COMPONENT LOCATIONS

Description
ACCUMULATOR - HYDRAULIC (PILOT OIL) CYLINDER GP - BOOM CYLINDER GP - BUCKET CYLINDER GP - STICK FILTER GP - OIL (CASE DRAIN) FILTER GP - OIL (HYDRAULIC RETURN) FILTER GP - OIL (PILOT) MANIFOLD GP - CONTROL (PILOT OIL) MOTOR GP - PISTON MOTOR GP - SWING MOTOR GP - TRAVEL PUMP GP - PISTON (HYDRAULIC FAN) PUMP GP - PISTON (MAIN) SWIVEL GP VALVE GP - CHECK (OIL COOLER BYPASS) VALVE GP - LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE) VALVE GP - LOAD CONTROL (STICK DRIFT RED, RELIEF LINE) VALVE GP - MAIN CONTROL VALVE GP - PILOT CONTROL (LEFT JOYSTICK) VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) VALVE GP - PILOT (TRAVEL) VALVE GP - PRESSURE REDUCING (BOOM, SWING PRIORITY) VALVE GP - SHUTTLE VALVE GP - SOLENOID (HEAVY LIFT) VALVE GP - SWING CUSHION (FINE SWING) VALVE GP - TRAVEL COUNTERBALANCE Note A: Refer to Parts Manual for your specific machine. NOTE A NOTE A NOTE A 126-2075 188-4140 158-8987 215-5037 234-4638 200-3373 271-6376 259-0815 283-6116 234-4440 190-7745 255-5683 255-5680 285-1540 270-5951 270-5952 270-5947 232-4102 185-0462 259-7732 121-6303 158-9090 204-2819

Part Number
164-6981

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Schematic Location
B-6 G-3 G-10 G-9 A-6 A-9 A-5 B-8 A-10 G-8 G-5, G-7 B-4 B-3 F-6 B-10 E-3 E-7 D-2 D-10 D-9 E-10 B-6 C-10 B-6 B-6 F-8 F-5, F-7

RENR9980 May 2006

PUMP or MOTOR FLUID CONDITIONER SPRING

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

23 17 18

19

20

21

4
ONE POSITION AB

VALVE ENVELOPES

VALVES

VALVE PORTS

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

MEASUREMENT

ROTATING SHAFTS

8 15 9

24

6 2 14

3
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

330D Excavator Hydraulic System

B6H1-UP JLP1-UP HAS1-UP EDX1-UP T2Y1-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

11 27 1 16 22 11 27 13 12 5 7 10 26

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations Pressure, Sampling, and Sensor

Tap Number
AA BB CC DD SOS

Description
Pilot Filter Pressure Test Port Drive Pump Pressure Test Port Power Shift Pressure Test Port Idler Pump Pressure Test Port Hydraulic Oil Sampling Port

Schematic Location
A-6 B-2 A-2 A-2 A-5

25

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
FLOW IN ONE DIRECTION PARALLEL FLOW CROSS FLOW FLOW ALLOWED IN EITHER DIRECTION

BIDIRECTIONAL

BIDIRECTIONAL

Heavy Lift and Fine Swing

MACHINE COMPONENT LOCATIONS

2006 Caterpillar All Rights Reserved

Printed in U.S.A.

Electrical Symbols Table

Hydraulic Symbols (Electrical)

BB

SOS

AA

10

14
Transducer (Fluid) Transducer (Gas / Air)

G
Generator

M
Electric Motor

26
Pressure Switch

16

17

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

27 C 9 D CC

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14 325-PK

Circuit Identification Number Wire Color Wire Gauge

Pump Compartment (A) Delivery line (Drive Pump) (B) Delivery line (IdlerPump) (C) Drive Pump (D) Idler Pump

Previous Standard

11

Wire

Wire Color

325-PK-14
B A
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

PUMP GP - PISTON (MAIN)

MOTOR GP - PISTON (TRAVEL)

FILTER GP

16 Page

VALVE GP - MAIN CONTROL

MOTOR GP - SWING & SWIVEL

RENR9980

18

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

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LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & LEFT TRAVEL PUMP OUTPUT PILOT PUMP OUTPUT IMPLEMENT & RIGHT TRAVEL PUMP OUTPUT FAN PUMP OUTPUT POWER SHIFT CONTROL CIRCUIT TRAVEL SPEED CONTROL CIRCUIT SUPPLY LINE DRAIN / RETURN LINE ATTACHMENT CONTROL CIRCUIT RIGHT TRAVEL CONTROL & RIGHT TRAVEL MOTOR CIRCUIT LEFT TRAVEL CONTROL & LEFT TRAVEL MOTOR CIRCUIT SWING CONTROL & SWING MOTOR CIRCUIT HEAVY LIFT CONTROL CIRCUIT BOOM CONTROL & BOOM CYLINDER CIRCUIT BUCKET CONTROL & BUCKET CYLINDER CIRCUIT STICK CONTROL & STICK CYLINDER CIRCUIT SHUTTLE VALVE CONTROL CIRCUIT

SWING MOTOR
PG DR MOTOR GP SWING 200-3373

TRAVEL MOTOR (LEFT)

TRAVEL MOTOR (RIGHT)

BUCKET CYLINDER
G

STICK CYLINDER

R.C.V-C
MOTOR GP TRAVEL 271-6376 AG DR B1 A1 T1 T2 T1 T2 Pp3 Pp3

MU BG

MOTOR GP TRAVEL 271-6376

BOOM CYLINDER

AL3 AR3 BR3

BL3
VALVE GP SWING CUSHION (FINE SWING) 158-9090 AG BG BG

AG

AR4

BR4

LINE PATTERNS

F
B VALVE GP PILOT (TRAVEL) 270-5947 TP TRAVEL(L) TT TRAVEL(R) A

TRAVEL BRAKE

TRAVEL BRAKE

Pressure Line Pilot / Load Sensing Pressure

A VALVE GP TRAVEL COUNTERBALANCE 204-2819

A VALVE GP TRAVEL COUNTERBALANCE 204-2819

Drain / Return Lines Component Group Attachment Air Line

BL2

AL2

BL1

AL1

BR1
SWIVEL GP 234-4440

AR1

CALLOUTS
YY

Taps (Pressure, Sampling, Sensor) by letter Components by number Connections by letter

1 AA

E
BACK T1 T5 FWD T2 FWD T4 T6 BACK T3 VALVE GP LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE) 255-5683

aL1
PRESSURE SWITCH

bL1

bR1

aR1
PRESSURE SWITCH

VALVE GP LOAD CONTROL (STICK DRIFT RED, RELIEF LINE) 255-5680

BL3
SP3 SDr SPi SP2

AL3
BP3 BPi BDr

BR4

aL2
AL2 BL2

aL1 aR3
BR1
aR2 (BACK) BR2 AR2 (CLOSE) (DOWN)

AR4 AR1

BP2

R.C.V-A
T AL4 aL4 (UP) SP1 ST BL3 R2 aL3 (IN)

AL1 BL1
Di4 (L) (BACK) Pi4

aR4
BR3 AR3
Pi1
BOOM DRIFT REDUCTION

R.C.V-B

aR1

STICK DRIFT REDUCTION

BP1 BT R1 BR5

aR5 R3 AR5 (IN) VALVE GP MAIN CONTROL 285-1540

VALVE GP PILOT CONTROL (LEFT JOYSTICK) 270-5951 JLP STICK JLT SWING BUCKET JRP

VALVE GP PILOT CONTROL (RIGHT JOYSTICK) 270-5952 JRT BOOM

BR4

TRAVEL(R)

OUT JL1

TRAVEL(L)

STICK(1)

BOOM(2)

SWING

MAIN RELIEF

C
VALVE GP SHUTTLE 185-0462 A1 A2 A3 A4 A5 A6 A7 A8

(OUT) Di2 Pi2 Pi3 Di3

(R) DST Pi5

(FWD) bR2

(OPEN)

(UP) Di1 bR5

(OUT)

STICK(2)

BOOM(1)

BUCKET

IN JL3

R JL2

L JL4

OPEN JR4

CLOSE JR2

DOWN JR3

UP JR1

ATCH

bR1 HL bL4 bL3 bL2 bL1

PL PR

bR3

bR4

HR

RENR9980

B1

B2

B3

B4

B5

B6

B7

B8 PUMP GP PISTON (HYDRAULIC FAN) 259-0815 L1 L D0 B Ps1

16 Page, Color 2

Pi1

HR

PUMP GP PISTON (MAIN) 283-6116

aR3

aR4

bR3

bR4

bL3

bL2

bL4

aL2
P2 Pi1 P-IN PSA2
SWING PRIORITY

DR1

PSA1 T-OUT2 DR2

A1

B2

A2

TRAVEL SPEED

VALVE GP SHUTTLE 259-7732 VALVE GP PRESSURE REDUCING (BOOM, SWING PRIORITY) 232-4102

PR
PRESSURE SENSOR

R.C.V.: RETURN CHECK VALVE

NO.1 (TRAVEL)

R.C.V-B

PRESSURE SWITCH

NO.2 (SWING)

R.C.V-C
C B A
SLOW RETURN BYPASS

NO.3 (LOCK)

T P1 P2

a4 a1 M1

G E

BB

DRIVE PUMP PRESSURE TEST PORT

R.C.V-A

VALVE GP CHECK (OIL COOLER BYPASS) 190-7745

F FILTER GP OIL (HYDRAULIC RETURN 188-4140

P1 PAC DR3 DR4 Pi2 DR5 T-OUT1 DR6 ACCUMULATOR GP 164-6981 FILTER GP OIL (CASE DRAIN) 126-2075 T

VALVE GP SOLENOID (HEAVY LIFT) 121-6303 P FILTER GP OIL (PILOT) 158-8987 IN

RIGHT PUMP

Psv a3
PROPORTIONAL REDUCING VALVE

I
LEFT PUMP

OIL COOLER

CC DD

POWER SHIFT PRESSURE TEST PORT

M2 a5 a2

DR1 DR

L3

L2

MANIFOLD GP CONTROL (PILOT OIL) 215-5037

RETURN

OUT

A4 S1

Dr1

D1 Ps2

IDLER PUMP PRESSURE TEST PORT

MOTOR GP PISTON 234-4638 B A

T PG
DRAIN

PRESSURE SENSOR

PC

PL
HYDRAULIC OIL SAMPLING

PILOT FILTER PRESSURE

AA

SOS

HL
Pi2

THIS SCHEMATIC IS FOR THE 330D EXCAVATOR HEAVY LIFT AND FINE SWING
PART #: 259-7414 HE01
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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