LARSEN & TOUBRO LIMITED

ECC DIVISION
ECCD
DOC No. : LTCD/ITP/STR Approved By : NATURE OF CHECK/INSPECTION Rev : 0 DATE : Method of Check Freequency of Check Dept : QA / QC

CLIENT : IOCL

PAGE :

1 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No. ACTIVITY Reference Procedure / Document Format for Record Inspection Authority L&T-ECCD CLIENT REMARKS

1 Material Inspection Rolled section and plates for a. Mechanical framing columns, beams, bracing, members, stiffeners etc. b. Chemical c. Dimensional & external defects d. Raw material identification and correlation of TC's Review MTC Heat No./ Batch No. -doMeasurement & Visual Visual & Review Each Lot IS 2062 LTCD/QAQC/STR/02 CP RP

-do100% 100%

-doDrgs, BOQ & P.O requirements -do-

CP CP CP

RP RP RP

( Mtc Should have MR No. & Receipt Date Stamp.

Steel for gratings, chequered a. Mechanical Review MTC plate, hand rail etc. b.Dimensional & external defects Measurement steel Plates & visual c) UT test for lamination check - As applicableInspection Welding Electrodes Make, identification & certification mark Visual

Each Lot 100% Random Each lot

IS 2062 or equivalent Drgs, BOM & P.O requirements IS 3644 IS 815,816 ASME SEC -II part-C IS 3757 IS 6623 IS 1367 -doDrgs, BOM & P.O requirements Client spec. / Mfg. literture / IS codes or equivalent IS - 2074

LTCD/QAQC/STR/02

CP CP

RP RP

Register

CP

RP

Register to Contain Receipt & Issue Information

Fasteners -Mild steel & High strength friction grip bolts/ Foundation Bolts

a. Mechanical b. Chemical c. Dimensional & external defects Make, identification & certification mark

Review of Manu. Each manu. Certificates and heat batch -doMeasurement & Visual Visual -do100% Each lot

LTCD/QAQC/STR/02

CP CP CP

RP RP RP RP

PAINTS

LTCD/QAQC/STR/02

CP

LEGEND :

MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD

MIR : MATERIAL INSPECTION REPORT

CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT

HP : HOLD POINT

LARSEN & TOUBRO LIMITED

ECC DIVISION
ECCD
DOC No. : LTCD/ITP/STR Approved By : NATURE OF CHECK/INSPECTION Rev : 0 DATE : Method of Check Freequency of Check Dept : QA / QC

CLIENT : IOCL

PAGE :

2 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No. ACTIVITY Reference Procedure / Document Format for Record LTCD/QAQC/WPS LTCD/QAQC/PQR LTCD/QAQC/STR/WEL/01 LTCD/QAQC/STR/03 Inspection Authority L&T-ECCD CLIENT REMARKS

2 In Process Inspection
2.1 Welding qualification test 2.1.1 WPS/PQR 2.1.2 WELDER Qualification test 2.2 Structural fabrication 2.2.1 Fitup 2.2.2 Edge Preparation 2.3 Welded Joints Structural works Doc. Review Testing Measurement & Visual Measurement & Visual Visual 100% -do100% 100% IS 7307,ASME IX / Equivalent IS 817 / IS 7370 Drawings / Technical spec. AWS D1.1 / Technical Spec. AWS D 1.1 / IS 9595 -doCP CP CP CP RP WP RP RP

2.3.1 Butt welds to major structural components like beams,columns bracings, base plates etc. 2.3.2 Fillet welds to major structural components like reinforcements to flange / web of rolled Sections , End plates, 'base plates,Splices & Gusset plates, etc.

100%

LTCD/QAQC/STR/04

WP

RP

Visual

100%

WP

RP

2.4 NDT on completed weld joints Surface & Internal Weld defects a) UT test - As applicable b. DPT - as applicable 2.5 Painting

Testing

1 test per 50 T

ASME Sec.V / Tech spec. As Per Tech. Spec. IS - 2074 Mfg.recomm/ IS 5 IS 1477

LTCD/QAQC/STR/05 LTCD/QAQC/STR/06 LTCD/QAQC/STR/08

CP

WP

2.5.1 Cleaning with wire Brushes & sand papering Surface Finish

As Per Tech. Spec. 100% Random

CP

RP

2.5.2 Surface Coating 2.5.3 Application LEGEND : MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD

Visual &DFT Visual

LTCD/QAQC/STR/08 LTCD/QAQC/STR/08 CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT

CP CP

RP RP

MIR : MATERIAL INSPECTION REPORT

HP : HOLD POINT

LARSEN & TOUBRO LIMITED

ECC DIVISION
ECCD
DOC No. : LTCD/ITP/STR Approved By : NATURE OF CHECK/INSPECTION Rev : 0 DATE : Method of Check Visual Freequency of Check Complete Dept : QA / QC

CLIENT : IOCL

PAGE :

3 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No. ACTIVITY Reference Procedure / Document Drgs/Tech. Specs Format for Record LTCD/QAQC/STR/04 Inspection Authority L&T-ECCD CLIENT CP RP REMARKS

3 Final Inspection Assembly

Dimensions,match marking, Painting & Completeness Visual & Alignment

4 Erection Check foundation for proper location & orientation as per level / elevation. Check Foundation Bolts/ Size/Location/Alignment Check erected columns / beams etc. before grouting 5 Grouting 5.1 Grouting with Non-Shrink Grout

Visual & Alignment -do-

Visual,Water level, spirit level, plump pob, Theodolite Visual & Measurement -do-

100%

Drgs

LTCD/QAQC/STR/07

CP

RP

100% 100%

Drgs./Tech.Specs Drgs LTCD/QAQC/STR/07

CP CP

RP WP

Material Fluidity and expansion of Grout Material - Surface preparation - Supports and grout tightness of form work -Check for mixing & W/C Ratio -Verify estimated and consumed Qty -Curing -Final Inspection

Review of Tc Inspection Inspection Inspection Inspection Inspection Visual

Every Batch 100% 1 1 1 1 1

Method Statement -do-do-do-do-doLTCD/QAQC/STR/01 CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT

CP CP CP CP CP CP CP

RP RP RP RP RP RP RP

LEGEND :

MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD

MIR : MATERIAL INSPECTION REPORT

HP : HOLD POINT

LARSEN & TOUBRO LIMITED

ECC DIVISION
ECCD
DOC No. : LTCD/ITP/STR Approved By : NATURE OF CHECK/INSPECTION Materials -Cement -Sand Grading -Surface preparation -Mix preparation -Form work grout tightness, Supports Mixing -Placing and compaction -Curing -Final Inspection -Check for Material -Check for sequence of Sheeting -Check for metering / Overlap -Slopes. Lines. Levels of Sheets -Barge Boards, Ridges & Gutters -Checks for slopes of rain Gutters,Downtake Pipes & Supports of Gutters -Check for Overhang of Sheets -Check for Proper size of bolts, Washers & Leak in any final inspection Rev : 0 DATE : Method of Check Review of Tc Lab Test Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection Freequency of Check Every Batch 1 1 100% 1 1 100% 1 1 per source 1 100% 100% 100% 1 1 1 Dept : QA / QC

CLIENT : IOCL

PAGE :

4 OF 4

10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS

Sr. No. ACTIVITY Reference Procedure / Document Tech Specs Tech Specs Tech Specs Tech Specs Tech Specs Tech Specs Tech Specs Drawings Drawings Drawings Drawings Drawings Drawings WP/FIN/09 LTCD/QAQC/FIN/09 Format for Record Inspection Authority L&T-ECCD CLIENT CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP CP RP RP RP RP RP REMARKS 5.2 Grouting with Cement Grout

LTR

LTCD/QAQC/STR/01

RP WP WP RP RP RP RP RP RP RP RP

6 GI Sheeting

LEGEND :

MTC : MATERIAL TEST CERTIFICATE LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD

MIR : MATERIAL INSPECTION REPORT

CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT

HP : HOLD POINT