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Discussion Topics
Introduction to UOP Legislative and Market Drivers The UOP Renewable Jet Process Bio-SPK Feasibility/Certification Program The Path to 100% Renewable Jet Fuel Next Steps/Project Development Summary Q&A
UOP Proprietary
Discussion Topics
Introduction to UOP Legislative and Market Drivers The UOP Renewable Jet Process Bio-SPK Feasibility/Certification Program The Path to 100% Renewable Jet Fuel Next Steps/Project Development Summary Q&A
UOP Proprietary
125,000 employees in more than 100 countries A Fortune 100 company sales of $34.5 billion in 2008 Global leader in advanced technology products, services and solutions
Specialty Materials
Aerospace
15% 36% 15%
UOP
34%
UOP Overview
Leading supplier and licensor of processing technology, catalysts, adsorbents, process plants, and technical services to the petroleum refining, petrochemical, and gas processing industries for over 90 years UOP Technology Furnishes: 60% of the worlds gasoline; 70% of the worlds modern detergents; 60% of the worlds para-xylene ~3000 employees worldwide 08 Financials: ~$2 billion sales; Strong relationships with leading refining and petrochemical customers worldwide 70+ processes in 6,000+ units in hydrocarbon processing industry; 300+ catalysts, adsorbents; 31 of 36 refining technologies in use today created by UOP
2003 National Medal of Technology Recipient
Oxygenated Biofuels
Ethanol Biodiesel
Renewable Energy
Fuel & Fuel & Power Power
Hydrocarbon Biofuels
Diesel Jet Gasoline
First Generation
Second Generation
UOP RE&C Capabilities Studies Scoping Green Diesel Revamp Green Jet (if req) Blending / LP Engineering Design HVO: 000s Catalyst Supply barrels/day Key Eqpt Supply Start-Up Services Green Jet Training Services Green Diesel Technical Support Product
Discussion Topics
Introduction to UOP Legislative and Market Drivers The UOP Renewable Jet Process Bio-SPK Feasibility/Certification Program The Path to 100% Renewable Jet Fuel Next Steps/Project Development Summary Q&A
UOP Proprietary
UOP Proprietary
Presented to ICAO GIACC/3 February 2009 by Paul Steele on behalf of ACI, CANSO, IATA and ICCAIA
UOP Proprietary
EU GHG Emissions by Sector as an Index of 1990 Levels 180 Index 100 =1990 160 140 120 100 80 60
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
Year
Int Aviation Energy Industrial Processes Agriculture Waste Total (Without LUCF) Transport
Source: ICAO
300K BPD
Discussion Topics
Introduction to UOP Legislative and Market Drivers The UOP Renewable Jet Process Bio-SPK Feasibility/Certification Program The Path to 100% Renewable Jet Fuel Next Steps/Project Development Summary Q&A
UOP Proprietary
+
Methanol Natural Oil/ Grease
+
Hydrogen
+ Propane
Performance Comparison
Property Oxygen, % NOx, % Specific Gravity Cetane Sulphur, ppm Energy Density, MJ/kg Cold Flow Oxidative Stability ULSD 0 Baseline 0.84 40-55 <10 43 Baseline Baseline Biodiesel 11 +10 0.88 50-65 <2 38 Poor Poor Green Diesel 0 -10 to 0 0.78 75-90 <2 44 Excellent Baseline
UOP Proprietary
UOP Confidential
Oil Refinery
50-100%
0-50%
Scoping
Concept Selection
Gate 3
Development
Gate 4
Product Launch
Gate 1
Gate 2
Idea Screening
Project Selection
Devt Approval
Scale-up Approval
PostLaunch Review
H3C
CH3
UOP Catalyst
Natural oils contain oxygen, have high UOP Catalyst H molecular weight. CH CH First reaction removes oxygen product is diesel range waxy paraffins CH Synthetic CH CH HC HC Paraffinic Second reaction cracks diesel paraffins to + Synthetic Paraffinic Kerosene smaller, highly branched molecules Kerosene CH HC CH CH End product is same as molecules already + CH HC present in aviation fuel End product is independent of starting oil
2 3 3 3 3 3 3 3 3 3 3 3 3
Water
Recycle
Feedstock flexible Optimised for 50% SPK yield Makes valuable hydrocarbon co-products
Item
FEED, kg/hr Palm Oil Hydrogen Total PRODUCTS, kg/hr Off-Gas Light Fuels Naphtha SPK Diesel Water Total 2172 2414 13703 19888 0 3289 41466 2172 2204 4865 0 28678 3289 41208 39776 1686 41462 39776 1432 41208
Green Jet Yield, ~ 50 wt% of feed Primary by-product, Light naphtha & LPG H2 consumption varies based on feedstock:
SPK Product
-40 to -53 (-40 to -47) >100 (>38) ~0.760 <2 0.0 3.4 44.0 0.0 1.0
UOP has made SPK from jatropha oil, camelina oil, coconut oil, algal oil and tallow feedstocks
- Assumes feedstock cost of $2.00 to 2.20/gal - Assumes $70/bbl of crude oil - Excludes subsidies and tax incentives
CCOP is currently 50% higher than fossil jet fuel
- If airline needs 20% substitution, total fuel bill rises by 10% (~$0.20/gal) - In line with EU calculation that airline will need to pay $0.20-0.50/gal extra to
purchase carbon credits
UOP Proprietary
BTL; demo scale production quantities have been difficult to achieve thus far
- Only CTL and GTL equivalent fuels have been made to meet specs
(with potential negative LCA effect from this approach)
BTL plant would be 4 8 times more Capex for same capacity compared with UOP Renewable Jet process BTL variable production cost expected to be similar to UOP Renewable Jet Process
Discussion Topics
Introduction to UOP Legislative and Market Drivers The UOP Renewable Jet Process Bio-SPK Feasibility/Certification Program The Path to 100% Renewable Jet Fuel Next Steps/Project Development Summary Q&A
UOP Proprietary
In 2008-2009, an industry team conducted testing of biofuel (Bio-SPK). The goal was to determine the feasibility of sustainable biofuels at blends up to 50%(v).
Results published in AIAA-2009-7002: Sustainable Bio-Derived Synthetic Paraffinic Kerosene (Bio-SPK) Jet Fuel Flights and Engine Tests Program Results
SPK (Jatropha)
46.5 -57.0 0.0 1.0 44.3 3.66 <1
SPK (Camelina)
42.0 -63.5 0.0 <1 44.0 3.33 <1
Net heat of combustion, MJ/kg Viscosity, -20 deg C, mm2/sec Sulfur, ppm
About 6,000 US Gallons of Bio-SPK made for commercial demo flights, commer Certification supply work has uniquely allowed UOP to test the process and the catalyst at large Demo Capacity US Military accelerating certification program - UOP recently won an unprecedented HRJ-5/8 supply award from DESC for 241,500 gallons product plus optional supply of further 350,000 gallons First delivery completed on time and on spec for US Navy
UOP Proprietary
http://www.icis.com/blogs/green-chemicals/2009/11/flight-of-the-green-jet-fuel.html
Extracted from Bio-derived SPK Report being reviewed by ASTM, CRC, IATA, for Certification Vote, expected in May 2010
These fuel purchases will accelerate the military certification of HRJ fuels 1600 gallons of on-spec HRJ-5 was delivered to the Navy on spec and on time Additional fuel is being produced to meet the next Navy and Air Force deadlines HRJ5 and HRJ8 specification limits are more stringent than ASTM D7566 spec Overall program will further demonstrate the feedstock and process flexibility of the UOP technology to produce HRJ fuels to meet different specifications
Volume (gallons) 40,000 150,000 100,000 100,000 100,000 100,000 1,600 Type of Fuel Navy HRJ-5 Navy HRJ-5 Air Force HRJ-8 Air Force HRJ-8 Air Force HRJ-8 Air Force HRJ-8 Navy HRJ-5 Feedstock Camelina Camelina Camelina Tallow Camelina Tallow Algal Oil Prime Supplier Sustainable Oils Sustainable Oils Sustainable Oils UOP (Cargill Feed) Sustainable Oils UOP (Cargill Feed) Solazyme Producer UOP UOP UOP UOP UOP UOP UOP Optional Amount Optional Amount Optional Amount Comment
Line Item 1 2 3 4 5 6 7
D7566
Blend Comps Criteria and Blend % Limits Annex 1 Annex 3 50% Other Adv Hydprossd Other Adv Fuels or SPK Fuel Fuels or Processes Blends Processes Annex 2
Av Turbine Fuel Containing Syn HCs
Table 1
Blended Fuel Performance Properties
Body of Spec Applies to Finished Semi-Synthetic Fuel Annex for Each Class of Synthetic Blending Component Allow Re-Certification to D1655 Annex 1 - Hydroprocessed SPK Includes 50% FT Fuel
UOP Proprietary
Certification-Qualification Phase
- ASTM D4054 Fuel Qualification Process
Specification Properties
FRL 4.2
Fit-For-Purpose Properties
FRL 6.1
ASTM Review
Component/Rig Testing
FRLs 6.2 & 6.3
Engine/APU Testing
FRL 6.4
Accept
& Ballot
Reject
Re-Eval As Required
ASTM Specification
ASTM ASTM Research Research Report Report OEM Review & Approval
ASTM Specification
UOP Proprietary
Greenhouse Gases
90 80 70 g CO2 eq./MJ 5000 4000 3000 2000 1000 0 -500
Kerosene Jatropha Camelina Tallow Green Green Green Jet Jet Jet Soy Green Jet
50 40 30 20 10 0
g CO2 eq./MJ
60
Discussion Topics
Introduction to UOP Legislative and Market Drivers The UOP Renewable Jet Process Bio-SPK Feasibility/Certification Program The Path to 100% Renewable Jet Fuel Next Steps/Project Development Summary Q&A
UOP Proprietary
Deoxygenation
UOP Proprietary
UOP 5016-10
The Boeing hydroplane ran on 98% Bio-SPK and 2% renewable aromatics at SeaFair, Seattle in Aug 2009 Jet A1 Spec -47 39 0.775 Starting SPK -63 42 0.753
UOP Proprietary