MPSVG 18me 08 Fi6 023

:PROJECT
SHIRVAN GAS TURBINE POWER PLANT
CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

DOCUMENT NO. : MP-SVG-18ME-08-FI6-023
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DESCRIPTION
PAGE
CALCULATION METHOD
INPUT ECHO
XY COORDINATE CALCULATION
INTERNAL PRESSURE CALCULATION
10
EXTERNAL PRESSUR CALCULATION
13
ELEMENT AND DETAIL WEIGHTS
16
ANSI FLANGE MAWP
17
NOZZLE CALCULATION N3
18
NO ZZLE CALCULATION 20N1
24
NOZZLE CALCULATION 20N2
28
NOZZLE CALCULATION 20L1
32
NOZZLE CALCULATION 20M
36
NOZZLE CALCULATION 20N4
40
NOZZLE SUMMARY
43
VESSEL DESIGN SUMMARY
44

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80M3 PV-elite
pv-elite E
ASM COADE .
ASME-SEC VIII- DIV1 ASME-SEC VIII- DIV2 BS5500

) finite-element ( .
:

) (
. ... ) (input echo

input echo
.
) (Run

:
pvelite

.

) ( MAXIMUM ALLOWABLE WORKING PRESSUR 16 40
. . ASME-SECVIII-DIV 1 barg 1 , barg 0.5 C 45
VENT barg 0.5
4 OF 45
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:PROJECT

.

. ) (
PV - ELITE
) (

.
PVElite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
1.0000
45.0
UG99-b Note 34
Horizontal
200.00
0.0000
-28.0
Welded
None
RT 3
5.
Y
N
N
N
N
Y
N
N
N
0.0000
bars
C
mm.
mm.
C
bars
NP+EW+WI+FW
NP+EW+EQ+FS
NP+OW+WI+FW
NP+OW+EQ+FS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW
IP+OW+EQ+FS
EP+OW+WI+FW
EP+OW+EQ+FS
HP+HW+HI

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:PROJECT
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
12
13
14
15
16
17
Wind Design Code

UBC Design Wind Speed
UBC Exposure Constant
UBC Importance Factor
UBC Base Elevation
UBC Percent Wind for Hydrotest
Use Wind Profile (Y/N)
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC Importance Factor
UBC Seismic Coefficient Ca
UBC Seismic Coefficient Cv
UBC Seismic Coefficient Nv
UBC Horizontal Force Factor
Apply Allowables per paragraph 1612.3.2
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.
COMPLETE LISTING OF VESSEL ELEMENTS AND DETAILS:
Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Density of Material
P Number Thickness
Yield Stress, Operating
External Pressure Chart Name
UNS Number
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Tori Head Crown Radius
Tori Head Knuckle Radius
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Density of Liquid
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+OW
IP+VF+CW
UBC 94/97
0.0000
3
1.
0.0000
50.
N
0.0100
0.0000
0.0000
Km/hr
mm.
UBC 1997
5
1.250
0.400
0.560
1.000
2.200
No
Y
N
Y
N
10
20
Torisphe.
10HEAD
50.000
3476.0
12.000
3.0000
1.0000
45.0
0.5000
45.0
1.2
RST372
78.162
78.162
101.61
0.0000
25.400
235.00
CS-1
0.85
0.85
3500.0
150.00
10
Liquid
10LIQ
0.0000
3400.0
0.0008397
mm.
mm.
mm.
mm.
bars
C
bars
C
N./mm
N./mm
N./mm
kg./cm
mm.
N./mm
mm.
mm.
mm.
mm.
kg./cm

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:PROJECT
Element From Node

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Corrosion Allowance
Material Name
20
30
Cylinder
20SHELL
8550.0
3476.0
12.000
3.0000
1.0000
45.0
0.5000
45.0
1.2
RST372
0.85
0.85
Element From Node

Detail Type
Detail ID
Density of Liquid
20
Liquid
20LIQ
0.0000
3400.0
0.0008397
Element From Node

Detail Type
Detail ID
Stiffening Ring Moment of Inertia
Distance from Shell Surface to Centr
Stiffening Ring Cross Sectional Area
Material Name
Stiffening Ring Section Name
20
Ring
20RING2
2300.0
146.10
77.699
17.419
RST372
ST4X9.2
Element From Node

Detail Type
Detail ID
Stiffening Ring Moment of Inertia
Distance from Shell Surface to Centr
Stiffening Ring Cross Sectional Area
Material Name
Stiffening Ring Section Name
20
Ring
20RING3
6250.0
146.10
77.699
17.419
RST372
ST4X9.2
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Material Name
20
Nozzle
20N3
3950.0
254.00
SCH 30
150
135.
N
59.209
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
20
Nozzle
20N1
500.00
304.80
SCH 30
150
0.
mm.
mm.
mm.
mm.
bars
C
bars
C
mm.
mm.
kg./cm
mm.
cm**4
mm.
cm
mm.
cm**4
mm.
cm
mm.
mm.
Kgf
mm.
mm.

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:PROJECT
Blind Flange (Y/N)

N
41.610
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
20
Nozzle
20N2
1050.0
304.80
SCH 30
150
0.
N
43.481
GR 1.1
SA-106 B
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
20
Nozzle
20L1
3800.0
508.00
None
0
0.
N
41.635
None
RST372
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
20
Nozzle
20M
6900.0
508.00
None
0
0.
N
41.635
None
RST372
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
20
Nozzle
20N4
7750.0
25.400
SCH 80
150
180.
N
1.6181
GR 1.1
SA-106 B
Element From Node

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Corrosion Allowance
30
40
Torisphe.
30HEAD
50.000
3476.0
12.000
3.0000
1.0000
Kgf
mm.
mm.
Kgf
mm.
mm.
Kgf
mm.
mm.
Kgf
mm.
mm.
Kgf
mm.
mm.
mm.
mm.
bars

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:PROJECT

Material Name
Tori Head Crown Radius
Tori Head Knuckle Radius
Element From Node
Detail Type
Detail ID
Density of Liquid
45.0
0.5000
45.0
1.2
RST372
0.85
0.85
3500.0
150.00
30
Liquid
30LIQ
0.0000
3400.0
0.0008397
C
bars
C
mm.
mm.
mm.
mm.
kg./cm
PVElite Version 4.3, 1995-2002 by COADE Engineering Software
XY Coordinate Calculations
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.)
|
|
mm. |
mm. |
mm. |
mm.
10| 20|
50.0000 |
0.00000 |
50.0000 |
0.00000
20| 30|
8600.00 |
0.00000 |
8550.00 |
0.00000
30| 40|
8650.00 |
0.00000 |
50.0000 |
0.00000
Internal Pressure Calculations
|
| Int. Press |
Given | Corrosion |
Inside
From| To | + Liq. Hd | Thickness | Allowance |
Diameter
|
|
bars |
mm. |
mm. |
mm.
10| 20|
1.28019 |
12.0000 |
3.00000 |
3476.00
20| 30|
1.28019 |
12.0000 |
3.00000 |
3476.00
30| 40|
1.28019 |
12.0000 |
3.00000 |
3476.00
Internal Pressure Calculations
|
|
Design |
M.A.W.P. |
M.A.P. |
From| To |
Pressure | Corroded | New & Cold |
|
|
bars |
bars |
bars |
10| 20|
1.00000 |
1.47333 |
2.32623 |
20| 30|
1.00000 |
3.14344 |
4.56798 |
30| 40|
1.00000 |
1.47333 |
2.32622 |
Minimum
1.473
2.326
Actual
Thickness
mm.
12.0000
12.0000
12.0000
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Allowable |
Stress(SE)|
N./mm |
66.4375 |
66.4375 |
66.4374 |
|
|
|
|
|
|
Required
Thickness
mm.
9.57015
6.35884
9.57015
|
|
|
|
|
|
|
|
|
MAWP: 1.47 bars , limited by 30HEAD .

INTERNAL PRESSURE RESULTS :
ASME Code, Section VIII, Division 1, 2001 Code A-2001 Addenda
Torispherical Head From 10 To 20 RST372
--------------------------------------10HEAD
M factor for Torispherical Heads ( Corroded ):

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:PROJECT
M = (3+SQRT(L+CA))/(r+CA)))/4 per Appendix 1-4 (b & d)

M = (3+SQRT( 3500.000+ 3.0000)/( 150.000+ 3.0000)))/4
M = 1.9462
Warning, M
1.946229
is > 1.77
Check L,r, and the Dimension Basis
carefully. L&r should be on ID
basis.
Thickness Due to Internal Pressure (TR):
= (P*(L+CA)*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (1.28*(3499.9998+3.0000)*1.9462)/(2*78.16*0.85-0.2*1.28)
= 6.5702 + 3.0000 = 9.5702 mm.
Max. All. Working Pressure at Given Thickness (MAWP):
Less Operating Hydrostatic Head Pressure of
0.28 bars
= (2*S*E*(T-CA))/(M*(L+CA)+0.2*(T-CA)) per Appendix 1-4 (d)
= (2*78.16*0.85*(9.0000))/(1.9462*(3499.9998+3.0000)+0.2*(9.0000))
= 1.75 - 0.28 = 1.47 bars
M factor for Torispherical Heads ( New & Cold ):
M = (3+SQRT(L/r))/4 per Appendix 1-4 (b & d)
M = (3+SQRT(3500.000)/(150.0000)))/4
M = 1.9576
Maximum Allowable Pressure, New and Cold (MAPNC):
= (2*SA*E*T)/(M*L+0.2*T) per Appendix 1-4 (d)
= (2*78.16*0.85*12.0000)/(1.9576*3499.9998+0.2*12.0000)
= 2.33 bars
Actual stress at given pressure and thickness (Sact):
= (P*(M*(L+CA)+0.2*(T-CA)))/(2*E*(T-CA))
= (1.28*(1.9462*(3499.9998+3.0000)+0.2*(9.0000)))/(2*0.85*(9.0000))
= 57.06 N./mm
Percent Elongation per UCS-79 ( 75t/Rf(1-Rf/Ro) )
5.769
Cylindrical Shell From 20 To 30 RST372

-------------------------------------20SHELL
= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.28*(3476.0002/2+3.0000))/(78.16*0.85-0.6*1.28)
= 3.3588 + 3.0000 = 6.3588 mm.
0.28 bars
= (S*E*(T-CA))/((D/2+CA)+0.6*(T-CA)) per UG-27 (c)(1)
= (78.16*0.85*(9.0000))/((3476.0002/2+3.0000)+0.6*9.0000)
= 3.42 - 0.28 = 3.14 bars
= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1)
= (78.16*0.85*12.0000)/(3476.0002/2+0.6*12.0000)
= 4.57 bars
= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA))
= (1.28*((3476.0002/2+3.0000)+0.6*(9.0000)))/(0.85*(9.0000))
= 29.23 N./mm
0.344
Torispherical Head From 30 To 40 RST372

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:PROJECT
--------------------------------------30HEAD
M factor for Torispherical Heads ( Corroded ):
M = (3+SQRT(L+CA))/(r+CA)))/4 per Appendix 1-4 (b & d)
M = (3+SQRT( 3500.000+ 3.0000)/( 150.000+ 3.0000)))/4
M = 1.9462
Warning, M
1.946229
is > 1.77
Check L,r, and the Dimension Basis
carefully. L&r should be on ID
basis.
= (P*(L+CA)*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (1.28*(3499.9998+3.0000)*1.9462)/(2*78.16*0.85-0.2*1.28)
= 6.5702 + 3.0000 = 9.5702 mm.
0.28 bars
= (2*S*E*(T-CA))/(M*(L+CA)+0.2*(T-CA)) per Appendix 1-4 (d)
= (2*78.16*0.85*(9.0000))/(1.9462*(3499.9998+3.0000)+0.2*(9.0000))
= 1.75 - 0.28 = 1.47 bars
M
M
M
M
factor for Torispherical Heads ( New & Cold ):

= (3+SQRT(L/r))/4 per Appendix 1-4 (b & d)
= (3+SQRT(3500.000)/(150.0000)))/4
= 1.9576

= (2*SA*E*T)/(M*L+0.2*T) per Appendix 1-4 (d)
= (2*78.16*0.85*12.0000)/(1.9576*3499.9998+0.2*12.0000)
= 2.33 bars
= (P*(M*(L+CA)+0.2*(T-CA)))/(2*E*(T-CA))
= (1.28*(1.9462*(3499.9998+3.0000)+0.2*(9.0000)))/(2*0.85*(9.0000))
= 57.06 N./mm

HYDROSTATIC TEST PRESSURE RESULTS :
Hydrotest Pressure per UG99b 1.3 * M.A.W.P.
Hydrotest Pressure per UG99b 1.3 * P Design
Hydrotest Pressure per UG99c 1.3 * M.A.P. Pneumatic Pressure per UG100 1.1 * M.A.W.P.
* Sa/S
(Note 34)
Head(Hyd)
* Sa/S
5.769
2.28
1.30
2.66
1.93
%
bars
bars
bars
bars
Hydrotest Performed in Accordance with: UG-99b (Note 34).

Stresses on Elements due to Hydrostatic Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
-----------------------------------------------------------------------10HEAD
55.1
101.6
0.543
1.64
20SHELL
28.1
101.6
0.276
1.64
30HEAD
55.1
101.6
0.543
1.64

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EXTERNAL PRESSURE RESULTS :

ASME Code, Section VIII, Division 1, 2001 Code A-2001 Addenda
Torispherical Head From 10 To 20 External Chart: CS-1 at 45 C
------------------------------------------------------------10HEAD
Results for Maximum Allowable Pressure (EMAP):
TCA
OD
D/t
Factor A
B
9.0000 3512.0000
390.22
0.0003203
32.03
EMAP = B/(D/t) = 32.0258 / 390.2222 = 0.8207 bars
Results for Required Thickness (TCA):
TCA
OD
D/t
Factor A
B
7.0252 3512.0000
499.92
0.0002500
25.00
EMAP = B/(D/t) = 24.9986 / 499.9155 = 0.5000 bars
Cylindrical Shell From 20 To Ring External Chart: CS-1 at 45 C
-------------------------------------------------------------20SHELL
TCA
OD
SLEN
D/t
L/D
Factor A
B
9.0000 3500.0002
2533.43
388.89
0.7238 0.0002418
24.18
EMAP = (4*B)/(3*(D/t)) = (4* 24.1756)/(3* 388.8889) = 0.8288 bars
TCA
OD
SLEN
D/t
L/D
Factor A
B
7.3620 3500.0002
2533.43
475.42
0.7238 0.0001783
17.83
EMAP = (4*B)/(3*(D/t)) = (4* 17.8302)/(3* 475.4162) = 0.5000 bars
Results for Maximum Stiffened Length (SLEN):
TCA
OD
SLEN
D/t
L/D
Factor A
B
9.0000 3500.0002
4146.80
388.89
1.1848 0.0001459
14.59
EMAP = (4*B)/(3*(D/t)) = (4* 14.5851)/(3* 388.8889) = 0.5000 bars

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Cylindrical Shell From Ring To Ring External Chart: CS-1 at 45 C

---------------------------------------------------------------30HEAD
TCA
OD
SLEN
D/t
L/D
Factor A
B
9.0000 3500.0002
3950.00
388.89
1.1286 0.0001533
15.33
EMAP = (4*B)/(3*(D/t)) = (4* 15.3267)/(3* 388.8889) = 0.5255 bars
TCA
OD
SLEN
D/t
L/D
Factor A
B
8.8239 3500.0002
3950.00
396.65
1.1286 0.0001488
14.88
EMAP = (4*B)/(3*(D/t)) = (4* 14.8760)/(3* 396.6513) = 0.5000 bars
TCA
OD
SLEN
D/t
L/D
Factor A
B
9.0000 3500.0002
4146.71
388.89
1.1848 0.0001459
14.59
EMAP = (4*B)/(3*(D/t)) = (4* 14.5854)/(3* 388.8889) = 0.5000 bars
Cylindrical Shell From Ring To 30 External Chart: CS-1 at 45 C
-------------------------------------------------------------Results for Maximum Allowable Pressure (EMAP):
TCA
OD
SLEN
D/t
L/D
Factor A
B
9.0000 3500.0002
2533.43
388.89
0.7238 0.0002418
24.18
EMAP = (4*B)/(3*(D/t)) = (4* 24.1756)/(3* 388.8889) = 0.8288 bars

TCA
OD
SLEN
D/t
L/D
Factor A
B
7.3620 3500.0002
2533.43
475.42
0.7238 0.0001783
17.83
EMAP = (4*B)/(3*(D/t)) = (4* 17.8302)/(3* 475.4163) = 0.5000 bars
TCA
OD
SLEN
D/t
L/D
Factor A
B
9.0000 3500.0002
4146.80
388.89
1.1848 0.0001459
14.59
EMAP = (4*B)/(3*(D/t)) = (4* 14.5851)/(3* 388.8889) = 0.5000 bars
Torispherical Head From 30 To 40 External Chart: CS-1 at 45 C
------------------------------------------------------------30HEAD
TCA
OD
D/t
Factor A
B
9.0000 3512.0000
390.22
0.0003203
32.03
EMAP = B/(D/t) = 32.0258 / 390.2222 = 0.8207 bars
TCA
OD
D/t
Factor A
B
7.0252 3512.0000
499.92
0.0002500
25.00
EMAP = B/(D/t) = 24.9986 / 499.9155 = 0.5000 bars
Stiffening Ring Calculations for : 20RING2 , ST4X9.2
---------------------------------------------------Effective Length of Shell
195.23
Area (cm
) Distance (mm.)
Area*Dist
Shell:
17.571
4.5000
79.068
Ring :
17.419
86.6986
1510.229
Total:
34.990
1589.297
Centroid of Ring plus Shell
=
45.421
Inertia
Distance
A*Dist
Shell:
1.186
40.9214
29423.299
Ring :
146.097
-41.2772
29679.141
mm.
mm.

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:PROJECT
Total:
147.283
Available Moment of Inertia, Ring plus Shell
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell
59102.438
738.307
BREQ
AREQ
13.76
0.0001370
cm**4
N./mm
Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (3500.0002*3241.7161*(9.0000+17.4193/3241.7161)*0.0001370)/10.9
= 476.0277 cm**4
Stiffening Ring Calculations for : 20RING3 , ST4X9.2

---------------------------------------------------Effective Length of Shell
195.23
Area (cm
) Distance (mm.)
Area*Dist
Shell:
17.571
4.5000
79.068
Ring :
17.419
86.6986
1510.229
Total:
34.990
1589.297
Centroid of Ring plus Shell
=
45.421
Inertia
Distance
A*Dist
Shell:
1.186
40.9214
29423.299
Ring :
146.097
-41.2772
29679.141
Total:
147.283
59102.438
Available Moment of Inertia, Ring plus Shell
738.307
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell
BREQ
AREQ
13.76
0.0001370
mm.
mm.
cm**4
N./mm
Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (3500.0002*3241.7156*(9.0000+17.4193/3241.7156)*0.0001370)/10.9
= 476.0276 cm**4
External
|
|
From| To |
|
|
10| 20|
20|Ring|
Ring|Ring|
Ring| 30|
30| 40|
Pressure Calculations
Section |
Outside |
Length |
Diameter |
mm. |
mm. |
0.00000 |
3512.00 |
2533.43 |
3500.00 |
3950.00 |
3500.00 |
2533.43 |
3500.00 |
0.00000 |
3512.00 |
|
|
|
|
|
|
|
|
0.00032033
0.00024181
0.00015330
0.00024181
0.00032033
External Pressure Calculations

|
|
External |
External |
External |
From| To | Actual T. | Required T.| Des. Press.|
|
|
mm. |
mm. |
bars |
10| 20|
12.0000 |
10.0252 |
0.50000 |
20|Ring|
12.0000 |
10.3620 |
0.50000 |
Ring|Ring|
12.0000 |
11.8239 |
0.50000 |
Ring| 30|
12.0000 |
10.3620 |
0.50000 |
30| 40|
12.0000 |
10.0252 |
0.50000 |
Minimum
External
M.A.W.P.
bars
0.82066
0.82883
0.52546
0.82883
0.82066
0.525

|
| Actual Len.| Allow. Len.|
From| To | Bet. Stiff.| Bet. Stiff.|
|
|
mm. |
mm. |
10| 20|
0.00000 |
0.00000 |
20|Ring|
2533.43 |
4146.80 |
Ring|Ring|
3950.00 |
4146.71 |
Ring| 30|
2533.43 |
4146.80 |
30| 40|
0.00000 |
0.00000 |
Corroded
Thickness
mm.
9.00000
9.00000
9.00000
9.00000
9.00000
Factor
A
|
|
|
|
|
|
|
|
Factor
B
N./mm
32.0258
24.1756
15.3267
24.1756
32.0258
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ring Iner.| Ring Iner. |

Required | Available |
cm**4 |
cm**4 |
No Calc |
No Calc |
No Calc |
No Calc |
476.028 |
738.307 |
476.028 |
738.307 |
No Calc |
No Calc |

PAGE
Rev.:0
14 OF 45
:PROJECT
Element and Detail Weights

|
|
Element |
Element |
Corroded |
Corroded |
From| To | Metal Wgt. | ID Volume | Metal Wgt. | ID Volume |
|
|
kg. |
Cm. |
kg. |
Cm. |
10| 20|
0.00000 | 3.543E+06 |
0.00000 | 3.577E+06 |
20| 30|
0.00000 | 81.15E+06 |
0.00000 | 81.43E+06 |
30| 40|
0.00000 | 3.543E+06 |
0.00000 | 3.577E+06 |
--------------------------------------------------------------Total
0
88236373
0
88585824
Weight of Details
|
| Weight of | X Offset,
From|Type|
Detail | Dtl. Cent.
|
|
kg. |
mm.
10|Liqd|
2969.88 |
-183.432
20|Liqd|
67753.7 |
4275.00
20|Ring|
0.00000 |
2300.00
20|Ring|
0.00000 |
6250.00
20|Nozl|
62.1699 |
3950.00
20|Nozl|
43.6907 |
500.000
20|Nozl|
45.6546 |
1050.00
20|Nozl|
43.7169 |
3800.00
20|Nozl|
43.7169 |
6900.00
20|Nozl|
1.69903 |
7750.00
30|Liqd|
2969.88 |
233.432
| Y Offset,
| Dtl. Cent.
|
mm.
|
38.0001
|
38.0001
|
0.00000
|
0.00000
|
1865.00
|
1890.40
|
1890.40
|
1992.00
|
1992.00
|
1750.70
|
38.0001
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL WEIGHT of Each Detail Type

Total Weight of Liquid
73693.5
Total Weight of Nozzles
240.6
--------------------------------------------------------------Sum of the Detail Weights
73934.1 kg.
Fabricated Wt. - Bare Weight W/O Removable Internals
Shop Test Wt. - Fabricated Weight + Water ( Full )
240.6 kg.
88423.2 kg.

PAGE
Rev.:0
15 OF 45
:PROJECT
Shipping Wt.
Erected Wt.
Empty Wt.
Operating Wt.
Field Test Wt.
Fab. Wt + Rem. Intls.+ Shipping App.

Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt. + Operating Liquid (No CA)
Empty Weight + Water (Full)
240.6
240.6
240.6
73934.1
88423.2
kg.
kg.
kg.
kg.
kg.
Element and Detail Weights

| To | Total Ele.| Total. Ele.| Total. Ele.| Total Dtl.|
From| To | Empty Wgt.| Oper. Wgt.| Hydro. Wgt.| Offset Mom.|
|
|
kg. |
kg. |
kg. |
Kg-m. |
10| 20|
0.00000 |
2969.88 |
3540.57 |
619.029 |
20| 30|
240.648 |
67994.4 |
81342.1 |
232.483 |
30| 40|
0.00000 |
2969.88 |
3540.57 |
-619.029 |
|
|
|
|
|
ANSI FLANGE MAWP RESULTS :

ANSI Flange Pressure Rating for: 20N3 : Class 150 : Grade GR 1.1
-----------------------------------------------------------------------Pressure Rating for B16.5 Flange at
45.00 C is
19.4 bars
Pressure Rating for B16.5 Flange at
21.11 C is
19.6 bars
ANSI Flange Pressure Rating for: 20N4 : Class 150 : Grade GR 1.1
-----------------------------------------------------------------------Pressure Rating for B16.5 Flange at
45.00 C is
19.4 bars
Pressure Rating for B16.5 Flange at
21.11 C is
19.6 bars
Lowest Flange Pressure Rating was (ope) :
Lowest Flange Pressure Rating was (Amb) :
19.426
19.650
bars
bars

PAGE
Rev.:0
16 OF 45
:PROJECT
INPUT VALUES,
Design Internal
Temperature for
Design External
Temperature for
Nozzle Description: 20N3

Pressure ( Case 1 )
Internal Pressure
Pressure ( Case 2 )
External Pressure
From :
20
P
Temp
Pext
Tempex
1.24
45.00
0.50
45.00
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
RST372
78.16
78.16
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Actual Thickness
Shell Corrosion Allowance
D
L
T
Cas
3476.0002
3950.0000
12.0000
3.0000
mm.
mm.
mm.
mm.
Physical Maximum for Nozzle Diameter Limit Dmax

Physical Maximum for Nozzle Thickness Limit Tmax
1000.0000
20.0000
mm.
mm.
Distance from Cylinder/Head Centerline
1466.0000
mm.
3999.9998
mm.
L1
Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature
Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
bars
C
bars
C
-28.00
N./mm
N./mm
Sn
Sna
SA-106 B
117.90
117.90
N./mm
N./mm
Nozzle Diameter Basis (for tr calc only)

Nominal Nozzle Diameter
Inbase
Dia
ID
254.0000
mm.
Nozzle Size and Thickness Basis

Nominal Thickness of Nozzle
Idbn
Thknom
Nominal
SCH 30

PAGE
Rev.:0
17 OF 45
:PROJECT
Nozzle Flange Material

Nozzle Flange Type
Nozzle Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
SA-105
Slip on
Can
Es
En
0.0000
1.00
1.00
mm.
Nozzle OutSide Projection

Ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
200.0000
12.0000
12.0000
mm.
mm.
mm.
Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
ASME Code Weld Type per UW-16.1
RST372
78.16
78.16
700.0000
12.0000
12.0000
12.0000
None
N./mm
N./mm
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn
The Nozzle Pressure Design option was Design Pressure + static head
-----------------------------------------------------------Note : Checking Nozzle 90 degrees to the Longitudinal axis.
------------------------------------------------------------
NOZZLE CALCULATION, Description: 20N3

ASME Code, Section VIII, Division 1, 2001, A-01 UG-37 to UG-45
Actual Nozzle Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation
257.454
7.798
mm.
mm.
Required thickness per UG-37(a) of Cylindrical Shell, TR,

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.24*(3476.0002/2+3.0000))/(78*1.00-0.6*1.24)
= 2.7610 mm.
CASE 1
Required thickness per UG-37(a) of Nozzle Wall, TRN

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.24*(257.4544/2+0.0000))/(117*1.00-0.6*1.24)
= 0.1353 mm.
CASE 1
Required thickness of Nozzle under External Pres.
0.5771
mm.
UG-40, Thickness and Diameter Limit Results : CASE 1

Effective material diameter limit,
DL
975.2743
Effective material thickness limit, no pad
TLNP
19.4945
Effective material thickness limit, pad side TLWP
20.0000
mm.
mm.
mm.
RESULTS of NOZZLE REINFORCEMENT AREA CALCULATIONS:

AREA AVAILABLE, A1 to A5
Design External
Area Required
AR
13.464
21.514
Area in Shell
A1
30.424
0.859
Area in Nozzle Wall
A2
3.065
2.888
Area in Inward Nozzle
A3
0.000
0.000
Area in Welds
A4
2.720
2.720
Area in Pad
A5
21.939
21.939
TOTAL AREA AVAILABLE
ATOT
58.148
28.406
cm
cm
cm
cm
cm
cm
cm
Mapnc
NA
NA
NA
NA
NA
NA
NA
The External Pressure Case Governs the Analysis.

PAGE
Rev.:0
18 OF 45
:PROJECT
Nozzle Angle Used in Area Calculations
31.87
Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
644.5250
700.0000
708.0250
Thickness
12.0000 mm.
9.5250 mm.
7.9375 mm.
Reinforcement Area Required for Nozzle:

AR = 0.5*(DLR*TR+2*THK*TR*(1-fr1)) per UG-37(d) or UG-39
AR = 0.5*(487.6371*8.8239+2*(7.7978-0.0000)*8.8239*(1-1.0000))
AR = 21.514 cm
Areas per UG-37.1 but with DL = Diameter Limit DLR = Corroded ID:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-fr1)
A1 = (975.274-487.637)*(1.00*(12.0000-3.000)-8.824)-2*(7.798-0.0000)
*(1.00*(12.0000-3.0000)-8.8239)*(1-1.0000)
A1 = 0.859 cm
Area
A2np
A2np
A2np
Available in Nozzle Wall, no Pad:

= ( 2 * Min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * Min( 19.495, 200.000) ) * ( 7.7978 - 0.0000 - 0.5771 ) * 1.
= 2.815 cm
Area
A2wp
A2wp
A2wp
Available in Nozzle Wall, with Pad:

= (2*TLWP)*(THK-CAN-TRN)*fr2
= ( 2 * 20.0000 ) * ( 7.7978 - 0.0000 - 0.5771 ) * 1.0000 )
= 2.888 cm
Area
A4np
A4np
A4np
Available in Welds, no Pad:

= WO*fr2 + (WI-CAN/0.707)*fr2
= 12.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.440 cm
Area
A4wp
A4wp
A4wp
Available in Welds, with Pad:

= (Wo-(Wo-Tlwp))*fr3+(Wi-Can/0.707)*fr2+Wp*fr4
= 5.0394 * 1.00 + (0.0000 ) * 1.00 + 12.0000 * 1.00
= 2.720 cm
Area Available in Pad:

A5 = (MIN(DP,DL)-(DIA+2*THK))*(MIN(TP,TLWP,TE))*fr4
A5 = ( 700.0000 - 517.1763 ) * 12.0000 * 1.00
A5 = 21.939 cm
UG-45 Minimum Nozzle Neck Thickness Requirement:
= Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A )
= Max(Min(Max(Max(5.7610,4.5875),Max(4.1142,4.5875)),8.1121),0.5771)
=
5.7610 < Minimum Nozzle Thickness 6.8231 mm. OK
M.A.W.P. RESULTS FOR THIS NOZZLE GEOMETRY
Approximate M.A.W.P. for given geometry
AMAP
Nozzle is O.K. for the External Pressure AMAPEXT
3.3
0.5
bars
bars
MINIMUM DESIGN METAL TEMPERATURE RESULTS:

Minimum Temp. w/o impact per UCS-66
Minimum Temp. w/o impact per UG-20(f)
Pad
NA
NA
C
C
Nozzle
-29
-29
Nozzle MDMT Thickness Calc. per UCS-66 1(b), Min(tn,t,te)

-29 C

PAGE
Rev.:0
19 OF 45
:PROJECT
Minimum Temp. at required thickness

-104
-29
The Drop for this Nozzle is
C
C
5.3336
mm.
7.7978
9.0000
mm.
mm.
WELD SIZE CALCULATIONS, Description: 20N3

Intermediate Calc. for nozzle/shell Welds
Tmin
Intermediate Calc. for pad/shell Welds
TminPad
Results Per UW-16.1, Required Thickness
Nozzle Weld
5.4585 = 0.7 * TMIN
Pad Weld
4.5000 = 0.5*TminPad
Actual Thickness
8.4000 = 0.7 * WO
8.4000 = 0.7 * WP
, mm.
, mm.
WELD STRENGTH AND WELD LOADS PER UG-41.1, SKETCH (a) OR (b)
W = (AR-A1+2*(THK-CAN)*FFR1*(E1(T-CAS)-TR))*S
W = ( 21.5142 - 0.8589 + 2 * ( 7.7978 - 0.0000 ) * 1.0000 *
( 1.00 * ( 12.0000 - 3.0000) - 8.8239 ) ) * 78
W = 16484. Kgf
W1 = (A2+A5+A4-(WII-CAN/.707)*FFR2)*S
W1 = ( 2.8883 + 21.9388 + 2.7200 - 0.0000 * 1.00 ) * 78
W1 = 21955. Kgf
W2 = ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Cas)*Fr1))*S
W2 = ( 2.8883 + 0.0000 + 1.4400 + 1.4036 ) * 78
W2 = 4568. Kgf
W3 = ((A2+A6)+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
W3 = ( 2.8883 + 0.0000 + 2.7200 + 21.9388 + 1.4036 ) * 78
W3 = 23074. Kgf
STRENGTH OF CONNECTION ELEMENTS FOR FAILURE PATH ANALYSIS

Shear, Outward Nozzle Weld:
SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 517.1763 * 12.0000 * 0.49 * 78
SONW = 38072. Kgf
Shear, Pad Element Weld:
SPEW = (PI/2) * DP * WP * 0.49 * SEW
SPEW = ( 3.1416 / 2.0 ) * 700.0000 * 12.0000 * 0.49 * 78
SPEW = 51530. Kgf
Shear, Nozzle Wall:
SNW = (PI*(Dlr+Dlo)/4.0)*(Thk-Can)*0.7*Sn
SNW = ( 3.1416 * 251.2034) * ( 7.7978 - 0.0000 ) * 0.7 * 117
SNW = 51790. Kgf
Tension, Pad Groove Weld:
TPGW = (PI/2.0) * Dlo * Wgpn * 0.74 * Seg
TPGW = ( 3.1416 / 2.0 ) * 517.1763 * 12.0000 * 0.74 * 78
TPGW = 57496. Kgf
Tension, Nozzle Groove Weld:
TNGW = (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
TNGW = ( 3.1416 / 2.0 ) * 517.1763 * ( 12.0000 - 3.0000 ) * 0.74 * 78
TNGW = 43122. Kgf
STRENGTH OF FAILURE PATHS:
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 51530 + 51790 ) = 103320 Kgf

SONW + TPGW + TNGW + SINW )
38071 + 57495 + 43121 + 0.0000 ) = 138689 Kgf
SPEW + TNGW + SINW )
51530 + 43121 + 0.0000 ) = 94652 Kgf

PAGE
Rev.:0
20 OF 45
:PROJECT
SUMMARY OF FAILURE PATH CALCULATIONS:

Path 1-1 = 103320. Kgf, must exceed W =
16484. Kgf or W1 =
16484. Kgf or W2 =
16484. Kgf or W3 =
21955. Kgf
4568. Kgf
23074. Kgf
-----------------------------------------------------------Note : Checking Nozzle in plane parallel to the vessel axis.

-----------------------------------------------------------NOZZLE CALCULATION, Description: 20N3
257.454
7.798
mm.
mm.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.24*(3476.0002/2+3.0000))/(78*1.00-0.6*1.24)
= 2.7610 mm.
CASE 1

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.24*(257.4544/2+0.0000))/(117*1.00-0.6*1.24)
= 0.1353 mm.
CASE 1
0.5771
mm.

DL
514.9088
TLNP
19.4945
20.0000
mm.
mm.
mm.
Warning ** The Pad diameter is > the Diameter Limit,

the Excess will not be considered .
Design External
Area Required
AR
7.108
11.359
Area in Shell
A1
16.063
0.453
Area in Nozzle Wall
A2
3.065
2.888
A3
0.000
0.000
Area in Welds
A4
1.280
1.280
Area in Pad
A5
29.023
29.023
ATOT
49.431
33.645
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
330.2000
700.0000
358.7750
Thickness
12.0000 mm.
3.1750 mm.
7.9375 mm.

AR = 0.5*(257.4544*8.8239+2*(7.7978-0.0000)*8.8239*(1-1.0000))
AR = 11.359 cm

PAGE
Rev.:0
21 OF 45
:PROJECT
A1 = (514.909-257.454)*(1.00*(12.0000-3.000)-8.824)-2*(7.798-0.0000)
*(1.00*(12.0000-3.0000)-8.8239)*(1-1.0000)
A1 = 0.453 cm
Area
A2np
A2np
A2np

= ( 2 * Min( 19.495, 200.000) ) * ( 7.7978 - 0.0000 - 0.5771 ) * 1.
= 2.815 cm
Area
A2wp
A2wp
A2wp

= ( 2 * 20.0000 ) * ( 7.7978 - 0.0000 - 0.5771 ) * 1.0000 )
= 2.888 cm
Area
A4np
A4np
A4np

= WO*fr2 + (WI-CAN/0.707)*fr2
= 12.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.440 cm
Area
A4wp
A4wp
A4wp

= 5.0394 * 1.00 + (0.0000 ) * 1.00 +0.0000 * 1.00
= 1.280 cm

A5 = ( 514.9088 - 273.0500 ) * 12.0000 * 1.00
A5 = 29.023 cm

=
AMAP
4.9
0.5
bars
bars

Tmin
TminPad
Nozzle Weld
5.4585 = 0.7 * TMIN
Pad Weld
4.5000 = 0.5*TminPad
7.7978
9.0000
mm.
mm.
Actual Thickness
8.4000 = 0.7 * WO
8.4000 = 0.7 * WP
, mm.
, mm.
W = ( 11.3587 - 0.4534 + 2 * ( 7.7978 - 0.0000 ) * 1.0000 *
( 1.00 * ( 12.0000 - 3.0000) - 8.8239 ) ) * 78
W = 8714. Kgf
W1 = (A2+A5+A4-(WII-CAN/.707)*FFR2)*S
W1 = ( 2.8883 + 29.0231 + 1.2800 - 0.0000 * 1.00 ) * 78
W1 = 26454. Kgf
W2 = ( 2.8883 + 0.0000 + 1.4400 + 1.4036 ) * 78
W2 = 4568. Kgf
W3 = ( 2.8883 + 0.0000 + 1.2800 + 29.0231 + 1.4036 ) * 78
W3 = 27573. Kgf

PAGE
Rev.:0
22 OF 45
:PROJECT

SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 273.0500 * 12.0000 * 0.49 * 78
SONW = 20100. Kgf
SPEW = (PI/2) * DP * WP * 0.49 * SEW
SPEW = ( 3.1416 / 2.0 ) * 700.0000 * 12.0000 * 0.49 * 78
SPEW = 51530. Kgf
Shear, Nozzle Wall:
SNW = ( 3.1416 * 132.6261) * ( 7.7978 - 0.0000 ) * 0.7 * 117
SNW = 27343. Kgf
TPGW = ( 3.1416 / 2.0 ) * 273.0500 * 12.0000 * 0.74 * 78
TPGW = 30356. Kgf
TNGW = ( 3.1416 / 2.0 ) * 273.0500 * ( 12.0000 - 3.0000 ) * 0.74 * 78
TNGW = 22767. Kgf
STRENGTH
PATH11 =
PATH22 =
=
PATH33 =
=
OF FAILURE PATHS:
( SPEW + SNW ) = ( 51530 + 27343 ) = 78873 Kgf
( SONW + TPGW + TNGW + SINW )
( 20100 + 30355 + 22766 + 0.0000 ) = 73222 Kgf
( SPEW + TNGW + SINW )
( 51530 + 22766 + 0.0000 ) = 74296 Kgf

8714. Kgf or W1 =
8714. Kgf or W2 =
8714. Kgf or W3 =
26454. Kgf
4568. Kgf
27573. Kgf
INPUT VALUES,
Design Internal
Temperature for
Design External
Temperature for

Pressure ( Case 1 )
Internal Pressure
Pressure ( Case 2 )
External Pressure
From :
20
P
Temp
Pext
Tempex
1.00
45.00
0.50
45.00
Shell Material
S
Sa
RST372
78.16
78.16

D
L
T
Cas
3476.0002
2533.4319
12.0000
3.0000
mm.
mm.
mm.
mm.

500.0000
20.0000
mm.
mm.
550.0000
mm.

Nozzle Material
-28.00
bars
C
bars
C
N./mm
N./mm
SA-106 B

PAGE
Rev.:0
23 OF 45
:PROJECT

Sn
Sna
117.90
117.90

Inbase
Dia
ID
304.8000

Idbn
Thknom
mm.
Nominal
SCH 30

Nozzle Flange Type
N./mm
N./mm
SA-105
Slip on
Can
Es
En
0.0000
1.00
1.00
mm.

Ho
Wo
200.0000
9.0000
12.0000
mm.
mm.
mm.
Pad Material
Thickness of Pad
RST372
78.16
78.16
360.0000
10.0000
10.0000
12.0000
None
N./mm
N./mm
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn
307.086
8.382
mm.
mm.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(3476.0002/2+3.0000))/(78*1.00-0.6*1.00)
= 2.2293 mm.
CASE 1

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(307.0860/2+0.0000))/(117*1.00-0.6*1.00)
= 0.1303 mm.
CASE 1
0.6383
mm.

DL
500.0000
TLNP
20.0000
20.0000
mm.
mm.
mm.

Design External
Area Required
AR
6.846
11.304
Area in Shell
A1
13.062
3.160
Area in Nozzle Wall
A2
3.301
3.097
A3
0.000
0.000
Area in Welds
A4
1.810
1.810
Area in Pad
A5
3.615
3.615
ATOT
21.787
11.682
cm
cm
cm
cm
cm
cm
cm
Mapnc
NA
NA
NA
NA
NA
NA
NA

PAGE
Rev.:0
24 OF 45
:PROJECT

90.00
Degs.

Diameter
358.7750
360.0000
358.7750
Thickness
10.0000 mm.
9.5250 mm.
9.5250 mm.

AR = 0.5*(307.0860*7.3620+2*(8.3820-0.0000)*7.3620*(1-1.0000))
AR = 11.304 cm
A1 = (500.000-307.086)*(1.00*(12.0000-3.000)-7.362)-2*(8.382-0.0000)
*(1.00*(12.0000-3.0000)-7.3620)*(1-1.0000)
A1 = 3.160 cm
Area
A2np
A2np
A2np

= ( 2 * Min( 20.000, 200.000) ) * ( 8.3820 - 0.0000 - 0.6383 ) * 1.
= 3.097 cm
Area
A2wp
A2wp
A2wp

= ( 2 * 20.0000 ) * ( 8.3820 - 0.0000 - 0.6383 ) * 1.0000 )
= 3.097 cm
Area
A4np
A4np
A4np

= WO*fr2 + (WI-CAN/0.707)*fr2
= 9.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.810 cm
Area
A4wp
A4wp
A4wp

= WO*fr3+(WI-CAN/0.707)*fr2+Wp*fr4
= 9.0000 * 1.00 + (0.0000 ) * 1.00 + 10.0000 * 1.00
= 1.810 cm

A5 = ( 360.0000 - 323.8500 ) * 10.0000 * 1.00
A5 = 3.615 cm
=
AMAP
2.3
0.5
bars
bars

Pad
NA
NA
C
C
Nozzle
-29
-29

-29 C

PAGE
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:PROJECT

-104
-29
C
C
7.5074
mm.
8.3820
9.0000
mm.
mm.

Tmin
TminPad
Nozzle Weld
5.8674 = 0.7 * TMIN
Pad Weld
4.5000 = 0.5*TminPad
Actual Thickness
6.3000 = 0.7 * WO
7.0000 = 0.7 * WP
, mm.
, mm.
W = ( 11.3038 - 3.1600 + 2 * ( 8.3820 - 0.0000 ) * 1.0000 *
( 1.00 * ( 12.0000 - 3.0000) - 7.3620 ) ) * 78
W = 6710. Kgf
W1 = (A2+A5+A4-(WII-CAN/.707)*FFR2)*S
W1 = ( 3.0975 + 3.6150 + 1.8100 - 0.0000 * 1.00 ) * 78
W1 = 6793. Kgf
W2 = ( 3.0975 + 0.0000 + 0.8100 + 1.5088 ) * 78
W2 = 4317. Kgf
W3 = ( 3.0975 + 0.0000 + 1.8100 + 3.6150 + 1.5088 ) * 78
W3 = 7995. Kgf

SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 323.8500 * 9.0000 * 0.49 * 78
SONW = 17880. Kgf
SPEW = (PI/2) * DP * WP * 0.49 * SEW
SPEW = ( 3.1416 / 2.0 ) * 360.0000 * 10.0000 * 0.49 * 78
SPEW = 22084. Kgf
Shear, Nozzle Wall:
SNW = ( 3.1416 * 157.7340) * ( 8.3820 - 0.0000 ) * 0.7 * 117
SNW = 34956. Kgf
TPGW = ( 3.1416 / 2.0 ) * 323.8500 * 12.0000 * 0.74 * 78
TPGW = 36003. Kgf
TNGW = ( 3.1416 / 2.0 ) * 323.8500 * ( 12.0000 - 3.0000 ) * 0.74 * 78
TNGW = 27002. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 22084 + 34956 ) = 57040 Kgf

17880 + 36003 + 27002 + 0.0000 ) = 80885 Kgf
22084 + 27002 + 0.0000 ) = 49086 Kgf

PAGE
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:PROJECT

6710. Kgf or W1 =
6710. Kgf or W2 =
6710. Kgf or W3 =
6793. Kgf
4317. Kgf
7995. Kgf
INPUT VALUES,
Design Internal
Temperature for
Design External
Temperature for

Pressure ( Case 1 )
Internal Pressure
Pressure ( Case 2 )
External Pressure
From :
20
P
Temp
Pext
Tempex
1.00
45.00
0.50
45.00
Shell Material
S
Sa
RST372
78.16
78.16

D
L
T
Cas
3476.0002
2533.4319
12.0000
3.0000
mm.
mm.
mm.
mm.

500.0000
20.0000
mm.
mm.
1100.0000
mm.

Nozzle Material
bars
C
bars
C
-28.00
N./mm
N./mm
Sn
Sna
SA-106 B
117.90
117.90
N./mm
N./mm

Inbase
Dia
ID
304.8000
mm.

Idbn
Thknom

Nozzle Flange Type
Nominal
SCH 30
SA-105
Slip on

PAGE
Rev.:0
27 OF 45
:PROJECT

Can
Es
En
0.0000
1.00
1.00
mm.

Ho
Wo
200.0000
9.0000
12.0000
mm.
mm.
mm.
Pad Material
Thickness of Pad
RST372
78.16
78.16
400.0000
10.0000
10.0000
12.0000
None
N./mm
N./mm
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn
307.086
8.382
mm.
mm.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(3476.0002/2+3.0000))/(78*1.00-0.6*1.00)
= 2.2293 mm.
CASE 1

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(307.0860/2+0.0000))/(117*1.00-0.6*1.00)
= 0.1303 mm.
CASE 1
0.6383
mm.

DL
500.0000
TLNP
20.0000
20.0000
mm.
mm.
mm.

Design External
Area Required
AR
6.846
11.304
Area in Shell
A1
13.062
3.160
Area in Nozzle Wall
A2
3.301
3.097
A3
0.000
0.000
Area in Welds
A4
1.810
1.810
Area in Pad
A5
7.615
7.615
ATOT
25.787
15.682
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
358.7750
400.0000
358.7750
Thickness
10.0000 mm.
4.7625 mm.
9.5250 mm.

PAGE
Rev.:0
28 OF 45
:PROJECT

AR = 0.5*(307.0860*7.3620+2*(8.3820-0.0000)*7.3620*(1-1.0000))
AR = 11.304 cm
A1 = (500.000-307.086)*(1.00*(12.0000-3.000)-7.362)-2*(8.382-0.0000)
*(1.00*(12.0000-3.0000)-7.3620)*(1-1.0000)
A1 = 3.160 cm
Area
A2np
A2np
A2np

= ( 2 * Min( 20.000, 200.000) ) * ( 8.3820 - 0.0000 - 0.6383 ) * 1.
= 3.097 cm
Area
A2wp
A2wp
A2wp

= ( 2 * 20.0000 ) * ( 8.3820 - 0.0000 - 0.6383 ) * 1.0000 )
= 3.097 cm
Area
A4np
A4np
A4np

= WO*fr2 + (WI-CAN/0.707)*fr2
= 9.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 0.810 cm
Area
A4wp
A4wp
A4wp
Area
A5 =
A5 =
A5 =

= WO*fr3+(WI-CAN/0.707)*fr2+Wp*fr4
= 9.0000 * 1.00 + (0.0000 ) * 1.00 + 10.0000 * 1.00
= 1.810 cm
Available in Pad:
(MIN(DP,DL)-(DIA+2*THK))*(MIN(TP,TLWP,TE))*fr4
( 400.0000 - 323.8500 ) * 10.0000 * 1.00
7.615 cm

=
AMAP
2.7
0.5
bars
bars

Pad
NA
NA
C
C
Nozzle
-29
-29

-29 C
-104 C
-29 C
7.5074
mm.
8.3820
9.0000
mm.
mm.

Tmin
TminPad
Nozzle Weld
5.8674 = 0.7 * TMIN
Pad Weld
4.5000 = 0.5*TminPad
Actual Thickness
6.3000 = 0.7 * WO
7.0000 = 0.7 * WP
, mm.
, mm.

PAGE
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29 OF 45
:PROJECT
W
W
W
W1
W1
W1
W2
W2
W2
W3
W3
W3
= (AR-A1+2*(THK-CAN)*FFR1*(E1(T-CAS)-TR))*S
= ( 11.3038 - 3.1600 + 2 * ( 8.3820 - 0.0000 ) * 1.0000 *
( 1.00 * ( 12.0000 - 3.0000) - 7.3620 ) ) * 78
= 6710. Kgf
= (A2+A5+A4-(WII-CAN/.707)*FFR2)*S
= ( 3.0975 + 7.6150 + 1.8100 - 0.0000 * 1.00 ) * 78
= 9981. Kgf
= ((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Cas)*Fr1))*S
= ( 3.0975 + 0.0000 + 0.8100 + 1.5088 ) * 78
= 4317. Kgf
= ((A2+A6)+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 3.0975 + 0.0000 + 1.8100 + 7.6150 + 1.5088 ) * 78
= 11183. Kgf

SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 323.8500 * 9.0000 * 0.49 * 78
SONW = 17880. Kgf
SPEW = (PI/2) * DP * WP * 0.49 * SEW
SPEW = ( 3.1416 / 2.0 ) * 400.0000 * 10.0000 * 0.49 * 78
SPEW = 24538. Kgf
Shear, Nozzle Wall:
SNW = ( 3.1416 * 157.7340) * ( 8.3820 - 0.0000 ) * 0.7 * 117
SNW = 34956. Kgf
TPGW = ( 3.1416 / 2.0 ) * 323.8500 * 12.0000 * 0.74 * 78
TPGW = 36003. Kgf
TNGW = ( 3.1416 / 2.0 ) * 323.8500 * ( 12.0000 - 3.0000 ) * 0.74 * 78
TNGW = 27002. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 24538 + 34956 ) = 59494 Kgf

17880 + 36003 + 27002 + 0.0000 ) = 80885 Kgf
24538 + 27002 + 0.0000 ) = 51540 Kgf

6710. Kgf or W1 =
6710. Kgf or W2 =
6710. Kgf or W3 =
9981. Kgf
4317. Kgf
11183. Kgf

PAGE
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:PROJECT
INPUT VALUES,
Design Internal
Temperature for
Design External
Temperature for
Nozzle Description: 20L1

Pressure ( Case 1 )
Internal Pressure
Pressure ( Case 2 )
External Pressure
From :
20
P
Temp
Pext
Tempex
1.00
45.00
0.50
45.00
bars
C
bars
C
Shell Material
S
Sa
RST372
78.16
78.16

D
L
T
Cas
3476.0002
3950.0000
12.0000
3.0000
mm.
mm.
mm.
mm.

1000.0000
20.0000
mm.
mm.
3849.9998
mm.
N./mm
N./mm
-28.00
Nozzle Material
Sn
Sna
RST372
78.16
78.16
N./mm
N./mm
Inbase
Dia
OD
508.0000

Nozzle Diameter
Actual Thickness of Nozzle
Idbn
Thk
mm.
Actual
10.0000 mm.
SA-105

PAGE
Rev.:0
31 OF 45
:PROJECT

Can
Es
En
0.0000
1.00
1.00
mm.

Ho
Wo
200.0000
12.0000
12.0000
mm.
mm.
mm.
Pad Material
Thickness of Pad
RST372
78.16
78.16
700.0000
12.0000
12.0000
12.0000
None
N./mm
N./mm
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn
NOZZLE CALCULATION, Description: 20L1
508.000
10.000
mm.
mm.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(3476.0002/2+3.0000))/(78*1.00-0.6*1.00)
= 2.2293 mm.
CASE 1

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*508.0000/2.0)/(78*1.00+0.4*1.00)
= 0.3248 mm.
CASE 1
0.8314
mm.

DL
976.0000
TLNP
20.0000
20.0000
mm.
mm.
mm.

Design External
Area Required
AR
10.879
21.530
Area in Shell
A1
33.041
0.860
Area in Nozzle Wall
A2
3.870
3.667
A3
0.000
0.000
Area in Welds
A4
2.720
2.720
Area in Pad
A5
23.040
23.040
ATOT
62.671
30.287
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
628.6500
700.0000
636.5875
Thickness
12.0000 mm.
7.9375 mm.
11.1125 mm.

PAGE
Rev.:0
32 OF 45
:PROJECT

AR = 0.5*(488.0000*8.8239+2*(10.0000-0.0000)*8.8239*(1-1.0000))
AR = 21.530 cm
A1 = (976.000-488.000)*(1.00*(12.0000-3.000)-8.824)-2*(10.000-0.0000)
*(1.00*(12.0000-3.0000)-8.8239)*(1-1.0000)
A1 = 0.860 cm
Area
A2np
A2np
A2np

= ( 2 * Min( 20.000, 200.000) ) * ( 10.0000 - 0.0000 - 0.8314 ) * 1
= 3.667 cm
Area
A2wp
A2wp
A2wp

= ( 2 * 20.0000 ) * ( 10.0000 - 0.0000 - 0.8314 ) * 1.0000 )
= 3.667 cm
Area
A4np
A4np
A4np

= WO*fr2 + (WI-CAN/0.707)*fr2
= 12.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.440 cm
Area
A4wp
A4wp
A4wp

= 5.0394 * 1.00 + (0.0000 ) * 1.00 + 12.0000 * 1.00
= 2.720 cm

A5 = ( 700.0000 - 508.0000 ) * 12.0000 * 1.00
A5 = 23.040 cm
=
AMAP
3.4
0.5
bars
bars

Pad
NA
NA
C
C
Nozzle
NA
NA
18.5313
mm.
10.0000
9.0000
mm.
mm.
WELD SIZE CALCULATIONS, Description: 20L1

Tmin
TminPad

Actual Thickness
Nozzle Weld
6.3500 = Min per Code 8.4000 = 0.7 * WO
Pad Weld
4.5000 = 0.5*TminPad 8.4000 = 0.7 * WP
, mm.
, mm.
W = ( 21.5303 - 0.8595 + 2 * ( 10.0000 - 0.0000 ) * 1.0000 *
( 1.00 * ( 12.0000 - 3.0000) - 8.8239 ) ) * 78
W = 16503. Kgf

PAGE
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33 OF 45
:PROJECT
W1
W1
W1
W2
W2
W2
W3
W3
W3
=
=
=
=
=
=
=
=
=
(A2+A5+A4-(WII-CAN/.707)*FFR2)*S
( 3.6674 + 23.0400 + 2.7200 - 0.0000 * 1.00 ) * 78
23454. Kgf
((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Cas)*Fr1))*S
( 3.6674 + 0.0000 + 1.4400 + 1.8000 ) * 78
5505. Kgf
((A2+A6)+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
( 3.6674 + 0.0000 + 2.7200 + 23.0400 + 1.8000 ) * 78
24889. Kgf

SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 508.0000 * 12.0000 * 0.49 * 78
SONW = 37396. Kgf
SPEW = (PI/2) * DP * WP * 0.49 * SEW
SPEW = ( 3.1416 / 2.0 ) * 700.0000 * 12.0000 * 0.49 * 78
SPEW = 51530. Kgf
Shear, Nozzle Wall:
SNW = ( 3.1416 * 249.0000) * ( 10.0000 - 0.0000 ) * 0.7 * 78
SNW = 43643. Kgf
TPGW = ( 3.1416 / 2.0 ) * 508.0000 * 12.0000 * 0.74 * 78
TPGW = 56476. Kgf
TNGW = ( 3.1416 / 2.0 ) * 508.0000 * ( 12.0000 - 3.0000 ) * 0.74 * 78
TNGW = 42357. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 51530 + 43642 ) = 95172 Kgf

37396 + 56475 + 42356 + 0.0000 ) = 136228 Kgf
51530 + 42356 + 0.0000 ) = 93886 Kgf

16503. Kgf or W1 =
16503. Kgf or W2 =
16503. Kgf or W3 =
23454. Kgf
5505. Kgf
24889. Kgf

PAGE
Rev.:0
34 OF 45
:PROJECT
INPUT VALUES,
Design Internal
Temperature for
Design External
Temperature for
Nozzle Description: 20M

Pressure ( Case 1 )
Internal Pressure
Pressure ( Case 2 )
External Pressure
From :
20
P
Temp
Pext
Tempex
1.00
45.00
0.50
45.00
bars
C
bars
C
Shell Material
S
Sa
RST372
78.16
78.16

D
L
T
Cas
3476.0002
2533.4314
12.0000
3.0000
mm.
mm.
mm.
mm.

1000.0000
20.0000
mm.
mm.
6950.0000
mm.
N./mm
N./mm
-28.00
Nozzle Material
Sn
Sna
RST372
78.16
78.16
N./mm
N./mm
Inbase
Dia
OD
508.0000

Nozzle Diameter
Actual Thickness of Nozzle
Idbn
Thk
mm.
Actual
10.0000 mm.
SA-105

PAGE
Rev.:0
35 OF 45
:PROJECT

Can
Es
En
0.0000
1.00
1.00
mm.

Ho
Wo
200.0000
12.0000
12.0000
mm.
mm.
mm.
Pad Material
Thickness of Pad
RST372
78.16
78.16
700.0000
12.0000
12.0000
12.0000
None
N./mm
N./mm
mm.
mm.
mm.
mm.
Sp
Spa
Dp
Tp
Wp
Wgpn
NOZZLE CALCULATION, Description: 20M
508.000
10.000
mm.
mm.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.00*(3476.0002/2+3.0000))/(78*1.00-0.6*1.00)
= 2.2293 mm.
CASE 1

= (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.00*508.0000/2.0)/(78*1.00+0.4*1.00)
= 0.3248 mm.
CASE 1
0.8314
mm.

DL
976.0000
TLNP
20.0000
20.0000
mm.
mm.
mm.

Design External
Area Required
AR
10.879
17.963
Area in Shell
A1
33.041
7.994
Area in Nozzle Wall
A2
3.870
3.667
A3
0.000
0.000
Area in Welds
A4
2.720
2.720
Area in Pad
A5
23.040
23.040
ATOT
62.671
37.421
Mapnc
NA
NA
NA
NA
NA
NA
NA
cm
cm
cm
cm
cm
cm
cm
90.00
Degs.

Diameter
539.7500
700.0000
541.3375
Thickness
12.0000 mm.
3.1750 mm.
11.1125 mm.

PAGE
Rev.:0
36 OF 45
:PROJECT

AR = 0.5*(488.0000*7.3620+2*(10.0000-0.0000)*7.3620*(1-1.0000))
AR = 17.963 cm
A1 = (976.000-488.000)*(1.00*(12.0000-3.000)-7.362)-2*(10.000-0.0000)
*(1.00*(12.0000-3.0000)-7.3620)*(1-1.0000)
A1 = 7.994 cm
Area
A2np
A2np
A2np

= ( 2 * Min( 20.000, 200.000) ) * ( 10.0000 - 0.0000 - 0.8314 ) * 1
= 3.667 cm
Area
A2wp
A2wp
A2wp

= ( 2 * 20.0000 ) * ( 10.0000 - 0.0000 - 0.8314 ) * 1.0000 )
= 3.667 cm
Area
A4np
A4np
A4np

= WO*fr2 + (WI-CAN/0.707)*fr2
= 12.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 1.440 cm
Area
A4wp
A4wp
A4wp

= 5.0394 * 1.00 + (0.0000 ) * 1.00 + 12.0000 * 1.00
= 2.720 cm

A5 = ( 700.0000 - 508.0000 ) * 12.0000 * 1.00
A5 = 23.040 cm
=
AMAP
3.4
0.5
bars
bars

Pad
NA
NA
C
C
Nozzle
NA
NA
18.5313
mm.
10.0000
9.0000
mm.
mm.
WELD SIZE CALCULATIONS, Description: 20M

Tmin
TminPad

Actual Thickness
Nozzle Weld
6.3500 = Min per Code 8.4000 = 0.7 * WO
Pad Weld
4.5000 = 0.5*TminPad 8.4000 = 0.7 * WP
, mm.
, mm.
W = ( 17.9632 - 7.9936 + 2 * ( 10.0000 - 0.0000 ) * 1.0000 *
( 1.00 * ( 12.0000 - 3.0000) - 7.3620 ) ) * 78
W = 8207. Kgf

PAGE
Rev.:0
37 OF 45
:PROJECT
W1
W1
W1
W2
W2
W2
W3
W3
W3
=
=
=
=
=
=
=
=
=
(A2+A5+A4-(WII-CAN/.707)*FFR2)*S
( 3.6674 + 23.0400 + 2.7200 - 0.0000 * 1.00 ) * 78
23454. Kgf
((A2+A6)+A3+A4+(2*(Thk-Can)*(T-Cas)*Fr1))*S
( 3.6674 + 0.0000 + 1.4400 + 1.8000 ) * 78
5505. Kgf
((A2+A6)+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
( 3.6674 + 0.0000 + 2.7200 + 23.0400 + 1.8000 ) * 78
24889. Kgf

SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 508.0000 * 12.0000 * 0.49 * 78
SONW = 37396. Kgf
SPEW = (PI/2) * DP * WP * 0.49 * SEW
SPEW = ( 3.1416 / 2.0 ) * 700.0000 * 12.0000 * 0.49 * 78
SPEW = 51530. Kgf
Shear, Nozzle Wall:
SNW = ( 3.1416 * 249.0000) * ( 10.0000 - 0.0000 ) * 0.7 * 78
SNW = 43643. Kgf
TPGW = ( 3.1416 / 2.0 ) * 508.0000 * 12.0000 * 0.74 * 78
TPGW = 56476. Kgf
TNGW = ( 3.1416 / 2.0 ) * 508.0000 * ( 12.0000 - 3.0000 ) * 0.74 * 78
TNGW = 42357. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SPEW + SNW ) = ( 51530 + 43642 ) = 95172 Kgf

37396 + 56475 + 42356 + 0.0000 ) = 136228 Kgf
51530 + 42356 + 0.0000 ) = 93886 Kgf

8207. Kgf or W1 =
8207. Kgf or W2 =
8207. Kgf or W3 =
23454. Kgf
5505. Kgf
24889. Kgf

PAGE
Rev.:0
38 OF 45
:PROJECT
INPUT VALUES,
Design Internal
Temperature for
Design External
Temperature for

Pressure ( Case 1 )
Internal Pressure
Pressure ( Case 2 )
External Pressure
From :
20
P
Temp
Pext
Tempex
1.28
45.00
0.50
45.00
Shell Material
S
Sa
RST372
78.16
78.16

D
L
T
Cas
3476.0002
2533.4314
12.0000
3.0000
mm.
mm.
mm.
mm.

200.0000
20.0000
mm.
mm.
7799.9995
mm.

Nozzle Material
N./mm
N./mm
-28.00
Sn
Sna
SA-106 B
117.90
117.90

Inbase
Dia
ID
25.4000

Idbn
Thknom

Nozzle Flange Type
bars
C
bars
C
C
N./mm
N./mm
mm.
Nominal
SCH 80
SA-105
Weld Neck Flange

PAGE
Rev.:0
39 OF 45
:PROJECT

Can
Es
En
0.0000
1.00
1.00
mm.

Ho
Wo
200.0000
12.0000
12.0000
None
mm.
mm.
mm.
24.308
4.547
mm.
mm.

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.28*(3476.0002/2+3.0000))/(78*1.00-0.6*1.28)
= 2.8545 mm.
CASE 1

= (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1)
= (1.28*(24.3078/2+0.0000))/(117*1.00-0.6*1.28)
= 0.0132 mm.
CASE 1
0.1651
mm.

DL
51.4010
TLNP
11.3665
mm.
mm.
NOTE : Taking a UG-36(c)(3)(a) exemption for 20N4

.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. It may be
necessary to force the program to print the areas per UG-37.
=
MINIMUM DESIGN METAL TEMPERATURE (Nozzle Neck)
-29
-104
C
C

-29 C
-104 C
-29 C
0.0797
mm.
4.5466
mm.

Nozzle Weld
3.1826 = 0.7 * TMIN
Tmin
Actual Thickness
8.4000 = 0.7 * WO

, mm.
PAGE
Rev.:0
40 OF 45
:PROJECT
W = ( 0.8948 - 0.4438 + 2 * ( 4.5466 - 0.0000 ) * 1.0000 *
( 1.00 * ( 12.0000 - 3.0000) - 7.3620 ) ) * 78
W = 478. Kgf
W1 = (A2+A5+A4-(WII-CAN/.707)*FFR2)*S
W1 = ( 0.9960 + 0.0000 + 1.4360 - 0.0000 * 1.00 ) * 78
W1 = 1938. Kgf
W2 = ( 0.9960 + 0.0000 + 1.4360 + 0.8184 ) * 78
W2 = 2591. Kgf
W3 = ( 0.9960 + 0.0000 + 1.4360 + 0.0000 + 0.8184 ) * 78
W3 = 2591. Kgf
SONW = (PI/2) * Dlo * Wo * 0.49 * Snw
SONW = ( 3.1416 / 2.0 ) * 33.4010 * 12.0000 * 0.49 * 78
SONW = 2459. Kgf
Shear, Nozzle Wall:
SNW = ( 3.1416 * 14.4272) * ( 4.5466 - 0.0000 ) * 0.7 * 117
SNW = 1734. Kgf
TNGW = ( 3.1416 / 2.0 ) * 33.4010 * ( 12.0000 - 3.0000 ) * 0.74 * 78
TNGW = 2785. Kgf
PATH11 = (
PATH22 = (
= (
PATH33 = (
= (
SONW
SONW
2458
SONW
2458
+
+
+
+
+
SNW ) = ( 2458 + 1734 ) = 4193 Kgf

TPGW + TNGW + SINW )
0.0000 + 2784 + 0.0000 ) = 5243 Kgf
TNGW + SINW )
2784 + 0.0000 ) = 5243 Kgf

Path 1-1 =
4193. Kgf, must exceed W =
Path 2-2 =
Path 3-3 =
478. Kgf or W1 =
478. Kgf or W2 =
478. Kgf or W3 =
1938. Kgf
2591. Kgf
2591. Kgf

PAGE
Rev.:0
41 OF 45
:PROJECT
Description
Internal
Ext
MAPNC
UG45
Weld Path Areas
--------------------------------------------------------------------------20N3
3.29
OK
...
OK
OK Passed
20N3
4.91
OK
...
OK
OK Passed
20N1
2.33
OK
...
OK
OK Passed
20N2
2.69
OK
...
OK
OK Passed
20L1
3.37
OK
...
OK
OK Passed
20M
3.37
OK
...
OK
OK Passed
20N4
...
...
OK
OK NoCalc[*]
--------------------------------------------------------------------------Min. - Nozzles
2.33 20N1
Min. Shell&Flgs
1.47 30
40
2.33
Computed Vessel M.A.W.P.
1.47
bars
[*] - This was a small opening and the areas were not computed.
Check the Spatial Relationship between the Nozzles

-------------------------------------------------From Node
20
20
20
20
20
20
Nozzle Description
20N3
20N1
20N2
20L1
20M
20N4
X Coordinate,
4000.000
550.000
1100.000
3850.000
6950.000
7800.000
Layout Angle,
135.000
0.000
0.000
0.000
0.000
180.000
Dia. Limit
514.909
500.000
500.000
976.000
976.000
51.401
The nozzle spacing is computed by the following:

PAGE
Rev.:0
42 OF 45
:PROJECT
= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
Design Code: ASME Code Section VIII Division 1, 2001, Addenda 2001
Diameter Spec ID: 3476.000 mm.
Vessel Design Length, Tangent to Tangent
Distance of Base above Grade
Specified Datum Line Distance
8650.00
mm.
0.00
50.00
mm.
mm.
Shell and Head Material Specification

Stiffening Ring Material Specification
Nozzle Material Specification
Nozzle Material Specification
Reinforcing Pad Material Specification
RST372
RST372
SA-106 B
RST372
RST372
Vessel Design Temperature

Vessel Design Pressure
45.00
1.00
C
bars
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
1.47
0.53
1.30
bars
bars
bars
Wind Design Code

Earthquake Design Code
UBC
UBC-97
Element Pressures and MAWP: bars

Element Desc
Internal
10HEAD
1.280
20SHELL
1.280
30HEAD
1.280
Liquid Level
3400.00 mm.
Dens.
External
0.500
0.500
0.500
M.A.W.P
1.473
3.143
1.473
0.001 kg./cm
Stiffener Ring Specifications:

Elevation mm.
Selected Type
Corr. All.
3.0000
3.0000
3.0000
Sp. Gr.
0.8
User Description

PAGE
Rev.:0
43 OF 45
:PROJECT
2350.00
6300.00
Element
Type
Torisph
Cylinder
Torisph
ST4X9.2
ST4X9.2
Elev
mm.
0.0
50.0
8600.0
Length
mm.
50.0
8550.0
50.0
20RING2
20RING3
Actual Thk
mm.
12.0
12.0
12.0
R e q d
T h k
Int.
Ext.
L
9.6
------- 0.85
6.4
------- 0.85
9.6
------- 0.85

|
|
External |
External |
External |
From| To | Actual T. | Required T.| Des. Press.|
|
|
mm. |
mm. |
bars |
10| 20|
12.0000 |
10.0252 |
0.50000 |
20|Ring|
12.0000 |
10.3620 |
0.50000 |
Ring|Ring|
12.0000 |
11.8239 |
0.50000 |
Ring| 30|
12.0000 |
10.3620 |
0.50000 |
30| 40|
12.0000 |
10.0252 |
0.50000 |
|
| Actual Len.| Allow. Len.|
From| To | Bet. Stiff.| Bet. Stiff.|
|
|
mm. |
mm. |
10| 20|
0.00000 |
0.00000 |
20|Ring|
2533.43 |
4146.80 |
Ring|Ring|
3950.00 |
4146.71 |
Ring| 30|
2533.43 |
4146.80 |
30| 40|
0.00000 |
0.00000 |
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
External
M.A.W.P.
bars
0.82066
0.82883
0.52546
0.82883
0.82066
J.E.
C
0.85
0.85
0.85
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Ring Iner.| Ring Iner. |

Required | Available |
cm**4 |
cm**4 |
No Calc |
No Calc |
No Calc |
No Calc |
476.028 |
738.307 |
476.028 |
738.307 |
No Calc |
No Calc |
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
240.6
88423.2
240.6
240.6
240.6
73934.1
88423.2
Kgf
Kgf
Kgf
Kgf
Kgf
Kgf
Kgf

PAGE
Rev.:0
44 OF 45

MPSVG 18me 08 Fi6 023

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:PROJECT

SHIRVAN GAS TURBINE POWER PLANT

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

INTERNAL PRESSURE CALCULATION

EXTERNAL PRESSUR CALCULATION

ELEMENT AND DETAIL WEIGHTS

ANSI FLANGE MAWP

NO ZZLE CALCULATION 20N1

NOZZLE CALCULATION 20N2

NOZZLE CALCULATION 20L1

NOZZLE CALCULATION 20M

NOZZLE CALCULATION 20N4

VESSEL DESIGN SUMMARY

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

PVElite Vessel Analysis Program: Input Data

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

Wind Design Code

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

Element From Node

Element From Node

Element From Node

Element From Node

Element From Node

Element From Node

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

Blind Flange (Y/N)

Element From Node

Element From Node

Element From Node

Element From Node

Element From Node

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

Design Temperature Internal Pressure

PVElite Version 4.3, 1995-2002 by COADE Engineering Software

MAWP: 1.47 bars , limited by 30HEAD .

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

M = (3+SQRT(L+CA))/(r+CA)))/4 per Appendix 1-4 (b & d)

Cylindrical Shell From 20 To 30 RST372

Torispherical Head From 30 To 40 RST372

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

factor for Torispherical Heads ( New & Cold ):

Maximum Allowable Pressure, New and Cold (MAPNC):

Percent Elongation per UCS-79 ( 75t/Rf(1-Rf/Ro) )

Hydrotest Performed in Accordance with: UG-99b (Note 34).

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

EXTERNAL PRESSURE RESULTS :

CALCULATION SHEET FOR 80 M3 UNDERGROUND GAS OIL UNLOADING TANK

SHIRVAN GAS TURBINE POWER PLANT

Cylindrical Shell From Ring To Ring External Chart: CS-1 at 45 C

Results for Required Thickness (TCA):