
3
480 58 410 49
600 72 510 61
700 84 590 71
780 94 660 79
Increased shipping reel capacity can be accommodated on request. Declared Values are for 80 x 14 AWG copper wire. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
15
16
69 kV power cables
Section 2
conductor Size in kcmil1 Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Nominal in mm in mm in mm in mm lbs/ft in lbs
500
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.79 20.1 2.21 56.1 2.59 65.8 2.91 73.9 4.5 58/44 4,000
0.97 24.7 2.39 60.7 2.77 70.4 3.09 78.5 5.5 62/46 6,000
1.12 28.5 2.54 64.5 2.92 74.2 3.24 82.3 6.5 65/49 8,000
1.25 31.8 2.67 67.8 3.06 77.7 3.38 85.9 7.4 68/51 10,000
1.37 34.8 2.79 70.9 3.18 80.8 3.50 88.9 8.4 70/53 12,000
1.48 37.6 2.90 73.7 3.29 83.6 3.61 91.7 9.3 72/54 14,000
1.61 40.9 3.00 76.2 3.39 86.1 3.71 94.2 10.2 74/56 16,000
1.78 45.2 3.18 80.8 3.59 91.2 3.91 99.3 12.1 78/59 20,000
1.98 50.2 3.34 84.8 3.75 95.3 4.07 103.4 13.8 81/61 24,000
2.08 52.8 3.5 88.9 3.91 99.3 4.23 107.4 15.7 85/63 28,000
2.21 56.1
69 kV power cables
TRADITIONAL WALL 650 MIL XLPE COPPER NEUTRALS WITH COPPER COMPOSITE LAMINATE SHEATH
True Triple Extrusion and Dry Cured Firmly Bonded Insulation Shield Copper Concentric Neutrals with Copper Composite Laminate Sheath Polyethylene Jacket with Extruded Semi-Conductive Outer Layer
Maximum Pulling Tension Flange x Width Shipping Reel Capacity2 Electrical electrical Stress @ Uo
typical Shipping reel Size in ft 126x95 3,000 126x95 3,000 126x95 3,000 138x95 3,000 138x95 3,000 138x95 3,000 150x95 3,000 150x95 3,000 150x95 2,650 150x95 2350 150x95 2100
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3 90 105 250 -10 72.5 350
traditional Wall 650 mil xlpe copper neUtralS WitH copper compoSite laminate SHeatH
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
610 73 520 63
760 91 640 77
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. 3 Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
17
18
69 kV power cables
Section 2
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs
500
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.79 20.1 520 20.5 1.95 49.5 2.33 59.3 2.65 67.3 4.9 53/40 4,000
0.97 24.7 490 19.3 2.07 52.5 2.45 62.2 2.77 70.4 6.0 55/42 6,000
1.12 28.5 470 18.5 2.18 55.4 2.56 65.0 2.88 73.2 6.3 58/43 8,000
1.25 31.8 450 17.7 2.27 57.7 2.66 67.4 2.98 75.7 7.1 60/45 10,000
1.37 34.8 450 17.7 2.39 60.7 2.78 70.5 3.10 78.6 8.0 62/46 12,000
1.48 37.6 440 17.3 2.48 63.0 2.87 72.8 3.19 80.9 8.9 64/48 14,000
1.61 40.9 430 16.9 2.56 65.0 2.95 74.9 3.27 83.0 9.7 65/49 16,000
1.78 45.2 430 16.9 2.74 69.6 3.16 80.3 3.48 88.4 11.7 70/52 20,000
1.98 50.2 440 17.3 2.92 74.2 3.41 86.6 3.73 94.7 13.5 75/56 24,000
2.08 52.8 450 17.7 3.1 78.7 3.51 89.1 3.83 97.2 15.4 77/57 28,000
2.21 56.1
69 kV power cables
450 17.7 3.23 82.0 3.64 92.5 3.96 100.6 17.1 79/59 32,000
SW STANDARD WALL XLPE COPPER NEUTRALS WITH COPPER COMPOSITE LAMINATE SHEATH
True Triple Extrusion and Dry Cured Firmly Bonded Insulation Shield Copper Neutrals with Copper Composite Laminate Sheath Polyethylene Jacket with Extruded Semi-Conductive Outer Layer
Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Traverse Shipping Reel Capacity2
typical Shipping reel Size in ft 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 126x95 3,000 138x95 3,000 150x95 2,800 150x95 2,500 150x95 2,200
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3 90 105 250 -10 72.5 350
Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Conductor Sheath conductor resistance DC @ 20o C DC @ 90 C
o
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
4.1
Standard Wall xlpe copper neUtralS WitH copper compoSite laminate SHeatH
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
620 75 520 63
770 93 640 77
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request.
19
20
Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
69 kV power cables
Section 2
conductor Size in kcmil Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Width in ft Nominal in mm in mm in mm in mm lbs/ft in lbs
500
750
1000
1250
1500
1750
2000
0.79 20.1 2.21 56.1 2.60 66.0 2.92 74.1 3.7 58/44 3,000 126x95 3,000
0.97 24.7 2.39 60.7 2.78 70.5 3.10 78.7 4.2 62/46 4,500 126x95 3,000
1.12 28.5 2.54 64.4 2.93 74.3 3.25 82.4 4.7 65/49 6,000 126x95 3,000
1.25 31.8 2.67 67.8 3.06 77.7 3.38 85.8 5.1 68/51 7,500 138x95 3,000
1.37 34.8 2.79 70.9 3.18 80.7 3.50 88.9 5.5 70/52 9,000 138x95 3,000
1.48 37.6 2.90 73.7 3.29 83.5 3.61 91.7 5.8 72/54 10,500 138x95 3,000
69 kV power cables
76.2 3.39 86.1 3.71 94.2 6.2 74/56 12,000 150x95 3,000
TRADITIONAL WALL 650 MIL XLPE COPPER NEUTRALS WITH ALUMINUM COMPOSITE LAMINATE SHEATH
True Triple Extrusion and Dry Cured Firmly Bonded Insulation Shield Copper Neutrals with Aluminum Composite Laminate Sheath Polyethylene Jacket with Extruded Semi-Conductive Outer Layer
Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s Conductor Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating
3 2
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA
3
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3
1 2 3
traditional Wall 650 mil xlpe copper neUtralS WitH alUminUm compoSite laminate SHeatH
480 58 410 49
600 72 510 61
700 84 590 71
780 94 660 79
Amps MVA
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
21
22
69 kV power cables
Section 2
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s2 Conductor Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
3 1
500 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.79 20.1 520 20.5 1.95 49.5 2.34 59.4 2.66 67.5 3.3 53/40 3,000 126x95 3,000
750
1000
1250
1500
1750
2000
0.97 24.7 490 19.3 2.07 52.5 2.46 62.4 2.78 70.5 3.7 56/42 4,500 126x95 3,000
1.12 28.5 470 18.5 2.18 55.3 2.57 65.2 2.89 73.3 4.0 58/43 6,000 126x95 3,000
1.25 31.8 450 17.7 2.27 57.7 2.66 67.5 2.98 75.7 4.3 60/45 7,500 126x95 3,000
1.37 34.8 450 17.7 2.39 60.7 2.78 70.6 3.10 78.7 4.7 62/46 9,000 126x95 3,000
1.48 37.6 440 17.3 2.48 63.0 2.87 72.9 3.19 81.0 5.0 64/48 10,500 138x95 3,000
69 kV power cables
16.9 2.56 65.1 2.95 75.0 3.27 83.1 5.3 65/49 12,000 138x95 3,000
True Triple Extrusion and Dry Cured Firmly Bonded Insulation Shield Copper Neutrals with Aluminum Composite Laminate Sheath Polyethylene Jacket with Extruded Semi-Conductive Outer Layer
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 120 kV / 15 min. 0.0005 2.3
1 2 3
Standard Wall xlpe copper neUtralS WitH alUminUm compoSite laminate SHeatH
485 58 408 49
608 73 507 61
712 86 590 71
803 96 661 79
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
23
24
Section 3
INSULATION THICKNESS
For cables with a radial moisture barrier, Southwire Standard Wall reduced insulation thicknesses within the stress limits in AEIC specification CS9 are recommended Cables referred to by Traditional Wall insulation (800 mils) follow the traditional insulation wall practice referenced in ICEA standard S-108-720 appendix F as still specified by a number of customers and utilities For applications requiring smaller cable diameters, specific designs are available upon request within the stress limits in AEIC specification CS9
SHEATH MATERIAL
Copper and aluminum corrugated sheaths offer the best mechanical and moisture protection for your HV cable, and copper will provide better short circuit performance and improved connectability Composite laminate sheaths in both copper and aluminum that offer excellent protection against moisture ingress
JACKET
Standard outer jacket: extruded LLDPE with a co-extruded outer semi-conductive polyethylene layer for jacket integrity testing Halogen Free Fire Retardant (HFFR) compounds are available upon request for installations in cable trays and ventilated troughs
Section 3
conductor Size in kcmil1 Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Width Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s3 Conductor kA kA /kft /kft pF/ft Amps/ kft per circuit
4 2
750 Nominal in mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 2.69 68.3 3.23 81.9 3.51 89.0 6.6 70/53 6,000 126x95 3,000
1000 1.12 28.5 2.84 72.1 3.39 86.1 3.67 93.2 7.6 73/55 8,000 126x95 2,950
1250 1.25 31.8 2.97 75.4 3.54 89.8 3.82 96.9 8.6 76/57 10,000 150x95 3,000
1500 1.37 34.8 3.09 78.5 3.67 93.2 3.95 100.3 9.6 79/59 12,000 150x95 3,000
1750 1.48 37.6 3.20 81.3 3.79 96.3 4.07 103.4 10.6 81/61 14,000 150x95 2,725
2000 1.61 40.9 3.30 83.9 3.90 99.1 4.18 106.2 11.6 84/63 16,000 150x95 2,750
2500 1.76 44.7 3.48 88.4 4.10 104.1 4.38 111.2 13.5 88/66 20,000 158x95 2,675
3000 1.92 48.8 3.64 92.5 4.27 108.6 4.55 115.7 15.4 91/68 24,000 150x95 2,400
3500 2.08 52.8 3.80 96.4 4.44 112.9 4.72 120.0 17.3 94/71 28,000 150x95 2,075
4000 2.21 56.1 3.93 99.8 4.59 116.6 4.87 123.7 19.2 97/73 32,000 158x95 1,875
kV/mm kV/mm
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 200 kV / 15 min. 0.0005 2.3
1 2
DC @ 20o C DC @ 90 C
o
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank4 Power Rating
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. 3 Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
27
28
Section 3
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity2 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s Conductor
3
750 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 660 26.0 2.41 61.2 2.90 73.7 3.18 80.8 5.9 64/48 6,000 126x95 3,000
1000 1.12 28.5 630 24.8 2.50 63.4 3.00 76.1 3.28 83.3 6.8 66/49 8,000 126x95 3,000
1250 1.25 31.8 610 24.0 2.59 65.8 3.10 78.7 3.38 85.8 7.7 68/51 10,000 126x95 3,000
1500 1.37 34.8 590 23.2 2.67 67.8 3.18 80.9 3.46 88.0 8.5 69/52 12,000 126x95 3,000
1750 1.48 37.6 580 22.8 2.76 70.1 3.29 83.4 3.57 90.6 9.4 71/53 14,000 126x95 3,000
2000 1.61 40.9 570 22.4 2.84 72.2 3.37 85.6 3.65 92.7 10.3 73/55 16,000 126x95 2,950
2500 1.76 44.7 550 21.7 2.99 75.9 3.53 89.6 3.81 96.7 12.1 76/57 20,000 126x95 2,975
3000 1.92 48.8 540 21.3 3.12 79.3 3.68 93.3 3.96 100.5 13.9 79/59 24,000 126x95 2,750
3500 2.08 52.8 540 21.3 3.28 83.2 3.84 97.6 4.12 104.7 15.8 82/62 28,000 138x95 2,375
4000 2.21 56.1 550 21.7 3.43 87.1 4.01 101.9 4.29 109.0 17.6 86/64 32,000 138x95 2,125
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA
4
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 200 kV / 15 min. 0.0005 2.3
1 2 3
Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank Power Rating
Amps MVA
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
29
30
Section 3
conductor Size in kcmil Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity1 Electrical in ft Nominal in mm in mm in mm in mm lbs/ft in lbs
750 0.97 24.7 2.69 68.3 3.50 88.8 3.78 95.9 4.3 76/57 4,500 126x95 3,000
1000 1.12 28.5 2.84 72.1 3.45 87.7 3.73 94.8 4.8 75/56 6,000 126x95 2,975
1250 1.25 31.8 2.97 75.4 3.65 92.6 3.93 99.7 5.2 79/59 7,500 150x95 3,000
1500 1.38 35.0 3.09 78.5 3.78 96.0 4.06 103.1 5.7 81/61 9,000 150x95 2,725
1750 1.49 37.8 3.20 81.3 3.90 99.2 4.18 106.3 6.1 84/63 10,500 150x95 2,750
2000 1.61 40.9 3.30 83.9 4.02 102.1 4.30 109.2 6.5 86/64 12,000 150x95 2,600
True Triple Extrusion and Dry Cured Firmly Bonded Insulation Shield Welded Aluminum Corrugated Sheath Polyethylene Jacket with Extruded Semi-Conductive Outer Layer
electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s Sheath
2
Conductor
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
120 550 90 105 250 -10 AEIC, IEC 200 kV / 15 min. 0.0005 2.3
1 2 3
DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank Power Rating
3
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils aluminum sheath. Thicker sheath can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
31
32
Section 3
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s2 kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
3 1
750 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 660 26.0 2.41 61.2 3.00 76.1 3.28 83.2 3.7 66/49 4,500 126x95 3,000
1000 1.12 28.5 630 24.8 2.50 63.4 3.10 78.7 3.38 85.8 4.0 68/51 6,000 126x95 3,000
1250 1.26 31.9 610 24.0 2.59 65.8 3.20 81.3 3.48 88.4 4.3 70/52 7,500 126x95 3,000
1500 1.38 35.0 590 23.2 2.67 67.8 3.29 83.5 3.57 90.6 4.7 71/54 9,000 126x95 3,000
1750 1.49 37.8 580 22.8 2.76 70.1 3.39 86.1 3.67 93.2 5.0 73/55 10,500 126x95 2,950
2000 1.61 40.9 570 22.4 2.84 72.2 3.48 88.3 3.76 95.4 5.3 75/56 12,000 126x95 2,975
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
Conductor
120 550 90 105 250 -10 AEIC, IEC 200 kV / 15 min. 0.0005 2.3
1 2
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils aluminum sheath. Thicker sheath can accommodate more current. 3 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
33
34
Section 3
conductor Size in kcmil1 Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Width Shipping Reel Capacity2 Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA Nominal in mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 2.69 68.3 3.07 78.1 3.39 86.2 6.6 68/51 6,000
1.12 28.5 2.84 72.1 3.22 81.8 3.54 90.0 7.6 71/53 8,000
1.25 31.8 2.97 75.4 3.36 85.2 3.68 93.3 8.5 74/55 10,000
1.37 34.8 3.09 78.5 3.48 88.3 3.80 96.4 9.5 76/57 12,000
1.48 37.6 3.20 81.3 3.59 91.1 3.91 99.2 10.4 78/59 14,000
1.61 40.9 3.30 83.9 3.69 93.7 4.01 101.8 11.4 80/60 16,000
1.76 44.7 3.48 88.4 3.89 98.8 4.21 107.0 13.5 84/63 20,000
1.92 48.8 3.64 92.5 4.05 102.9 4.37 111.0 15.3 87/66 24,000
2.08 52.8 3.80 96.4 4.21 106.8 4.53 115.0 17.2 91/68 28,000
2.21 56.1
typical Shipping reel Size in ft 138x95 3,000 138x95 3,000 138x95 2,775 150x95 3,000 150x95 3,000 150x95 2,725 158x95 2,775 158x95 2,450 158x95 2,175 158x95 1,975
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 200 kV / 15 min. 0.0005 2.3 90 105 250 -10 120 550
traditional Wall 800 mil xlpe copper neUtralS, copper compoSite laminate SHeatH
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. 3 Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
35
36
Section 3
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Traverse Shipping Reel Capacity2 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 660 26.0 2.41 61.2 2.79 70.9 3.11 79.1 6.0 62/47 6,000
1.12 28.5 630 24.8 2.50 63.4 2.88 73.2 3.20 81.3 6.9 64/48 8,000
1.25 31.8 610 24.0 2.59 65.8 2.98 75.6 3.30 83.7 7.7 66/49 10,000
1.37 34.8 590 23.2 2.67 67.8 3.06 77.6 3.38 85.7 8.6 68/51 12,000
1.48 37.6 580 22.8 2.76 70.1 3.15 79.9 3.47 88.0 9.4 69/52 14,000
1.61 40.9 570 22.4 2.84 72.2 3.23 82.0 3.55 90.1 10.3 71/53 16,000
1.76 44.7 550 21.7 2.99 75.9 3.39 86.1 3.71 94.3 12.3 74/56 20,000
1.92 48.8 540 21.3 3.12 79.3 3.53 89.7 3.85 97.8 14.0 77/58 24,000
2.08 52.8 540 21.3 3.28 83.2 3.69 93.6 4.01 101.8 15.6 80/60 28,000
2.21 56.1
550 21.7 3.43 87.1 3.84 97.6 4.16 105.7 17.6 83/62 32,000
typical Shipping reel Size in ft 126x95 3,000 126x95 3,000 126x95 3,000 138x95 3,000 138x95 3,000 138x95 3,000 138x95 2,775 150x95 2,775 150x95 2,400 150x95 2,175
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 200 kV / 15 min. 0.0005 2.3 90 105 250 -10 120 550
Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Conductor Sheath conductor resistance DC @ 20o C DC @ 90 C
o
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request.
37
38
Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
Section 3
conductor Size in kcmil Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Width Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s Sheath
2
750 Nominal in mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 2.69 68.3 3.08 78.2 3.40 86.3 4.8 68/51 4,500 138x95 3,000
1000 1.12 28.5 2.84 72.1 3.23 81.9 3.55 90.1 5.3 71/53 6,000 138x95 3,000
1250 1.26 31.9 2.97 75.4 3.36 85.3 3.68 93.4 5.7 74/55 7,500 138x95 2,775
1500 1.38 35.0 3.09 78.5 3.48 88.4 3.80 96.5 6.1 76/57 9,000 150x95 3,000
1750 1.49 37.8 3.20 81.3 3.59 91.2 3.91 99.3 6.5 78/59 10,500 150x95 3,000
2000 1.61 40.9 3.30 83.9 3.69 93.8 4.01 101.9 6.9 80/60 12,000 150x95 2,725
traditional Wall 800 mil xlpe copper neUtralS, alUminUm compoSite laminate SHeatH
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
120 550 90 105 250 -10 AEIC, IEC 200 kV / 15 min. 0.0005 2.3
1 2 3
DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank Power Rating
3
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
39
40
Section 3
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s2 Conductor Sheath kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
3 1
750 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 660 26.0 2.41 61.2 2.80 71.0 3.12 79.2 4.3 62/47 4,500 126x95 3,000
1000 1.12 28.5 630 24.8 2.50 63.4 2.89 73.3 3.21 81.4 4.6 64/48 6,000 126x95 3,000
1250 1.26 31.9 610 24.0 2.59 65.8 2.98 75.7 3.30 83.8 4.9 66/49 7,500 126x95 3,000
1500 1.38 35.0 590 23.2 2.67 67.8 3.06 77.7 3.38 85.8 5.2 68/51 9,000 138x95 3,000
1750 1.49 37.8 580 22.8 2.76 70.1 3.15 80.0 3.47 88.1 5.5 69/52 10,500 138x95 3,000
2000 1.61 40.9 570 22.4 2.84 72.2 3.23 82.1 3.55 90.2 5.8 71/53 12,000 138x95 3,000
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
120 550 90 105 250 -10 AEIC, IEC 200 kV / 15 min. 0.0005 2.3
1 2
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 3 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
41
42
Section 4
INSULATION THICKNESS
For cables with a radial moisture barrier, Southwire Standard Wall reduced insulation thicknesses within the stress limits in AEIC specification CS9 are recommended Cables referred to by Traditional Wall insulation (850 mils) follow the traditional insulation wall practice referenced in ICEA standard S-108-720 appendix F as still specified by a number of customers and utilities For applications requiring smaller cable diameters, specific designs are available upon request within the stress limits in AEIC specification CS9
SHEATH MATERIAL
Copper and aluminum corrugated sheaths offer the best mechanical and moisture protection for your HV cable, and copper will provide better short circuit performance and improved connectability Composite laminate sheaths in both copper and aluminum that offer excellent protection against moisture ingress
JACKET
Standard outer jacket: extruded LLDPE with a co-extruded outer semi-conductive polyethylene layer for jacket integrity testing Halogen Free Fire Retardant (HFFR) compounds are available upon request for installations in cable trays and ventilated troughs
Section 4
conductor Size in kcmil1 Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Width Shipping Reel Capacity2 Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA Nominal in mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 2.79 70.8 3.34 84.8 3.62 91.9 6.8 72/54 6,000
1.12 28.5 2.94 74.6 3.50 89.0 3.78 96.1 7.9 76/57 8,000
1.25 31.8 3.07 78.0 3.65 92.7 3.93 99.8 8.9 79/59 10,000
1.37 34.8 3.19 81.0 3.78 96.0 4.06 103.1 9.9 81/61 12,000
1.48 37.6 3.30 83.8 3.90 99.1 4.18 106.2 10.9 84/63 14,000
1.61 40.9 3.40 86.4 4.02 102.0 4.30 109.1 11.9 86/64 16,000
1.76 44.7 3.66 93.0 4.31 109.4 4.59 116.6 14.1 92/69 20,000
1.92 48.8 3.82 97.1 4.49 113.9 4.77 121.1 16.0 95/71 24,000
2.08 52.8 3.98 101.0 4.66 118.3 4.94 125.4 18.0 99/74 28,000
2.21 56.1
typical Shipping reel Size in ft 138x95 3,000 150x95 3,000 150x95 3,000 150x95 2,725 150x95 2,750 158x95 2,775 158x95 2,550 158x95 2,250 158x95 1,925 158x95 1,825
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 240 kV / 15 min. 0.0005 2.3 90 105 250 -10 145 650
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. 3 Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
45
46
Section 4
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Traverse Shipping Reel Capacity2 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 770 30.3 2.63 66.8 3.16 80.2 3.44 87.4 6.4 69/52 6,000
1.12 28.5 730 28.7 2.70 68.5 3.23 82.1 3.51 89.2 7.3 70/53 8,000
1.25 31.8 700 27.6 2.77 70.4 3.30 83.9 3.58 91.0 8.1 72/54 10,000
1.37 34.8 680 26.8 2.85 72.4 3.39 86.1 3.67 93.2 9.0 73/55 12,000
1.48 37.6 660 26.0 2.92 74.2 3.46 88.0 3.74 95.1 9.9 75/56 14,000
1.61 40.9 650 25.6 3.00 76.3 3.56 90.3 3.84 97.5 10.7 77/58 16,000
1.76 44.7 630 24.8 3.22 81.8 3.81 96.6 4.09 103.8 12.8 82/61 20,000
1.92 48.8 630 24.8 3.38 85.9 3.98 101.1 4.26 108.2 14.6 85/64 24,000
2.08 52.8 630 24.8 3.54 89.8 4.15 105.4 4.43 112.5 16.6 89/66 28,000
2.21 56.1
640 25.2 3.69 93.7 4.32 109.7 4.60 116.8 18.4 92/69 32,000
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 240 kV / 15 min. 0.0005 2.3 90 105 250 -10 145 650
in ft
126x95 3,000
126x95 3,000
126x95 3,000
126x95 3,000
126x95 2,950
150x95 3,000
150x95 2,725
150x95 2,500
150x95 2,225
150x95 2,000
Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Conductor Sheath conductor resistance DC @ 20o C DC @ 90 C
o
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request.
47
48
Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
Section 4
conductor Size in kcmil Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s Sheath
2
750 Nominal in mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 2.79 70.8 3.44 87.4 3.72 94.5 4.5 74/56 4,500 150x95 3,000
1000 1.12 28.5 2.94 74.6 3.61 91.7 3.89 98.8 5.0 78/58 6,000 150x95 3,000
1250 1.25 31.8 3.07 78.0 3.76 95.5 4.04 102.6 5.5 81/61 7,500 158x95 2,925
1500 1.38 35.0 3.19 81.0 3.90 98.9 4.18 106.0 5.9 84/63 9,000 158x95 2,925
1750 1.49 37.8 3.30 83.8 4.02 102.1 4.30 109.2 6.3 86/64 10,500 158x95 2,775
2000 1.61 40.9 3.40 86.4 4.13 105.0 4.41 112.1 6.7 88/66 12,000 158x95 2,800
Conductor
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
145 650 90 105 250 -10 AEIC, IEC 240 kV / 15 min. 0.0005 2.3
1 2 3
DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank*** Power Rating
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils aluminum sheath. Thicker sheath can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
49
50
Section 4
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s2 kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
3 1
750 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 770 30.3 2.63 66.8 3.26 82.8 3.54 89.9 4.2 71/53 4,500 126x95 3,000
1000 1.12 28.5 730 28.7 2.70 68.5 3.34 84.7 3.62 91.8 4.5 72/54 6,000 126x95 3,000
1250 1.26 31.9 700 27.6 2.77 70.4 3.41 86.6 3.69 93.7 4.7 74/55 7,500 126x95 2,950
1500 1.38 35.0 680 26.8 2.85 72.4 3.50 88.8 3.78 95.9 5.1 76/57 9,000 126x95 2,950
1750 1.49 37.8 660 26.0 2.92 74.2 3.57 90.7 3.85 97.8 5.4 77/58 10,500 150x95 3,000
2000 1.61 40.9 650 25.6 3.00 76.3 3.67 93.1 3.95 100.3 5.7 79/59 12,000 150x95 3,000
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
Conductor Sheath
145 650 90 105 250 -10 AEIC, IEC 240 kV / 15 min. 0.0005 2.3
1 2
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils aluminum sheath. Thicker sheath can accommodate more current. 3 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
51
52
Section 4
conductor Size in kcmil1 Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Width Shipping Reel Capacity2 Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA Nominal in mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 2.79 70.8 3.17 80.6 3.49 88.7 6.8 70/52 6,000
1.12 28.5 2.94 74.6 3.32 84.4 3.64 92.5 7.8 73/55 8,000
1.25 31.8 3.07 78.0 3.46 87.8 3.78 95.9 8.8 76/57 10,000
1.37 34.8 3.19 81.0 3.58 90.8 3.90 98.9 9.7 78/58 12,000
1.48 37.6 3.30 83.8 3.69 93.6 4.01 101.7 10.7 80/60 14,000
1.61 40.9 3.40 86.4 3.79 96.2 4.11 104.3 11.6 82/62 16,000
1.76 44.7 3.66 93.0 4.07 103.4 4.39 111.5 13.8 88/66 20,000
1.92 48.8 3.82 97.1 4.23 107.5 4.55 115.6 15.6 91/68 24,000
2.08 52.8 3.98 101.0 4.39 111.4 4.71 119.5 17.5 94/71 28,000
2.21 56.1
typical Shipping reel Size in ft 138x95 3,000 138x95 3,000 150x95 3,000 150x95 3,000 150x95 2,733 150x95 2,725 158x95 2,700 158x95 2,375 158x95 2,125 158x95 1,900
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 240 kV / 15 min. 0.0005 2.3 90 105 250 -10 145 650
traditional Wall 850 mil xlpe copper neUtralS, copper compoSite laminate SHeatH
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. 3 Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
53
54
Section 4
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 770 30.3 2.63 66.8 3.01 76.5 3.33 84.6 6.4 67/50 6,000
1.12 28.5 730 28.7 2.70 68.5 3.08 78.3 3.40 86.4 7.3 68/51 8,000
1.25 31.8 700 27.6 2.77 70.4 3.16 80.1 3.48 88.3 8.1 70/52 10,000
1.37 34.8 680 26.8 2.85 72.4 3.24 82.2 3.56 90.3 8.9 71/53 12,000
1.48 37.6 660 26.0 2.92 74.2 3.31 83.9 3.63 92.1 9.8 73/54 14,000
1.61 40.9 650 25.6 3.00 76.3 3.39 86.1 3.71 94.2 10.6 74/56 16,000
1.76 44.7 630 24.8 3.22 81.8 3.63 92.2 3.95 100.4 12.7 79/59 20,000
1.92 48.8 630 24.8 3.38 85.9 3.79 96.3 4.11 104.4 14.4 82/62 24,000
2.08 52.8 630 24.8 3.54 89.8 3.95 100.2 4.27 108.4 16.3 85/64 28,000
2.21 56.1
640 25.2 3.69 93.7 4.10 104.2 4.42 112.3 18.1 88/66 32,000
typical Shipping reel Size Flange x Traverse Shipping Reel Capacity2 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Conductor Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 240 kV / 15 min. 0.0005 2.3 90 105 250 -10 145 650
in ft
126x95 3,000
138x95 3,000
138x95 3,000
138x95 3,000
138x95 3,000
138x95 2,775
150x95 3,000
150x95 2,625
150x95 2,325
158x95 2,050
kV/mm kV/mm
3
kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request.
55
56
Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
Section 4
conductor Size in kcmil Dimensional Conductor Diameter Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Width Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s Sheath
2
750 Nominal in mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 2.79 70.8 3.18 80.7 3.50 88.8 5.0 70/52 4,500 138x95 3,000
1000 1.12 28.5 2.94 74.6 3.33 84.5 3.65 92.6 5.5 73/55 6,000 138x95 3,000
1250 1.26 31.9 3.07 78.0 3.46 87.8 3.78 96.0 5.9 76/57 7,500 150x95 3,000
1500 1.38 35.0 3.19 81.0 3.58 90.9 3.90 99.0 6.3 78/58 9,000 150x95 3,000
1750 1.49 37.8 3.30 83.8 3.69 93.7 4.01 101.8 6.7 80/60 10,500 150x95 2,725
2000 1.61 40.9 3.40 86.4 3.79 96.3 4.11 104.4 7.1 82/62 12,000 150x95 2,725
traditional Wall 850 mil xlpe copper neUtralS, alUminUm compoSite laminate SHeatH
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
145 650 90 105 250 -10 AEIC, IEC 240 kV / 15 min. 0.0005 2.3
1 2 3
DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
57
58
Section 4
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s2 Conductor Sheath kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
3 1
750 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 770 30.3 2.63 66.8 3.02 76.6 3.34 84.8 4.7 67/50 4,500 126x95 3,000
1000 1.12 28.5 730 28.7 2.70 68.5 3.09 78.4 3.41 86.5 5.0 68/51 6,000 138x95 3,000
1250 1.26 31.9 700 27.6 2.77 70.4 3.16 80.2 3.48 88.4 5.3 70/52 7,500 138x95 3,000
1500 1.38 35.0 680 26.8 2.85 72.4 3.24 82.2 3.56 90.3 5.6 71/53 9,000 138x95 3,000
1750 1.49 37.8 660 26.0 2.92 74.2 3.31 84.0 3.63 92.2 5.9 73/54 10,500 138x95 3,000
2000 1.61 40.9 650 25.6 3.00 76.3 3.39 86.2 3.71 94.3 6.2 74/56 12,000 138x95 2,775
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
145 650 90 105 250 -10 AEIC, IEC 240 kV / 15 min. 0.0005 2.3
1 2
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 3 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
59
60
Section 5
INSULATION THICKNESS
For cables with a radial moisture barrier, Southwire Standard Wall reduced insulation thicknesses within the stress limits in AEIC specification CS9 are recommended For applications requiring smaller cable diameters, specific designs are available upon request within the stress limits in AEIC specification CS9
SHEATH MATERIAL
Copper and aluminum corrugated sheaths offer the best mechanical and moisture protection for your HV cable, and copper will provide better short circuit performance and improved connectability Composite laminate sheaths in both copper and aluminum that offer excellent protection against moisture ingress
JACKET
Standard outer jacket: extruded LLDPE with a co-extruded outer semi-conductive polyethylene layer for jacket integrity testing Halogen Free Fire Retardant (HFFR) compounds are available upon request for installations in cable trays and ventilated troughs
Section 5
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Traverse Shipping Reel Capacity2 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 840 33.1 2.77 70.3 3.32 84.3 3.60 91.4 6.8 72/54 6,000
1.12 28.5 790 31.1 2.82 71.6 3.36 85.4 3.64 92.5 7.6 73/55 8,000
1.25 31.8 760 29.9 2.89 73.4 3.44 87.5 3.72 94.6 8.4 74/56 10,000
1.37 34.8 730 28.7 2.95 74.9 3.51 89.2 3.79 96.3 9.3 76/57 12,000
1.48 37.6 710 28.0 3.02 76.7 3.58 91.0 3.86 98.1 10.1 77/58 14,000
1.61 40.9 690 27.2 3.08 78.3 3.65 92.7 3.93 99.8 11.0 79/59 16,000
1.76 44.7 700 27.6 3.36 85.3 3.96 100.7 4.24 107.8 13.2 85/64 20,000
1.92 48.8 710 28.0 3.52 89.4 4.14 105.2 4.42 112.3 15.1 88/66 24,000
2.08 52.8 720 28.3 3.72 94.4 4.36 110.6 4.64 117.8 17.1 93/70 28,000
2.21 56.1
730 28.7 3.87 98.3 4.52 114.9 4.80 122.0 19.0 96/72 32,000
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 280 kV / 15 min. 0.0005 2.3 90 105 250 -10 169 750
in ft
138x95 3,000
126x95 2,950
126x95 2,950
126x95 2,950
150x95 3,000
150x95 3,000
158x95 2,725
150x95 2,450
150x95 2,150
158x95 1,900
Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Conductor Sheath conductor resistance DC @ 20o C DC @ 90 C
o
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request.
63
64
Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
Section 5
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) in Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s
2
750 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 840 33.1 2.77 70.3 3.42 86.9 3.70 94.1 4.5 74/56 4,500 150x95 3,000
1000 1.12 28.5 790 31.1 2.82 71.6 3.47 88.1 3.76 95.5 4.7 75/56 6,000 150x95 3,000
1250 1.26 31.9 760 29.9 2.89 73.4 3.55 90.2 3.83 97.3 5.0 77/57 7,500 150x95 3,000
1500 1.38 35.0 730 28.7 2.95 74.9 3.62 91.9 3.90 99.0 5.3 78/58 9,000 150x95 3,000
1750 1.49 37.8 710 28.0 3.02 76.7 3.70 93.9 3.98 101.0 5.6 80/60 10,500 150x95 3,000
2000 1.61 40.9 690 27.2 3.08 78.3 3.76 95.6 4.04 102.7 5.9 81/61 12,000 150x95 2,725
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA
3
7.2 4.0
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 280 kV / 15 min. 0.0005 2.3
1 2
Conductor
Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank3 Power Rating Typical Double Ductbank Power Rating
Amps MVA
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils alluminum sheath. Thicker sheath can accommodate more current. 3 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
65
66
Section 5
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/ perm.) Maximum Pulling Tension Flange x Traverse Shipping Reel Capacity2 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs
750
1000
1250
1500
1750
2000
2500
3000
3500
4000
0.97 24.7 840 33.1 2.77 70.3 3.15 80.1 3.47 88.2 6.7 69/52 6,000
1.12 28.5 790 31.1 2.82 71.6 3.20 81.3 3.52 89.5 7.5 70/53 8,000
1.25 31.8 760 29.9 2.89 73.4 3.28 83.2 3.60 91.3 8.4 72/54 10,000
1.37 34.8 730 28.7 2.95 74.9 3.34 84.7 3.66 92.8 9.2 73/55 12,000
1.48 37.6 710 28.0 3.02 76.7 3.41 86.5 3.73 94.6 10.0 75/56 14,000
1.61 40.9 690 27.2 3.08 78.3 3.47 88.1 3.79 96.2 10.8 76/57 16,000
1.76 44.7 700 27.6 3.36 85.3 3.69 93.8 4.01 101.9 12.8 80/60 20,000
1.92 48.8 710 28.0 3.52 89.4 3.87 98.3 4.19 106.5 14.6 84/63 24,000
2.08 52.8 720 28.3 3.72 94.4 4.05 102.8 4.37 110.9 16.5 87/65 28,000
2.21 56.1
730 28.7 3.87 98.3 4.20 106.7 4.52 114.8 18.4 90/68 32,000
typical Shipping reel Size in ft 138x95 3,000 138x95 3,000 138x95 3,000 138x95 3,000 150x95 3,000 150x95 3,000 150x95 2,725 150x95 2,600 158x95 2,250 158x95 2,025
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 280 kV / 15 min. 0.0005 2.3 90 105 250 -10 169 750
Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Conductor Sheath conductor resistance DC @ 20o C DC @ 90 C
o
SW Standard Wall xlpe copper neUtralS WitH copper compoSite laminate SHeatH
kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA Amps MVA
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank4 Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request.
67
68
Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
Section 5
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank3 Power Rating
1 2 3
750 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 0.97 24.7 840 33.1 2.77 70.3 3.16 80.2 3.48 88.3 5.0 70/52 4,500 138x95 3,000
1000 1.12 28.5 790 31.1 2.82 71.6 3.21 81.4 3.53 89.6 5.2 71/53 6,000 138x95 3,000
1250 1.26 31.9 760 29.9 2.89 73.4 3.28 83.3 3.60 91.4 5.5 72/54 7,500 138x95 3,000
1500 1.38 35.0 730 28.7 2.95 74.9 3.34 84.8 3.66 92.9 5.8 73/55 9,000 138x95 3,000
1750 1.49 37.8 710 28.0 3.02 76.7 3.41 86.6 3.73 94.7 6.1 75/56 10,500 150x95 3,000
2000 1.61 40.9 690 27.2 3.08 78.3 3.47 88.2 3.79 96.3 6.4 76/57 12,000 150x95 3,000
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
Conductor
169 750 90 105 250 -10 AEIC, IEC 280 kV / 15 min. 0.0005 2.3
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
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Section 6
INSULATION THICKNESS
For cables with a radial moisture barrier, Southwire(SW) Standard Wall reduced insulation thicknesses within AEIC specification CS9 are recommended For applications requiring smaller cable diameters, cables with reduced insulation thickness are available upon request within the stress limits in AEIC specification CS9
SHEATH MATERIAL
Copper and aluminum corrugated sheaths offer the best mechanical and moisture protection for your HV cable, and copper will provide better short circuit performance and improved connectability Composite laminate sheaths in both copper and aluminum that offer excellent protection against moisture ingress
JACKET
Standard outer jacket: extruded LLDPE with a co-extruded outer semi-conductive polyethylene layer for jacket integrity testing Halogen Free Fire Retardant (HFFR) compounds are available upon request for installations in cable trays and ventilated troughs
Section 6
conductor Size in kcmil1 Dimensional Conductor Diameter Nominal in mm Insulation Thickness Diameter over Insulation mils mm in mm Diameter over Sheath in mm Overall Jacket Diameter in mm Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
4 2
1000 1.12 28.5 960 37.8 3.16 80.2 3.75 95.3 4.03 102.4 8.5 81/60 8,000 158x95 2,900
1250 1.25 31.8 910 35.8 3.19 81.0 3.79 96.2 4.07 103.3 9.2 81/61 10,000 158x95 2,925
1500 1.37 34.8 890 35.0 3.27 83.1 3.87 98.4 4.15 105.5 10.1 83/62 12,000 158x95 2,925
1750 1.48 37.6 880 34.6 3.36 85.3 3.98 101.0 4.26 108.1 11.1 85/64 14,000 158x95 2,775
2000 1.61 40.9 870 34.3 3.44 87.5 4.06 103.1 4.34 110.3 12.0 87/65 16,000 158x95 2,775
2500 1.76 44.7 850 33.5 3.66 93.0 4.31 109.4 4.59 116.6 14.1 92/69 20,000 158x95 2,550
3000 1.92 48.8 850 33.5 3.82 97.1 4.49 113.9 4.77 121.1 16.0 95/71 24,000 158x95 2,250
3500 2.08 52.8 850 33.5 3.98 101.0 4.66 118.3 4.94 125.4 18.0 99/74 28,000 158x95 1,925
33.5 4.11 104.4 4.80 121.9 5.08 129.0 19.8 102/76 32,000 158x95 1,825
lbs/ft in lbs in ft
8.1 4.8
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
245 1050 90 105 250 -10 AEIC, IEC 330 kV / 30 min. 0.0005 2.3
Conductor Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank Power Rating
1 2 3
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. Declared values for 30 mils copper sheath. Thicker sheath can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
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Section 6
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) in Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity Electrical electrical Stress @ Uo Conductor Shield kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit Amps MVA
3 1
1000 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 1.12 28.5 960 37.8 3.16 80.2 3.87 98.2 4.15 105.3 5.5 83/62 6,000 158x95 2,925
1250 1.26 31.9 910 35.8 3.19 81.0 3.90 99.1 4.18 106.2 5.8 84/63 7,500 158x95 2,925
1500 1.38 35.0 890 35.0 3.27 83.1 3.99 101.3 4.27 108.4 6.1 85/64 9,000 158x95 2,750
1750 1.49 37.8 880 34.6 3.36 85.3 4.09 104.0 4.37 111.0 6.5 87/66 10,500 158x95 2,800
2000 1.61 40.9 870 34.3 3.44 87.5 4.18 106.2 4.46 113.3 6.8 89/67 12,000 158x95 2,625
8.7 4.3
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
245 1050 90 105 250 -10 AEIC, IEC 330 kV / 30 min. 0.0005 2.3
1 2
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank3 Power Rating Typical Double Ductbank Power Rating
Amps MVA
Increased shipping reel capacity can be accommodated on request. Declared values for 50 mils aluminum sheath. Thicker sheath can accommodate more current. 3 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
75
76
Section 6
conductor Size in kcmil1 Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Nominal in mm mils mm in mm in mm Overall Jacket Diameter in mm Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity2 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s3 kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
4
1000 1.12 28.5 960 37.8 3.16 80.2 3.54 90.0 3.86 98.1 8.3 77/58 8,000 150x95 3,000
1250 1.25 31.8 910 35.8 3.19 81.0 3.58 90.8 3.90 98.9 9.1 78/58 10,000 150x95 3,000
1500 1.37 34.8 890 35.0 3.27 83.1 3.66 92.8 3.98 101.0 9.9 80/60 12,000 150x95 3,000
1750 1.48 37.6 880 34.6 3.36 85.3 3.75 95.1 4.07 103.3 10.8 81/61 14,000 158x95 2,925
2000 1.61 40.9 870 34.3 3.44 87.5 3.83 97.2 4.15 105.4 11.7 83/62 16,000 158x95 2,925
2500 1.76 44.7 850 33.5 3.66 93.0 4.07 103.4 4.39 111.5 13.8 88/66 20,000 158x95 2,700
3000 1.92 48.8 850 33.5 3.82 97.1 4.23 107.5 4.55 115.6 15.6 91/68 24,000 158x95 2,375
3500 2.08 52.8 850 33.5 3.98 101.0 4.39 111.4 4.71 119.5 17.5 94/71 28,000 158x95 2,100
4000 2.21 56.1 850 33.5 4.11 104.4 4.52 114.8 4.84 123.0 19.3 97/73 32,000 158x95 1,900
lbs/ft in lbs in ft
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures ( C)
o
245 1050 90 105 250 -10 AEIC, IEC 330 kV / 30 min. 0.0005 2.3
Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity
Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank4 Power Rating
1 2
2500-4000 kcmil conductors are 5 segment Milliken conductors. Increased shipping reel capacity can be accommodated on request. 3 Declared values for 80 x 14 AWG copper wire screen with 6 mil copper tape shield. Larger wires can accommodate more current. 4 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
77
78
Section 6
conductor Size in kcmil Dimensional Conductor Diameter Insulation Thickness Diameter over Insulation Diameter over Sheath Overall Jacket Diameter Total Weight Min. Bending Radius (install/perm.) Maximum Pulling Tension typical Shipping reel Size Flange x Traverse Shipping Reel Capacity1 Electrical electrical Stress @ Uo Conductor Shield Insulation Shield Short circuit for 0.5s kV/mm kV/mm kA kA /kft /kft pF/ft Amps/ kft per circuit
3
1000 Nominal in mm mils mm in mm in mm in mm lbs/ft in lbs in ft 1.12 28.5 960 37.8 3.16 80.2 3.55 90.1 3.87 98.2 6.0 77/58 6,000 150x95 3,000
1250 1.26 31.9 910 35.8 3.19 81.0 3.58 90.9 3.90 99.0 6.2 78/58 7,500 150x95 3,000
1500 1.38 35.0 890 35.0 3.27 83.1 3.66 92.9 3.98 101.1 6.5 80/60 9,000 150x95 3,000
1750 1.49 37.8 880 34.6 3.36 85.3 3.75 95.2 4.07 103.4 6.9 81/61 10,500 158x95 2,925
2000 1.61 40.9 870 34.3 3.44 87.5 3.83 97.3 4.15 105.5 7.2 83/62 12,000 158x95 2,925
cable data Voltage Characteristics (kV) Max Voltage Rating BIL Rating Temperatures (oC) Nominal Conductor Max. Emergency Conductor Short Circuit Conductor Minimum Installation Design Characteristics Design Standards Typical Test Voltages XLPE Loss Factor Relative Permittivity AEIC, IEC 330 kV / 30 min. 0.0005 2.3
1 2 3
Conductor Sheath conductor resistance DC @ 20o C DC @ 90o C Capacitance Charging Current Ampacity @ 90o C Typical Single Ductbank Power Rating Typical Double Ductbank Power Rating
3
Increased shipping reel capacity can be accommodated on request. Declared values for 80 x 14 AWG copper wire screen with 8 mil aluminum tape shield. Larger wires can accommodate more current. 4ft top of duct, 1oC-m/W native, 0.8oC-m/W ductbank backfill, 25oC Ambient, 75% lf, 9 spacing, single-point or cross bonded
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80
Section 7
Southwire HV Solutions is proud to be North Americas exclusive supplier of NKT Cables complete line of high voltage cable accessories
HV cable accessories
HV CABLE ACCESSORIES
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HV cable accessories
Section 7
HV cable accessories
Components
Silicone rubber is a preferred material for cable accessories due to its excellent mechanical and electrical properties. For more than 40 years, silicone has been used successfully as high-quality electrical insulation for voltages up to 400 kV. Silicone rubber features high quality electrical insulation, superior corona and tracking resistance, combined with high elasticity. It facilitates multi range application, where one silicone rubber body can be used for various conductor cross sections. Optimal flexibility ensures easy assembly of the accessories. outstanding features of the silicone rubber insulation material are: UV and ozone resistance Durable water rejection Weather and aging resistance Non-flammable, self-extinguishing, heat resistant Applicable for use at temperatures between -50 C and +180 C High elasticity High tracking resistance Unlimited storage life Friendly to the environment
Design Criteria
The specific electrical problems of the cable termination are found at the point between the high-grade solid electrical insulation of the cable and the gaseous insulation air, which has a significantly lower dielectric strength. In order to achieve sufficient insulating clearance, the outer conductive layer of the cable must be stripped to below the end of the core. This causes unacceptably high field intensities at the end of the outer conductive layer (figure 1) which must be eliminated by means of stress control. Figure 2 shows the field of the cable termination controlled capacitively by a funnel shaped electrode. It is dimensioned in such a way that field intensities do not exceed at any point. This prevents harmful partial discharge.
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HV cable accessories
Section 7
Outdoor Termination
FeV-V oUtdoor termination WitH compoSite inSUlator The different versions of this outdoor termination type FEV-V are designed for operation under severe outdoor conditions. Main components of the termination are the composite insulator with upper metal work, metal base plate with supporting insulators and premolded stress cone for electrical field control. Integrated premolded stress control system made of silicone rubber All metal work made of corrosion resistant aluminum alloy Termination is standing on supporting pedestal insulators, so that the cable screen can be isolated from earth Silicone fluid filled Top bolt available in two versions, screw type or press type Different top bolt diameter available suiting to the cable dimensions Type tested on Southwire Cable according to IEEE 48 and IEC 60840
Outdoor Termination
FeV-p oUtdoor termination WitH porcelain inSUlator The different versions of outdoor termination type FEV-P are designed for operation under severe outdoor conditions. Main components of the termination are the porcelain insulator with upper metal work, metal base plate with supporting insulators and premolded stress cone for electrical field control. Integrated premolded stress control system made of silicone rubber All metal work made of corrosion resistant aluminum alloy Termination is standing on supporting pedestal insulators, so that the cable screen can be isolated from earth Silicone fluid filled Top bolt available in two versions, screw type or press type Different top bolt diameter available suiting to the cable dimensions Type tested on Southwire Cable according to IEEE 48 and IEC 60840
HV cable accessories
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HV cable accessories
Section 7
HV cable accessories
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HV cable accessories
Section 7
Joint
Sm premolded Joint This premolded joint in three piece design with compact dimensions is made of silicone rubber. Main components of the standard joint are conductor connection, cable adapters, main joint sleeve and outer protective covering. Integrated premolded stress control system with silicone rubber Three piece design with compact dimensions Screw type or compression conductor connector Minimal tool requirement Version with screen separation available Type tested on Southwire Cable according to IEEE 404 and IEC 60840
HV cable accessories
Cable Diameter 3 4 (76mm 101mm) 4 5 (101mm 127mm) 3 4 (76mm 101mm) 4 5 (101mm 127mm)
Part Number SWHV 809 Size 1 SWHV 809 Size 2 SWHV 809S Size 1 (w/ springs) SWHV 809S Size 2 (w/ springs)
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HV SOLUTIONS
SoUtHWire company One Southwire Drive Carrollton, Georgia 30119 800-444-1700 www.southwire.com
edition 2011.1
SOUTHWIRE