Products

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E-mail: sales@dtrubbermachinery.com
Dalian General Rubber Machinery Co., Ltd.
Established in 1988,Dalian General Rubber Machinery Co., Ltd.(Dalian DeTong Rubber Machinery Co., Ltd.) is an enterprise of technology-pioneer type specializing in production of rubber & plastic machinery & equipment. The Company has been listed as the "rapid-developed enterprise" by Liaoning provincial government and as "the growing middle- or small-sized enterprise" and the "high & new tech enterprise" by Dalian Municipal Government. It has won more than ten honors such as the "civilized unit" in Liaoning Province and Dalian City and was the first to have been accredited with the ISO9001-2000 quality management system. The brand GENERAL ranked among the top ten brands in Chinese rubber & plastic machine-building industry. The Company's products cover more than 50 kinds and more than 30 sizes in ten series, including: rubber (plastic) dispersion mixers, expanded plastic dispersion mixers, rubber (plastic) mixers, double conical-screw extruder sheeters, vertical/festoon slab cooling units, rubber injection molding machines, vacuum daylight presses, plastic mixer pelletizer sets, rubber sheeting production lines, synthetic resin board production lines and so on. Of these products, three are patented for "model utility", one listed in the national "Torch Program" (a plan to develop new and high technology) and 11 filled up the gap of domestic products. Adhered to the cultural concept of "customers foremost and people oriented" and adopting the business policy of "producing high-quality products to bring up the brand and well serving customers and meeting all their demands to establish a high reputation", the Company will continue innovations and seek for further development. Our rubber machines with Brand DETONG have been well sold in 28
Dalian D&T Rubber&Plastic Machinery Co., Ltd
provinces and cities in China and exported to more than ten countries and regions in Southeast Asia, the Middle East, West Africa and South America, being deeply received by domestic and overseas customers.
Open mills
The open mills manufactured by our company have the models XK-160-XK-550(560),and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress,the open mills manufactured by our company are coexisting with three generations of products: 1.The traditional models of national reserved standards,that is,single output axis,which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. 2.National latest standards,that is,the output of reducer is double-axis output,and the roller is directly coupled by the universal coupled by the universal coupling. 3.As for the double-axis output models have the disadvantages of high costs,we have developed the single-axis output open mills with a relatively lower cost,and such a model is an exclusive model of our company and is favored by the consumers.
Rubber (plastic) internal mixer (50-160L)
A new generation of powerful rubber(plastic) mixing equipment Features: 1. The mixing chamber is forged of the jacket type providing good cooling or heating effect. Its working face is built up by welding with sintered carbide to resist abrasion and corrosion.
2. The rotor shaft is bored and welded with the Banbury rotor, forming the integrated construction. Water or steam can be led through the cavity to cool or heat it. The rotor wings are built up by welding with sintered carbide on the top and two side surfaces to resist abrasion and corrosion. 3. The hydraulic sealing that is pressurized externally is used for the end faces of the rotor. The pressure is adjustable and the sealing effect is good. 4. Operation of the discharge door is driven by the double-rack tilting cylinder with the crank retaining mechanism so that installation is easy, the start pressure low, the mechanical efficiency high, and the operation safe and reliable. The discharge door is of the drillhole cooled type and the working surface is built up by welding with sintered carbide. 5. The advanced PLC control technology and the intelligent display terminal are used for the control system. It provides the functions of intelligent operations and information indication in Chinese characters, such as setting the control parameters to the users requirement, giving appropriate prompts about the operation steps, dynamically displaying the mixing process parameters and detecting faults and giving alarms, which improves the reliability of the control system. Size: 50L160L
Rubber (plastic) dispersion mixer
(0.5-300L)
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Purpose: Usable for rubber or plastic plasticzing and mixing or rubber and plastic blending. Features: 1. Rubber or plastic stock can be plasticized or mixed in a closed and pressurized space with the temperature controlled so that the productivity is high and the quality is good and stable. 2. Optimization of the parameters such as the helical angle of rotor wings and the wing overlap length brings about even distribution of the stock. 3. All the parts in contact with stock are ground, plated with hard chrome and polished. The rotor wings are built up by welding with the abrasion-proof sintered carbide to resist abrasion and corrosion.
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4. All the parts in contact with stock are of the jacket design where water/steam/medium oil is lead through to provide cooling or heating and can meet different requirements for the rubber or plastic mixing process. 5. Stock is fed through the rear door of the framework (or another port) and discharged by the mixing chamber tilting forward by 140. Such a design makes it possible to arrange the upstream and the downstream process steps in a line and facilitates stock color changing and the mixing chamber cleaning.
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Desulfurzing equipment
Application range of the new kneading-machine-based process It can be used for devulcanizing and reclaiming all kinds of cured rubber and rubber stocl with different granularities,including IIR,tire rubber(bias tire and radial tire),EPR,sole rubber etc. Wide applicatin range It can be used for devulcanizing and reclaiming all kinds of rubber and rubber stock with different granularities. Good devulcanzing quality The dispersion-mixer-based devulcanziing process features controllable temperature and rapid temperature rise,providing rapid devulcanizing at high temperature under the conbined action of heat, oxygen,mechanical force and chemical force and preventing rubber molecules from fatigue at high pressure and high temperature for a long time. Meanwhile,the hot devulcanized rubber stock id closed for keeping fron oxygen and cooling to prevent its contact with air , causing oxidation and carbonization . Themechanical strength of reclaimed rubber can be up to 70% or higher of that of the devulcanized rubber stock. High environment protection efficency
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As the dispersion-mixer-based process "replaces the devulcanizer with the dispersion mixer" without consumption of the resources such as water,coal and heat conducting oil,there is no secondary pollution of waste liquid and waste gas, eliminating the need of waste liquid and waste gas treatment facilities. Less consumption of the additives The kneading-machine-based process reducs the cost for reclaiming additives by 1/3~2/5 compared with that for the dynamic-devulcanizer-based process. Less investment ti the equipment With the same production capacity , the total investment to the devulcanizing equipment in the dispersion-mixer-based processis the half of that to the dynamic-devulcanizer-based process,you can buy two sets of the devulcanizer in the dispersion-mixer-based process.
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Double conical-screw extruder sheeters
Size XJPS-75350 /XJPS-160400 Purpose: Designed to forcibly extrude and sheet compounded rubber, plastic, synthetic resin or nonmetallic material in continuous production, it has high efficiency and is ideal for working with mixers or dispersion mixers. Features: 1. This machine is comprised of the two main parts, i. e. the double conical-screw extruder and the two-roll sheeter. The design is compact and rational, and makes the maintenance convenient. 2. The stepless speed regulation with the AC frequency control technology or the DC speed regulation technology is used for the feeder and the sheeter so that it can meet the technological requirement of the rubber or resin sheeting line. 3. It has the welded feeding barrel of jacket type and the bored sheeting roll where cooling water or hot oil/hot water/steam can be lead through to control the temperature and meet the technological requirements for different kinds of stock. 4. The sheeter, which is installed on the rack and the slide rail on the base plate, can be moved horizontally through operation of the manual or pneumatic mechanism so that it can
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be separated and clutched, which facilitates replacing or cleaning the feed head. 5. The working surfaces of all parts in contact with stock are plated with hard chrome to resist abrasion and corrosion. 6. The double conical screws for feeding are of the tapered convergent type with variable pitch, which raises the extruding capacity. Meanwhile, the flat die head improves the extrusion density and planeness. 7. The electrical control system incorporating the PLC technology can provide not only individual control of single machines but also gang control of the sheeting line.
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Mixing-extruding-sheeting line
Purpose: It is designed to carry out the continuous automated operations of mixing rubber, plastic, synthetic resin or nonmetallic material and then extruding and sheeting the compounded stock so as to turn out slabs having different thickness and widths. Features: 1. This machine comprised of the dispersion mixer (or mixer), the bucket lifter (or feed chute) and the double conical-screw extruder sheeter has the functions of mixing, lift conveying, extruding and sheeting so as to realize high-efficient continuous sheeting. 2. The electrical control system designed with the PLC technology, the frequency-control or DC speed regulation technology and the human machine interface technology can perform not only individual control of single machines but also gang control of the sheeting line.
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Millstones type continuous mixing extruding group
Application: The machine is applied to rubber, plastics and pottery, magnetic material, paint and other industries and it can mix and granulate a variety of high filled composite materials continuously or can do profile material extrusion, especially for continuous mixing and granulating of Nd-Fe-B, ferrite and other high wearing, high-filled rigid materials, PPS or nylon; it can complete the process that the general mixing equipment is difficult to complete such as: soft and hard PVC mixed materials; electronic replication, toning coating for fax; pottery, plastics and various organic mixture; conductive plastic or rubber; hot-melt coating; engineering plastic of high viscosity; battery electrode and powder dope and other mixing processes. Features: 1. This machine group is an integrative advanced equipment with continuous mixing, granulating or profile extrusion and other functions such as machine, electricity, liquid, and instrument; it is continuous mixing equipment with high-efficiency. 2. The mixing and plasticizing section of this group is adopted with rotary disc structure with the super smash, shear, decentralized, mixed and plasticizing functions, the mixing quality is high. 3. The machine is adopted with AC frequency timing (or DC timing) technology, screw speed is adjustable, the clearance between the moving disk and fixed disk can be adjusted, The
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temperature from feeding barrel and fixed disk/machine head can be adjusted, screw-driven spindle and the fixed disk is the hollow structure which can allow temperature adjusting by liquid passing, so the different kinds of materials and process conditions will have strong adaptability. 4. The feed screw is applied with deep screw groove structure of large diameter, it is a high strength and suitable for high power torque extrusion with high productivity. 5.The screw, millstones (moving / fixed disk), barrel bush, head and other major components of this machine are used with wear resistant alloy material of high temperature resistant, and corrosion resistant, adapted to mixing and extruding processing of high wear and tear pottery and magnetic materials. Structure composition: The machine group is made up of feeding device, power driving mechanism, mixing and extruding device, base, heating / cooling temperature control system, vacuum system, electric control system as well as down stream equipments. Basic structure and characteristics: 1. Mixing and extruding devices a The mixing and extruding device is the core of this machine which is made up of the barrel and its bush driving core shaft which is provided with the feeding section screw of extruding section millstones of mixing and plasticizing section and machine head. b The screw of feeding section is a single screw with large diameter and deep screw channel it is applicable to material handling / extruding of high-torque and big power of high-pressure with high productivity. c The six pairs of auxiliary millstones of the mixing plasticizing section and their moving disk is in series disposed on the core shaft and the fixing disk is fixed on the barrel. On the working surfaces of moving disk and fixing disk are uniform distributed with grooves of different shapes and sizes. The moving disk is driven by core shaft and is synchronous rotated with the screws of feeding section and extruding section. The filling materials are conveyed by the screw of the feeding section and through the clearance of the working surface of six pairs of fixing disk and moving disk to be forced crush grinding shearing scattering mixing and plasticizing with superior and good quality mixing. d The extruding screw is single screw with small screw distance and shallow groove its diameter is less than the diameter of the screw for the feeding section. The flange at the end of the barrel is connected with the flange of the machine head by gemel structure and it is removed and installed quickly and conveniently. e The materials of screw millstones barrel bush and machine head are made by alloy materials of high temperature and wear resistant that is applied to materials processing of rigid and high wear resistant. f The clearance of the millstones can be adjusted by adjusting nut it is adapted to the requirements of different kinds of material formulations and process conditions. g The configuration and the numbers of millstones surface configuration and lengthdiameter ratio of the screw for extruding section can be particular designed according to physical and technical requirements from the customers. 2. Feeding device It adopts automatic metering method to control weight according to the characteristics of
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different materials formulations; feeding mode can be selected deadweight falling mode or forced feeding mode or to choose two ways for feeding different materials at the same time. 3. Heating / cooling temperature control system Along the length of outside round of the barrel are provided with six parts of cast copper electric heater to heat the barrel the conventional design for maximum temperature is 300 C (if any special requirements it can be designed for 400 C) customers can regulate the barrel temperature according to technology conditions; the barrel is provided with thermal resistance sensor the machine head is installed with high temperature melt pressure sensor all above have adopted digital LCD control instruments to regulate temperature and pressure in order to meet the processing requirements of materials with viscous flow and high temperature. The barrel and its connecting fixed millstones is a jacket hollow structure which can cool the barrel by forced circulating the guiding hot oil in order to balance temperature of the work region. 4. The exhaust and vacuum system The central part of the barrel in the extruding section is provided with a barrier or a discharge hole which is connected with the pipe of the vacuum system for exhaust. 5. Power driving system The power of the machine group is adopted with AC variable frequency motor if customer needs he can also choose DC speed control motor; the main driving is adopted with special decelerator for the screw extruder and itself is equipped with forced lubrication system. 6. Electrical control system The machine group takes programmable controller (PLC) as the main control unit of the whole machine and auxiliary with touch screen control and AC frequency conversion control for central controlling the various parts of the machine and coordinating continuous mixing process of the whole machine. At the same timeit uses button operation and signal indicator light to monitor the safety operation and fault condition of the group. 7. Down stream equipment The down stream equipment is special designed for the shape of the final products properties of materials used and their processing requirements. Main technical parameters: Screw diameter,mm: 135(Screw diameter of feeding section)/135(Diameter of fixed disk)/75(Screw diameter of extruding section)
Screw diameter Numbers of millstones: Adjusting scope of the clearance between moving/fixing disks Working length of
mm:
135 Screw diameter of feeding section /135 Diameter of fixed disk /75Screw diameter of extruding section 6
mm: 1.2-2.3
mm: 1400
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screw Rotate speed of screw Power of the main motor Heating method of barrel and fixing disk: Heating section numbers of barrels and fixing disks: Heating power of barrels and fixing disks Cooling method of feeding section for barrel fixing disk and screw: Vent numbers: Venting method: Feeding opening numbers: Feeding method: Scope of applicable working temperature Power of cooling motor Power of vacuum motor Total power Rating production capacity kW: 0.55 : 300 1 Nature venting/Vacuum venting 1 Measure deadweight fallingNitrogen filled feeding/Measure forced feedingNitrogen filled feeding Hot oil guiding of forced circling/Soft water Feeding opening of barrel kW: 31 6 Eelectric heating r/min: 15-150
kW: 55AC frequency conversion
kW: 1.5 kW: 88.05 kg/h: 150-200
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Air-cooled plastic mixing-pelletizing line
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Purpose: It is used for the plastic modification and coloring and the palletizing of functional masterbatch, highly-filled resin or the rubber & plastic blend. Features: 1. The operations of mixing, feeding, extruding, air-cooled hot pelletizing and air-blowing cooling are integrated in one machine with continuous automated operation at high efficiency. 2. The technologies of electric heating, steam heating and hot-oil circulation heating with the temperature controlled for the mixing zone, the feeding zone and the extruding are available for selection of customers. 3. The patented technology "four-wing ST rotor mixing" (the patent number ZL 02 2 10014.8) developed by us is used for the dispersion mixer, providing high efficiency, low energy consumption, full plasticization and even distribution. 4. The patented technology "double conical-screw feeder" (the patent number ZL 02 2 10015.6) developed by us is used for the feeder. It can perform secondary mixing and forcibly feed stock to the single-screw extruder, improving the extrusion efficiency and quality. 5. Both the double conical-screws and the single screw are driven with the AC frequency control technology to meet all technological requirements. 6. The quick-change screen provided at the front part of the head needs less effort and time in screen changing. 7. The rotary cutter with the fine adjuster is used for the pelletizer to perform air-cooled hot pelletizing. 8. Pellets are cooled through the cyclone separator and the rotary-drum cooler or disc-type grizzly. 9. The PLC, video interface and frequency control technologies are used for the electrical control system, realizing the automatic control over the whole process. *The patented technology"doule conical-screw Extruder"with the patent number ZL 02 2 10015.6
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Synthetic resin board production line
Purpose: It is comprised of the dispersion mixer, the bucket lifter, the double conical-screw extruder sheeter, the coating calender, the air-cooled conveyor, the pulling slitter and the pulling cross-cutter, and usable for continuous operation of resin and asphalt slab coating.
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Rubber slitter
Purpose: It is designed to continuously slit rubber (or other macromolecular elastomer) slab to width so as to make narrow strips. Size: XQT60030
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Banbury mixer (50-160L)
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A new generation of powerful rubber(plastic) mixing equipment Features: 1. The mixing chamber is forged of the jacket type providing good cooling or heating effect. Its working face is built up by welding with sintered carbide to resist abrasion and corrosion. 2. The rotor shaft is bored and welded with the Banbury rotor, forming the integrated construction. Water or steam can be led through the cavity to cool or heat it. The rotor wings are built up by welding with sintered carbide on the top and two side surfaces to resist abrasion and corrosion. 3. The hydraulic sealing that is pressurized externally is used for the end faces of the rotor. The pressure is adjustable and the sealing effect is good. 4. Operation of the discharge door is driven by the double-rack tilting cylinder with the crank retaining mechanism so that installation is easy, the start pressure low, the mechanical efficiency high, and the operation safe and reliable. The discharge door is of the drillhole cooled type and the working surface is built up by welding with sintered carbide. 5. The advanced PLC control technology and the intelligent display terminal are used for the control system. It provides the functions of intelligent operations and information indication in Chinese characters, such as setting the control parameters to the users requirement, giving appropriate prompts about the operation steps, dynamically displaying the mixing process parameters and detecting faults and giving alarms, which improves the reliability of the control system. Size: 50L160L
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Vacuum daylight press
Purpose: It is usable for molding and curing operation of rubber products with complicated shape, high density and high accuracy, especially for butyl rubber products. Features: 1. The stock is heated and cured in the vacuum chamber through multiple stages of low-pressure and high-pressure exhausting and vacuuming so as to ensure the product quality. 2. The mold can be placed in and taken out freely. The upper segment of the mold can be turned over up to the angle of 70, which facilitates the stock loading and taking out and the mold cleaning, improves the efficiency and ensures the safety. 3. The heating and thermostat system is comprised of the electric heater, the thermocouple and the PID thermostat, and can automatically regulate the temperature to the curing process requirement with a high temperature control accuracy. 4. The hydraulic system is comprised of the high-low pressure oil pump and the stacked valve and has the functions of opening and closing the mold at a high/low speed, and the operation is stable with low noise. 5. The advanced PLC control technology is used for the electrical control system. It is interlocked with the hydraulic system, having a high reliability and automation level with less overhead time. It has the perfect functions of control, monitoring, alarming, interlock protection and prestart warm-up setting.
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Slab Cooling Unit
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This is the downstream auxiliary to the mixer or the dispersion mixer. It works with the double conical-screw extruder sheeter and is designed to perform continuous operations of rubber slab conveying, separant applying, air cooling, drying, cutting and wig-wag stacking. Features: 1. The operations of separant applying, air cooling, drying, cutting and wig-wag stacking are performed in a single machine, forming continuous production at high efficiency. 2. Rubber slabs are soaked thus applied with the separant so that the coating is even without pollution to the environment. 3. A long time is set for air cooling of rubber slabs so that the cooling effect is good. 4. Slabs can be cut to length during operation and the length is adjustable. 5. Use of the PLC control and the frequency-control speed regulation makes it possible to control the whole process.
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Bucket Elevator
Index of main technology: Distance of the transmission: 3m ( horizontal distance between the front of the foundation for dispersion mixer and the center line for the rear roller of the open mixer ) 1, velocity: 0.263m/s 2, motor efficiency : 2.2Kw 3,weight:1500kg 4,size: 30008402110mm structure and function: The bucket elevator includes mainly following sections: mechanical transmission system is composed of motor, reducer, V-belt, and roller chain drives; guide frame, hopper, and electric control. Drugged by the transmission system, the hopper operates and turns over along the guide frame up and down. At the moment of hopper ascending to the top, it turns over and download the materials, meanwhile the position of the downloading and descending position are set up on-off controllers that control the operation of hopper.
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Rubber injection molding machine
Purpose: It is usable for injection molding and curing operations of rubber products with high density, high accuracy, complicated shape, thick wall and inlays. Features: 1. The control system provides three stages (multiple stages) of injection rates and pressures and two stages of pressure holding to meet different requirements of stock for the injection condition. The electronic position scale is provided to give precise control, improving the injection accuracy. 2. The mold closing and takeout system has the three-stage mold separating and takeout unit. The upper segment of the mold can be opened fully up to the angle of 70 so that the mid segment can be separated easily, which makes the operation convenient. 3. The self-contained oil heating system with the PID thermostat is used to control the temperature at the stock storage stage and the injection stage. The heated spots on the work table are distributed rationally and controlled with the PID thermostat. 4. The specialized computer control system is provided for the electrical control system. All operations can be displayed on the touch screen and all parameter setting is convenient and visual. The operations in the whole process are monitored with the functions of malfunctional self-diagnosis and alarm. It has the space for 100 sets of mold operation parameters and the preparation period before production is short. 5. The low-noise hydraulic circuit is used for the hydraulic system so that the machine makes less noise during operation. 6. The two-hand operated infrared safety protector is used to ensure the safety of the
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operator. It has the protection function of locking the mold at low pressure to protect the mold from damage.
Rubber caterpillar platen presses
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Door style elevator
1. 2. 3.
Namedoor style conveyor Form Function
3.1 Applicationrubber material which comes from 55 or 75L dispersion mixer, will be carried to the next processing station by bucket conveyor. The highest temperature of rubber material is 150 . 3.2 QuantityOne set. 3.3 Machine 3.3.1 FormBucket conveyor 3.3.2 Volume of carrying: 3.3.4 MaterialSUS304 Approximately 70kg( non-including the weight of bunker ) Thickness: 3mm 3.3.3 Size of bunker 700W830L500H 3.3.5 Velocity7.9m/minA C frequency conversion motor1.5kW 2. Bunker
2.1 MaterialSUS304 Thickness3mm 2.2 Size700W830L500H
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2.3 Processingbending processingno right angle in internal surface, circularity transition acid pickling in internal surface 3. Carrying section 3.1 Formchain style transmission 3.2 Velocity of carrying7.9m/minvariable velocity Ascending and descending slide low velocity shift 3.3 Weight of carryingApproximately 70kg + weight of bunker 4. Tilting section
4.1 Tilting angle 135 4.2 OthersAfter tiltingthe bottom of bunker will be over the pad of open mill; all of chains are with defense cover. 5. Other 5.1 Safety installation: equipment brakes while door opening. 5.2 While door is closed, the bunker can not be moved as well as mixer. 5.3 Interlock 5.3.1 Prepare for unloading done instruction light is on, and sending a signal to mixer means unloading permitted.only the bunker which is on the descending and pause position will send a signal. 5.3.2 After unloading doneinstruction light is on, a signal is sent by mixer, and the bunker carrying permitted Only the material comes from mixer and mixer tilts to the original position, then the signal will be sent. 5.3.3 Preparation done for two rolling mixing rubber machinetwo signals sent by two rolling mixing rubber machine, permitting tilting and feeding material only the pad of two rolling mixing rubber machine is on the position, withdraw material pad will send signal. 6. Operation 6.1 Operation 6.2 Manually controlling carrying machine to unloading, tilting and withdrawing to the original position on open mill. 6.3 Attention to the interlock for mixer and open mill. 6.4 Circularity must be in internal surface of bunker, and right angle and included angle are forbidden. 7. Security ( 1 ) 7.1 Bearing lubrication and compressed air are not allowed to leak. 7.2 Wire and pipe must be equipped with plastics. 7.3 Motor must be marked with rotating direction. 7.4 Light and switch must be installed in control Unit. 7.5 The box of chains must be marked with model. 7.6 Number of wire must be marked. 7.7 Switch of level limit must have action instruction light. 8. Security ( 2 )
8.1Brake button for emergency ( with locking )open after rotating, which is equipped on both sides .
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8.2 All of parts equipped with defense net, the section of working equipped with defense net and fixed by bolt sectional 8.3 Security sign 8.4 Abiding by the law of PRC. 8.5 Solution and sign for bolt looseness. 8.6 All of interlockmixer, open mill 9, NoiseBelow 80DB 10, Operation box and control unit equipped with waterproof and dustproof structure. 11, Color is provided by customer.
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rubber refiner
Usage: rubber refiner is mainly used for the refining of reclaimed rubber. Features: 1.the rolls of rubber refiner is made of cold chilled cast iron ,so the surface is hard and wearable. the internal processing can make the temperature of the roll surface well-proportioned. 2. the rubber refiner is equipped with overload protection devices. and the major components cannot be damaged because of over loading. 3.the rubber refiner is equipped with emergency braking device. when an emergent accident happens, draw the pull rod, and then the machine will stop at once. it is safe and reliable. 4.the transmission system adopts NGW hard tooth flank planet reducer. which has compact structure. low noise and high efficiency. 5. the base of the machine is a complete frame , so it's very convenient for installation. 6.the machine have scraper and crimping device. which enables to take the materials off from rolls.
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Model XKJ-400 Parameters Working dia of front roll 400waist drum mm Working dia of rear roll 480waist drum mm Working length of roll 650 mm Linear speed of front roll 18.01 m/min Velocity ratio of rolls Max. roll distancemm Capacitykg/h Motor powerkw Overall dimensions 477023001835 LWHmm Weight kg 12800 20000 507028001978 1:1.88 10 300 55 1:1.75 15 500 75 26.6 800 612waist drum 480waist drum XKJ-480
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Rubber sheeting mill
1, the roll are the chilled cast iron make, besides the table in the indication is the drill hole, other are the midheaven roller, the cavity process. 2, indicates besides the table in for the bearing or the nylon tile, it eliminates is the rolling bearing supporting bowl, it may save the energy, the noise is young, the life is long. 3, is equipped with the over-load protection and the accident shutoff mechanism, guarantees the person and the equipment security. 4, besides XK-660 and XK -660C is the bare universal joint other evenly for closed centralism transmission
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Two roll rubber calender
Rubber calender is By two either two above rolls, according to certain form arrangement, under certain temperature, extends the rubber or the plastic suppression certain thickness and the superficial shape film, and may carries on to the textile fiber curtain canvas or the steel wire curtain cloth hangs the rubber the machinery. the ordinary calender mainly by the bowl, the rack, the roller is apart from the adjusting device, the roller warm adjusting device, the transmission device, the lubrication system and the control system and so on is composed. the precision calender besides has the ordinary calender main spare part and the equipment, increased the guarantee rolling precision installment.
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Crushing mill
1.
Apllication : Application Mainly use to break the sizing material . It is applicable for breaking the sizing material.
2.
the specification :
Main Technical Parameters:
2.1 dia. of
Working roller : front rotor 560mm,
Roller working diameters: rear rotor 510mm 2.2 Length of working roller: 800mm Roller working length : 800mm 2.3 Working speed of front rotor: 25.6m/min 2.4 Rotational speed of the rotor (front/rear ): 11.3 2.5 Roller distance adjustment: Nip adjustment of Roller 2.7 Main motor : power :75kw Rotating speed : 980 r/min 2.8 velocity ratio of decelerator : 11.56 2.9 pressure of safety disc : 110030KN 2.10 Overall dimensions : (LX W X H): 497323131775mm 2.11 Weight ( expect electrical system ): 16t 2.12 Drive direction : right-drive (left-drive ) Transmission 3. Operation principle This machine consists of machine body ,driving device , distance adjustment device , safety device , temperature of roller adjustment device , lubrication system , emergency stop and Transmission Transmission working and structure feature : Range :0.5~15mm Way : manual
2.6 Production capacity : 2000kg/h
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the front and rear rotor are the main spare parts, through the power machine ,decelerator , under the ration certain speed , to extrude and cut sizing material from opposite direction rotating . the workpiece surface of roller is made of chilled cast iron, with features as rigid and wear resistant, the two ends of roller is supported by rolling bearing . the roller is hollow, inner bore processing , heating ,cooling on average . The distance between two rollers can be adjustable in given scope . the machine is configured with safety device , in case of overloading ,the safety disc is broken in order to protect the main spare parts from damaging owing to overloading . when, pull the emergency rope of brake device (or touch switch ) ,it will brake immediately for the purpose of safety and reliability. The temperature for roller surface can be accommodated by adjustment system of roller temperature. as required. Equipped with stop pad at both ends of roller working section avoids sizing material leaking. The material holding plate is installed under the roller.The complete machine adopts integrated base to facilitate installation, adjustment and stability for transmission.
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New-type hardened gear decelerator
XKP-450B(G)
XKP-560A Front roll 510800
400800(single Roll dia Length (mm) double groove)
grooveglossy rear roll 560800 groove
Linear speed of front roll (m/min) Velocity ratio of rollers ( front :rear ) Main motor power (kw) Specification of main decelerator Capacity kg/h
20.58 1:1.38 75 ZLY28012.5 200 nylon/dry oil pumpmanually pressing dry oil
28.13 1:1.33 90110 ZLY35514 250
bush/lubrication pump or diluting dry oil pump as reference Overall dimensions (LWH) Weight (t) 450018001950 12 470024501900 22
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Rubber purifier
Features: The rubber purifier is the rubber profession applies one of most widespread important equipment. It mainly uses in the tread protector, the tire tube, the block glue, the rubber tube, the adhesive tape and other rubber products extrusion molding, may also take shape, may also use in the gable electric wire, the electric cable and the metallic pipe and supplies the material for the calender. In recent years, cooled the animal feed extruding machine's development and the application along with the feather piece cylinder, because it had the energy conservation, the high production, to plastify, the low temperature to build up the rubber and so on outstanding performance, made the extruding machine application scope more to expand, becomes the new generation update highly effective rubber tooling.
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Model XJL-150 Item Screw dia L/D ratio Screw speed Cutting equipment r/min speed Motor power Steam pressure Cooling water pressure Capacity Overall dimensions L W H About weight kW MPa MPa /h t 45 0.6-0.8 0.2 400 3600 820 1500 4.5 75 0.6-0.8 0.2 800 4229 2120 1493 8 110 0.6-0.8 0.2 1200 4220 1400 1528 9 17 16 6 r/min 150 5.2 42.5 200 5 44 250 4.8 40 XJL-200 XJL-250
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Rubber exturder
Features: Rubber extruder ,The extruding machine is uses in squeezing out the tread protector, the tire tube, the rubber tube and each kind of rubber strip rubber machinery, it also uses in the gable electric cable and the electric wire product and so on. What is common is the screw rod extruding machine, it when work, the sizing material with the aid of squeezes out screw rod's turning effort to stir, the mix, the plasticizing and the compaction in the cylinder, then moves to the aeroplane heading, finally squeezes out certain shape from the shape of the mouth the product.
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Model XJ-65 m Screw dia L/D ratio Screw speed r/min 47 Motor power Capacity /h 5080 62270 100420 800 2200 Overall dimensions L W H About weight t 1594 604 1053 1.2 2065 760 1154 2.6 2770 655 1350 4.0 3411 814 1470 4.8 4549 1140 1750 5 4950 1150 1483 9 kW 7.5 5272 15 30 55 90 1500 3600 110 65 4 85 4.8 115 4.8 150 4.4 200 4.4 250 4.5 XJ-85 XJ-115 XJ-150 XJ-200 XJ-250
202735 2840 2060 2781 364 356.3

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Dalian General Rubber Machinery Co., Ltd.

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Rubber (plastic) internal mixer (50-160L)

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Rubber (plastic) dispersion mixer

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Double conical-screw extruder sheeters

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Millstones type continuous mixing extruding group

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

kW: 55AC frequency conversion

kW: 1.5 kW: 88.05 kg/h: 150-200

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Air-cooled plastic mixing-pelletizing line

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Synthetic resin board production line

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Banbury mixer (50-160L)

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Vacuum daylight press

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Slab Cooling Unit

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Rubber injection molding machine

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Rubber caterpillar platen presses

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Door style elevator

Namedoor style conveyor Form Function

2.1 MaterialSUS304 Thickness3mm 2.2 Size700W830L500H

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Rubber sheeting mill

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Two roll rubber calender

Dalian D&T Rubber&Plastic Machinery Co., Ltd

Main Technical Parameters:

Working roller : front rotor 560mm,

2.6 Production capacity : 2000kg/h

Dalian D&T Rubber&Plastic Machinery Co., Ltd