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Fundamentals of Airflow
SUMMER
WINTER
Shaft
Shaft
Mine workings
Shaft
Mine workings
Shaft
Surface
0.5 kg of coal increased the temperature by 30C to 40C per 0.5 m3/s
Calculation of NVP
Air movement caused by conversion of heat to mechanical energy. NVP is estimated as the difference of the pressure exerted by the column of air in the shafts
The mass of a column of air is determined as the density multiplied by the length, and to obtain the pressure this is multiplied by gravitational acceleration (9.81 m/s)
PC = gh PC = pressure exerted by the column of air (Pa) g h = mean density of the column of air (kg/m 3 ) = gravitatio nal aceleratio n (m/s) = heigh of the column (m)
Mine workings
Calculation of NVP
Shaft A
Shaft B
Density Method
Shaft Length = 200m Area = 10m2
Assume mean density of 1.10 kg/m3 in shaft A and 1.05 kg/m3 in shaft B NVPA = 1.10 x 9.81 x 200 = 2,158 Pa NVPB = 1.05 x 9.81 x 180 = 1,854 Pa The difference between these pressures is the NVP = 2,158 - 1,854 = 304 Pa
Mine workings
NVP
The effect of outside temperature is cancelled if shaft collars are at the same level Water flowing down the shaft will cause the air to flow in the same direction. In exhausting shaft it increases the resistance and decreasing the flow created by the fan
5. As the resistance between the two points increases the quantity of airflow decreases
Pressure
Atmospheric Pressure
At sea level =10,000 kg/m2 =1 atmosphere =1.013 Bar =101.325 kPa =1013 mb
Barometric Pressure
The pressure measured with a barometer.
Total pressure is the sum of the static and velocity pressures. Measured with a facing tube parallel to the flow of air.
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Ventilation Pressure
Total pressure is the sum of the static and velocity pressures. Measured
with a facing tube parallel to the flow of air
Static pressure (bursting) is the potential energy and is measured with a side tube, normal to the direction of airflow.
v 2 PV = 2
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PV = Velocity pressure (Pa) = Density of the air (kg/m3 ) v = Velocity of the air (m/s)
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Pitot Tube
Ventilation Pressure
Mine environmental engineering more frequently use pressure difference than absolute pressure. The differences are indicated on a gauge and measured relative to atmosphere. Often referred to pressure drop Direction of flow
Total Pressure Static Pressure Velocity Pressure
PS
PT PV
Side gauge
Facing gauge
Laminar flow
Pressure loss
PQ PQ2
Turbulent
Turbulent
Ventilation Equation
PQ PQ2
P R Q
R =
P Q
R =
P Q
2
Other factors
Atkinson postulated that the flow also varied for other reasons such as changes in: Area Shape Length Roughness of the wall Density of the gas
Atkinson's Equation
P=
kCL A
3
Std
Q2
P = Pressure (Pa) R = Resistance (Ns2/m8) Q = Quantity of air (m3/s) k = Coefficient of friction (Ns2/m4) C = Circumference of Airway (m) L = Length of Airway (m) A = Cross sectional area of airway (m2) = Density of the air (kg/m3) Std = Density of standard air (1.2 kg/m3)
k Factor
The calculation k is complicated by variables Velocity Density Viscosity Hydraulic diameter Reynolds number (itself is complicated by variable velocity, surface roughness, the ration of the roughness to the diameter of the airway). Estimate using,
Some values that can be used for are Concrete lined 0.007 Raisebored use 0.01 Blasted use 0.3
k =
6.67
= Ns2 / m 4
a b
Example k
Assume standard density for air (1.2kg/m3) Blasted rock walled airway 5.5m x 5.0m Assume relative roughness for rockwalled drive 0.3
DH = Hydraulic diameter
Calculate Lamda
Calculate k
k =
6.67
= 0.011428 (Ns2 / m 4 )
Typical k factors
Typical ranges shown below. (In mines or in doubt err on the high side)
Airway Type Smooth Pipe Normal rigid ducting Flexible ducting Concrete surface Rock Surfaced Raisebored
k Factor (Ns2/m4) 0.0028 0.0030 to 0.0035 0.0030 to 0.0065 0.0035 to 0.0040 0.0010 to 0.0200 0.0035 to 0.0050
PShock = XPV
X = Shock loss factor Calculation is complex PV = Velocity Pressure
Configuration and flow through the element Angle of the change in direction Degree of the abruptness of the change Radius of curvature Ratio of the radius to width of the airway Aspect ratio between height and width of the airway Airway roughness Shape of the airway immediately before and after the change in direction Velocity of the air The number and type of complex elements. (for example any vertical airway - bend, contraction, expansion, bend)
Flanged X = 0.5
Notched X = 0.05 Note that the Notched entry approximates the Bell Mouth and the vortex formed in the notch promotes a smooth flow into the airway.
Conical X = 0.2
Diameter Quantity
A1
A2
A1
A2
Note: Expansions are complicated by the regain in static pressure over the length of the change. To keep expansion losses to a minimum the change should take place over the longest available distance and the downstream duct must be at least 4 times the larger diameter to ensure full recovery of the pressure.
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A1
A2
X = 0.5 [ 1 (A2 / A1 )]
Gradual Contraction
A1
A2
X = 0.333 [ 1 (A2 / A1 )] Note: If the length of contraction is 4 x the smaller diameter then the shock losses are negligible
A1
A2
Calculate X
A1 X = 1- A2 = 0.309
X = ( 1 [A1 / A2 ])2
A1
A2
Calculate X
X = 0.5 [ 1 (A2 / A1 )]
A2 X = 0.5 1 A1 = 0.278
Calculate the velocity pressure in the airway
PV =
v2 2
X = 1.15
X = 0.25 x 2 m2 a0.5 902 m is the radius ratio = Centre line radius / width of the airway A is the aspect ratio = Height / width
X = 1.15
R/D X
0.5 0.425
1.0 0.350
1.5 0.315
2.0 0.315
2.5 0.325
3.0 0.380
X = X90 x 90
3 piece bend
5.0m x 5.0m drive Airflow 125 m3/s Assume standard density for air
Velocity pressure
PV =
v2 2 = (Pa)
PShock = X PV = (Pa)
5.0m x 5.0m drive Airflow 125 m3/s Assume standard density for air
Velocity pressure
5.0m x 5.0m drive Airflow 35 m3/s Assume standard density for air
Velocity pressure
5.0m x 5.0m drive Airflow 125 m3/s Assume standard density for air
Velocity pressure
Q = Total Airflow Qb =Airflow in the branch being evaluated Xb= X for the deflected branch Cc=Coefficient of contraction =Ac / Ao Ac=Area of the vena Contractor Ao=Area of the orifice
Ideal Junction
v1 v2
= 300 & v1 = v 2
Plain X=1.0
Flanged X=1.0
Diffused
Entry to the system (shock losses) Frictional losses (roughness, dimensions) Shock losses (any change in direction of airflow)
Bends Intersections Obstructions Changes in area or shape
40 120
60 268
80 477
100 746
120 1,074
140 1,462
160 1,910
180 2,417
200 2,984
Acknowledgements
DALY, B.B., 1978 Woods Practical Guide to Fan Engineering (Published by Woods of Colchester 1978) Le ROUX, W., Le Rouxs Notes on Mine Environmental Control Fourth Edition. (The Mine Ventilation Society of South Africa). JORGENSEN, R. 1983 Fan Engineering Eighth Edition (Buffalo Forge Company. Buffalo, New York.) BURROWS, J., 1989 Environmental Engineering in South African Mines (The Mine Ventilation Society of South Africa) Tien, J.C., 1999 Practical Mine Ventilation Engineering (Intertec Publishing Corporation. Chicago, Illinois.)