Toolfab Engineering Industries (P) Ltd

(Heavy Engineering Fabrication)

Heavy Engineering Fabrication

Heavy Engineering Fabrication

Heavy Engineering Fabrication

Heavy Engineering Fabrication

Material Unloading Material Stacking Handling to CNC Cutting Station Plate Cutting Edge Preparation Dimensional Inspection After E.P. Shell Rolling L-Seam Welding L-Seam Welding Inspection L-Seam BG L-Seam BG Welding L-Seam BG Welding Inspection Shell Rerolling Handling of Shells Shell to Shell Cir-Seam Fitup Cir-Seam Fitup Inspection Cir-Seam Welding Cir-Seam BG Cir-Seam BG Inspection Cir Seam BG Welding Flange to Section Fitup

Flange to Section Fitup Inspection FCS Welding FCS BG FCS BG Inspection FCS BG Welding FCS BG Welding Inspection NDT Easy Laser Inspection Internal Fittings Dimensional Inspection Blasting Blasting Inspection Painting Painting Inspection Internals / Electricals Assembly Packing Handling of finished product Dispatch of Finished Goods

Heavy Engineering Fabrication

Material Unloading with the help of Mobile Cranes Raw material inspection / reception control Visual, Verification of material with Mill TC

Heavy Engineering Fabrication

Plate Material Stocking

Heavy Engineering Fabrication

Material Stocking of Internal Items & Paint Materials

Heavy Engineering Fabrication

Loading to CNC Profile Cutting Machine

Heavy Engineering Fabrication

Plate Cutting at Profile Cutting Machine. MESSER 4Mtr/30Mtr Bay one 20Mtr x 80Mtr

Heavy Engineering Fabrication

Beveling & Smoothening by Grinding

Heavy Engineering Fabrication

Plate Rolling in Three Roll Plate Bending Machine 2.5 Mtr Width & 25mm / 40mm Thickness - Himalaya

Heavy Engineering Fabrication

Shell Profile Checking using Template

Heavy Engineering Fabrication

Maintaining required Circumference & Shell Height

Heavy Engineering Fabrication

Maintaining required Circumference & Shell Height by Checking the LS Fit up Shells

Heavy Engineering Fabrication

Back Gouging By Grinding

Heavy Engineering Fabrication

Back Gouging Area DP Test Check

Heavy Engineering Fabrication

Back Gouging Welding- SAW COLOUMN BOOM

Heavy Engineering Fabrication

Rerolling

Heavy Engineering Fabrication

CS Fit up Fit up on Roller Bed using Hydraulic Jack

Heavy Engineering Fabrication

End Ovality arresting, Straightness, Mismatch & Length Checking

Heavy Engineering Fabrication

CS Welding SAW Process with Rotator Bed Using Column Boom (5Mtr X 5Mtr)

Heavy Engineering Fabrication

During CS BG Welding Proper Current Parameters are Maintained using Traly SAW Machine

Heavy Engineering Fabrication

During Flange with Shell Fit up, Maintaining Face out & Plumb out, Verticality as well as Total Length of the Section.

Heavy Engineering Fabrication

Using SAW COLOUMN BOOM

Heavy Engineering Fabrication

Flange with Shell Welded area Back Gouge Grinding

Heavy Engineering Fabrication

Flange Back Gouging Area DP Test Checking

Heavy Engineering Fabrication

After DP Test Back Gouging Area Welding

Heavy Engineering Fabrication

Checking weld Defect by Ultrasonic Testing

Heavy Engineering Fabrication

Checking weld Defect by Radio Graphic Testing(Random)

Heavy Engineering Fabrication

Fixing Bushes and welding with Shells and Platforms

Heavy Engineering Fabrication

To Measure flatness and Tilting of Flanges using Easy Laser

Heavy Engineering Fabrication

Checking Face out & Plumb out, Verticality, Ovality, Total length, Internals locations, Mismatches & Scratches, Surface defects.

Heavy Engineering Fabrication

Fixing Bushes welding with Shells and Platforms

Heavy Engineering Fabrication

Shifting cleared section for blasting site

Heavy Engineering Fabrication

Blasting with Steel Shots in Blasting Chamber. Adherence to Pollution Control Norms.

Heavy Engineering Fabrication

After Blasting checking the surface roughness

Heavy Engineering Fabrication

Painting using with Airless Guns- Inside Painting Chamber.

Heavy Engineering Fabrication

Coating Thickness checked with coat meter

Heavy Engineering Fabrication

Assembling of all Internals Like Ladder, Door Fittings, using recommended Fasteners & Electrical Fittings

Heavy Engineering Fabrication

Assembling of all Internals Like Ladder, Door Fittings, using recommended Fasteners & Electrical Fittings

Heavy Engineering Fabrication

Ends Covered with Plywood and Spider

Heavy Engineering Fabrication

Finished Goods are Ready for Getting Dispatch Clearance

Heavy Engineering Fabrication

Finished Goods Loaded on Trailer

Heavy Engineering Fabrication

After Completion of all Inspections Finished Goods are Dispatched

Heavy Engineering Fabrication

Work Shed 3 Bays 20Mtr x 80Mtr Each. 2 Nos EOT Cranes capacity 30MT.

Heavy Engineering Fabrication

THANK YOU