tJRS Opta 500Nm threaded Joint Rate Simulator

500Nm tJRS Opta Detailed Description Introduction

The tJRS Opta offers the latest technology in tool testing in accordance with VDI/VDE 2647 Transducers for nutrunner systems Guidelines for dynamic checking of tools according to ISO 5393 The system uses a nut and a threaded bolt, which automatically unwind. This method gives a true representation of a fastener rather than a friction brake. The joint rate for nut and bolt tightening is varied automatically by a patented process. The threads and clamp surfaces of the bolt and nut are auto-greased to ensure trouble free operation. Maximum Torque: 500Nm 3 sets of beams: 500Nm beam 100Nm beam 10Nm beam 100 - 500Nm 10 - 100Nm 1 - 10Nm M24 bolt M16 bolt M8 bolt Minimum Torque: 1Nm

Each beam set works independently of other beam sets.

Only one beam set can be operated at a time. The bolts and nuts are replaceable parts.

Operation
Through the controlling software the operator can automatically set the joint rate of the simulator before carrying out testing. Cycle Time: Typically a 30 sample study can be carried out in less than 3 minutes. Release Mechanism: The joint is automatically reset between each run-down. The following measurement types can be performed on the beams: Peak (torque only and torque with angle) Impulse Click The following tool types can be evaluated: DC electric (nutrunners and screwdrivers) Clutch (nutrunners and screwdrivers) Impulse Torque wrenches Battery tools

Torque Measurement
The tJRS Opta uses established Crane data collecting techniques and displays the results on the OMS software. 3 CheckStar rotary transducers 10Nm, 100Nm and 500Nm, are mounted under the top surface with only the female socket protruding.

Controller
Supplied with a touch panel PC with solid state hard drive.

Software: Single licence of Opta Management Software (OMS) for standalone use on the tJRS Opta. Threaded JRS Controller and SQL database. OMS modules (tools, applications, certifications, administration, report generation) and SQL database. OMS Automation service for updating calendar events.

Electrical/Environmental
Powered by two 12V sealed lead acid batteries that typically give 8 hours of use. The internal battery charger fully re-charges the batteries in less than 10 hours. Installed software provides sophisticated and reliable battery management. The tJRS Opta operates between +5C and +40C.

Construction
Weight: Dimensions: 425Kg (approx) Length = 1100mm (1195mm with handle) Width = 600mm Height = 940mm (floor to work surface). Extruded aluminium frame Aluminium laminate panel work Anti-slip surface

Material:

There are reaction posts enabling safe testing of tools. The tJRS Opta is mobile.

Maintenance
The tJRS Opta is easy to maintain and service. Crane Electronics Ltd can carry this out under a service contract, or the customers maintenance department can undertake it.

Delivery
Leadtime is 12-16 weeks from acceptance of Purchase Order.