HM Part 1

THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.
5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL
VOLUME: IV PART : I SECTION : I SHEET 1 OF 7
PURPOSE 1.0 Tata Power Company Ltd. (Owner) is planning to commission Bhira 100 MW Augmentation Scheme, a hyrdroelectric Project in Raigad District, Maharashtra, India. The intended purpose of this Bid document is to construct and make functional all the civil works, hydro-mechanical and Electro-mechanical components for the Bhira 100 MW Augmentation Scheme including Mulshi lake sub-storage utilization. Scope for supply, erection and commissioning of electromechanical works / equipment are all covered under separate Volumes of this Contract. Salient features and full Scope of the Project are given under the title Project Information Memorandum, Volume II of this Compilation. In this Volume the Technical details of component activities and other requirements and expectations of Owner are provided, with view that Contractor shall improvise over the same and deliver a fully satisfactory end product. Details given in this Volume shall therefore not be considered as final and complete. Technical specifications of each of Civil and Hydro mechanical activities are provided in Part 3 of this Volume in Sections B 1 to B 14. This covers a wider specter of activity. After inspection of site, at point of offering Bids, Contractor shall propose construction specification & methodology for each work component with more preciseness, under following heads: -- Wall for extension of Surge shaft -- Power House -- Fabrication for Steel penstocks -- Underground Excavation in tunnel -- Rock support and shot-creting in tunnel -- Drilling and grouting in tunnel -- Concreting for Penstocks, tunneling and Power house -- Form work and reinforced steel in Power house -- Building and architectural jobs for Power house -- Other specifications, expected to be relevant in the assignment 2.2 These specifications shall be conforming to National Constructions for similar jobs and shall be supported by appropriate when so required by Owner. 3.0 3.1 GENERAL DESCRIPTION OF CONTRACTORS SCOPE OF WORK Principal elements of the Contractors work are as follows: a. b. c. d. Engineering, design and planning of the Works Construction and maintenance of permanent and enabling Works Permanent access roads Provision of temporary Works for Contractors own or for Owners use. Provision of camps and office facilities e. Implementation of Environmental Mitigation and Monitoring Plan f. Training of Owners Personnel g. Erection, testing and commissioning of the Works h. Provision of operation manuals and documentation of the Project i. Preparation of as-built details and drawings /International references
2.0
2.1
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601
j.
CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL
Interface and visioning with the local populace for ensuring smooth, unobstructed and continuous works at site, as also dealing with dealing with local unrest problems.
3.2 Descriptions given in this section do not include full details of all materials or other items to be supplied or all works and services to be executed by Contractor under turnkey Contract. Contractor shall hence be required to comply with standard requirements, beyond those mentioned hereunder, in line with the best prevailing engineering practices in Hydro power Projects. 4.0 4.1 GENERAL LAYOUT AND MAJOR PROJECT COMPONENTS Proposed general layout of the Project is as shown on Drawing No. 6003, 6004 & 6007. Bidder may quote for general arrangement / layout of Project shown in this Drawing. However, he may also suggest cost efficient alternatives for whole Project or its components. Such proposal shall have to be complete and fitting with the total scheme. Bidder shall submit such alternative proposals in separate envelope, superscribing Alternative Proposal. Owner reserves the right to accept or reject the same without assigning any reason thereof. However, in case of acceptance of the alternative layout and responsibility of getting required approvals for such changes from competent Government authorities shall vest with Contractor but without affecting the present Project schedule or cost. The Project, as planned, requires no acquisition of any out side land for its components. All structures lie within Owners land and construction activities shall be confined to this land. However, Contractor shall have to manage at his own level if additional land is required for his Camp and other facilities. Bidder has option of quoting for PROJECT as an entire EPC bid or to any one of two individual packages as per Article 7.0 of Bid documents (Volume I). Owner reserves the right to award two separate contracts. As optional item, Bidder shall also quote prices for the following jobs, which shall be apart from the Contract Price for the Project. i) ii) Work involved in strengthening/modifying the intake screens and gates located at Dawdi Intake. Rehabilitation works in Tunnel number 1 ( from Dawdi intake to surge shaft at Dongarwadi ) Inter connection of Unit 3 & 4 to Auxiliary Reservoir ( AR) and AR to Units 3 & 4
4.2
4.3
iii)
Technical details for handling the latter three works shall be provided to Bidder along with the details of Mulshi lake sub storage reservoir utilization work as Addendum to these Documents. 5.0 ENGINEERING, DESIGN AND PLANNING OF THE WORKS
5.1 5.1.1 GENERAL
Contractor is responsible for the Engineering, Design and Planning of all the related works. Contractor shall further establish and operate a Quality System to ensure and verify that his work complies with the Owners Quality requirements / Standards. Contents herein apply and cover all the Hydro mechanical components of Project also. Contractor may improve the design of Works as opportunities occur during the planning and construction stage, subject to acceptance / prior approval of Owner, who shall review and accept or reject the suggested changes / improvements. DESIGN Contractors Design is divided in to a. Basic Design and Construction Methods b. Detailed Design And these shall be carried out after further site investigations if needed.
5.1.2
6.0 6.1.1
7.0 7.1.
BASIC DESIGN AND CONSTRUCTION METHODS Basic Design Contractor shall submit to Owner for Review and approval the Basic Design & Structural Report separately for each major structure. Even if this is approved, Contractor will responsible for proper functioning of the Project. In case of any defect/s, he shall make good or repair or take necessary corrective actions at his own cost and get them to state of meeting full functional requirements. The designs shall be submitted in hard copies and also in soft form in ACONEX software. In Basic design, he shall necessarily include the following; a. Principle drawings of the outline of the Project and all structures with main measurements, data, water levels etc., for all the works b. Design calculations to support and verify the Basic Design c. A summary of results from all tests and investigations which have been carried out. A description of all tests and investigations, which he intends to carry out in connection with Detailed Design.
d. A description of instrumentation in different areas and structures. These should include water level gauges, appropriate instrumentation in important structures. e. Basic outline of the Operation and Maintenance Manuals f. Environmental Mitigation and Monitoring Plan
g. Quality Plans for Design work h. Any other information specified in Project Requirements or deemed required. i. Program for training of operation staff of Owner (to be completed one month prior to the expiry of contract period).
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL
Basic design shall also cover the two optional works mentioned at para 4.3 above. 7.2 Contractor will not be allowed to start any major construction work until the Basic Design for that portion of Work has been reviewed and approved by Owner and other statutory authorities. Although Owner may provide assistance in pursuing approvals from various government agencies, responsibility for getting such approvals and necessary compliances of such requirements shall vest with Contractor. At Part 5.0 of this Volume IV, Designations of Authorities for grant of Permits, Clearances and Licenses and approvals requires are provided, which may however not be exhaustive and complete.
7.3
7.4
Construction Methods Contractor shall prepare and submit for Owners Review and Acceptance a Construction Method Report in conjunction with and related to his Base Design. The report shall include the following: a. A review of how the Construction Requirements and Scheduled Milestones will be achieved. b. Report on construction methods to be used for major works, e.g. hydro mechanical works, tunnel excavation and support, power house etc., c. Procurement plan for construction materials, equipment etc.,
d. Layout drawings for all temporary and enabling works e. Principal items of construction plants to be used f. Detailed information of Site Offices and Camp Facilities
g. Basic report on environmental impact of Contractors temporary works and construction methods. h. List of Quality Assurance and Quality Control Plans Construction i. j. k. l. Plan for disposal of spoil material e.g. tunnel spoil, quarry areas Other relevant information specified in the Project Requirements or considered relevant. Description of his plans of mitigating Environmental ill effects and monitoring such activities in the Design and construction procedures. Compliance with the State Government rules, laws and of local authorities.
8.0 8.1
CONSTRUCTION OF THE PERMANENT WORKS GENERAL Construction of permanent Civil works includes supply of men, material, construction equipment, construction of accesses, enabling works, temporary structures, protection of excavated ground slopes, slope protection, anchoring, grouting, steel supports etc., Permanent Works are to be of International Standard of Quality,
designed, engineered, constructed, completed, commissioned, tested and handed over in fully functional state. For detailed description of the Permanent works or any other ancillary Works necessary for proper operation of the Bhira 100 MW - Augmentation Scheme, refer to Volume II of this Document. 8.2 TEMPORARY SITE INSTALLATIONS Contractor shall plan design, install and maintain throughout the execution of Work all temporary facilities such as accesses, foundations for construction plants, workshops, site laboratories (soil, rock, concrete etc.,) power supply, water supply, stores, toilets, etc., which he requires for the Work. Those required by him are not to be handed over to Owner on completion of Project. Rest shall be removed on acceptance of Owner.
8.3 8.3.1.
PROVISION OF CAMP AND OFFICE FACILITIES Contractor shall plan, design, install and maintain throughout the execution of Work all camp and office facilities, which he as well as Owner agree that are required for his Work. These facilities shall be handed over to Owner on Completion of the Project if requested so, otherwise removed. Owner shall transfer the few quarters / housing facilities available with him at Bhira on As is where is and on rental Basis to Contractor, but does not commit on their quality or sufficiency. Any refurbishing or any other action required to make use of these facilities will be responsibility and at cost of Contractor. CONSTRUCTION POWER AND WATER SUPPLY a. Power for construction and for staff of Contractor shall be provided at three points viz., at Bhira, Dongarwadi and Police Chowki. Consumption of power would be metered and charges for the same shall be mutually decided during pre Bid meeting. Water for use of staff shall also be provided. But Contractor shall have his own arrangements for construction water as mentioned in GCC. Power and water provided by Owner shall be metered. Contractor shall handover all the electric supply facilities to Owner free of cost and in working conditions. Contractor shall provide all arrangements for supply of potable water and provide proper sewage system for the camp site as well as colonies built for his staff. On project completion, if not required by Owner, Contractor shall demolish these at no extra cost to Owner. Contractor shall arrange also for water supply at all leads and lifts for construction of various Project components.
8.3.2
b. c.
9. 0
Documents to be submitted along with Technical Bid; A List of these is provided in Technical Data sheets portion which is in Part 5 of this Compilation as Appendix II.
10.0
Documents to be submitted after Award of Contract: A List of these is provided in Technical Data sheets portion which is in Part 5 of this Compilation as Appendix III..
11.0 Major Civil Works 11.1 Major civil works are listed below: i) ii) iii) iv) v) vi) 11.2 Water conductor system comprising tunnels and surface penstock Powerhouse Valve house Tailrace channel and Electrically operated Tailrace gate Mulshi lake sub-storage utilisation An addendum to this document will be issued subsequently by 30th December 2007 (?) to include the details of works and specifications for Mulshi lake sub Storage utilization. 11.3 i) Bidder shall submit an Optional Price Bid which shall be separate from the Contract Price for the following jobs of the Project. Rehabilitation works of Tunnel no I from Dawdi Intake to the Surge Shaft at Dongarwadi for which necessary drawings and documents shall be provided by Owner as Addendum to this Tender Documents. Strengthening of Intake screens and gates located at Dawdi structure. Design and scope of this work also shall be provided separately. Interconnection of Unit no 3 & 4 to Auxilliary Reservoir (AR) & AR to Unit 3& 4.
ii ) iii)
12.0 Muck Disposal Some area will be made available for disposal of muck from excavation of tunnel, powerhouse etc. near Dongarwadi and Police chowki that is within the property of TPCL. Any excess muck shall suitably de disposed by dumping muck in any nearby available private land at no cost and implications to the Owner. It is suggested that effort be made to utilise as much muck as possible in other structures that will be constructed in order to reduce the disposal. 13.0 Penstock Material ASTM A 517 Grade F is available at Bhivpuri project of TPC as detailed below. The Contractor may utilise this material that will be issued free of cost at Bhivpuri on As-iswhere-is basis. Suitable account may be taken of this facility during quotation:
Sl. No. 1 2 3 4 5

Size 12mm (T) x 2500mm (W) x6650mm (L) 16mm (T) x 2500 mm (W) x 6650 mm (L) 30 mm (T) x 200 mm (W) x 7900 mm (L) 45 mm (T) x 1500 mm (W) x 7600 mm (L) Assorted plates of 21mm/65mm/33mm/41mm Total Total Quantity (MT) 110.00 10.66 10.21 13.87 152.00 296.74
14.0
ELECTRIC POWER AND WATER Electric power shall be provided for construction and use of staff OF Contractor by Owner at three points, one each at Dongarwadi, Police Chowki and Bhira. All further distribution work shall be carried out by Contractor. Quantum of electricity and water consumed shall be metered. Water shall be provided for only staff use. In this subject, please see para 8.3.2 earlier and GCC..
15.0
ACCOMODATION A limited number of free accommodations will be provided by the Owner at Bhira / Dongarwadi for the engineers and supervisory staff of the Contractor during the period of construction subject to availability. However, Contractor has to make his own arrangements for accommodating workers and other staff. (Please see para 8.3.1 in this Section)
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL TECHNICAL REQUIREMENTS
VOLUME: IV PART : I SECTION : II SHEET 1 OF 2
1.0.
GENERAL This part covers technical conditions pursuant to the contract and will form an integral part of Contract. If requirements of this section and those given in technical specifications conflict, decision of Owner about correct use of specification shall be binding. All design of the Permanent Works shall be made by Contractor in two steps, namely; a. Basic Design performed before the start of manufacturing and construction work b. Detailed Design performed before and during manufacturing and construction of the Project. Contractor shall perform all additional field and laboratory investigations needed to fulfill design and construction requirements. Provisions given here shall supplement all detailed technical specifications data sheets given elsewhere.
2.0
FUNCTIONAL REQUIREMENTS Contractor shall provide to Owner the complete and fully functional civil and hydro mechanical works for Bhira 100 MW - Augmentation Scheme as per requirements of technical specification for various components and fulfill Performance requirements
3.0
LIFETIME REQUIREMENTS Civil and Hydro mechanical works will be designed, engineered, manufactured, constructed, completed, commissioned and tested in such manner as to provide reasonable certainty that the minimum working life of them will be as per National & International established standards. It shall follow good engineering practices, manufacturers specifications, guidelines for normal operation and maintenance.. Contractor shall not include in the Permanent Works of Project such components or practices which shorten the Project life span. All materials and equipment used in Project as well as the design itself shall be of a recognized manufacturer and of proven design. In Documents he shall name the important makers and suppliers for all important components. Please see Section 4.7 of Technical Data Sheet in Volume VII.
4.0
COMPLETENESS OF FACILITIES Equipment furnished shall be complete in every respect with all embedment, mountings, fittings, fixtures and standard accessories normally provided with such equipment and / or those needed for erection, completion and safe operation of the equipments required by applicable codes though they may not have been specifically detailed in the respective specifications unless included in the list of exclusions. All similar standard components / parts of similar standard equipment provided, shall be interchangeable with one another.
5.0
VOLUME: IV PART : I SECTION : II SHEET 2 OF 2
CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL TECHNICAL REQUIREMENTS
SEISMIC DESIGN REQUIREMENTS The Project area falls in Zone III of the Bureau of Standards I S 1893 :2002 Design of Permanent Works shall account for seismic loads basically characterized by a peak horizontal ground acceleration.. A suitable Seismic factor should be provided accordingly for the Civil structures to be constructed.
6.0
FUTURE MAINTENANCE Deign and composition of construction materials shall ensure sufficient durability and their selection shall take due cognizance of their application as well as the effect of environment to which they may be exposed. Provisions shall be made for inspection and maintenance of all Permanent Works and to ensure easy access and safety during these operations. Design should be made to ease commissioning, required inspections and maintenance and as well minimize lost energy production during maintenance.
7.0
ARCHITECTURAL APPEARANCE Powerhouses and other civil structures shall have an architectural design, which fits in with the original environment and give a nice exterior appearance. Interior architectural design shall be of a standard equal to Indian hydropower plants owned by M /s TPCL. Architectural design shall also include landscaping etc., for all areas, which are affected by Project.
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK PERFORMANCE REQUIREMENTS
VOLUME: IV PART : I SECTION : III SHEET 1 OF 3
1.0
GENERAL Contractor shall guarantee the performance criteria like maximum permissible leakages, opening and closing times, vibration level, ratings, capacities, shape, size, alignment and other performance figures required as per BIS codes and Technical specification of system equipments after conducting the guarantee tests. Contractor shall note that in the event of any deficiencies in meeting the guaranteed figures, Owner may at his discretion accept system / equipment after deducting the liquidated damages as specified in the bidding documents or reject the system / equipment and recover payments already made or get the defects repaired by any other agency and recover the cost of repair from Contractor. In this subject, please also refer to General Conditions of Contract Articles 10.0 to 12.0.
2.0 2.1
CIVIL WORKS A Programme of all tests for civil works which are to be carried out shall be furnished to Owner for review and acceptance. Test program shall be included in Specification DOCUMENTS TO BE SUBMITTED ALONG WITH BID.See Appendix II, Part - 5 of this Volume. In addition to those given in relevant BIS codes, Test Program shall include the following minimum: General Performance Requirements a. Watering-up and dewatering tests b. Leakage / water tightness tests c. Cracking
2.1.1
d. Seepage e. Out of size, shape and alignment f. 3.0 3.1 Others
TUNNELS / WATER CONDUCTOR SYSTEM Configuration of Water Conductor System, starting from existing Surge Shaft and ending at the Power House shall be as under: 0 Point is the opening from the Plug provided at the end of existing Surge shaft 0 130 m: Under ground tunnel
130 578 m latter point refers to Dongarwadi ledge. This portion shall have Surface Penstock along the ridge portion and shall cross existing Penstock pipes at length 296 to 324 m through a bridge structure 578 - 634 m Continuation of Surface penstock system 634 - 744 m here also Penstocks pass along the Ridge. Suitable Hoist track shall be constructed to handle the Work along the narrow strip.
744 - 901 m 901- 1216 m : 1216- 1926 m
CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK PERFORMANCE REQUIREMENTS

Continuation of Surface Penstocks A tunnel inclined by 50 * downwards - 315 m long Horizontal tunnel down sloping by 11%, to be handled from Power house side portal at 1926 m
1926 2035 m Cut and cover surface Penstock Here Civil Works of Valve House at 130th m of tunnel configuration shall only be carried out by Civil Contractor. Supply of Butterfly valve and fitment etc shall be handled by E & M Contractor. 3.2 On the whole, thus, of the 2 035 m length, 880 m of length is Surface penstock system and the rest 1 155 m is Under ground tunnel. Latter is also steel lined and of inner diameter ranging from 2900 mm at the start to 2300 mm at the tail end depending on elevation. Concrete Back packing around the steel liner shall be minimum of 200 mm. Taking these factors into considerations, Bidder shall finalise the optimum excavation diameter to accommodate the steel liner and allowing flow of 24 cumecs of water and generate specified power. He may examine the whole system and may come out with efficient and cost viable alternative for consideration of Owner at no extra cost to latter. In case, Civil and Electrical works are awarded to different Contractors, in reviewing the design of Water Conductor System, Civil Contractor shall properly interact with E & M party before finalizing his revised design, if any. These contents apply to the Penstock Work also, discussed in next para. Further Requirements of Owner : 3.4 3.5 3.6 Invert level of intake as specified in technical specifications measured with an accuracy of + 0.005m Intake shall have sufficient water cover under MDDL condition and no vortices should form. Contractor shall rectify formation of vortices, if any. Preferably, there shall not be settlement of sediment in the tunnel. However, the reduction in cross-sectional area of the tunnel by 2% due to settlement of sediments will be the governing criteria. The non-silting velocity shall be corresponding to the design discharge in the tunnel. No tracks, falling of concrete No stagnant water in the tunnel Items 3.3, 3.4 and 3.5 will be checked by taking outage of each tunnel after 6 months of its operation.
3.3
3.3
3.7 3.8 3.9
4 4.1 PENSTOCKS
CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK PERFORMANCE REQUIREMENTS
Head loss shall not be more than specified, during handing over and also after one year of its operation. Head loss shall be measured at the unit inlet valve on the calibrated pressure gauge, which is to be installed.. Acceptable limit in variation in diameter (out of roundness) and in straightness of alignment shall not be more than the specified. Penstocks shall be vibration free. Acceptable vibration limit is 100 microns. Contractor shall make good / repair penstocks in case vibration limits exceeds the acceptable limit. POWER HOUSE AND TAILRACE CHANNEL Elevation of surrounding wall powerhouse and tailrace channel shall be above the water level with respect to HFL. Finishing items shall be as per specifications Waterproofing of the roof shall have Guarantee during the performance period Scope of Work here includes Switch yard, transformer foundations and transmission tower foundations and any other Civil works related to E & M Works. VERIFICATION OF PERFORMANCE PARAMETERS In order to demonstrate compliance with Performance Guarantees, Contractor shall prepare a detailed test procedure and submit for Owners acceptance at least 30 days notice before undertaking of the Performance tests. He is responsible for carrying and complete the tests to satisfaction of Project Manager. The costs off which shall be borne by him. Please see Article 10.0 on Tests before Take Over In case of non-compliance of any structure or instrument to the performance requirements, Contractor shall repair, correct or replace all the defects to the satisfaction of Owner.
4.2 4.3
5.0 5.1 5.2 5.3 5.4 6.0 6.1
6.2
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK HYDRAULIC DESIGN REQUIREMENTS
VOLUME: IV PART : I SECTION : IV SHEET 1 OF 2
1.0
GENERAL Project shall be designed and implemented in such manner that
1.1
Required turbine flow is conveyed at acceptable limit of head losses (specified herein under) in accordance with the capacity requirements in a safe and dynamically acceptable manner. Contractor shall measure, verify at site and prove to Owner of proper functioning of the hydraulic designs, which are the results of proper operation simulations, analytical calculations and hydraulic model tests results / recommendations. Following paragraphs describe in detail the hydraulic design requirements for major structures / project components. Contractor shall ensure that these requirements are strictly met to ensure the expected power generation. WATER CONDUCTOR SYSTEM AND STRUCTURES GENERAL Hydrological and hydraulic performance of the water transfer structures shall be sustained for normal operation conditions during the technical lifetime of Project. Leakage out of these facilities shall meet minimum performance criteria. Water transfer structures shall be designed to take full design flow of Power Station including necessary flow to cater for overloading of generating units (by 10%) and flushing requirements. Head losses in water transfer system shall be evaluated for hydraulic purposes and accounted for in design for all normal operation conditions. This implies that dimensions of water conductor system are dictated by the design flow and the ruling hydraulic conditions upstream, downstream and within the structures themselves. If these arise load rejections in Power Station, water conductor system shall be designed to avoid over-topping and it shall have a minimum freeboard above maximum water level shall be as per relevant BIS code. Water conductor system structures shall be designed to be emptied by gravity only. No pumping shall be involved. To facilitate normal inspection and maintenance, the water conductor structures shall have inverts suitable for vehicle traffic, avoiding circular shape of the bottoms of conduits that may carry bed load. For the optimum operation of Project, reliable monitoring functions for water conductor system are required. Necessary instrumentation to collect and transfer information on gate positions, reservoir and forebay water levels, as well as tunnel water levels immediately upstream the power intake, flow measurement shall be identified in the Basic Design. Tunnel intake gates shall be capable of throttling to enable controlling the discharge passing through tunnel. Gate shall be able to receive command / signal from instruments ( by others) and operate accordingly for this purpose.
1.2
1.3
2.0 2.1 2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.1.7
3.0 3.1.1 3.1.2 PENSTOCKS
VOLUME: IV PART : I SECTION : IV SHEET 2 OF 2
CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK HYDRAULIC DESIGN REQUIREMENTS
Painted inside surface shall be smooth with Rugosity Coefficient not more than 0.012. Total head loss through penstock corresponding to design discharge shall not be more than 6 m POWER HOUSE AND TAILRACE Power Station shall be designed to sustain structurally and shall be protected against the flooding even for the discharge caused by land slides upstream or into the reservoir. A tailrace canal shall have a efficient hydraulic design and of rectangular in section. Channel shall be guarded against the long-term negative effects of flood-related settlement of material (boulders, grave) in it. Procedures for removal of settled material, if any and necessary time for such activities shall be presented. In Basic design, performance of the tailrace channel and potential risk of sediment deposition during flood season shall be studied in hydraulic model tests. A tailrace rating curve shall be established in Basic Design.
4.0 4.1.1
4.1.2 4.1.3 4.1.4
4.1.5
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GEOTECHNICAL DESIGN REQUIREMENTS
VOLUME: IV PART : I SECTION : V SHEET 1 OF 3
1.0 1.1
GENERAL REQUIREMENTS Requirements regarding geotechnical design are given in order to ensure the quality, lifetime, future maintenance and overall safety of structures depending on geological / geotechnical design within the Works. Geotechnical design shall include verification measures relevant to the function of specific structures. Such measures shall be carried out continuously during construction works in order to verify the appropriateness of the design. Contractor shall submit geotechnical design documents, including drawings and reports containing input data, calculations and results to Owner thereby rendering a full understanding of design. Geotechnical design requirements refer to the following project components: a. b. c. d. e. Soil and Rock cuts Earth and Rock fill embankments Earth and Rock slopes Tunnel excavation Any other structure or work defined during the Basic Design Contractors Basic Design as well as Detailed Design of earth and rock structures shall include the following: a. Comprehensive evaluation of existing geotechnical data b. Additional site investigations which are found necessary in order to collect sufficient data for safe and uniform geotechnical design, e.g. detailed drilling investigations, study of groundwater conditions, testing of rock and of soil samples, engineering geological mapping, etc., c. Site Characterisation, i.e., establishing the engineering characteristics of the rock and soil masses. d. Rock mass classification e. Mechanical analysis of rock and soil to determine properties and derive failure mechanisms. f. Support and stabilisation measures including calculations to verify that the design fulfils long term stability requirements. g. Definition of proper construction methods to meet geotechnical design requirements. Contractor is fully responsible for design as well as functioning of structures associated with Works. Furthermore, also for the sampling and interpretation of the geotechnical data as well as the characterization of rock and soil masses connected with Works. Data made available by Owner in this specification may be used by latter. But the Owner does not accept any responsibility for its correctness and consequences thereof, if any.
1.2
1.3
1.4
1.5
3.0 3.1
LOADS AND FORCES GENERAL The following loads are to be considered for geotechnical and / or civil design of structures: a. Dead loads
b. Earthquake loads c. In-situ stresses d. Live loads 3.2 3.2.1 SPECIAL DESIGN CONSIDERATIONS Pore Pressure / Uplift Pore pressures shall be derived from existing site specific information or additional site investigation results. 3.2.2 Active Pressure Static active pressure against vertical or nearly vertical structural surfaces shall be calculated using Rankines or Coulombs theory, as appropriate. For active conditions to exist, the structure must yield or tilt at least 1/1,000 of its height under this pressure. For seismic loading, dynamic earth pressure shall be considered. 3.2.5 Earthquake Contractor shall consider seismic loads as per seismic parametric study report and relevant IS codes. Earthquake loads are assumed to have no effect on the water pressures considered for uplift 3.3 In Situ Stress Magnitudes and Orientations From Design requirements stated for geotechnical structures and / or foundations of such structures, Contractor shall present the method of calculating the three dimensional stress state, the assumptions made and, if necessary, the method of observing and assessing the stresses and their orientations. It shall be noted that horizontal / vertical stress ratio is strongly effected by topographic conditions. Analyses shall be performed so as to assess the impact of differing in-situ stress environments on stress concentrations. 4.0 4.1 ROCK MASS PROPERTIES ROCK MASS CLASSIFICATION For rock mass classification in underground excavation, Rock Tunnelling Quality Index (Q) proposed by the Norwegian Geotechnical Institute shall apply. Final definition of rock classes shall be determined jointly between Contractor and Owner, when geotechnical conditions have been made fully available and satisfactorily recognized by latter. Need for classification of rock outside of underground excavations shall be determined by Contractor and presented to Owner in Basic Design along with suggested applicable classification system. 4.2 ASSESSMENT OF DISCONTINUITY PROPERTIES
Average shear strength values shall be determined for the principle discontinuities based on precedent experience and an assessment of the nature of the discontinuity surfaces recovered during the complementary site investigation programme managed by Contractor.. 4.3 INTACT ROCK STRENGTH The intact uniaxial compressive strength of the rock values shall be determined means of point load testing and / or unconfined compression strength testing selected rock core samples obtained from the vicinity of relevant rock structures. 4.4. SLIDING STABILITY ANALYSIS Contractors method for sliding stability analyses shall be identified in Basic Design. Shear strength parameters for use in the assessment of the sliding stability of structures founded on rock shall be calculated based on an assessment the expected condition of the foundation or discontinuity surface, the nature of the sliding surface, strength of rock or concrete on either side of sliding surface and normal stress condition which will exist under the loading condition analysed. Parameter values used in the analyses shall be established on the basis of testing of representative rock core samples where such are available or by using conservative lower bound estimates for the parameters as determined from data available for similar rock types.
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK DESIGN OF UNDERGROUND STRUCTURES
VOLUME: IV PART : I SECTION : VI SHEET 1 OF 3
1.0
Design requirements given in this section apply to Permanent underground structures for the Works including: a. Tunnels b. Shafts and Caverns c. Any other critical underground structures which may be identified during Basic Design
2.0
Temporary access tunnels, adits and alike shall be excavated and supported so as to ensure the safety during the underground works and the scheduled advancing rate. Temporary access tunnels shall further be sealed / plugged as required. Design of the underground structures shall include: a. Design of rock excavation, i.e., excavation method, equipment, advancing rate etc, b. Design of rock supports
3.0
DESIGN OF ROCK EXCAVATION Rock excavations shall be designed so that surrounding rock is disturbed as little as possible and surrounding property is not damaged or disturbed. Contractor is liable for compensation for such damages / disturbances. Design of the rock excavation shall account for ambient conditions, type of rock support, final finishes of the underground structures, etc., The design of the rock excavation shall comp rise: a. Excavation methods for tunnels, forebays, shafts and any other type of excavation b. Equipment lists for excavation, ventilation, rock support, grouting, water control, monitoring etc., c. Working procedures for specific work sequences, e.g. Excavation, drilling, blasting including controlled blasting, boring, ventilation, scaling, loading, installation of supports, grouting, rock monitoring, final finishes etc., d. Technical data for rock excavation to be submitted e.g. if utilizing drill-and-blast technique, drill pattern for blast, type of explosives, round cycle time, advancing rate, vibration levels, disturbance to the surrounding rock, ventilation capacity, boring rate etc., e. Safety measures and procedures f. Time schedules g. Controlled blasting for tunnels shall satisfy the requirement of Forest Department in the zone where it passes through the land belonging to the forest department
4.0.
WATER TUNNELS All water tunnels shall be designed so that leakage out of the tunnels is minimized. This implies that tensile stresses on the rock surface induced by either the immediate loading conditions after excavation or by the water transferred through the tunnel while in operation, cannot be allowed. Hence, the design of tunnels including linings shall be carried out accordingly.
5.0 STEEL LINING
CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK DESIGN OF UNDERGROUND STRUCTURES
For steel lining, the volume between the lining and the surrounding rock shall be concreted to ensure that loads can be transferred from the lining to the rock. Where steel liner is used a contact grouting and radial grout curtain consisting of one or more rows of grout holes shall be provided at both ends of the liner to impede the migration of pressurized water. Contractor shall define methods to optimize grout curtain, e.g. hole lengths, hole angles, number of holes, grouting procedures etc., Where steel lining terminates and concrete lining commences, a transition length of reinforced concrete lining shall be provided in order to prevent unacceptable leakage. Gradual change shall also be designed to prevent an abrupt outwards deformation of the concrete tunnel lining, which otherwise may produce severe cracking. 6.0 SOIL SUPPORT Soil support needed as well as the supporting data for design shall be thoroughly described in Contractors Basic Design 7.0 7.1 FOUNDATION OF SURFACE STRUCTURES Foundation of structures on soil and rock shall be designed to give an acceptable safety factor against ground failure. The soil foundation design shall further aim at yielding a harmless deformation of the underlying material. Design of rock foundation shall especially consider the long-term stability of rock slopes at and in the vicinity of the foundation itself. For soil foundations the design work shall follow Rankines theories for stability and loads. Computer codes used to perform e.g. numerical analyses to optimize foundation design shall be of an internationally well-recognized standard. All input data in the design process as well as the results derived, and the construction methods to establish the stability of foundations shall be thoroughly outlined and reported in Contractors Basic Design. Where data is insufficient for proper design, actual material properties shall be further investigated and if necessary tested during construction phase. Contractor shall define which structures he intends to exclude from additional investigations and tests. The foundation bed of barrages etc shall contain provision for consolidation grouting to prevent water leakage in the post phase. Foundation of surface structures shall be thoroughly described in the Basic Design and shall always aim at providing optimum stability of foundation combined with the load of the overlying structure. SETTLEMENT ANALYSIS Embankment Settlements Internal settlements after the end of construction of compacted embankments shall be limited to 0.5% of the embankment height 8.2 Foundation Settlements
7.2
7.3
7.4
8.0 8.1.
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK DESIGN OF UNDERGROUND STRUCTURES
Settlement shall be determined from the following criteria: a. Structures founded on rock, river alluvium and terrace deposits shall be assumed to have negligible foundation settlements following the end of construction b. Structures founded on soil deposits shall be assumed to have settlements based on material type and the height of structure. The settlement characteristics for such materials shall be established on the basis of precedent experience.
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK
VOLUME: IV PART : I SECTION : VII SHEET 1 OF 2
GENERAL TECHNICAL REQUIREMENTS FOR MAINTENANCE OF HYDROMECHANICAL WORKS DURING GUARANTEE / DEFECTS LIABILITY PERIOD
1.0
DEFINITION Expression Guarantee / Defects Liability Period in respect of different types of Contracts shall mean the Defects Liability Period specified as follows, unless specified. a. For Supply contracts 12 months calculated from the date of Guarantee Tests / Acceptance Tests / Tests on Completion are completed to the satisfaction of ONWER, when such tests are carried out within the Contract period or within authorized extended Contract period or 30 months since the date of supply as per Contract, whichever is later. b. For all Other Types of Contracts 12 months from the date mentioned in the Taking Over Certificate and, in the event of more than one Taking Over Certificate having been issued for portions of Works for which separate times of completion are specified in Contract, the respective dates certified in such Taking Over Certificates for the respective portions of Works or ii. 12 months from the date of Substantial / Virtual Completion of Works as certified by OWNER including, any Guarantee Tests or Tests on Completion or Acceptance Tests or iii. 12 months from the date of deemed Taking Over. i.
3.0 3.1
RESPONSIBILITIES Contractor shall, during the Guarantee / Defects Liability Period subject to the Scope of Works under the Contract. a. Complete any outstanding work as, on the date of Taking Over Certificate, are permitted by Owner to be completed during Defects Liability Period, within the time schedule agreed with latter.. b. Execute all work of amendment, reconstruction and rectification of all unacceptable work or faults like shrinkages and other defects arising out of faulty / defective materials, bad workmanship, Contractors faulty design and any act or omission, save those which are due to fair wear and tear and hence not attributable to Contractor. c. Carry out any other responsibilities such as running and / or routine maintenance, operation of the Plant, training of Owners personnel in Operation and Maintenance and such other responsibilities, which are assigned to Contractor. All works referred to in sub-clause (b) above, shall be executed by Contractor at his own cost if in the opinion of Owner due to:-
3.2
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK
VOLUME: IV PART : I SECTION : VII SHEET 2 OF 2
GENERAL TECHNICAL REQUIREMENTS FOR MAINTENANCE OF HYDROMECHANICAL WORKS DURING GUARANTEE / DEFECTS LIABILITY PERIOD
a. The use of material, plants or workmanship not in accordance with Contract, or b. Where the Contractor is responsible for the design of any part of Works, any fault in such design or c. The neglect or failure on the part of Contractor to comply with any obligation under Contractor. If, in the opinion of Owner, such work is due to any other clause, he shall determine addition to Contract Price as per provisions of Contract, and notify Contractor accordingly. 3.3 In case of a default on the part of Contractor in carrying out such instructions within a reasonable time, Owner, after 28 days notice to Contractor, shall be entitled to carry out the work himself or by employing others at the risk and cost of Contractor if latter is liable for such works. All costs consequent thereon, or incidental thereto shall be determined by and recovered from Contractor from any money due to be paid to him or by law, Owner shall notify him. If the defect / damage / deficiency attributable to Contractor is such that Owner has been deprived substantially of the whole of the benefit of Works or part thereof, he may terminate the contract, in respect of such parts of Works, that he can not put to use. The Owner shall be entitled to recover all sums paid in respect of such parts of works together with the cost of dismantling the same, clearing the site, returning or disposing of such plant as per Contractor;s requirements, Owner shall be further entitled to recover any differential cost he has incurred in replacement of such parts through other agencies from the monies due to Contractor, which shall be intimated to latter. Alternatively, Owner may require Contractor to grant a reasonable reduction in Contract Price and, in case of disagreement over reduction fixed by him, by Arbitration in lieu of such parts of Works that cannot be put to use Guarantee / defects Liability period shall be extended by a period equal to the period during which the Works cannot be used, by reason of a defect or damage attributable to Contractor. If only a part is affected, Guarantee / Defects Liability Period shall be extended for that part. For all parts, replaced or renewed by Contractor, Defects Liability Period shall be reckoned as if such works were taken over from the date of such replacement and renewal, provided always that the Defects Liability period shall not extend beyond 24 months since the start of the Defects Liability Period. If the replacement / renewals are of such nature, which, in the opinion of Owner, may affect the performance of Works, Owner may require Contractor to repeat the Performance Tests again, to the extent necessary by a notice within 28 days of such renewal / replacement. If any defect, shrinkage or other fault in the Works appears at any time prior to the end of Defects Liability period, Owner may direct to investigate and rectify the same. If this is found to be result attributable to Contractor, cost of the repair work shall be borne by Contractor. In contrary case, Owner shall determine the amounts in respect of the costs of such search and any rectification incurred by former, which shall be added to Contract Price, and notified to Contractor..
3.4
3.5
3.6
3.7
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GROUTING
VOLUME: IV PART : I SECTION : VIII SHEET 1 OF 1
1.0
Contractor shall demonstrate on drawings in Basic Design the location, direction and depth of the various bore holes together with the type of injection. For injection works in rock mass, exact location, spacing, direction and depth may not be fixed in design stage, but depend on nature of rock encountered during course of execution. This shall also describe various types of investigations and tests to be carried out for a specific type of injection. Based on results from such investigations and tests, he shall specify the manner as to its influences, on the selection of injection parameters and methodology of the particular injection work. Specification shall contain information of bore hole geometry, drilling order of various bore holes, injection sequence both within a single bore hole and between a group of holes, water-cement ratio together with any type sand quantities of additives for all mixes to be used, pressure during injection and stop criteria for a single injection sequence. When felt necessary, Contractor shall describe methods to measure effectiveness of an injection operation, criteria for additional works to satisfy stipulated demands and a methodology for these works. He shall include this in detailed design for the injection related to curtain grouting below structures where stability is governed by a maximum water pressure between structure and rock surface. He shall however ensure that the methodology of injection treatment satisfied the overall requirement as specified in relevant IS code. Grouting in association with tunneling (water tunnels) shall be considered when further excavation in ungrouted material imperils safety and when p roper hydraulic functioning of the tunnel, when in operation, is at risk. Contractor shall maintain a register of all drilling work for injections and also for injection separately including descriptions of the operations, injected volumes, injection pressures, change of mixes, status of refusal of hole, water loss encountered, test holes taken to check the efficiency of the treatment etc., DESCRIPTION OF METHODOLOGY FOR INJECTION WORKS Contractor shall produce a Description of Methodology for Injection Works in which he shall give detailed description of the methodology, which he intends to use as well as the equipment he intends to use. The document shall contain information given in the former section and contain information over the following areas: a. b. c. d. e. Equipment Injection materials Definition and Methodology for various types of injections Data Register and Control Measures
2.0
3.0
4.0
5.0 5.1
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK DESIGN REQUIREMENTS LOADS AND LOAD COMBINATIONS
VOLUME: IV PART : I SECTION : IX SHEET 1 OF 5
1.0
GENERAL All structure shall be designed for the most critical combinations of dead loads, imposed loads, equipment loads, crane loads, wind loads, seismic loads, temperature loads, loads and forces developed due to differential settlement and any other loading conditions which can occur during the design life of the facility.
2.0 2.1
DEAD LOADS Dead loads consist of the weights of the structure complete with finishes, fixtures, partitions, wall panels and all equipment of semi-permanent nature including tanks, silos, bins, partitions, roofing, piping, cable trays, bus ducts, etc., Content of tanks, containers, etc., shall be measured at full capacity for this purpose Piping loads, cable tray loads and contents of tank shall be listed separately so that they can be excluded from dead load when dead loads are acting as stabilizing load for uplift. Following unit weight of material shall be considered for computation of loads. Unit Weight given in IS: 875 (Part-I) shall be made use of for material not listed below. Materials Plane cement concrete Reinforced cement concrete Structural steel Brick work Cement plaster Floor finish Water 2.40 t/cum 2.50 t/cum 7.85 t/cum 1.90 t/cum 2.10 t/cum 2.40 t/cum 1.00 t/cum Unit weight
2.2
2.3
2.4 2.5 2.6
Unit weight of mass concrete used for hydraulic structures like dam, spillways, basins, thick retaining walls to be taken as 2.4 t/cum or based on laboratory tests. Unit weight of bedrock, excavated rock fill, structured and granular backfill are to be based on geotechnical data. Unit weight of silt and water acting or fluid shall be taken as 1.360 t/cum for horizontal direction and 1.925 t/cum for vertical direction
3.0 3.1
IMPOSED LOADS Imposed loads in different areas shall include live loads, minor equipment loads, cable trays, small pipe racks / hanger, erection loads, operation / maintenance loads, etc., The loads considered shall not be less than that specified in IS: 875 (Part II and relevant Code of practice for different structures. The loads listed hereunder are the minimum loads for the areas involved. Special use areas shall be investigated and loads revised upward as necessary. Floors and supporting members which may be subjected to heavy equipment live loads shall be designed on the basis of the weight of equipment or specifically defined live loads, whichever is greater. All loading shall be as per relevant Indian Standard Codes (latest issue) All major bridges, culverts and allied structures including RC pipes coming on major plant roads shall be designed for Class 70R loading as per IRC standards for two lane road and above. Minor bridges, culverts and allied structures not coming on major plant roads, can be designed for Class AA loading and checked for Class A loading as per IRC standards, after approval from Owner. Pedestrian bridge shall have minimum clear width of 1.8m. The bridge is to be designed as per relevant IRC standards. Covers for trenches and channels, which are not exposed to vehicular traffic, shall be designed for Live load of adjoining area or 2 t/sqm whichever is higher. Where channels are likely to be exposed to vehicular traffic, the requirements of Code of practice for road bridges shall be adhered to. Piping anchor and restraint forces of major piping shall be obtained from piping analysis results and be considered as live load in the structure design. Ponding effects due to framing deflections for roofs, if any, shall be considered. In addition to live loads, a minimum of 0.50 kN / sqm shall be considered as Hung loads for electrical, ventilation and air conditioning. A load of 1.0 kN / sqm shall be considered as Hung loads for piping unless otherwise mentioned. Live loads reduction shall be in accordance with the provisions of IS:875 and IS;1893 in case of seismic analysis.
3.2 3.3
3.4
3.5 3.6
3.7 3.8 3.9
3.10
4.0 4.1
WATER PRESSURE Magnitude of the water pressure shall be determined according to the principles hydrostatics and earthquake loading when the effect of dynamic water pressure will be considered. Basic formula for water pressure is P= * H Where P is pressure in t / cum, is 1.0 t/cum, unit weight of water and H is height (or depth) in m. Water pressure affecting to the various structures shall be decided for every part of the plant taking in to account every stage during construction and operation.
4.3 5.0 5.1
Water pressure includes dynamic water pressure, wave action and water hammer pressure as applicable. UPLIFT LOAD All structures are to be checked for uplift pressure. Variation in uplift pressure in their cross section shall taken as per relevant IS codes for different structures (e.g. variation in the reservoir level to tail water level in dam). EARTH PRESSURE LOADS Earth pressure for all underground structures shall be calculated using coefficients of earth pressure at rest, coefficient of active or passive earth pressure (whichever is applicable). However, for design of substructure of pump house, dam, stilling basin and retaining wall earth pressure at rest shall be considered. In addition to earth pressure and ground water pressure, etc., appropriate minimum surcharge load shall also be considered for the design of all underground structures including channels, sumps, cable and pipe trenches etc., to take in to account the vehicular traffic in the vicinity of the struct5ure. SEISMIC LOADS Bhira 100 MW - Augmentation Scheme site lies in seismic zone-V as per parametric study report. All structures and components shall be designed as per zone V Seismic forces. Response spectrum method of analysis shall be used for design of structures and their components. EQUIPMENT LOADS Structures shall be designed to withstand the turbine, generator, valves, EOT and other cranes, gates, trash racks, turbine / generator and other equipment loads. Types of Mechanical and Electrical equipment forces include the following: a. Unbalanced forces due to generator electrical failure
6.0 6.1
6.2
7..0 7.1
7.2 8.0 8.1
b. c. d. e. f. g. 8.2
Braking forces of generator Hydraulic thrust forces on turbine shafts Loads from gates, gate anchorages and gate hoisting devices Load from trash clearing equipments Water hammer forces due to changes in load / generation Check for resonance due to natural frequency of structures and that of rotating parts e.g. turbines
Static and dynamic loads of major equipments shall be based on the manufacturers data of the specified equipments and shall be considered in design in addition to the live load. However, where the uniform floor live load adequately accounts for the equipment moving weight, the weight of such equipment as a dead load shall not be considered. For example switchgear and control room floors are usually designed for a live load that includes the equipment weight. All equipment, design loading shall include testing loads. Weight of equipments, ducts, tanks, pipes, conduits, etc., supported by structure shall include maximum possible loading conditions and associated impacts, test loading, anchorages and constraint effects. CRANE, MONORAIL AND ELEVATOR LOADS Crane girders and supporting columns shall be designed for vertical and horizontal forces (including impact forces) as per crane venders data. All lifting beams and monorails shall have their design loads increased for impact factor as mentioned hereinafter. IMPACT FACTOR Loads for cranes, hoists and elevators shall be taken as per IS:875. The minimum impact factor to be used in design shall be as follows:
8.3
9.0 9.1
9.2
9.3
Crane Loads a. For vertical force, an impact factor of 25% of the maximum crane wheel load b. A lateral crane surge of 10% of the weight of the trolley plus lifted load applied at the top of each rail divided in proportion to the relative lateral stiffness of the rail support system c. A horizontal surge of 5% of the maximum static wheel loads of the crane applied at the top of the rail in longitudinal direction.
9.4.
MONO RAIL LOADS a. Impact factor of 10% of lifted load of hoist for monorail and support design b. Impact factor of 25% of the lifted load for electrical pulley and support design
9.5
ELEVATOR A 100% of the lifted load including elevator live load plus the cab weight for the elevator support beams.
10.0
OTHER LOADS
10.1
Stresses imparted to structures due to differential settlements, variation of water table, erection and maintenance loads, creep and shrinkage shall also be considered in design of all structures. Roof girders / trusses in the service / maintenance bay of Power House building shall be designed for crane erection loads. Turbine building columns near transformer yard shall also be designed to support tension due to strung conductors and shield wire if conductors are connected to the Power House building columns. All water regulation gates and their hoists shall be designed as per relevant IS codes. Friction load wherever applicable. LOAD COMBINATIONS STRUCTURES FOR UNDERGROUND / WATER CONDUCTOR
10.2 10.3
10.4 11.0 11.1 11.2
Following loading conditions shall be considered in addition to the loading from super structure for the design of sub-structure of power house, tunnels, pump house, channels, sumps, tanks, reservoirs, trenches and other under ground structures. Only liquid pressure from inside and no earth pressure and ground water pressure, and surcharge pressure from outside (applicable only to the structures which are liable to be filled with water or any other liquid) Earth pressure, surcharge pressure and ground water pressure fro outside and no water pressure from inside. Base slab of the pump house shall be designed for the condition of different combination of pump sumps being empty during maintenance stages with maximum ground water table. Intermediate dividing piers of pump sumps and partition walls in channel shall be designed considering water on one side only and the other side being empty for maintenance. Design shall also be checked against uplift due to ground water during construction and operation stage. Minimum factor of safety as per IS:3370 against uplift shall be ensured considering empty condition ignoring superimposed loads.
11.3 11.4
11.5
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK DESIGN REQUIREMENTS REINFORCED CONCRETE STRUCTURES AND FOUNDATIONS
VOLUME: IV PART : I SECTION : X SHEET 1 OF 6
1.0 1.1
GENERAL All structures, building foundations, machines / equipments foundation, water retaining structure, water conduction structures, trenches, pits, etc., shall be designed as per relevant IS codes in general. Construction in general shall follow provisions of IS:456 and IS:3370 for normal and water retaining structures respectively. Concrete Bridges shall be designed as per relevant IRC codes and dam construction shall as per IS:457. This specification covers only Conventional Concrete Works. If Contractor propose to use pre stress concrete works or adapt Roller compacted concrete, he must submit detailed specification for approval. . DESIGN METHODOLOGY GENERAL All designs of RC structures shall be carried out by limit state method as per IS:456 unless use of working stress method is specifically mentioned. Design strength of materials and design loads shall be calculated using appropriate partial safety factors over characteristic strength and characteristic loads as per IS: 456. Design criteria specified shall be adhered to. For reinforcement detailing IS:5525, IS:13920 and SP:34 shall be followed. The walls shall be provided with reinforcement on both faces for sections 150mm or more, even if not required from design consideration. Minimum temperature reinforcement shall be provided for all structural concrete. FOUNDATION AND UNDERGROUND STRUCTURES General Type of foundation system, i.e., isolated, strip or raft shall be decided based on the loading arrangement, load intensity and soil strata. Design of foundations at various levels shall be dependent upon the soil bearing capacity at that level. Foundation system adopted shall ensure that settlement / relative settlement is as per provision of IS: 1904 and other Indian Standards. However, the settlement shall be restricted to a lower value, if necessary as per the system requirement. All foundation including machine / equipment foundation shall be of RC construction. All foundation shall be designed in accordance with relevant parts of the latest revisions of Indian Standards IS:2974 and IS:456. Raft foundations shall be designed as per IS:2950. For design of underground / partly above ground structures, subsoil water level shall be determined by geotechnical investigations to be carried out at site.
1.2
2.0 2.1 2.1.1
2.1.2 2.1.3 2.1.4 2.2 2.2.1 2.2.1.1
2.2.1.2
2.2.1.3
2.2.1.4
2.2.1.5
All underground / partly underground pits, tunnels, desilting basin, trough, channel basements, cable and pipe trenches, etc., shall be designed as leak proof RC structure. Effects of uplift and reduction in bearing capacity due to underground water table shall also be considered. Whatever required by IS codes and other considerations, anchor rods of suitable diameter shall be provided in the foundation floor at suitable spacing. Necessary embedded pipes and embedments shall be provided in the concrete as per hydro-mechanical requirements. MACHINE FOUNDATIONS Design of equipment foundation shall be as per IS:456 and IS:2974
2.2.1.6
2.3
2.3.1
All machine / equipment foundations and structures subject to vibrations shall suitably proportioned so that amplitude and frequency of the foundation / structures are within permissible limits. All block foundations resting on soil shall be designed using the elastic half space theory. The mass of the RC block shall not be less than the three times mass of the machine. Dynamic analysis shall be carried out to calculate natural frequencies in all modes including coupled modes and to calculate vibration amplitudes. Frequency and amplitude criteria as laid down by the relevant codes or machine manufacturers shall be satisfied. Minimum reinforcement shall be governed by IS:2974 and IS:456. For the foundations supporting minor equipments weighting less than one ton or of the mass of the rotating parts is less than one hundredth of the mass of the foundation, no dynamic analysis is necessary. However, if such minor equipment is to be supported on building structures, floors, etc., suitable vibration isolation shall be provided by means of springs, neoprene pads, etc., and such vibration isolation system shall be designed suitably Turbine generators supported on vibration isolation system or conventional block / frame type RC foundations. The vibration isolation system shall be designed on the assumption that it is dynamically decoupled from substructure. To ensure decoupling, stiffness of the supporting elements shall be at least 10 times the stiffness of the spring system/ All such foundation shall be separated form adjoining part of building and other foundations to ensure that vibrations shall not propagate to the entire powerhouse. Joints at floor / slab shall be suitably sealed. All appendages to such foundations shall be reinforced suitably to ensure integral action. INCREASE IN STRESSES Where stresses due to wind (or seismic) are combined with those due to other loads, the allowable stresses in concrete and reinforcement steel shall be increased by 33.33% in case of working stress design.
2.3.2
2.3.3
2.3.4
2.3.5
2.4. 2.4.1
2.4.2 2.4.3
Bearing capacity of the soil shall be allowed to increase by 25% under seismic / wind load condition. Seismic parameter study report recommends increase in permissible stress for dams / aqueduct in case of seismic forces and their combinations with other forces. For other structures increase in permissible stress can be taken from revised parametric study report after Owners approval.. STABILITY OF STRUCTURES Design shall be checked against uplift due to the ground water during construction and maintenance stages for structures like desilting chamber, concrete trough, under ground tanks, pits trenches, basements, etc., Minimum factor of safety of 1.2 against uplilft shall be ensured considering empty condition inside and ignoring the superimposed loading. For purpose of calculating downward load due to any overburden, only the mass located vertically above the projected area shall be taken in to consideration. All sub-structures including pump houses shall be checked for sliding and overturning stability during both construction and operating conditions for various combination of loads. Factor of safety for these cases shall be taken as mentioned in IS:456 and other relevant IS codes. However, following minimum factor of safety shall be followed: a. Factor of safety against overturning due to wind, seismic or other lateral load shall be 1.5 minimum. b. Factor of safety against sliding shall be 1.5 minimum c. Factor of safety against uplift due to hydrostatic forces shall be 1.2 and due to any other loads shall be 1.5
3.0 3.1.
3.2.
3.3
Stability of the structure shall also be investigated for loading conditions during construction, repair or other temporary measures. Lower factor of safety may be used for such loading conditions as per relevant IS codes. In case where dead load provides the restoring force, only 0.90 times characteristic dead load shall be considered. Imposed loads shall not be considered as restoring force. MINIMUM THICKNESS OF STRUCTURAL ELEMENTS The following minimum thickness for given members shall be followed: a. Suspended floor / slab / walkways / canopy slabs, etc b. Ground floor slab (non-suspended) c. Cable / pipe trenches / underground pits / d. Launder walls and base slab e. All footings (including raft foundations) f. Parapets g. Sunshades h. Precasts louvers / fins 125mm 150mm 125mm 300mm 125mm 75mm at edge 50mm
3.4
4.0 4.1.
75mm 100mm 200mm 200mm 150mm 300mm
i. Precast trench cover slabs / floor slabs/ louvers j. Paving k. Basement walls and base slab l. Underground reservoir below ground water table m. Above ground water table n. Pile cap 4.2. 4.3.
From fire resistance point of view minimum thickness of reinforced concrete members shall be as per IS 456. All other structural elements, whose minimum thickness not given exclusively in IS codes and not mentioned in above list, Owners approval shall be taken in deciding the minimum thickness of members. MINIMUM HEIGHTS FOR PEDESTALS OF STEEL COLUMNS Pedestals to Steel Columns for building structures: Top of RC foundations (pedestals) shall normally be kept at al lower level so that the column base plates together with gussets and stiffeners remain below finished floor level (FFL) unless specified otherwise. Foundation levels for some columns shall be changed suitable to accommodate underground services, pits trenches etc.,
5.0 5.1
5.2 5.3
Stair and ladder pedestal shall be kept 200mm above the finished floor level. Pedestals to Steel Columns for Equipment structure: a. Equipment in open area: b. Equipment in covered area: c. Structures and equipment: as required (300mm min) as required (150mm min) as per vendors supplied by vendor data subject to minimum as specified above.
6.0
MINIMUM HEIGHTS FOR ENCASEMENT TO STEEL COLUMNS In case the top of pedestal is kept at a lower level so that the column base plate together with gussets and stiffeners remain below finished floor level (FFL) the column bases as well as the column sections shall be encased in concrete above FFL as per following
a. b. 7.0 7.1
Open area: 300mm above paved level Covered area: 150mm above FFL CONCRETE MIX Following minimum grades of concrete as per IS:456, 11151 shall generally be used for the type of structures noted against each grade. Concrete mix shall be conform to concrete mix specification as given in specification for concrete work. Top Lean Mix : Foundation below brick wall, blinding layer (M10) below foundations, trenches and
underground structures, minimum thickness of the layer shall be 75 mm. Grade M15 Grade M20 Grade M25 : : : Pavement around building including plinth protection work Base plate encasement, encasement of structural steel work, etc., All RC members except where other grades are specified e.g. Foundation and super structure, grade beams, pedestals, ground floor slabs, roof slabs, cable and pipe trenches, Water retaining structures below and above ground spring supported TG top deck, Precast concrete work, etc.,
7.2 7.3 8.0 8.1
Minimum cover to the reinforcement shall be as per IS:456 and as per relevant IS code for different structures. Minimum cement content shall be governed by the requirement of IS:456. NON-SHRINK GROUTING Non-shrink flowable grout shall be used for under pinning work below base plate of columns. Non-shrink cum plasticizer admixture shall be added in the grout. For grouting of base of machine foundation high strength flowable ready mixed nonshrink grout shall be used. Prior to grouting, the hardened concrete shall be saturated with water and just before grouting water in all pockets shall be removed. Grouting once started shall be done quickly and continuously. Variation in grout mix shall not be allowed. Type and grade of grouting for structural columns and equipment bases shall be indicated. Crushing strength of the grout shall generally be one grade higher than the base concrete. Minimum grade of grout shall be M25. Nominal thickness of grouting shall be at least 50 mm for building columns and pedestals of major equipment. For secondary posts, stair and ladder base, etc., grouting shall to be less than 25 mm thick. MINIMUM COVER TO FOUNDATION BOLTS Minimum distance from the center line of foundation / anchor bolt to edge of pedestal shall be the maximum of the following: a. Clear distance from the edge of base plate / base frames to the outer edge of the pedestal shall be minimum 50 mm. b. Clear distance from the face of pocket to the outer edge of pedestal shall be 75 mm. c. Clear distance from the edge of sleeve or anchor plate to the outer edge of pedestal shall be 75 mm.
8.2
8.3
9.0
10.0
PLACING TEMPERATURE Temperature control of fresh concrete placed shall conform to specifications for same given in Cncrete works.
11.0 11.1 11.2 11.3 11.4 11.5
MISCELLANEOUS REQUIREMENT Fillets at the junction of roof and vertical walls shall be provided with cast in situ cement concrete M15 (nominal mix) followed by 12mm thick 1:4 cement mortar. A screened layer of appropriate thickness of cat in situ concrete of nominal mix 1:3:6 shall be provided below all water retaining structures. All formwork shall be as per specification given in concrete work. Any specific requirements of Concrete placement by Electromechanical / Hydro mechanical Contractor shall be accounted for while executing the work. Unless specified 20mm and down graded aggregates shall be used for all structural concrete works. However bigger size aggregates may also be used under special conditions after approval of Owner.. Ultrasonic pulse velocity test shall be carried out for the top decks of all machine foundations and TG substructure to ascertain the homogeneity and integrity of concrete. In addition, additional cubes (at the rate of one cube per 150 cum of concrete subject to a minimum of six cubes) shall be taken to carry out Ultrasonic Pulse Velocity (UPV) testing on the cubes to serve as reference UPV values. Testing shall be done as per IS:13311 (Part-1).Any defects noted may be rectified using cement / epoxy grout etc at Contractors cost.
11.6
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK DESIGN REQUIREMENTS
STEEL STRUCTURES
VOLUME: IV PART : I SECTION : XI SHEET 1 OF 5
1.0 1.1
GENERAL Design of structural steel work shall include generally but not be limited to the steel constructions listed below: a. Steel building structure and open structures b. Beams, columns, bracings, supporting structures for floors, roof slabs, cladding etc., c. Crane gantry girder, monorails etc., d. Large diameter pipe line for cooling water and make up water e. Galvanized latticed structures for transformer f. Pipe and cable racks g. Platforms and walkways h. Ladders, staircases, handrails etc.,
1.2
This specification does not cover the provisions pertaining to Steel Bridges and Hydro mechanical works. For hydro mechanical works relevant specification shall be referred. Contractor shall submit detailed specification of Steel bridges for approval by Owner. FRAMING All steel framed structures shall be either rigid frame or simple space frames or a combination of two. Lateral forces shall be resisted by stiff jointed moment connections in rigid frame design. The column bases shall generally be fixed to concrete foundation pedestal by providing moment resistant base detail. Simple space frame design utilizes single-span beam systems, vertical diagonal bracing at main column lines and horizontal bracing at the roof and major floor levels. The most of plant steel buildings shall be designed as simple space frame structures. Pipe rack shall consist of rigid mainframe in transverse direction spaced longitudinally as required. In longitudinal direction, pipe rack shall be divided into sections of suitable length with an anchor bay. The main transverse frames shall be connected with longitudinal beams, which will transmit horizontal forces be braced anchor bays. The pipe and cable rack bridge structure shall be adequately rigid to carry the forces from pipelines at anchor points without undue deflection so that pipelines are really anchored at the anchor points. Concrete floors shall be considered to provide continuous lateral support to the top (compression) flange of the support beams. However wherever large cut outs are provided in the floor slabs horizontal floor bracing shall be provided. Grating / chequered plate floor shall neither be considered to provide lateral support to the top flange of supporting beams nor to provide a shear diaphragm. Adequate lateral support and horizontal bracing shall be provided as required. Floors for vibrating machines of all kind together with supporting framework shall be adequately brace din both horizontal and vertical planes. Floors or structure
2.0 2.1 2.2
2.3
2.4
2.5
2.6
2.7
STEEL STRUCTURES
supporting mechanical equipment shall be designed to minimize vibration, avoid resonance and maintain alignment and level. 2.8 3.0 3.1 All components shall be designed to support the load combinations, which produce the maximum Interaction ratio. MATERIALS Structural steel shall conform to Grade A of IS: 2062 for rolled steel members or plates up to 20mm thickness. For plates above 20mm thickness or welded construction, steel conforming to Grade B (Killed) of IS: 2062 shall be used except for crane girders where Grade C (IS: 2062) steel shall be used. All gratings shall be pressure locked type (preferably electro-forged) manufactured in accordance with applicable Indian standard. Pipes for handrail shall be as per medium grade of IS:1161. CONNECTIONS Welding shall be used for shop fabrication and joints. For site connections, welding or high strength friction grip (HSFG) type bolts shall be used, except in few cases for shear connections of lighter members or removable beam connections where bolted joints may be adopted e.g. purlins, side girts etc., A minimum of two bolts per connection shall be used. IS: 816 and IS:9595 shall be followed for welding of structures. For high strength friction grip bolt connections IS:4000 shall be followed. High strength friction grip bolts shall be of property class 6.6 or 8.8 and shall conform to IS: 3757 and shall not be less than 20 mm in diameter unless designated otherwise. High strength bolts shall be installed as bearing type joint except where loads are reversible. All bolted connections shall have bolts of minimum 16 mm diameter. Connections of stairs and hand railing shall be made with 20mm diameter threaded fasteners conforming to IS: 1363. Erection bolts shall be black bolts of minimum 12 mm diameter. All bolts and nuts shall have property class compatible to each other. For bolts carrying dynamic or fluctuating loads and those in direct tension shall be provided with an additional double coil helical spring washer conforming to IS: 6755. The threaded portion of the bolt shall project through the nut at least by one thread. Where a steel beam or member is to be connected on RC structure, it shall be connected using an insert plate and preferably through shear connection. For crane girders, welding between web and flange plates shall be carried out by submerged arc welding process. Full penetration of weld between web plate and top flange shall be ensured. Intermediate stiffeners shall be connected with top flange plate by full penetration butt weld. Welding across tension flange will not be permitted. Bearing edges of crane girders shall be machined.
3.2
4.0 4.1
4.2 4.3
4.4
4.5
4.6 4.7
STEEL STRUCTURES
4.8
Working point of the bracing connection shall be the center of column and girder to which it connects, where practical. The connections of guesset plates to column and girders shall be made to include provisions for eccentricity in connection. The double angle back-to-back with gusset plate in between shall not be used in dust-laden areas. Where double angles are not adequate, beam sections with web in the plane of bracing are used. Horizontal bracings shall be angle / tee section located at the bottom of framing beams. Field welding of bracing at the underside of beam as required to meet slenderness requirement of bracing member shall be indicated on the drawings. Horizontal bracing shall be arranged to avoid framing into the beams at column locations. Minimum size of fillet weld shall be 6 mm. Main structural elements shall be welded continuously. Intermittent weld shall be used only on secondary members, which are not exposed to weather or other corrosive influence. Efficiency of site welds to be considered shall be as follows: a. Butt weld above 25m from ground b. Others 50% 80%
4.9
4. 10
4.11
5.0 5.1 5.2
DESIGN METHODOLOGY The Design of steel structures shall be carried out in accordance to the provisions of IS: 800 and other relevant IS codes as applicable to specific structures. All buildings / structures shall be framed structure. Basic consideration for structural framing shall be stability, rigidity, building uses, ease of fabrication / erection and overall economy. Additional bracings / moment connections shall be used to assure stability of structures. Structure shall be designed such that the surfaces of all parts shall be accessible for inspection, cleaning, painting and maintenance. Crane gantry girders shall be single web plate girder of welded construction with bearing and intermediate stiffeners. Crane girder shall be designed as simply supported and of single span length. Chequered plate shall be used for gantry girder walkway flooring. For lifting / monorails beams ISMB sections shall be preferred and the bottom flange of all beams shall be checked separately for distortion and reinforced suitably if required. For Wind loads permissible stresses for design of members and their connection (bolts / welds) shall be as per relevant IS codes. Under Seismic loads, increase in permissible stresses for design of members and their connections shall be as per relevant IS codes and / or as per recommendations given in seismic parametric studies, after approval from OWNER. However, the members which are designed primarily to resist wind / seismic loads, such as bracings, no increase in permissible stresses shall be permitted. Base plates shall be placed on foundation pedestal with grouting. For large base plates necessary grout holes shall be provided. All anchor bolts for fastening steel columns on foundation shall be embedded in foundation during concreting itself. No
5.3
5.4 5.5
5. 6 5. 7
STEEL STRUCTURES
anchor pockets in foundation shall be allowed. Design of base plates shall be based on design pressure on foundation as per relevant IS codes. 5. 8 Total horizontal shear force at the base of column is transferred to the column pedestals through friction between the base plate and the grout. A coefficient of friction of 0.30 shall be used in conjunction with the minimum column load as defined above. If the horizontal shear force exceeds the frictional resistance force or if the column is subjected to a net uplift load, the total force shall then be transmitted through shear bars / shear keys welded to the base plate. Anchor bolts are not assumed to resist any horizontal shear force. Necessary recesses shall be kept in the foundation concrete for shear lugs. PERMISSIBLE DEFLECTIONS Permissible deflections of various steel members under normal loading conditions shall be as specified below. For calculation of deflections in structures and individual members dynamic effects shall not be considered, unless specified otherwise. Also, no increase in deflection limits shall be allowed when wind or seismic load are acting concurrent with normal loading conditions. VERTICAL DEFLECTION a. For beams supporting dynamic equipment: b. For beams supporting floors / masonry: c. For beams supporting pipes (pipe racks): d. For roofing and cladding components e. For gratings and chequered plates Span / 500 Span / 325 Span / 400 Span / 250 Span / 200 subject to a maximum of 6 mm
6.0 6.1
6.2 6.2.1.
6.2.2
For crane gantries or any member subjected to working loads, the maximum deflection under dead load and live load excluding impact shall not exceed the following values: a. For manually operated cranes and monorails: Span / 500 b. For electric overhead cranes c. Upto 50 t capacity Span/750 d. Over 50t capacity Span/1000
6.3 6.3.1
HORIZOTAL DEFLECTIONS The permissible horizontal deflections shall be as per following unless specified otherwise: a. Single storey building (Without crane load) b. Multi-storeyed building: c. Pipe rack columns d. Open Structures e. Crane gantry girder due to surge: maximum f. Building main columns at crane rail g. Level due to action of crane surge: Height / 235 Height / 500 (Without crane load) Height / 200 Height / 200 Span / 2000 limited to of 15 mm Height / 2500 limited to Maximum of 10mm
STEEL STRUCTURES load only 6.3.2 7.0 7.1
Provisions of IS:800 and relevant IS code shall be followed for limiting deflections of structural elements not listed above. MINIMUM THICKNESS AND SIZES OF STEEL ELEMENTS MINIMUM THICKNESS 7.1. 1 Minimum thickness of various components of a structure and hot rolled sections shall be as follows. The minimum thickness of rolled shapes shall mean flange thickness regardless of web thickness. Structural steel members exposed to significantly corrosive environment shall be increased suitably in thickness or suitably protected otherwise as per good practice and sound engineering judgement in each instance. a. Trusses, purlins, girts and bracing: 6 mm b. Columns and beams 8 mm c. Gussets 8 mm d. Stiffeners 8 mm e. Base plates 10mm and above f. Chequered plates 6mm o/p and above g. Grating flats: 3 mm h. Minimum thickness of structural members other than gratings and chequered plate, directly exposed to weather and inaccessible for painting and maintenance shall be 8mm.
7.2. 7.2.1
MINIMUM SIZES The flange width of purlins supporting light weight concrete slab shall not be less than 65mm and for those supporting roof sheeting and wall cladding it shall not be less than 60mm. Width of steel rolled section connected to other member shall be at least 50mm. The depth of beams for platform of all structures shall not be less than 125 mm. FABRICATION AND ERECTION The fabrication and erection of structural steel be as per the relevant specifications under the Technical Specifications in this Volume .
8.0
THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK PROGRESS SCHEDULE AND REPORTS
VOLUME: IV PART : I SECTION : XII SHEET 1 OF 3
1. 0 1.1
PROGRAMME OF WORK Within a period of two weeks from the date of Award of contract, Contractor shall furnish a schedule as detailed in Clause 2.0 below of sequence of work of manufacture and / or construction / erection to meet the agreed commissioning date of the system and shall ensure that al work / manufacture, shop testing and shipment of the equipment are in accordance with the required construction / erection sequence. He shall furnish the dates of manufacture, testing, dispatch, completion of erection and commissioning or stages of work as called for in schedules. Such work shall be divided into parts and items showing the order to be adopted for the execution thereof, ensuring that period of such programme does not exceed the period mutually agreed to. NETWORK SCHEDULE / LINKED BAR CHART
1.2
2.0
2.1.1 Contractor shall submit the NETWORK SCHEDULE / LINKED BAR CHART for his contract showing logic and period of execution of the following minimum number of activities for review and approval. a. Commencement and completion of submission basic design package. b. Final design data, specifications, calculations c. Design and drawing submission / approval of different categories of drawings Commencement and Completion. d. Procurement of raw materials and bought out items e. Manufacturing process (indicating all major stages) f. Shop inspection / testing (indicating all inspection and tests) g. Shipment (indicating each planned shipment) h. Other major key activities considered to be critical to the progress of the contract i. Preliminary works j. Detail stages of construction and erection for each Equipment / Structure / System k. Resources such as labour, equipment etc., planned to be moblised l. Commissioning indicating all major systems m. Phased bulk requirements, if supplied, by Owner n. Cash flow 2.1.2 2.1.3 2.1.4 2.1.5 2.2 The Schedule shall be prepared inline with provision of specification DRAWING, ENGINEERING DOCUMENTS AND INSTRUCTION MANUALS Work shall be carried out only in line with the NETWORK SCHEDULE / LINKED BAR CHART approved in writing by the OWNER. The approved SCHEDULE shall not be amended unless the written consent of the OWNER has been obtained The approved schedule shall be revised and documents added as necessary, during progress of work with concurrence of Owner. The type of outputs and requisite copies of schedule to be supplied by Contractor shall be mutually agreed upon.
2.3
Further, progress meetings shall be held at regular intervals attended by Owner and such representatives of Contractor whom Owner considers necessary. The decisions of the meeting shall be issued dully signed by the participants. PROGRESS REPORTS ( Article 13.4 of GCC ) During execution of the Contract, Contractor shall furnish monthly progress reports to Owner in a format as specified here by the 10th day of following month, indicating the progress achieved during the month and total progress up to the month as against scheduled and anticipated completion dates in respect of key phases of work such as release of drawings for fabrication, procurement of raw material, fabrication, inspection, testing and shipment. He shall also furnish any other information, in order to ascertain progress called for. FORMAT FOR MONTHLY PROGRESS REPORT The Progress Report shall also include status report on the following in approved individual formats: a. b. c. d. e. Drawings Supplies of Plant Items Construction Programme Construction Progress Overall Progress Curve
3.0 3.1
3.2
In Progress Report, the weighted activities are presented in such a form that actual progress up to the end of the preceding month may be compared with Contractors programme. Latter shall regularly review his programme in the light of the progress actually achieved and shall submit for approval updated PERT/CPM network and bar charts at intervals to be agreed with Owner. If progress falls behind that needed to ensure timely completion of the various parts of Works, Contractor shall submit proposals for improving his methods and pace of working and implement such measures as are needed.. TABLE: A Estimated duration (in weeks) Scheduled date of completion
Sr. No.
List of activities planned for completion during the month
Actual / Anticipated date of completion
Reasons for variance (if any)
Sr. No.
List of activities planned to be started during the month
TABLE: B Estimated duration (in weeks) Scheduled date of commencement
Actual / Anticipated date of commencement
TABLE: C Estimated duration (in weeks) Scheduled date of completion
Sr. No.
List of activities progress during the month (other than those inB)
Actual / Anticipated date of completion
Sr.No.
TABLE: D List of milestones List of prerequisites scheduled for next 3 scheduled for next 3 months months
Remarks
Sr.No.
TABLE: E Category of resources required monthly for the next quarter, (to be filled for major items like drawings, cement, steel pipes, items like drawings, cement, steel pipes, valves including plant and equipment to be provided by Contractor
Units to be used
3.2
After Site work / erection has commenced, Contractor shall provide at regular intervals, the detailed reports on the progress of all works under the contract. In case of erection, of critical items, he shall submit a document indicating the proposed erection scheme with complete details of erection planning and resources proposed to be used for review / approval by Owner. In addition, he shall provide with daily reports giving the number of labourers, skilled workers, supervisory staff and major construction equipment his own as well as Sub Contractor employed by him, in addition to their locations at the work site. PROGRESS PHOTOGRAPH Contractor shall take COLOUR and / or BLACK AND WHITE photographs as ordered by Owner. Four unmounted prints not less than 165 mm by 200mm on glossy paper and the negatives shall be provided for each set of photographs. Requisite number of albums of size not less than 450 mm x 350 mm and of approved quality shall be provided. Colour slides shall be provided for each set of colour prints. All negatives prints and shall become the property of Owner and Contractor shall not make use of them for his own purposes without permission of Owner..
3.3
4.0

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THE TATA POWER COMPANY LIMITED BHIRA 100MW-AUGMENTATION SCHEME INCLUDING MULSHI LAKE SUB-STORAGE UTILIZATION Doc. No TCE.

5270A-H-112-601 CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL

VOLUME: IV PART : I SECTION : I SHEET 1 OF 7

VOLUME: IV PART : I SECTION : I SHEET 2 OF 7

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL

VOLUME: IV PART : I SECTION : I SHEET 3 OF 7

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL

VOLUME: IV PART : I SECTION : I SHEET 4 OF 7

VOLUME: IV PART : I SECTION : I SHEET 5 OF 7

VOLUME: IV PART : I SECTION : I SHEET 6 OF 7

VOLUME: IV PART : I SECTION : I SHEET 7 OF 7

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL

VOLUME: IV PART : I SECTION : II SHEET 1 OF 2

VOLUME: IV PART : I SECTION : II SHEET 2 OF 2

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK GENERAL TECHNICAL REQUIREMENTS

VOLUME: IV PART : I SECTION : III SHEET 1 OF 3

d. Seepage e. Out of size, shape and alignment f. 3.0 3.1 Others

VOLUME: IV PART : I SECTION : III SHEET 2 OF 3

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK PERFORMANCE REQUIREMENTS

3.7 3.8 3.9

VOLUME: IV PART : I SECTION : III SHEET 3 OF 3

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK PERFORMANCE REQUIREMENTS

5.0 5.1 5.2 5.3 5.4 6.0 6.1

VOLUME: IV PART : I SECTION : IV SHEET 1 OF 2

GENERAL Project shall be designed and implemented in such manner that

2.0 2.1 2.1.1

VOLUME: IV PART : I SECTION : IV SHEET 2 OF 2

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK HYDRAULIC DESIGN REQUIREMENTS

4.1.2 4.1.3 4.1.4

VOLUME: IV PART : I SECTION : V SHEET 1 OF 3

VOLUME: IV PART : I SECTION : V SHEET 2 OF 3

VOLUME: IV PART : I SECTION : V SHEET 3 OF 3

VOLUME: IV PART : I SECTION : VI SHEET 1 OF 3

VOLUME: IV PART : I SECTION : VI SHEET 2 OF 3

CIVIL & HYDRO-MECHANICAL WORKS SCOPE OF WORK DESIGN OF UNDERGROUND STRUCTURES

VOLUME: IV PART : I SECTION : VI SHEET 3 OF 3

VOLUME: IV PART : I SECTION : VII SHEET 1 OF 2

VOLUME: IV PART : I SECTION : VII SHEET 2 OF 2

VOLUME: IV PART : I SECTION : VIII SHEET 1 OF 1

VOLUME: IV PART : I SECTION : IX SHEET 1 OF 5

2.4 2.5 2.6

VOLUME: IV PART : I SECTION : IX SHEET 2 OF 5

3.7 3.8 3.9

VOLUME: IV PART : I SECTION : IX SHEET 3 OF 5

4.3 5.0 5.1

7.2 8.0 8.1

VOLUME: IV PART : I SECTION : IX SHEET 4 OF 5

VOLUME: IV PART : I SECTION : IX SHEET 5 OF 5

10.4 11.0 11.1 11.2

VOLUME: IV PART : I SECTION : X SHEET 1 OF 6

2.0 2.1 2.1.1

2.1.2 2.1.3 2.1.4 2.2 2.2.1 2.2.1.1

VOLUME: IV PART : I SECTION : X SHEET 2 OF 6

VOLUME: IV PART : I SECTION : X SHEET 3 OF 6

VOLUME: IV PART : I SECTION : X SHEET 4 OF 6

VOLUME: IV PART : I SECTION : X SHEET 5 OF 6

7.2 7.3 8.0 8.1

VOLUME: IV PART : I SECTION : X SHEET 6 OF 6

11.0 11.1 11.2 11.3 11.4 11.5

VOLUME: IV PART : I SECTION : XI SHEET 1 OF 5

2.0 2.1 2.2

VOLUME: IV PART : I SECTION : XI SHEET 2 OF 5

VOLUME: IV PART : I SECTION : XI SHEET 3 OF 5

5.0 5.1 5.2