LED Controller IC EVAL-LED-ICLS8082G-B2

Offline LED Controller With Integrated 800V CoolMOS for Phase Cut Dimming With High Power Factor

ICLS8082G

Application Note
Revision 1.0, 2011-05-10

Industrial & Multimarket

Edition 2011-05-10 Published by Infineon Technologies AG 81726 Munich, Germany 2011 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered.

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Revision History Page or Item Subjects (major changes since previous revision) Revision 1.0, 2011-05-10

Trademarks of Infineon Technologies AG AURIX, BlueMoon, C166, CanPAK, CIPOS, CIPURSE, COMNEON, EconoPACK, CoolMOS, CoolSET, CORECONTROL, CROSSAVE, DAVE, EasyPIM, EconoBRIDGE, EconoDUAL, EconoPIM, EiceDRIVER, eupec, FCOS, HITFET, HybridPACK, IRF, ISOFACE, IsoPACK, MIPAQ, ModSTACK, my-d, NovalithIC, OmniTune, OptiMOS, ORIGA, PRIMARION, PrimePACK, PrimeSTACK, PRO-SIL, PROFET, RASIC, ReverSave, SatRIC, SIEGET, SINDRION, SIPMOS, SMARTi, SmartLEWIS, SOLID FLASH, TEMPFET, thinQ!, TRENCHSTOP, TriCore, X-GOLD, X-PMU, XMM, XPOSYS. Other Trademarks Advance Design System (ADS) of Agilent Technologies, AMBA, ARM, MULTI-ICE, KEIL, PRIMECELL, REALVIEW, THUMB, Vision of ARM Limited, UK. AUTOSAR is licensed by AUTOSAR development partnership. Bluetooth of Bluetooth SIG Inc. CAT-iq of DECT Forum. COLOSSUS, FirstGPS of Trimble Navigation Ltd. EMV of EMVCo, LLC (Visa Holdings Inc.). EPCOS of Epcos AG. FLEXGO of Microsoft Corporation. FlexRay is licensed by FlexRay Consortium. HYPERTERMINAL of Hilgraeve Incorporated. IEC of Commission Electrotechnique Internationale. IrDA of Infrared Data Association Corporation. ISO of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION. MATLAB of MathWorks, Inc. MAXIM of Maxim Integrated Products, Inc. MICROTEC, NUCLEUS of Mentor Graphics Corporation. Mifare of NXP. MIPI of MIPI Alliance, Inc. MIPS of MIPS Technologies, Inc., USA. muRata of MURATA MANUFACTURING CO., MICROWAVE OFFICE (MWO) of Applied Wave Research Inc., OmniVision of OmniVision Technologies, Inc. Openwave Openwave Systems Inc. RED HAT Red Hat, Inc. RFMD RF Micro Devices, Inc. SIRIUS of Sirius Satellite Radio Inc. SOLARIS of Sun Microsystems, Inc. SPANSION of Spansion LLC Ltd. Symbian of Symbian Software Limited. TAIYO YUDEN of Taiyo Yuden Co. TEAKLITE of CEVA, Inc. TEKTRONIX of Tektronix Inc. TOKO of TOKO KABUSHIKI KAISHA TA. UNIX of X/Open Company Limited. VERILOG, PALLADIUM of Cadence Design Systems, Inc. VLYNQ of Texas Instruments Incorporated. VXWORKS, WIND RIVER of WIND RIVER SYSTEMS, INC. ZETEX of Diodes Zetex Limited. Last Trademarks Update 2010-10-26

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Table of Contents

Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 2 3 4 4.1 4.1.1 4.1.2 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5 6 6.1 6.2 6.3 6.4 Content and Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 List of Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Technical Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Setup and Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Input / Output sliding contact description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Vin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Vout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Constant Output Power Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Output Current Ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Input Current Harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Driver Efficiency and EMI Current Harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Schematic and BOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bill of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Related Documentation From Infineon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 17 18 19 20

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Content and Evaluation

Content and Evaluation

The EVAL-LED-ICLS8082G-B2 is a demoboard to demonstrate the LED specific quasi-resonat controller ICLS8082G with integrated CoolMOS in an LED Bulb Driver application.

Figure 1

EVAL-LED-ICLS8082G-B2 TOP Side

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List of Features

Figure 2

EVAL-LED-ICLS8082G-B2 Bottom Side

List of Features
Quasi-Resonant operation for efficient LED Controller Integrated Controller and High Voltage CoolMOS and start-up Cell Miniaturization Possible with the integrated CoolMOS Improved THD < 20 % at typical value of 230V Secondary and primary side control feasible Energy efficient phase cut dimming Precise PWM for PFC and primary side dimming control Power cell for VCC pre-charging with constant current Built-in digital soft-start Foldback correction and cycle-by-cycle peak current limitation Auto restart mode for output overvoltage protection Auto restart mode for short circuit protection Snubber Circuit to limit the voltage spikes caused by the transformer leakge inductance to safe value.This limits the avalanche losses of CoolMOS transistor.

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Technical Specification

Technical Specification

Table 1 provides a summary of the EVAL-LED-ICLS8082G-B2 performance specification. The Input voltage indications refer to the RMS voltage without modification by means of phase cut dimmer. Table 1 Performance Specification Min 210 22.7 390 8.85 Typ 230 23 405 9.31 Max 250 23.23 420 9.75 Unit AC V V mA W

Specification Input Voltage Output Voltage Output Current Output Power

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Setup and Results

Setup and Results

4.1

Input / Output Sliding Contact Description

4.1.1

Vin

Input sliding contact for AC supply. Please see Table 1 for the maximum input voltage.

4.1.2

Vout

Output sliding contact for output DC voltage with polarity indication. This output is isolated from the AC input supply. If you connect an additional load via this connector please make sure not to exceed the maximum output voltage- and power ratings as stated in Table 1.

4.2

Setup

For non-dimming operation of the board it is sufficient to connect the sliding contact for Vin directly to the input AC voltage (see Table 1 for input voltage range). For dimming operation the phase cut dimmer must be connected to the Vin contacts according the dimmer switch instructions of the dimmer manufacturer. Attention: Please be aware that high voltages of appoximately 800 V will be present on the board.

4.3

Power Up

The ICLS8082G integrates high voltage start-up cell. This allows for short start-up times of the system without sacrificing efficiency. Figure 3 demonstrates a startup time from mains voltage switch on to light out of about 120 ms for a VCC capacitance of C15 = 10 uF.

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Setup and Results

Figure 3

start-up: Rectified mains input voltage (green), controller VCC (dark blue), output voltage (blue), and output current (red)

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Setup and Results

4.4

Operation

The ICLS8082G is a quasiresonant flyback controller with integrated high voltage CoolMOS. Figure 4 shows typical switching waveforms for drain and current sense pins of the the LED SET device on the primary side.

Figure 4

Typical switching waveforms at 230 Vac mains: shunt signal VCS, DrainSource signal VDS and Zero Crossing signal ZCV showing quasi resonant on-switching at the first valley approaching zero voltage

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Setup and Results

4.5

Constant Output Power Control

The ICLS8082G allows regulation of the approximate constant output power at fixed phase cut dimming position or fixed input AC voltage. See Figure 5 for the measured output regulation characteristic of the output voltage variation. With decreasing LED forward voltage, the driver power is reduced.

Figure 5

Approximate constant output power characteristics centered at 23V

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Setup and Results

4.6

Output Current Ripple

The output capacitor (C25 = 220 uF ) is dimensioned for an output current ripple which exhibits no visible light modulation. If a smaller LED current ripple is required, a larger capacitance (C25) up to 470 uF can be placed on the board.

Figure 6

Typical Waveforms:Output voltage(yellow) and output current(red )

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Setup and Results

4.7

Input Current Harmonics

The input current harmonics amplitudes fulfill the requirements of EN 61000-3-2 standard for input power range Pin < 25 W as well as Pin > 25 W. The power factor can be adjusted to PF > 99 % . But the optimization for phase cut dimming, especially leading edge dimmer switches, may lead to lower values.

Figure 7

Input voltage Vin(yellow), input current Iin(blue)

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Setup and Results

4.8

Driver Efficiency and EMI Current Harmonics

The driver efficiency exhibits high efficiency also for low dimming levels. Efficiency values upto 90% can be achieved with design. The Total Harmonic Distortion (THD) for design is 19 % at 230 V input as shown in figure.

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Setup and Results

Figure 8

EMI harmonic Test Results at 230V Input

4.9

Protection

The ICLS8082G provides a full set of protection features as detailed in Table 2. Table 2 Protection Features Auto Restart Auto Restart Auto Restart Auto Restart Auto Restart Auto Restart Auto Restart

VCC Overvoltage VCC Undervoltage OverLoad OpenLoop OverTemperature Output Overvoltage Output Short Circuit

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Board Layout

Board Layout

Figure 9

EVAL-LED-ICLS8082G-B2 - Top Layer

Figure 10

EVAL-LED-ICLS8082G-B2 - Bottom Layer

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Schematic and BOM

6
6.1

Schematic and BOM

Schematic

LED Bulb QR Flyback Driver with ICLS 8082G for Phase Cut Dimming and PFC using Primary Control T1 R19 C11 R17 Q1 C18
C17

R1

D5

N1

N3 D21

C25 VLED

C12 D6 R3

R6

L1 R5 Vin L2
VR

R2 C15 N2 C5 GND

C1 BR1
ZCV VCC Start-Up Cell PWM-Control Protection Gate Driver

Drain

ICLS8082 G
Continuous Mode DIM Control PFC

Gate

GND

CS

R4

GND

Figure 11

EVAL-LED-ICLS8082G-B2 Schematic

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Schematic and BOM

6.2

Bill of Material

Figure 12

EVAL-LED-ICLS8082G-B2 Bill Of Material

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Schematic and BOM

6.3

Transformer

750815141

3
PRI 280-380V 85kHz

6
SEC 27V - 350mA

5 1
AUX 19V - 20mA

2 ELECTRICAL SPECIFICATIONS @ 25 unless otherwise noted: C

D.C. RESISTANCE (@20 C): 1-2 , 0.320 Ohms 10%. 3-5 , 5.05 Ohms 10%. 6-8 , 0.079 Ohms 20%. DIELECTRIC RATING: INDUCTANCE: SATURATION CURRENT: LEAKAGE INDUCTANCE: TURNS RATIO: 4500VAC, 1 minute tested by applying 4500VAC for 1 second between pins 1-8(tie2+4). 500VAC, 1 minute tested by applying 625VAC for 1 second between pins 1-4. 6.3 mH 10%, 10kHz, 100mVAC, 0mADC, 3-5, Ls. 200mA saturating current that causes 20% rolloff from initial inductance. 35H typ., 50H max., 100kHz, 100mVAC, 3-5(tie 1+2, 6+8), Ls. ( 4-5 ):( 3-4 ), ( 1 ):( 1 ), 1%. ( 3-5 ):( 1-2 ), ( 19 ):( 1 ), 1%. ( 3-5 ):( 6-8 ), ( 13.57 ):( 1 ), 1%.

Designed to comply with the following requirements as defined by IEC61558-2-17: - Reinforced insulation for a primary circuit at a working voltage of 400VDC.

OPERATING TEMPERATURE RANGE:

-40C to 125C including temp. rise.

T_0_5280

WE-Midcom, Inc.
Watertown, SD USA Toll Free: 800-643-2661 Fax: 605-886-4486
This drawing is dual dimensioned. Dimensions is brackets are in millimeters

Unless otherwise specified, tolerances are as follows: Angles: 1 Fractions: 1/64 Decimals:.005(.127mm)

WE-Midcom, Inc.
Drawing Number Rev. 00

Drawing Title

Transformer
Revisions: See Sheet 1
Engineer:APS

750815141
Scale ---10/28/2009

Sheet 2 of 5

Figure 13

EVAL-LED-ICLS8082G-B2 Transformer Design

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Schematic and BOM

6.4

Related Documentation From Infineon

ICLS8082G Datasheet at www.infineon.com Quasi-Resonant Controller Application Notes at www.infineon.com Quasi-Resonant Application Design Tips please refer to design guide for ICL8001G/ICLS8082G at www.infineon.com

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