SHUTDOWN MAINTENANCE (UTILITIES SECTION)

DEPT. RESPONSIBLE PRIORITY

Maintenance Very High

DATE

STATION

PLANT/EQUIPMENT
Upper portion of the boiler (close to the header)

FAULT
Steam leakage from tubes

11/5/2012 New Boiler

11/5/2012 New Boiler

Concrete fuel bed within the furnace Cracks in the concrete bed

Maintenance

Very High

11/5/2012 New Boiler

Area where pushers are located Hydraulic unit behind moving floor (2/3)

Leakage of fire and partly burnt shells onto the floor

Maintenance

Very High

11/5/2012 New Boiler

Not in good condition Most of the fuel scrappers are worn out

Maintenance

Very High

11/5/2012 New Boiler

Moving Floor Pressure gauges on the feed water pump (inlet and outlet) Safety valve on the superheated steam line

Maintenance

Very High

11/5/2012 New Boiler 11/5/2012 New Boiler

Not in good condition Not in good condition

Maintenance Maintenance

Very High Very High

11/5/2012 New Boiler

Oxygen level gauge

Not in good condition

Electrical

Very High

11/5/2012 New Boiler

Wet ash reddler

Leakage of water from the reddler to the floor

Maintenance

Very High

11/5/2012 New Boiler 11/5/2012 New Boiler

Differential pressure chart Rotary valve (1/2)

Not in good condition Faulty bearings

Electrical Maintenance

Very High Very High

11/5/2012 New Boiler

Shaft of fuel spreader

Worn-out bushings Some of the empty bunches do not fall into the shredder but rather outside

Maintenance

Very High

11/5/2012 New Boiler

Empty bunches reddler

Maintenance

Very High

11/5/2012 New Boiler 11/5/2012 Turbine Room 11/5/2012 Turbine Room

Boiler control (located at the side of the steam drum) Steam leakage from flanges Cooling tower cells Cooling tower sumps General cleaning General cleaning Leakage of water from the seal Cleaning of the tubes

Maintenance Utilities Utilities

Very High Very High Very High

11/5/2012 Turbine Room 11/5/2012 Turbine Room 11/5/2012 Turbine Room 11/5/2012 Turbine Room

Cooling tower pumps Surface condenser Lubrication oil heat exchanger (No. 2) Lubrication oil heat exchanger (No. 1 & 2)

Maintenance Utilities Maintenance Utilities

Very High Very High Very High Very High

11/5/2012 Turbine Room 11/5/2012 Turbine Room 11/5/2012 Turbine Room Water 11/5/2012 Treatment Water 11/5/2012 Treatment Water 11/5/2012 Treatment Water 11/5/2012 Treatment Water 11/5/2012 Treatment Water 11/5/2012 Treatment

Lubrication oil tank Contactor for cooling tower pump (No. 3) Oil filters Pneumatic valve on the line to the neutralisation tank not functioning. Pneumatic valves (Qty. 2) malfunctioning No spare switch to operate the spare pump

Utilities Electrical Utilities

Very High Very High Very High

Acid dosing unit Acid dosing unit Soft water pump (spare)

Maintenance Maintenance Electrical

Very High Very High Very High

Small panels on chain 1 & 2 Not in the best of conditions Chain Two - Valve inbetween CO2 and Anion Exchanger Demin water tank, soft water tank and raw water tank

Electrical

Very High

Not functioning

Maintenance

Very High

Utilities

Very High

Water 11/5/2012 Treatment

Manual Sand Filter

Maintenance

Very High

Water 11/5/2012 Treatment

Soda mixing tank

Maintenance

Very High

Water 11/5/2012 Treatment

Raw water pump 1

No pressure gauge on the line

Maintenance

Very High

ON)

STATUS

REMARKS

The lagging material at the rear needs to be removed to ascertain the area where the leakage is coming from

Needs replacement

Welding of a plate to the end of the conveyor to act as a guide for the empty bunches

Conducting a pressure test to check for leakages. Cleaning of the tubes

Off-loading the oil and cleaning the tank Installation of the original contactor Replacement of the old ones with new ones

New ones are needed to replace the old ones in emergency situations This valve is always opened even when it is closed. Thorough cleaning of the various tanks Tapping of a line from a compressed air line to the bottom of the filter to aid in backwashing

A 2" or 3" pipe with a valve fitted on it to be used as drain line to aid in the emptying of the tank at a faster pace A small piece of pipe should also be welded on the pump outlet and be directed back into the raw water tank